JP2014058652A - Transparent film-forming coating liquid and substrate with transparent film - Google Patents

Transparent film-forming coating liquid and substrate with transparent film Download PDF

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JP2014058652A
JP2014058652A JP2012206118A JP2012206118A JP2014058652A JP 2014058652 A JP2014058652 A JP 2014058652A JP 2012206118 A JP2012206118 A JP 2012206118A JP 2012206118 A JP2012206118 A JP 2012206118A JP 2014058652 A JP2014058652 A JP 2014058652A
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metal oxide
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oxide particles
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JP6016548B2 (en
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Yuko Hakojima
夕子 箱嶋
Masayuki Matsuda
政幸 松田
Makoto Muraguchi
良 村口
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JGC Catalysts and Chemicals Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a transparent film-forming coating liquid for forming a transparent film having refraction index which decreases gradually from a lower layer to an upper layer, excellent in light transmissivity, transparency, and having antistatic and antireflection performances.SOLUTION: A transparent film-forming coating liquid contains a surface finishing silica-based fine particle (A), surface finishing chain conductive metal oxide particles (B), a matrix forming component and a solvent. The average particle diameter of the surface finishing silica-based fine particle (A), (D) is in the range of 10 to 200 nm. The surface finishing chain conductive metal oxide particles (B) are chain conductive particles in which 2 to 30 metal oxide particles having an average particle diameter (D) in the range of 5 to 20 nm are connected in a chain, where the metal oxide particles have a volume resistivity value in the range of 10to 10Ω cm. The concentration of the surface finishing silica-based fine particle (A) is in the range of 0.05 to 35 wt.% as a solid content, the concentration of the surface finishing chain conductive metal oxide particles (B) is in the range of 0.025 to 25 wt.% as a solid content, the concentration of the matrix forming component is in the range of 0.1 to 42.5 wt.% as a solid content and the total solid content concentration is in the range of 0.5 to 50 wt.%.

Description

本発明は、屈折率の高い鎖状の導電性金属酸化物粒子成分と屈折率の低いシリカ系粒子成分とを含む1種の塗布液を一回塗布することによって少なくとも帯電防止性能と反射防止性能を有し、特に、透明被膜中において、導電性成分が透明被膜の下層から上層になるに従って含有量が徐々に少なくなり、一方、低屈折率成分が透明被膜の上層から下層になるに従って含有量が徐々に少なくなり、この結果、屈折率が下層から上層に向かって徐々に低下した、光透過率、透明性に優れた帯電防止・反射防止性能を有する透明被膜を形成するための透明被膜形成用塗布液と透明被膜付基材とに関する。   The present invention provides at least antistatic performance and antireflection performance by applying a single coating solution containing a chain-like conductive metal oxide particle component having a high refractive index and a silica-based particle component having a low refractive index once. In particular, in the transparent film, the content gradually decreases as the conductive component is changed from the lower layer to the upper layer of the transparent film, while the content is decreased as the low refractive index component is changed from the upper layer to the lower layer of the transparent film. As a result, the refractive index gradually decreased from the lower layer to the upper layer, forming a transparent film to form a transparent film having excellent anti-reflection / anti-reflection performance with excellent light transmittance and transparency. The present invention relates to a coating liquid for coating and a substrate with a transparent coating.

従来より、ガラス、プラスチックシート、プラスチックレンズ等の基材表面の反射を防止するため、その表面に反射防止膜を形成することが知られており、たとえば、コート法、蒸着法、CVD法等によって、フッ素樹脂、フッ化マグネシウムのような低屈折率の物質の被膜をガラスやプラスチックの基材表面に形成したり、シリカ微粒子等の低屈折率微粒子を含む塗布液を基材表面に塗布して、反射防止被膜を形成する方法が知られている(たとえば、特開平7-133105号公報(特許文献1)など参照)。このとき、反射防止性能を高めるために反射防止被膜の下層に高屈折率の微粒子等を含む高屈折率膜を形成することも知られている。   Conventionally, in order to prevent reflection of the surface of a substrate such as glass, plastic sheet, plastic lens, etc., it is known to form an antireflection film on the surface, for example, by coating method, vapor deposition method, CVD method, etc. A coating of a low refractive index substance such as fluororesin or magnesium fluoride is formed on the surface of a glass or plastic substrate, or a coating liquid containing low refractive index fine particles such as silica fine particles is applied to the surface of the substrate. A method of forming an antireflection coating is known (see, for example, JP-A-7-133105 (Patent Document 1) and the like). At this time, in order to improve the antireflection performance, it is also known to form a high refractive index film containing fine particles of high refractive index under the antireflection coating.

さらに、基材に帯電防止性能、電磁波遮蔽性能を付与するために導電性の酸化物微粒子、金属微粒子等を含む導電性被膜を形成することも行われている。例えば、陰極線管、蛍光表示管、液晶表示板などの表示パネルのような透明基材の表面の帯電防止および反射防止を目的として、これらの表面に帯電防止機能および反射防止機能を有する透明被膜を形成することが行われていた。   Further, in order to impart antistatic performance and electromagnetic wave shielding performance to the base material, a conductive film containing conductive oxide fine particles, metal fine particles and the like is also formed. For example, for the purpose of antistatic and antireflection of the surfaces of transparent substrates such as display panels such as cathode ray tubes, fluorescent display tubes, and liquid crystal display panels, transparent coatings having antistatic and antireflection functions are provided on these surfaces. It was done to form.

特に、近年、このような各種機能性の被膜を積層して用いることが行われている。例えば、基材上にハードコート膜を形成し、導電性被膜あるいは高屈折率被膜を形成し、反射防止膜を形成することが行われている。   In particular, in recent years, such various functional coatings are laminated and used. For example, a hard coat film is formed on a substrate, a conductive film or a high refractive index film is formed, and an antireflection film is formed.

しかしながら、各膜は、塗料を塗布し、乾燥し、必要に応じて硬化させる工程からなるために、上記多層膜を形成する場合に多くの工程を必要とし、各膜間の密着性が不充分であったり、生産性、経済性等に問題があった。   However, since each film consists of a step of applying a paint, drying, and curing as necessary, many steps are required when forming the multilayer film, and the adhesion between the films is insufficient. There was also a problem in productivity and economy.

また、本願出願人は、特開2003-12965公報(特許文献2)において、平均粒子径が異なり、粒子径の小さい導電性微粒子と粒子径の大きい低屈折率微粒子の異なる2種の微粒子を含む塗布液を用いることによって、1回の塗布で粒子が上下2層にわかれた、反射防止性能および帯電防止性能に優れた導電性被膜が形成できることを提案している。しかしながら、特許文献2では2種の微粒子が上下完全に分離する形で微粒子層を形成できない場合があり、このため反射防止性能、帯電防止性能が不充分となることがあり、さらにプラスチック等の基材への密着性が低く、かつ膜の強度が不充分となることがあった。   Further, the applicant of the present application includes two kinds of fine particles having different average particle diameters, that is, conductive fine particles having a small particle size and low refractive index fine particles having a large particle size in Japanese Patent Application Laid-Open No. 2003-12965 (Patent Document 2). It has been proposed that by using a coating solution, a conductive film excellent in antireflection performance and antistatic performance can be formed in which particles are divided into upper and lower layers by one coating. However, in Patent Document 2, there are cases where the fine particle layer cannot be formed in such a manner that the two types of fine particles are completely separated from each other in the upper and lower sides, which may result in insufficient antireflection performance and antistatic performance. In some cases, the adhesion to the material is low, and the film strength is insufficient.

また、本出願人は、特開2008−291175号公報(特許文献3)において、屈折率および表面電荷量の異なる2種の表面処理した金属酸化物微粒子を親水性マトリックス形成成分と疎水性マトリックス形成成分との混合マトリックス形成成分に分散させた塗料を基材上に1回塗布することによって2種の金属酸化物微粒子が層分離し、屈折率が勾配を有する透明被膜を形成できることを開示している。   In addition, the present applicant disclosed in Japanese Patent Application Laid-Open No. 2008-291175 (Patent Document 3) that two kinds of surface-treated metal oxide fine particles having different refractive indices and surface charge amounts are formed with a hydrophilic matrix forming component and a hydrophobic matrix forming component. Disclosed that a coating film dispersed in a component that forms a mixed matrix with a component is coated on a substrate once to form a transparent film having two types of metal oxide fine particles separated and a refractive index gradient. Yes.

しかしながら、特許文献3の場合、親水性と疎水性の2種のマトリックス形成成分を用いるため透明被膜の屈折率は勾配を有するとしてもなだらかな勾配とならず、実質的に2層に分離した透明被膜となり、高度の反射防止性能、高度の光透過率が得られない場合があった。   However, in the case of Patent Document 3, since two types of matrix forming components, hydrophilic and hydrophobic, are used, even if the refractive index of the transparent film has a gradient, the gradient does not become a gentle gradient, and the transparent layer is substantially separated into two layers. In some cases, the film becomes a coating, and high antireflection performance and high light transmittance cannot be obtained.

さらに本出願人は、特開2007−321049号公報(特許文献4)、特開2008−19358号公報(特許文献5)には、有機珪素化合物などで表面処理された金属酸化物微粒子の表面電荷量を特定の範囲にして、マトリックスに分散させることで、金属酸化物を被膜中に偏在させることを提案している。   Further, the present applicant has disclosed in Japanese Patent Application Laid-Open No. 2007-321049 (Patent Document 4) and Japanese Patent Application Laid-Open No. 2008-19358 (Patent Document 5) the surface charge of metal oxide fine particles surface-treated with an organosilicon compound or the like. It has been proposed that the metal oxide is unevenly distributed in the coating by dispersing the amount in a specific range in the matrix.

しかしながら、特許文献4および5では、特許文献2と同様に、偏在させることを目的とするため、本発明の目的とする特性が必ずしも発揮できず、さらにプラスチック等の基材へのという問題点があった。   However, since Patent Documents 4 and 5 are intended to be unevenly distributed, as in Patent Document 2, the target characteristics of the present invention cannot always be exhibited, and further, there is a problem of being applied to a substrate such as plastic. there were.

特開平7−133105号公報JP 7-133105 A 特開2003−012965号公報JP 2003-012965 A 特開2008−291175号公報JP 2008-291175 A 特開2007−321049号公報JP 2007-321049 A 特開2008−019358号公報JP 2008-019358 A

本発明者らは、反射防止性能をより向上させるために、2種の粒子が膜中で2層に分離した状態ではなく、双方の粒子が濃度勾配を有するようにすることを考えた。
このような課題を解決すべく鋭意検討した結果、互いに粒子径が異なり、屈折率が高く表面処理した鎖状導電性金属酸化物粒子と表面処理シリカ系微粒子とを混合して用いると、2層に分離することなく、粒子の分布に濃度勾配を生じ、導電性金属酸化物粒子を、基材側に少なく、上層に行くにつれて、多くするように分布できることを見出して本発明を完成するに至った。
In order to further improve the antireflection performance, the present inventors considered that the two types of particles are not in a state of being separated into two layers in the film, but that both particles have a concentration gradient.
As a result of diligent investigations to solve such problems, it is possible to use two layers of mixed conductive metal oxide particles and surface-treated silica-based fine particles having different particle diameters and having a high refractive index and surface-treated silica particles. The present invention has been completed by finding that a concentration gradient is generated in the particle distribution without separating the particles, and that the conductive metal oxide particles can be distributed in such a manner that the number of conductive metal oxide particles increases toward the upper layer and increases toward the upper layer. It was.

本発明の構成は以下の通りである。
[1]表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス形成成分と溶媒とからなり、
表面処理シリカ系微粒子(A)の平均粒子径(DA)が10〜200nmの範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)が、平均粒子径(DB)が5〜20nmの範囲にある金属酸化物粒子が鎖状に2〜30個連結し、該金属酸化物粒子の体積抵抗値が10-2〜100Ω・cmの範囲にある鎖状導電性粒子であり、表面処理シリカ系微粒子(A)の濃度が固形分として0.05〜35重量%の範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)の濃度が固形分として0.025〜25重量%の範囲にあり、
マトリックス形成成分の濃度が固形分として0.1〜42.5重量%の範囲にあり、
全固形分濃度が0.5〜50重量%の範囲にあることを特徴とする透明被膜形成用塗布液。
The configuration of the present invention is as follows.
[1] Surface-treated silica-based fine particles (A), surface-treated chain conductive metal oxide particles (B), a matrix-forming component, and a solvent,
The average particle diameter (D A ) of the surface-treated silica-based fine particles ( A ) is in the range of 10 to 200 nm,
The surface-treated chain conductive metal oxide particles (B) are linked in the form of chains of 2 to 30 metal oxide particles having an average particle diameter (D B ) in the range of 5 to 20 nm. The volume resistance value of the chain-like conductive particles is in the range of 10 −2 to 10 0 Ω · cm, and the concentration of the surface-treated silica-based fine particles (A) is in the range of 0.05 to 35% by weight as the solid content. Yes,
The concentration of the surface-treated chain conductive metal oxide particles (B) is in the range of 0.025 to 25% by weight as a solid content,
The concentration of the matrix-forming component is in the range of 0.1 to 42.5% by weight as a solid content,
A coating solution for forming a transparent film, wherein the total solid concentration is in the range of 0.5 to 50% by weight.

[2]前記表面処理鎖状導電性金属酸化物粒子(B)の屈折率が1.60〜1.90の範囲にあり、前記表面処理シリカ系微粒子(A)の屈折率が1.15〜1.46の範囲にある[1]の透明被膜形成用塗布液。
[3]表面処理シリカ系微粒子(A)の表面処理剤が式(1)で表される有機珪素化合物であり、表面処理鎖状導電性金属酸化物粒子(B)の表面処理剤が、下記式(2)で表される有機珪素化合物であり、
シリカ系微粒子(A)と有機珪素化合物との量比(有機珪素化合物をRn-SiX4-n/2としての重量/シリカ系微粒子の固形分としての重量)が0.01〜0.5の範囲にあり、鎖状導電性金属酸化物粒子(B)と有機珪素化合物との量比(有機珪素化合物をSiO2としての重量/鎖状導電性金属酸化物粒子の固形分としての重量)が0.005〜0.2の範囲にある[1]または[2]の透明被膜形成用塗布液。
n-SiX4-n (1)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
SiX4 (2)
(但し、式中、Xは炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素であって、互いに同一であっても異なっていてもよい。)
[2] The surface-treated chain conductive metal oxide particles (B) have a refractive index in the range of 1.60 to 1.90, and the surface-treated silica-based fine particles (A) have a refractive index of 1.15. 1. The coating solution for forming a transparent film according to [1], which falls within the range of 1.46.
[3] The surface treatment agent for the surface-treated silica-based fine particles (A) is an organosilicon compound represented by the formula (1), and the surface treatment agent for the surface-treated chain conductive metal oxide particles (B) is: An organosilicon compound represented by the formula (2),
The amount ratio of silica based particles (A) and organosilicon compound (the weight of the solids / weight of silica-based particles of the organic silicon compound as a R n -SiX 4-n / 2 ) is 0.01 to 0.5 The ratio of the chain conductive metal oxide particles (B) to the organosilicon compound (weight of the organosilicon compound as SiO 2 / weight as the solid content of the chain conductive metal oxide particles) The coating liquid for forming a transparent film according to [1] or [2], wherein is in the range of 0.005 to 0.2.
R n -SiX 4-n (1 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)
SiX 4 (2)
(However, in the formula, X represents an alkoxy group having 1 to 4 carbon atoms, a silanol group, halogen, or hydrogen, which may be the same or different.)

[4]前記表面処理鎖状導電性金属酸化物粒子(B)が表面処理鎖状アンチモンドープ酸化錫粒子(ATO)である[1]〜[3]の透明被膜形成用塗布液。
[5]前記表面処理シリカ系微粒子(A)が表面処理シリカ系中空微粒子である[1]〜[3]の透明被膜形成用塗布液。
[6]前記マトリックス形成成分が有機樹脂マトリックス形成成分および/またはゾルゲル系マトリックス形成成分である[1]の透明被膜形成用塗布液。
[7]基材上に透明被膜が形成された透明被膜付基材であって、
透明被膜が表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス成分とを含んでなり、
表面処理シリカ系微粒子(A)の平均粒子径(DA)が10〜200nmの範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)が、平均粒子径(DB)が5〜20nmの範囲にある金属酸化物粒子が鎖状に2〜30個連結し、該金属酸化物粒子の体積抵抗値が10-2〜100Ω・cmの範囲にある表面処理鎖状導電性粒子であり、
表面処理シリカ系微粒子(A)の含有量が固形分として10〜70重量%の範囲にあり、表面処理鎖状導電性金属酸化物粒子(B)の含有量が固形分として5〜50重量%の範囲にあり、
マトリックス成分の含有量が20〜80重量%の範囲にあり、透明被膜の下部における表面処理鎖状導電性金属酸化物粒子の含有量(CU)、中間部における表面処理鎖状導電性金属酸化物粒子の含有量(CM)、上部における表面処理鎖状導電性金属酸化物粒子の含有量(CT)が(CU)>(CM)>(CT)の関係にあり、且つ、前記(CU)と(CT)が1/100≦(CT)/(CU)≦1/2の関係にある(なお、透明被膜の上、中、下部とは、透明被膜断面を均等に3分割し、それぞれ上部、中部および下部としたものである)ことを特徴とする透明被膜付基材。
[4] The coating solution for forming a transparent film according to [1] to [3], wherein the surface-treated chain conductive metal oxide particles (B) are surface-treated chain antimony-doped tin oxide particles (ATO).
[5] The coating solution for forming a transparent film according to [1] to [3], wherein the surface-treated silica-based fine particles (A) are surface-treated silica-based hollow fine particles.
[6] The coating liquid for forming a transparent film according to [1], wherein the matrix forming component is an organic resin matrix forming component and / or a sol-gel matrix forming component.
[7] A substrate with a transparent film in which a transparent film is formed on the substrate,
The transparent coating comprises surface-treated silica-based fine particles (A), surface-treated chain-like conductive metal oxide particles (B), and a matrix component,
The average particle diameter (D A ) of the surface-treated silica-based fine particles ( A ) is in the range of 10 to 200 nm,
The surface-treated chain conductive metal oxide particles (B) are linked in the form of chains of 2 to 30 metal oxide particles having an average particle diameter (D B ) in the range of 5 to 20 nm. Is a surface-treated chain conductive particle having a volume resistance value of 10 −2 to 10 0 Ω · cm.
The content of the surface-treated silica-based fine particles (A) is in the range of 10 to 70% by weight as the solid content, and the content of the surface-treated chain conductive metal oxide particles (B) is 5 to 50% by weight as the solid content. In the range of
The content of the matrix component is in the range of 20 to 80% by weight, the content (C U ) of the surface-treated chain conductive metal oxide particles in the lower part of the transparent coating, and the surface-treated chain conductive metal oxidation in the middle part The content of the product particles (C M ), the content of the surface-treated chain-like conductive metal oxide particles (C T ) in the upper part has a relationship of (C U )> (C M )> (C T ), and , (C U ) and (C T ) are in a relationship of 1/100 ≦ (C T ) / (C U ) ≦ 1/2 (in addition, the upper, middle, and lower portions of the transparent coating are the cross sections of the transparent coating) The base material with a transparent coating is characterized in that the base material is equally divided into three parts, which are an upper part, a middle part and a lower part, respectively.

[8]前記表面処理鎖状導電性金属酸化物粒子(B)の屈折率が1.60〜1.90の範囲にあり、前記表面処理シリカ系微粒子(A)の屈折率が1.15〜1.46の範囲にある[7]の透明被膜付基材。
[9]表面処理シリカ系微粒子(A)の表面処理剤が式(1)で表される有機珪素化合物であり、表面処理鎖状導電性金属酸化物粒子(B)の表面処理剤が、下記式(2)で表される有機珪素化合物であり、
シリカ系微粒子(A)と有機珪素化合物との量比(有機珪素化合物をRn-SiX4-n/2としての重量/シリカ系微粒子の固形分としての重量)が0.01〜0.5の範囲にあり、鎖状導電性金属酸化物粒子(B)と有機珪素化合物との量比(有機珪素化合物をSiO2としての重量/鎖状導電性金属酸化物粒子の固形分としての重量)が0.005〜0.2の範囲にある[7]または[8]の透明被膜付基材。
n-SiX4-n (1)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
SiX4 (2)
(但し、式中、Xは炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素であって、互いに同一であっても異なっていてもよい。)
[8] The surface-treated chain-like conductive metal oxide particles (B) have a refractive index in the range of 1.60 to 1.90, and the surface-treated silica-based fine particles (A) have a refractive index of 1.15. [7] The substrate with a transparent film in the range of 1.46.
[9] The surface treatment agent for the surface-treated silica-based fine particles (A) is an organosilicon compound represented by the formula (1), and the surface treatment agent for the surface-treated chain conductive metal oxide particles (B) is: An organosilicon compound represented by the formula (2),
The amount ratio of silica based particles (A) and organosilicon compound (the weight of the solids / weight of silica-based particles of the organic silicon compound as a R n -SiX 4-n / 2 ) is 0.01 to 0.5 The ratio of the chain conductive metal oxide particles (B) to the organosilicon compound (weight of the organosilicon compound as SiO 2 / weight as the solid content of the chain conductive metal oxide particles) [7] or [8] is a substrate with a transparent coating, in the range of 0.005 to 0.2.
R n -SiX 4-n (1 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)
SiX 4 (2)
(However, in the formula, X represents an alkoxy group having 1 to 4 carbon atoms, a silanol group, halogen, or hydrogen, which may be the same or different.)

[10]前記表面処理鎖状導電性金属酸化物粒子(B)が表面処理鎖状アンチモンドープ酸化錫粒子である[7]〜[9]のいずれかに記載の透明被膜付基材。
[11]前記表面処理シリカ系微粒子(A)が表面処理シリカ系中空微粒子である[7]〜[9]の透明被膜付基材。
[12]前記マトリックス成分が有機樹脂マトリックス成分および/またはゾルゲル系マトリックス成分である[7]の透明被膜付基材。
[10] The transparent coated substrate according to any one of [7] to [9], wherein the surface-treated chain conductive metal oxide particles (B) are surface-treated chain antimony-doped tin oxide particles.
[11] The substrate with a transparent coating according to [7] to [9], wherein the surface-treated silica-based fine particles (A) are surface-treated silica-based hollow fine particles.
[12] The substrate with a transparent coating according to [7], wherein the matrix component is an organic resin matrix component and / or a sol-gel matrix component.

本発明によれば、屈折率の高い鎖状の導電性金属酸化物粒子成分と屈折率の低いシリカ系粒子成分とを含む1種の塗布液を一回塗布することによって導電性成分が透明被膜の下層から上層になるに従って含有量が徐々に少なくなり、一方、低屈折率成分が透明被膜の上層から下層になるに従って含有量が徐々に少なくなり、この結果、透明被膜の屈折率が下層から上層に向かって徐々に低下した透明被膜を形成できる。
その結果、光透過率、透明性に優れた帯電防止・反射防止性能を有する透明被膜を形成するための透明被膜形成用塗布液と透明被膜付基材とに関する。
According to the present invention, the conductive component is formed into a transparent film by once applying a single coating solution containing a chain-like conductive metal oxide particle component having a high refractive index and a silica-based particle component having a low refractive index. The content gradually decreases from the lower layer to the upper layer, while the low refractive index component gradually decreases from the upper layer to the lower layer of the transparent coating. As a result, the refractive index of the transparent coating decreases from the lower layer. A transparent film that gradually decreases toward the upper layer can be formed.
As a result, the present invention relates to a coating solution for forming a transparent coating and a substrate with a transparent coating for forming a transparent coating having antistatic and antireflection properties excellent in light transmittance and transparency.

以下、先ず、本発明に係る透明被膜形成用塗布液について具体的に説明する。
[透明被膜形成用塗布液]
本発明に係る透明被膜形成用塗布液は、表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス形成成分と溶媒とからなる。
Hereinafter, first, the coating liquid for forming a transparent film according to the present invention will be specifically described.
[Transparent coating solution]
The coating liquid for forming a transparent film according to the present invention comprises surface-treated silica-based fine particles (A), surface-treated chain-like conductive metal oxide particles (B), a matrix-forming component, and a solvent.

表面処理シリカ系微粒子(A)
本発明に用いる表面処理シリカ系微粒子(A)としては、従来公知のシリカゾル等のシリカ系微粒子を表面処理して用いることができる。本発明では、本出願人の出願による特開2001−167637号公報、特開2001−233611号公報等に開示した内部に空洞を有するシリカ系中空微粒子は屈折率が低く好適に用いることができる。
Surface-treated silica-based fine particles (A)
As the surface-treated silica-based fine particles (A) used in the present invention, silica-based fine particles such as conventionally known silica sol can be used after surface treatment. In the present invention, silica-based hollow fine particles having cavities therein disclosed in Japanese Patent Application Laid-Open Nos. 2001-167637 and 2001-233611 filed by the present applicant can be suitably used because of their low refractive index.

表面処理シリカ系微粒子(A)の平均粒子径(DA)は10〜200nm、さらには10〜150nmの範囲にあることが好ましい。
表面処理シリカ系微粒子(A)の平均粒子径(DA)が小さいと、表面処理鎖状導電性粒子(B)が表面処理シリカ系微粒子(A)間で、あるいは表面処理シリカ系微粒子(A)表面上で鎖状を維持した導電パスを形成し難く、導電性が不十分となる場合がある。
The average particle diameter (D A ) of the surface-treated silica-based fine particles (A) is preferably in the range of 10 to 200 nm, more preferably 10 to 150 nm.
When the average particle diameter (D A ) of the surface-treated silica-based fine particles (A) is small, the surface-treated chain-like conductive particles (B) are between the surface-treated silica-based fine particles (A) or the surface-treated silica-based fine particles (A ) It is difficult to form a conductive path maintaining a chain on the surface, and the conductivity may be insufficient.

このため、表面処理シリカ系微粒子(A)の平均粒子径(DA)は、後述する表面処理鎖状導電性粒子(B)の平均粒子径(DB)(平均一次粒子径)との平均粒子径比(DA)/(DB)が2以上、さらには4〜40であることが好ましい。 For this reason, the average particle diameter (D A ) of the surface-treated silica-based fine particles (A) is the average of the average particle diameter (D B ) (average primary particle diameter) of the surface-treated conductive particles (B) described later. The particle diameter ratio (D A ) / (D B ) is preferably 2 or more, and more preferably 4 to 40.

このような粒子径比とすることで、表面処理シリカ系微粒子(A)の表面に一次粒子径の小さい導電性粒子が鎖状に連結した状態で付着する形をとったり、表面処理シリカ系微粒子(A)の表面に表面処理鎖状導電性粒子(B)が付着し、導電パスを形成することにより、帯電防止性能に優れた透明被膜となる。   By adopting such a particle size ratio, the surface-treated silica-based fine particles (A) can take a form in which conductive particles having a small primary particle diameter are attached in a chain-like state, or the surface-treated silica-based fine particles ( The surface-treated chain conductive particles (B) adhere to the surface of A) to form a conductive path, thereby forming a transparent film having excellent antistatic performance.

表面処理シリカ系微粒子(A)の平均粒子径(DA)が大きすぎると、ミー散乱によって内部ヘーズが発生し、透明性が不充分になる場合がある。
また、表面処理シリカ系微粒子(A)の屈折率が1.15〜1.46、さらには1.15〜1.40の範囲にあることが好ましい。
If the average particle diameter (D A ) of the surface-treated silica-based fine particles (A) is too large, internal haze may occur due to Mie scattering and transparency may be insufficient.
In addition, the refractive index of the surface-treated silica-based fine particles (A) is preferably in the range of 1.15 to 1.46, more preferably 1.15 to 1.40.

表面処理シリカ系微粒子(A)の屈折率が前記範囲にあると、後述する鎖状導電性金属酸化物粒子(B)の種類、屈折率、配合量等によっても異なるが、帯電防止性能に優れるとともに、透明性、反射防止性能に優れた透明被膜を得ることができる。   When the refractive index of the surface-treated silica-based fine particles (A) is in the above range, the antistatic performance is excellent, although it varies depending on the type, refractive index, blending amount, etc. of the chain conductive metal oxide particles (B) described later. In addition, a transparent film excellent in transparency and antireflection performance can be obtained.

シリカ系微粒子の表面処理方法としては従来公知の方法を採用することができ、例えば、下記式(1)で表される有機珪素化合物を用いて表面処理することができる。
n-SiX4-n (1)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
As a surface treatment method for silica-based fine particles, a conventionally known method can be employed, and for example, surface treatment can be performed using an organosilicon compound represented by the following formula (1).
R n -SiX 4-n (1 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)

具体的には、メチルトリメトキシシラン、ジメチルジメトキシシラン、フェニルトリメトキシシラン、ジフェニルジメトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、ジフェニルジエトキシシラン、イソブチルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(βメトキシエトキシ)シラン、3,3,3−トリフルオロプロピルトリメトキシシラン、メチル-3,3,3−トリフルオロプロピルジメトキシシラン、β−(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、γ-グリシドキシメチルトリメトキシシラン、γ-グリシドキシメチルトリエキシシラン、γ-グリシドキシエチルトリメトキシシラン、γ-グリシドキシエチルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ−(β−グリシドキシエトキシ)プロピルトリメトキシシラン、γ-(メタ)アクリロオキシメチルトリメトキシシラン、γ-(メタ)アクリロオキシメチルトリエキシシラン、γ-(メタ)アクリロオキシエチルトリメトキシシラン、γ-(メタ)アクリロオキシエチルトリエトキシシラン、γ-(メタ)アクリロオキシプロピルトリメトキシシラン、γ-(メタ)アクリロオキシプロピルトリメトキシシラン、γ-(メタ)アクリロオキシプロピルトリエトキシシラン、γ-(メタ)アクリロオキシプロピルトリエトキシシラン、ブチルトリメトキシシラン、イソブチルトリエトキシシラン、ヘキシルトリエトキシシラオクチルトリエトキシシラン、デシルトリエトキシシラン、ブチルトリエトキシシラン、イソブチルトリエトキシシラン、ヘキシルトリエトキシシラン、オクチルトリエトキシシラン、デシルトリエトキシシラン、3-ウレイドイソプロピルプロピルトリエトキシシラン、パーフルオロオクチルエチルトリメトキシシラン、パーフルオロオクチルエチルトリエトキシシラン、パーフルオロオクチルエチルトリイソプロポキシシラン、トリフルオロプロピルトリメトキシシラン、N−β(アミノエチル)γ-アミノプロピルメチルジメトキシシラン、N−β(アミノエチル)γ-アミノプロピルトリメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、γ-メルカプトプロピルトリメトキシシラン、トリメチルシラノール、メチルトリクロロシラン等およびこれらの混合物が挙げられる。   Specifically, methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, diphenyldimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, diphenyldiethoxysilane, isobutyltrimethoxysilane, vinyltri Methoxysilane, vinyltriethoxysilane, vinyltris (βmethoxyethoxy) silane, 3,3,3-trifluoropropyltrimethoxysilane, methyl-3,3,3-trifluoropropyldimethoxysilane, β- (3,4- Epoxycyclohexyl) ethyltrimethoxysilane, γ-glycidoxymethyltrimethoxysilane, γ-glycidoxymethyltriethoxysilane, γ-glycidoxyethyltrimethoxysilane, γ-glycidoxyethyltriethoxysilane, γ- G Lysidoxypropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropyltriethoxysilane, γ- (β-glycidoxyethoxy) propyltrimethoxy Silane, γ- (meth) acrylooxymethyltrimethoxysilane, γ- (meth) acrylooxymethyltrioxysilane, γ- (meth) acrylooxyethyltrimethoxysilane, γ- (meth) acrylooxyethyl Triethoxysilane, γ- (meth) acrylooxypropyltrimethoxysilane, γ- (meth) acryloxypropyltrimethoxysilane, γ- (meth) acryloxypropyltriethoxysilane, γ- (meth) acrylo Oxypropyltriethoxysilane, butyltrimethoxysilane, isobutylto Riethoxysilane, hexyltriethoxysilaoctyltriethoxysilane, decyltriethoxysilane, butyltriethoxysilane, isobutyltriethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltriethoxysilane, 3-ureidoisopropylpropyltriethoxy Silane, perfluorooctylethyltrimethoxysilane, perfluorooctylethyltriethoxysilane, perfluorooctylethyltriisopropoxysilane, trifluoropropyltrimethoxysilane, N-β (aminoethyl) γ-aminopropylmethyldimethoxysilane, N -Β (aminoethyl) γ-aminopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-mercaptopropyltrimethoxy Orchids, trimethyl silanol, methyl trichlorosilane, and the like and mixtures thereof.

このうち、好ましいものは、メタクリロキシアルキル基を含むものである。
このような有機珪素化合物を選択すると、透明被膜中に分布を持たせることができる他、強度に優れた透明被膜となる。
Of these, preferred are those containing a methacryloxyalkyl group.
When such an organic silicon compound is selected, it is possible to have a distribution in the transparent film, and a transparent film having excellent strength is obtained.

シリカ系微粒子(A)の表面処理は、シリカ系微粒子(A)のアルコール分散液に前記有機珪素化合物を所定量加え、これに水を加え、必要に応じて有機珪素化合物の加水分解用触媒として酸またはアルカリを加えて有機珪素化合物を加水分解することによって行うことができる。   The surface treatment of the silica-based fine particles (A) is performed by adding a predetermined amount of the organosilicon compound to the alcohol dispersion of the silica-based fine particles (A), adding water thereto, and if necessary, as a catalyst for hydrolysis of the organosilicon compound. It can be carried out by adding an acid or alkali to hydrolyze the organosilicon compound.

シリカ系微粒子(A)と有機珪素化合物との量比(有機珪素化合物をRn-SiX4-n/2としての重量/シリカ系微粒子の固形分としての重量)はシリカ系微粒子(A)の平均粒子径によっても異なるが0.01〜0.5さらには0.02〜0.4の範囲にあることが好ましい。 The amount ratio between the silica-based fine particles (A) and the organosilicon compound (the weight of the organosilicon compound as R n —SiX 4-n / 2 / weight as the solid content of the silica-based fine particles) is the ratio of the silica-based fine particles (A). Although it varies depending on the average particle size, it is preferably in the range of 0.01 to 0.5, more preferably 0.02 to 0.4.

前記重量比が少ないと、得られる表面処理シリカ微粒子(A)の疎水性が不充分なためか、表面処理鎖状導電性金属酸化物粒子(B)とほぼ均一に混合し、得られる透明被膜中で所望の分布に至らず、反射防止性能、帯電防止性能が不十分となる場合がある。
前記重量比が高すぎると、有機ケイ素化合物の種類によっては未反応の有機珪素化合物が残存してブリードアウトし、透明被膜にヘーズが発生したり、耐擦傷性が不十分となる場合がある。
If the weight ratio is small, the resulting surface-treated silica fine particles (A) are insufficiently hydrophobic, or are almost uniformly mixed with the surface-treated chain conductive metal oxide particles (B) to obtain a transparent film In some cases, the desired distribution is not achieved, and the antireflection performance and antistatic performance may be insufficient.
If the weight ratio is too high, an unreacted organosilicon compound may remain and bleed out depending on the type of the organosilicon compound, resulting in haze in the transparent film or insufficient scratch resistance.

表面処理鎖状導電性金属酸化物粒子(B)
表面処理鎖状導電性金属酸化物粒子(B)に用いる鎖状の金属酸化物粒子としては、Sb2、ZnO2、SnO2、In23、アンチモンドープ酸化錫(ATO)、錫ドープ酸化インジウム(ITO)、Fドープ酸化錫(FTO)、リンドープ酸化錫(PTO)、アルミニウムドープ酸化亜鉛(AZO)等が挙げられる。
Surface-treated chain conductive metal oxide particles (B)
As the chain metal oxide particles used for the surface-treated chain conductive metal oxide particles (B), Sb 2 O 5 , ZnO 2 , SnO 2 , In 2 O 3 , antimony-doped tin oxide (ATO), tin Examples include doped indium oxide (ITO), F-doped tin oxide (FTO), phosphorus-doped tin oxide (PTO), and aluminum-doped zinc oxide (AZO).

なかでも、鎖状アンチモンドープ酸化錫粒子(ATO)は、前記体積抵抗値が低く、導電性に優れているので少量の使用で充分な帯電防止性能が得られ、また、使用量が少なくてすむので透明性、光透過率に優れた透明被膜を得ることができる。   Among them, the chain antimony-doped tin oxide particles (ATO) have a low volume resistance and excellent conductivity, so that a sufficient amount of antistatic performance can be obtained with a small amount of use, and the amount of use can be reduced. Therefore, a transparent film excellent in transparency and light transmittance can be obtained.

表面処理鎖状導電性金属酸化物粒子(B)は、平均粒子径が5〜20nm、好ましくは5〜15nmの範囲にある金属酸化物粒子(一次粒子ということがある)が鎖状に2〜30個、好ましくは5〜30個連結した鎖状導電性金属酸化物粒子であることが好ましい。   In the surface-treated chain conductive metal oxide particles (B), metal oxide particles (sometimes referred to as primary particles) having an average particle diameter of 5 to 20 nm, preferably 5 to 15 nm are chain-shaped. It is preferable that it is a chain conductive metal oxide particle connected by 30 pieces, preferably 5-30 pieces.

連結数が少ないと、連結してない単分散粒子の場合も、分散性が高いため、透明被膜中で所定の分布を達成せず、反射防止性能、帯電防止性能が不十分となる場合がある。
連結数が30個を超えると、鎖状導電性金属酸化物粒子(B)が長くなり過ぎて、透明被膜の膜厚が小さい場合に前記と同様に1/100≦(CT)/(CU)≦1/2の関係が得られず、反射防止性能、帯電防止性能が不十分となる場合がある。
When the number of connections is small, even in the case of undispersed monodisperse particles, the dispersibility is high, so that the predetermined distribution in the transparent film may not be achieved, and the antireflection performance and antistatic performance may be insufficient. .
When the number of connections exceeds 30, the chain conductive metal oxide particles (B) become too long, and when the film thickness of the transparent film is small, 1/100 ≦ (C T ) / (C U ) ≦ 1/2 relationship cannot be obtained, and the antireflection performance and antistatic performance may be insufficient.

前記平均粒子径が小さいと、単分散した金属酸化物粒子(一次粒子)を得ることが困難で、このため鎖状導電性金属酸化物粒子(B)を得ることが困難である。
前記平均粒子径が大きすぎても、実質的に鎖状導電性金属酸化物粒子からなる鎖状導電性金属酸化物粒子(B)を得ることができない場合があり、また、理由は明らかではないが、本発明の目的とする粒子の分布とならずに、反射防止性能、帯電防止性能が不十分となる場合がある。
When the average particle size is small, it is difficult to obtain monodispersed metal oxide particles (primary particles), and thus it is difficult to obtain chain-like conductive metal oxide particles (B).
Even if the average particle diameter is too large, the chain conductive metal oxide particles (B) consisting essentially of chain conductive metal oxide particles may not be obtained, and the reason is not clear. However, there is a case where the antireflection performance and the antistatic performance are insufficient without achieving the particle distribution intended by the present invention.

上記連結数の測定は、表面処理鎖状導電性金属酸化物粒子(B)のTEM写真を撮影し、20個の表面処理鎖状導電性金属酸化物粒子(B)について各々鎖状を構成する一次粒子数を数え、この平均値とした。   The number of connections is measured by taking a TEM photograph of the surface-treated chain-like conductive metal oxide particles (B), and each of the 20 surface-treated chain-like conductive metal oxide particles (B) has a chain shape. The number of primary particles was counted and used as the average value.

金属酸化物粒子および鎖状導電性金属酸化物粒子の体積抵抗値は、10-2〜100Ω・cm、さらには10-2〜10-1Ω・cmの範囲にあることが好ましい。なお、連結前と後では、体積抵抗値に差がない。 The volume resistance values of the metal oxide particles and the chain conductive metal oxide particles are preferably in the range of 10 −2 to 10 0 Ω · cm, more preferably 10 −2 to 10 −1 Ω · cm. Note that there is no difference in volume resistance value before and after connection.

前記下限が前記金属酸化物粒子における体積抵抗値の下限であり、100Ω・cmを超えると、後述する透明被膜の表面抵抗値が高くなり充分な帯電防止性能が得られない場合がある。 The lower limit is the lower limit of the volume resistance value of the metal oxide particles, and if it exceeds 10 0 Ω · cm, the surface resistance value of the transparent film described later increases, and sufficient antistatic performance may not be obtained.

このような、表面処理鎖状導電性金属酸化物粒子(B)および金属酸化物粒子の体積抵抗値は、セラミックス製セル(内部に円柱状のくりぬき(断面積:0.5cm2)を有する)を用い、まず、架台電極上にセルを置き、内部に試料粉体を充填し、円柱状突起を有する上部電極の突起を挿入し、油圧機にて上下電極を加圧し、100kg/cm(9.80MPa)加圧時の抵抗値(Ω)と試料の高さ(cm)を測定し、抵抗値(Ω)に断面積を乗じ、これを高さで除することによって求めることができる。 The volume resistance value of such surface-treated chain-like conductive metal oxide particles (B) and metal oxide particles is a ceramic cell (having a cylindrical hollow inside (cross-sectional area: 0.5 cm 2 )). First, the cell is placed on the gantry electrode, the sample powder is filled therein, the projection of the upper electrode having a cylindrical projection is inserted, and the upper and lower electrodes are pressurized with a hydraulic machine, and 100 kg / cm (9 .80 MPa) The resistance value (Ω) at the time of pressurization and the height (cm) of the sample are measured, and the resistance value (Ω) is multiplied by the cross-sectional area, which is divided by the height.

鎖状導電性金属酸化物粒子の調製方法としては、前記した導電性金属酸化物粒子を鎖状化できれば特に制限はないが、(1)導電性金属酸化物粒子分散液を高温で水熱処理する方法があるが、本願(実施例)では、(2)高温で焼成してドーピングしたり、結晶性を高めた金属酸化物粒子をアルカリ存在下で粉砕して微細化し、イオン交換樹脂等で脱アルカリすることによって調製することもできる   The method for preparing the chain conductive metal oxide particles is not particularly limited as long as the conductive metal oxide particles can be chained, but (1) hydrothermal treatment of the conductive metal oxide particle dispersion at a high temperature. In this application (Examples), (2) Doping by calcination at high temperature or pulverizing metal oxide particles with improved crystallinity in the presence of an alkali and then removing them with an ion exchange resin or the like. Can also be prepared by alkalinizing

鎖状導電性金属酸化物粒子の表面処理方法としては従来公知の方法を採用することができるが、本発明では、下記式(2)で表される有機珪素化合物を用いて表面処理することが好ましい。
SiX4 (2)
(但し、式中、Xは炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素であって、互いに同一であっても異なっていてもよい。)
As a surface treatment method for the chain conductive metal oxide particles, a conventionally known method can be adopted, but in the present invention, the surface treatment may be performed using an organosilicon compound represented by the following formula (2). preferable.
SiX 4 (2)
(However, in the formula, X represents an alkoxy group having 1 to 4 carbon atoms, a silanol group, halogen, or hydrogen, which may be the same or different.)

具体的には、テトラメトキシシラン、テトラエトキシシラン、テトラプロポキシシシラン、テトラブトキシシラン等およびこれらの混合物が挙げられる。
鎖状導電性金属酸化物粒子(B)の表面処理は、鎖状導電性金属酸化物粒子(B)のアルコール分散液に前記有機珪素化合物を所定量加え、これに水を加えて有機珪素化合物を加水分解することによって行うことができる。このとき、必要に応じて有機珪素化合物の加水分解用触媒として酸またはアルカリを加えることもできる。
Specific examples include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetrabutoxysilane, and the like, and mixtures thereof.
The surface treatment of the chain conductive metal oxide particles (B) is performed by adding a predetermined amount of the organosilicon compound to the alcohol dispersion of the chain conductive metal oxide particles (B), and adding water to the organosilicon compound. Can be carried out by hydrolysis. At this time, an acid or an alkali can be added as a catalyst for hydrolysis of the organosilicon compound, if necessary.

鎖状導電性金属酸化物粒子(B)と有機珪素化合物との量比(有機珪素化合物をSiO2としての重量/鎖状導電性金属酸化物粒子の固形分としての重量)は鎖状導電性金属酸化物粒子(B)の平均粒子径、連結数等によっても異なるが0.005〜0.2さらには0.01〜0.1の範囲にあることが好ましい。 The amount ratio of the chain conductive metal oxide particles (B) to the organosilicon compound (weight of the organosilicon compound as SiO 2 / weight as the solid content of the chain conductive metal oxide particles) is the chain conductivity. Although it varies depending on the average particle diameter, the number of connections, etc. of the metal oxide particles (B), it is preferably in the range of 0.005 to 0.2, more preferably 0.01 to 0.1.

前記重量比が少ないと、塗布液中での粒子の分散安定性が低下し、粒子が凝集して、得られる透明被膜にヘーズが発生する場合がある。前記重量比が多すぎてもと、過剰の有機珪素が導電性を阻害し、充分な帯電防止性能が得られない場合がある。   If the weight ratio is small, the dispersion stability of the particles in the coating solution may be reduced, the particles may aggregate, and haze may occur in the resulting transparent coating. If the weight ratio is too large, excessive organosilicon may impede conductivity, and sufficient antistatic performance may not be obtained.

つぎに、表面処理鎖状導電性金属酸化物粒子(B)の屈折率は1.60〜1.90、さらには1.65〜1.90の範囲にあることが好ましい。
表面処理鎖状導電性金属酸化物粒子(B)の屈折率が低いと、表面処理シリカ系微粒子(A)との屈折率差が小さく、マトリックス形成成分が多い場合は、反射防止性能が不十分となる場合がある。表面処理鎖状導電性金属酸化物粒子(B)の屈折率が前記上限を超える導電性金属酸化物は得ることが困難である。
Next, the refractive index of the surface-treated chain-like conductive metal oxide particles (B) is preferably in the range of 1.60 to 1.90, more preferably 1.65 to 1.90.
When the refractive index of the surface-treated chain-like conductive metal oxide particles (B) is low, the refractive index difference from the surface-treated silica-based fine particles (A) is small, and the antireflection performance is insufficient when there are many matrix forming components It may become. It is difficult to obtain a conductive metal oxide in which the refractive index of the surface-treated chain conductive metal oxide particles (B) exceeds the upper limit.

マトリックス形成成分
本発明ではマトリックス形成成分として有機樹脂マトリックス形成成分および/またはシリコーン系(ゾルゲル系)マトリックス形成成分を用いることができる。
Matrix-forming component In the present invention, an organic resin matrix-forming component and / or a silicone (sol-gel) matrix-forming component can be used as the matrix-forming component.

有機樹脂マトリックス形成成分としては、従来公知の有機樹脂を用いることができる。
具体的には、塗料用樹脂等として公知の熱硬化性樹脂、熱可塑性樹脂、電子線硬化樹脂等が挙げられる。このような樹脂として、たとえば、従来から用いられているポリエステル樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリフェニレンオキサイド樹脂、熱可塑性アクリル樹脂、塩化ビニル樹脂、フッ素樹脂、酢酸ビニル樹脂、シリコーンゴムなどの熱可塑性樹脂、ウレタン樹脂、メラミン樹脂、ケイ素樹脂、ブチラール樹脂、反応性シリコーン樹脂、フェノール樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、熱硬化性アクリル樹脂、紫外線硬化型アクリル樹脂などの熱硬化性樹脂、紫外線硬化型アクリル樹脂などが挙げられる。さらにはこれら樹脂の2種以上の共重合体や変性体であってもよい。
このうち好ましいものは、親水性樹脂であり、なかでもアルキレンオキサイド変性アクリル樹脂が好ましい。
A conventionally well-known organic resin can be used as an organic resin matrix formation component.
Specific examples include known thermosetting resins, thermoplastic resins, electron beam curable resins, and the like as coating resins. Examples of such resins include conventionally used thermoplastic resins such as polyester resins, polycarbonate resins, polyamide resins, polyphenylene oxide resins, thermoplastic acrylic resins, vinyl chloride resins, fluororesins, vinyl acetate resins, and silicone rubbers. , Urethane resin, melamine resin, silicon resin, butyral resin, reactive silicone resin, phenol resin, epoxy resin, unsaturated polyester resin, thermosetting acrylic resin, UV curable acrylic resin, etc., UV curable type An acrylic resin etc. are mentioned. Further, it may be a copolymer or modified body of two or more of these resins.
Among these, a hydrophilic resin is preferable, and an alkylene oxide-modified acrylic resin is particularly preferable.

本発明では、水酸基、アミノ基、カルボキシル基、スルホ基から選ばれる1種以上の親水性官能基を有する多官能メタアクリル酸エステル樹脂が好適に用いられる。具体的にはペンタエリスリトールトリアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラアクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサアクリレート等の他、ジエチルアミノメチルメタクリレート、ジメチルアミノメチルメタクリレート、ジメチルアミノエチルメタクリレート、ジエチルアミノエチルメタクリレート、2−ヒドロキシエチルメタクレート、2−ヒドロキシプロピルメタクレート、2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレート、2−ヒドロキシブチルメタクレート、2−ヒドロキシ3フェノキシプロピルアクリレート、2−ヒドロキシ−3−アクリロイロキシプロピルアクリレート、メトキシトリエチレングリコールジメタクリレート、ブトキシジエチレングリコールメタクリレート、トリエチレングリコールジアクリレート、エチレングリコールジメタクリレート、ジエチレングリコールジメタクリレート、トリチレングリコールジメタクリレート、ポリエチレングリコール♯200ジメタクリレート、ポリエチレングリコール♯400ジメタクリレート、ポリエチレングリコール♯600ジメタクリレート、ポリエチレングリコール♯1000ジメタクリレート、ポリエチレングリコール♯200ジアクリレート、ポリエチレングリコール♯400ジアクリレート、ポリエチレングリコール♯600ジアクリレート、ジプロピレングリコールジアクリレート、トリプロピレングリコールジアクリレート、ポリプロピレングリコール♯400ジアクリレート、ポリプロピレングリコール♯700ジアクリレート、1,6−ヘキサンジオールジアクリレート、2−メタクリロイロキシエチルコハク酸、2−アクロイロキシエチルコハク酸、2−アクロイロキシエチルフタル酸、2−メタクリロイロキシエチルヘキサヒドロフタル酸、2−アクロイロキシエチル−2−ヒドロキシエチルフタル酸、2−メタクリロイロキシエチルアシッドホスフェート、2−メタクリロイロキシエチルアシッドホスフェート、2−アクロイロキシエチルアシッドフォスフェート、およびこれらの混合物あるいはこれら樹脂の2種以上の共重合体や変性体であってもよい。   In this invention, the polyfunctional methacrylic ester resin which has 1 or more types of hydrophilic functional groups chosen from a hydroxyl group, an amino group, a carboxyl group, and a sulfo group is used suitably. Specifically, pentaerythritol triacrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexaacrylate, etc., diethylaminomethyl methacrylate, dimethylaminomethyl methacrylate, Dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxybutyl methacrylate, 2-hydroxy-3phenoxypropyl acrylate, 2-hydroxy-3-acryloyloxypropyl acrylate, methoxy Triethylene glycol dimethacrylate, butoxydiethylene glycol methacrylate, triethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, tritylene glycol dimethacrylate, polyethylene glycol # 200 dimethacrylate, polyethylene glycol # 400 dimethacrylate, polyethylene glycol # 600 di Methacrylate, polyethylene glycol # 1000 dimethacrylate, polyethylene glycol # 200 diacrylate, polyethylene glycol # 400 diacrylate, polyethylene glycol # 600 diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, polypropylene glycol # 400 diacrylate, polypropylene glycol # 700 diacrylate, 1,6-hexanediol diacrylate, 2-methacryloyloxyethyl succinic acid, 2-acryloyloxyethyl succinic acid, 2-acryloyloxyethyl phthalic acid, 2 -Methacryloyloxyethyl hexahydrophthalic acid, 2-acryloyloxyethyl-2-hydroxyethylphthalic acid, 2-methacryloyloxyethyl acid phosphate, 2-methacryloyloxyethyl acid phosphate, 2-acryloyloxyethyl acid phosphate Fate, a mixture thereof, or two or more copolymers or modified products of these resins may be used.

また、ビニル基、ウレタン基、エポキシ基、(メタ)アクリロイル基、CF2基等の疎水性官能基を有する多官能メタアクリル酸エステル樹脂を用いることもできる。
具体的にはペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサアクリレート、メチルメタクリレート、エチルメタクリレート、ブチルメタクリレート、イソブチルメタクリレート、2−エチルヘキシルメタクリレート、イソデシルメタクリレート、n-ラウリルアクリレート、n−ステアリルアクリレート、1,6−ヘキサンジオールジメタクリレート、パーフルオロオクチルエチルメタクリレート、トリフロロエチルメタクリレート、ウレタンアクリレート等およびこれらの混合物が挙げられる。
また、前記親水性官能基を有する多官能メタアクリル酸エステル樹脂と前記疎水性官能基を有する多官能メタアクリル酸エステル樹脂とを混合して用いることもできる。
Further, a polyfunctional methacrylic ester resin having a hydrophobic functional group such as a vinyl group, a urethane group, an epoxy group, a (meth) acryloyl group, or a CF 2 group can also be used.
Specifically, pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexaacrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, isobutyl methacrylate, Examples include 2-ethylhexyl methacrylate, isodecyl methacrylate, n-lauryl acrylate, n-stearyl acrylate, 1,6-hexanediol dimethacrylate, perfluorooctylethyl methacrylate, trifluoroethyl methacrylate, urethane acrylate, and the like, and mixtures thereof.
Moreover, the polyfunctional methacrylic ester resin having the hydrophilic functional group and the polyfunctional methacrylic ester resin having the hydrophobic functional group can be mixed and used.

本発明では、特にアルキレンオキサイド変性アクリル系樹脂は好適に用いることができる。アルキレンオキサイド変性アクリル系樹脂としては、エトキシ化ペンタエリスリトールテトラアクリレートなどのエチレンオキサイド変性アクリル樹脂、プロピレンオキサイド変性アクリル系樹脂等が挙げられる。また、アルキレンオキサイド変性アクリル系樹脂は非変性アクリル系樹脂と混合して用いることもできる。   In the present invention, an alkylene oxide-modified acrylic resin can be particularly preferably used. Examples of the alkylene oxide-modified acrylic resin include ethylene oxide-modified acrylic resins such as ethoxylated pentaerythritol tetraacrylate, propylene oxide-modified acrylic resins, and the like. In addition, the alkylene oxide-modified acrylic resin can be used by mixing with an unmodified acrylic resin.

非変性アクリル系樹脂としては、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラアクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサアクリレート、メチルメタクリレート、エチルメタクリレート、ブチルメタクリレート、イソブチルメタクリレート、2−エチルヘキシルメタクリレート、イソデシルメタクリレート、n-ラウリルアクリレート、n−ステアリルアクリレート、1,6−ヘキサンジオールジメタクリレート、パーフルオロオクチルエチルメタクリレート、トリフロロエチルメタクリレート、ウレタンアクリレート等およびこれらの混合物が挙げられる。   Non-modified acrylic resins include pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexaacrylate, methyl methacrylate, Ethyl methacrylate, butyl methacrylate, isobutyl methacrylate, 2-ethylhexyl methacrylate, isodecyl methacrylate, n-lauryl acrylate, n-stearyl acrylate, 1,6-hexanediol dimethacrylate, perfluorooctylethyl methacrylate, trifluoroethyl methacrylate, urethane acrylate And mixtures thereof.

このような、アルキレンオキサイド変性アクリル系樹脂を用いると、塗布液中で表面処理鎖状金属酸化物粒子(B)同士が凝集することなく高分散し、且つ、後述するが、透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の下部、中部、上部における含有量の序列が(CU)>(CM)>(CT)の関係にある、すなわち、表面処理鎖状金属酸化物粒子(B)が濃度勾配を有し、帯電防止性能に優れるとともに透明性、透過率および反射防止性能に優れた透明被膜付基材を得ることができる。 When such an alkylene oxide-modified acrylic resin is used, the surface-treated chain metal oxide particles (B) are highly dispersed without agglomerating with each other in the coating solution, and the surface in the transparent coating is described later. The order of the content in the lower, middle and upper parts of the treated chain conductive metal oxide particles (B) is in the relationship of (C U )> (C M )> (C T ), that is, the surface treated chain metal The oxide particle (B) has a concentration gradient, and it is possible to obtain a substrate with a transparent coating that is excellent in antistatic performance and excellent in transparency, transmittance, and antireflection performance.

シリコーン系(ゾルゲル系)マトリックス形成成分としては、下記式(3)で表される有機珪素化合物またはこれらの加水分解物、加水分解重縮合物を用いることができる。
n-SiX4-n (3)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
As the silicone-based (sol-gel) matrix-forming component, an organosilicon compound represented by the following formula (3) or a hydrolyzate or hydrolyzed polycondensate thereof can be used.
R n -SiX 4-n (3 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)

具体的には、メチルトリメトキシシラン、ジメチルジメトキシシラン、フェニルトリメトキシシラン、ジフェニルジメトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、ジフェニルジエトキシシラン、イソブチルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(βメトキシエトキシ)シラン、3,3,3−トリフルオロプロピルトリメトキシシラン、メチル-3,3,3−トリフルオロプロピルジメトキシシラン、β−(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、γ-グリシドキシメチルトリメトキシシラン、γ-グリシドキシメチルトリエキシシラン、γ-グリシドキシエチルトリメトキシシラン、γ-グリシドキシエチルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ−(β−グリシドキシエトキシ)プロピルトリメトキシシラン、γ-(メタ)アクリロオキシメチルトリメトキシシラン、γ-(メタ)アクリロオキシメチルトリエキシシラン、γ-(メタ)アクリロオキシエチルトリメトキシシラン、γ-(メタ)アクリロオキシエチルトリエトキシシラン、γ-(メタ)アクリロオキシプロピルトリメトキシシラン、γ-(メタ)アクリロオキシプロピルトリメトキシシラン、γ-(メタ)アクリロオキシプロピルトリエトキシシラン、γ-(メタ)アクリロオキシプロピルトリエトキシシラン、ブチルトリメトキシシラン、イソブチルトリエトキシシラン、ヘキシルトリエトキシシラオクチルトリエトキシシラン、デシルトリエトキシシラン、ブチルトリエトキシシラン、イソブチルトリエトキシシラン、ヘキシルトリエトキシシラン、オクチルトリエトキシシラン、デシルトリエトキシシラン、3-ウレイドイソプロピルプロピルトリエトキシシラン、パーフルオロオクチルエチルトリメトキシシラン、パーフルオロオクチルエチルトリエトキシシラン、パーフルオロオクチルエチルトリイソプロポキシシラン、トリフルオロプロピルトリメトキシシラン、N−β(アミノエチル)γ-アミノプロピルメチルジメトキシシラン、N−β(アミノエチル)γ-アミノプロピルトリメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、γ-メルカプトプロピルトリメトキシシラン、トリメチルシラノール、メチルトリクロロシラン等およびこれらの加水分解物、加水分解重縮合物が挙げられる。   Specifically, methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, diphenyldimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, diphenyldiethoxysilane, isobutyltrimethoxysilane, vinyltri Methoxysilane, vinyltriethoxysilane, vinyltris (βmethoxyethoxy) silane, 3,3,3-trifluoropropyltrimethoxysilane, methyl-3,3,3-trifluoropropyldimethoxysilane, β- (3,4- Epoxycyclohexyl) ethyltrimethoxysilane, γ-glycidoxymethyltrimethoxysilane, γ-glycidoxymethyltriethoxysilane, γ-glycidoxyethyltrimethoxysilane, γ-glycidoxyethyltriethoxysilane, γ- G Lysidoxypropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropyltriethoxysilane, γ- (β-glycidoxyethoxy) propyltrimethoxy Silane, γ- (meth) acrylooxymethyltrimethoxysilane, γ- (meth) acrylooxymethyltrioxysilane, γ- (meth) acrylooxyethyltrimethoxysilane, γ- (meth) acrylooxyethyl Triethoxysilane, γ- (meth) acrylooxypropyltrimethoxysilane, γ- (meth) acryloxypropyltrimethoxysilane, γ- (meth) acryloxypropyltriethoxysilane, γ- (meth) acrylo Oxypropyltriethoxysilane, butyltrimethoxysilane, isobutylto Riethoxysilane, hexyltriethoxysilaoctyltriethoxysilane, decyltriethoxysilane, butyltriethoxysilane, isobutyltriethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, decyltriethoxysilane, 3-ureidoisopropylpropyltriethoxy Silane, perfluorooctylethyltrimethoxysilane, perfluorooctylethyltriethoxysilane, perfluorooctylethyltriisopropoxysilane, trifluoropropyltrimethoxysilane, N-β (aminoethyl) γ-aminopropylmethyldimethoxysilane, N -Β (aminoethyl) γ-aminopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-mercaptopropyltrimethoxy Orchids, trimethylsilanol, methyltrichlorosilane, and the like, and hydrolyzate thereof, and a hydrolytic polycondensate.

重合開始剤等
マトリックス形成成分が前記した有機樹脂である場合は、樹脂が紫外線硬化型樹脂の場合、光重合開始剤が含まれていてもよく、熱硬化性樹脂の場合、硬化触媒が含まれていてもよい。
When the matrix forming component such as a polymerization initiator is an organic resin as described above, a photopolymerization initiator may be included when the resin is an ultraviolet curable resin, and a curing catalyst is included when the resin is a thermosetting resin. It may be.

重合開始剤としては、前記マトリックス形成成分を硬化できれば特に制限は無く従来公知のものを使用することができ、例えば、ビス(2,4,6−トリメチルベンゾイル)フェニルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)2,4,4−トリメチル-ペンチルフォスフィンオキサイド、2−ヒドロキシ-メチル-2-メチル-フェニル-プロパン-1-ケトン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、2-メチル-1-[4-(メチルチオフェニル]-2-モルフォリノプロパン-1-オン等が挙げられる。   The polymerization initiator is not particularly limited as long as the matrix-forming component can be cured, and conventionally known ones can be used. For example, bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, bis (2, 6-dimethoxybenzoyl) 2,4,4-trimethyl-pentylphosphine oxide, 2-hydroxy-methyl-2-methyl-phenyl-propane-1-ketone, 2,2-dimethoxy-1,2-diphenylethane-1 -One, 1-hydroxy-cyclohexyl-phenyl-ketone, 2-methyl-1- [4- (methylthiophenyl] -2-morpholinopropan-1-one, and the like.

硬化触媒としては、例えば硝酸、塩酸、硫酸などの無機酸、ギ酸、酢酸、イタコン酸等の有機酸、アンモニア、エチルアミン、エタノールアミン等の塩基性物質等が挙げられる。   Examples of the curing catalyst include inorganic acids such as nitric acid, hydrochloric acid and sulfuric acid, organic acids such as formic acid, acetic acid and itaconic acid, and basic substances such as ammonia, ethylamine and ethanolamine.

溶媒
本発明に用いる溶媒としては前記マトリックス形成成分、必要に応じて用いる重合開始剤、硬化触媒を溶解あるいは分散できるとともに表面処理シリカ系微粒子(A)、表面処理鎖状導電性金属酸化物粒子(B)を均一に分散することができる、従来公知の溶媒を用いることができる。
Solvent As the solvent used in the present invention, the matrix-forming component, a polymerization initiator used as necessary, a curing catalyst can be dissolved or dispersed, and surface-treated silica-based fine particles (A), surface-treated chain-like conductive metal oxide particles ( A conventionally known solvent that can uniformly disperse B) can be used.

例えば、水、メタノール、エタノール、プロパノール、2-プロパノール(IPA)、ブタノール、ジアセトンアルコール、フルフリルアルコール、テトラヒドロフルフリルアルコールなどのアルコール類;酢酸メチル、酢酸エチル、酢酸イソプルピル、酢酸プルピル、酢酸イソブチル、酢酸ブチル、酢酸イソペンチル、酢酸ペンチル、酢酸3−メトキシブチル、酢酸2−エチルブチル、エチレングリコールモノアセテート等のエステル類、エチレングリコール、ヘキシレングリコールなどのグリコール類;ジエチルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールイソプルピルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、プルピレングリコールものエチルエーテルなどのエーテル類を含む親水性溶媒、酢酸プルピル、酢酸イソブチル、酢酸ブチル、酢酸イソペンチル、酢酸ペンチル、酢酸3−メトキシブチル、酢酸2−エチルブチル、酢酸シクロヘキシル、エチレングリコールものアセタートなどのエステル類;アセトン、メチルエチルケトン、メチルイソブチルケトン、ブチルメチルケトン、ジプロピルケトン、メチルペンチルケトン、ジイソブチルケトン等のケトン類等極性溶媒が挙げられる。これらは単独で使用してもよく、また2種以上混合して使用してもよい。   For example, alcohols such as water, methanol, ethanol, propanol, 2-propanol (IPA), butanol, diacetone alcohol, furfuryl alcohol, tetrahydrofurfuryl alcohol; methyl acetate, ethyl acetate, isopropyl acetate, isopropyl acetate, isobutyl acetate , Butyl acetate, isopentyl acetate, pentyl acetate, 3-methoxybutyl acetate, 2-ethylbutyl acetate, esters such as ethylene glycol monoacetate, glycols such as ethylene glycol and hexylene glycol; diethyl ether, ethylene glycol monomethyl ether, ethylene Glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol isopropyl ether, diethylene glycol monomethyl ether, Hydrophilic solvents including ethers such as ethylene glycol monoethyl ether, propylene glycol monomethyl ether and purpylene glycol ethyl ether, propyl acetate, isobutyl acetate, butyl acetate, isopentyl acetate, pentyl acetate, 3-methoxybutyl acetate, acetic acid 2 -Ethylbutyl, cyclohexyl acetate, esters such as ethylene glycol acetate; polar solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, butyl methyl ketone, dipropyl ketone, methyl pentyl ketone, diisobutyl ketone and the like. These may be used singly or in combination of two or more.

塗布液組成
透明被膜形成用塗布液の全固形分濃度は0.5〜50重量%、さらには1〜30重量%の範囲にあることが好ましい。
Coating solution composition The total solid concentration of the coating solution for forming a transparent coating is preferably in the range of 0.5 to 50% by weight, more preferably 1 to 30% by weight.

透明被膜形成用塗布液の全固形分濃度が少ないと、塗布方法によっても異なるが形成される透明被膜の膜厚が薄くなり過ぎて、充分な反射防止性能、帯電防止性能が得られない場合がある。   If the total solid concentration of the coating liquid for forming a transparent film is small, the film thickness of the formed transparent film may become too thin, depending on the coating method, and sufficient antireflection performance and antistatic performance may not be obtained. is there.

透明被膜形成用塗布液の全固形分濃度が多くしても、膜厚が厚くなり過ぎたり、このためクラックを生じる場合がある。また、厚くしても帯電防止性能、反射防止性能がさらに向上することもない。   Even if the total solid concentration of the coating solution for forming a transparent film is increased, the film thickness may become too thick, and thus cracks may occur. Further, even if the thickness is increased, the antistatic performance and the antireflection performance are not further improved.

透明被膜形成用塗布液中の表面処理シリカ系微粒子(A)の濃度は固形分として0.05〜35重量%、さらには0.075〜24重量%の範囲にあることが好ましい。
表面処理シリカ系微粒子(A)の濃度が少ないと、得られる透明被膜中の表面処理シリカ系微粒子(A)の含有量が少なく、充分な反射防止性能が得られない場合がある。表面処理シリカ系微粒子(A)が多すぎても、得られる透明被膜中の表面処理シリカ系微粒子(A)の含有量が多くなりすぎ、一方で表面処理鎖状導電性金属酸化物粒子(B)の含有量が少なくなり、後述する透明被膜の屈折率の傾斜が得られず、反射防止性能、帯電防止性能のいずれも不十分となる場合がある。
The concentration of the surface-treated silica-based fine particles (A) in the coating liquid for forming a transparent film is preferably in the range of 0.05 to 35% by weight, more preferably 0.075 to 24% by weight as the solid content.
When the concentration of the surface-treated silica-based fine particles (A) is small, the content of the surface-treated silica-based fine particles (A) in the obtained transparent film is small, and sufficient antireflection performance may not be obtained. Even if the surface-treated silica-based fine particles (A) are too much, the content of the surface-treated silica-based fine particles (A) in the obtained transparent film is too large, while the surface-treated chain conductive metal oxide particles (B ) Content is reduced, the gradient of the refractive index of the transparent film to be described later cannot be obtained, and both the antireflection performance and the antistatic performance may be insufficient.

また、透明被膜形成用塗布液中の表面処理鎖状導電性金属酸化物粒子(B)の濃度は固形分として0.025〜25重量%、さらには0.038〜17.2重量%の範囲にあることが好ましい。   The concentration of the surface-treated chain conductive metal oxide particles (B) in the coating solution for forming a transparent film is in the range of 0.025 to 25% by weight, more preferably 0.038 to 17.2% by weight as the solid content. It is preferable that it exists in.

表面処理鎖状導電性金属酸化物粒子(B)の濃度が低すぎると、得られる透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量が少なくなり、帯電防止性能が不十分となるとともに、透明被膜の屈折率の傾斜が得られず、反射防止性能も不十分となる場合がある。表面処理鎖状導電性金属酸化物粒子(B)の濃度が高すぎても、得られる透明被膜中の表面処理シリカ系微粒子(A)の含有量が少なくなりすぎ、一方で表面処理鎖状導電性金属酸化物粒子(B)の含有量が多くなりすぎ、得られる透明被膜の屈折率の傾斜が得られず、反射防止性能、帯電防止性能のいずれも不十分となる場合がある。   If the concentration of the surface-treated chain conductive metal oxide particles (B) is too low, the content of the surface-treated chain conductive metal oxide particles (B) in the resulting transparent film is reduced, and antistatic performance is improved. In addition to being insufficient, the gradient of the refractive index of the transparent film may not be obtained, and the antireflection performance may be insufficient. Even if the concentration of the surface-treated chain conductive metal oxide particles (B) is too high, the content of the surface-treated silica-based fine particles (A) in the resulting transparent film is too small, while the surface-treated chain-like conductive particles In some cases, the content of the conductive metal oxide particles (B) is excessively large, the gradient of the refractive index of the obtained transparent film cannot be obtained, and both the antireflection performance and the antistatic performance are insufficient.

透明被膜形成用塗布液中のマトリックス形成成分の濃度は固形分として0.1〜42.5重量%、さらには0.225〜32重量%の範囲にあることが好ましい。
マトリックス形成成分の濃度が少ないと、マトリックス形成成分が少なくなり、透明被膜の耐擦傷性、基材との密着性等が不充分となる場合がある。マトリックス形成成分の濃度が多すぎても、表面処理シリカ系微粒子(A)および/または表面処理鎖状導電性金属酸化物粒子(B)が少なくなり、反射防止性能、帯電防止性能が不十分となる場合がある。
The concentration of the matrix-forming component in the coating solution for forming a transparent film is preferably in the range of 0.1 to 42.5% by weight, more preferably 0.225 to 32% by weight as the solid content.
If the concentration of the matrix-forming component is low, the matrix-forming component is reduced, and the scratch resistance of the transparent film, adhesion to the substrate, etc. may be insufficient. Even if the concentration of the matrix forming component is too high, the surface-treated silica-based fine particles (A) and / or the surface-treated chain-like conductive metal oxide particles (B) are reduced, and the antireflection performance and antistatic performance are insufficient. There is a case.

上記した透明被膜形成用塗布液をディップ法、スプレー法、スピナー法、ロールコート法、バーコート法、グラビア印刷法、マイクログラビア印刷法等の周知の方法で基材に塗布し、乾燥し、紫外線照射、加熱処理等常法によって硬化させることによって透明被膜を形成することができる。   The above-mentioned coating liquid for forming a transparent film is applied to a substrate by a known method such as a dipping method, a spray method, a spinner method, a roll coating method, a bar coating method, a gravure printing method, or a micro gravure printing method, dried, and then irradiated with ultraviolet rays. A transparent film can be formed by curing by conventional methods such as irradiation and heat treatment.

[透明被膜付基材]
本発明に係る透明被膜付基材は、基材上に透明被膜が形成された透明被膜付基材であって、透明被膜が表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス成分とを含んでなる。
[Base material with transparent film]
The substrate with a transparent coating according to the present invention is a substrate with a transparent coating in which a transparent coating is formed on the substrate, and the transparent coating is a surface-treated silica-based fine particle (A) and a surface-treated chain conductive metal oxide. It comprises physical particles (B) and a matrix component.

そして、透明被膜の下部における表面処理鎖状導電性金属酸化物粒子の含有量(CU)、中間部における表面処理鎖状導電性金属酸化物粒子の含有量(CM)、上部における表面処理鎖状導電性金属酸化物粒子の含有量(CT)が(CU)>(CM)>(CT)の関係にあり、且つ、前記(CU)と(CT)が1/100≦(CT)/(CU)≦1/2の関係にある。 And the content (C U ) of the surface-treated chain conductive metal oxide particles in the lower part of the transparent coating, the content (C M ) of the surface-treated chain conductive metal oxide particles in the middle part, the surface treatment in the upper part The content (C T ) of the chain conductive metal oxide particles is in a relationship of (C U )> (C M )> (C T ), and (C U ) and (C T ) are 1 / 100 ≦ (C T ) / (C U ) ≦ 1/2.

基材
本発明に用いる基材としては、従来公知のものを特に制限なく使用することが可能であり、ガラス、ポリカーボネート、アクリル系樹脂、ポリエチレンテレフタレート(PET)、トリアセチルセルロース(TAC)、シクロポリオレフィン、ノルボルネン等のプラスチックシート、プラスチックフィルム等、プラスチックパネル等があげられる。
Substrate As the substrate used in the present invention, conventionally known ones can be used without particular limitation, and glass, polycarbonate, acrylic resin, polyethylene terephthalate (PET), triacetyl cellulose (TAC), cyclopolyolefin And plastic sheets such as norbornene, plastic films, and plastic panels.

また、表面に凹凸を有する周知の基材を用いることができ、この場合は防眩性を有する透明被膜付基材を得ることができる。さらに、表面が平坦な基材上に凹凸を有する膜を形成した基材を用いこともでき、この場合も防眩性を有する透明被膜付基材を得ることができる。さらに、前記基材上に他の被膜、例えば、ハードコート膜、プライマー膜等が形成された基材を用いることもできる。   Moreover, the well-known base material which has an unevenness | corrugation on the surface can be used, and the base material with a transparent film which has anti-glare property in this case can be obtained. Furthermore, a base material in which a film having irregularities is formed on a base material having a flat surface can be used. In this case, a base material with a transparent coating having antiglare properties can also be obtained. Furthermore, a base material in which another film such as a hard coat film or a primer film is formed on the base material can also be used.

透明被膜
透明被膜に含まれる表面処理シリカ系微粒子(A)としては前記した表面処理シリカ系微粒子(A)を用いることができ、本発明では屈折率の低い表面処理シリカ系中空微粒子を用いることが好ましい。
As the surface-treated silica-based fine particles (A) contained in the transparent coating transparent film, the aforementioned surface-treated silica-based fine particles (A) can be used, and in the present invention, surface-treated silica-based fine particles having a low refractive index are used. preferable.

透明被膜中の表面処理シリカ系微粒子(A)の含有量は10〜70重量%、さらには15〜60重量%の範囲にあることが好ましい。表面処理シリカ系微粒子(A)の含有量が少ない場合、透明被膜中の上層に存在する表面処理シリカ系微粒子(A)の含有量が少なく、充分な反射防止性能が得られない場合がある。表面処理シリカ系微粒子(A)の含有量が多すぎても、透明被膜中の表面処理シリカ系微粒子(A)の含有量が多くなりすぎ、一方で表面処理鎖状導電性金属酸化物粒子(B)の含有量が少なくなり、後述する透明被膜の屈折率の傾斜が得られず、反射防止性能、帯電防止性能のいずれも不十分となる場合がある。   The content of the surface-treated silica-based fine particles (A) in the transparent film is preferably 10 to 70% by weight, more preferably 15 to 60% by weight. When the content of the surface-treated silica-based fine particles (A) is small, the content of the surface-treated silica-based fine particles (A) present in the upper layer in the transparent film is small, and sufficient antireflection performance may not be obtained. Even if the content of the surface-treated silica-based fine particles (A) is too much, the content of the surface-treated silica-based fine particles (A) in the transparent film is too large, while the surface-treated chain-like conductive metal oxide particles ( The content of B) is reduced, the gradient of the refractive index of the transparent film described later cannot be obtained, and both the antireflection performance and the antistatic performance may be insufficient.

透明被膜に含まれる表面処理鎖状導電性金属酸化物粒子(B)としては前記した表面処理鎖状導電性金属酸化物粒子(B)を用いることができ、本発明では体積抵抗値が低く導電性に優れ、光透過率が高く透明性に優れた表面処理鎖状アンチモンドープ酸化錫粒子(ATO)が好適に用いられる。   As the surface-treated chain conductive metal oxide particles (B) contained in the transparent film, the aforementioned surface-treated chain conductive metal oxide particles (B) can be used. Surface-treated chain antimony-doped tin oxide particles (ATO) having excellent properties, high light transmittance and excellent transparency are preferably used.

透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量は固形分として5〜50重量%、さらには7.5〜43重量%の範囲にあることが好ましい。透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量が固形分として少ないと、透明被膜中の表面処理シリカ系微粒子(A)の含有量が多くなりすぎ、一方で表面処理鎖状導電性金属酸化物粒子(B)の含有量が少なくなり、透明被膜の屈折率の傾斜が得られず、反射防止性能、帯電防止性能のいずれも不十分となる場合がある。透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量が多すぎても、透明被膜中の表面処理シリカ系微粒子(A)の含有量が少なくなりすぎ、一方で表面処理鎖状導電性金属酸化物粒子(B)の含有量が多くなりすぎ、透明被膜の屈折率の傾斜が得られず、反射防止性能が不十分となる場合がある。   The content of the surface-treated chain-like conductive metal oxide particles (B) in the transparent film is preferably 5 to 50% by weight, more preferably 7.5 to 43% by weight as a solid content. If the content of the surface-treated chain-like conductive metal oxide particles (B) in the transparent film is small as the solid content, the content of the surface-treated silica-based fine particles (A) in the transparent film becomes too large, while the surface The content of the treated chain-like conductive metal oxide particles (B) is decreased, the gradient of the refractive index of the transparent film cannot be obtained, and both the antireflection performance and the antistatic performance may be insufficient. Even if the content of the surface-treated chain conductive metal oxide particles (B) in the transparent film is too large, the content of the surface-treated silica-based fine particles (A) in the transparent film is too small, while the surface treatment In some cases, the content of the chain conductive metal oxide particles (B) becomes too large, the gradient of the refractive index of the transparent film cannot be obtained, and the antireflection performance is insufficient.

マトリックス成分としては、透明被膜中に前記した有機樹脂マトリックス形成成分の硬化物、前記したシリコーン系(ゾルゲル系)マトリックス形成成分の硬化物が含まれる。
透明被膜中のマトリックス成分の含有量は固形分として20〜85重量%、さらには30〜80重量%の範囲にあることが好ましい。
As a matrix component, the hardened | cured material of the above-mentioned organic resin matrix formation component and the hardened | cured material of the above-mentioned silicone type (sol gel type) matrix formation component are contained in a transparent film.
The content of the matrix component in the transparent coating is preferably in the range of 20 to 85% by weight, more preferably 30 to 80% by weight as the solid content.

透明被膜中のマトリックス成分の含有量が固形分として少ないと、透明被膜の強度、基材との密着性、耐擦傷性が不十分となる場合がある。透明被膜中のマトリックス成分の含有量が多すぎても、表面処理シリカ系微粒子(A)および/または表面処理鎖状導電性金属酸化物粒子(B)が少なく、反射防止性能、帯電防止性能が不十分となる場合がある。   When the content of the matrix component in the transparent film is small as a solid content, the strength of the transparent film, adhesion to the substrate, and scratch resistance may be insufficient. Even if the content of the matrix component in the transparent coating is too large, the surface-treated silica-based fine particles (A) and / or the surface-treated chain-like conductive metal oxide particles (B) are few, and antireflection performance and antistatic performance are achieved. It may be insufficient.

本発明に係る透明被膜は、前記した範囲の表面処理シリカ系微粒子(A)および表面処理鎖状導電性金属酸化物粒子(B)を含有しているが、このとき、透明被膜の下部における表面処理鎖状導電性金属酸化物粒子の含有量(CU)、中間部における表面処理鎖状導電性金属酸化物粒子の含有量(CM)、上部における表面処理鎖状導電性金属酸化物粒子の含有量(CT)が(CU)>(CM)>(CT)の関係にある。前記(CU)と(CT)が1/100≦(CT)/(CU)≦1/2の関係にある。 The transparent coating according to the present invention contains the surface-treated silica-based fine particles (A) and the surface-treated chain-like conductive metal oxide particles (B) in the above-mentioned range. Content of treated chain conductive metal oxide particles (C U ), content of surface treated chain conductive metal oxide particles in the middle (C M ), surface treated chain conductive metal oxide particles in the upper part Content (C T ) is in a relationship of (C U )> (C M )> (C T ). The (C U ) and (C T ) have a relationship of 1/100 ≦ (C T ) / (C U ) ≦ 1/2.

すなわち、透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の分布は、透明被膜の下部から上部になるにしたがって順次低下している。これに対応して、同時に含まれる表面処理シリカ系微粒子(A)の分布は透明被膜の上部から下部になるにしたがって順次低下している。   That is, the distribution of the surface-treated chain-like conductive metal oxide particles (B) in the transparent film is gradually decreased from the lower part to the upper part of the transparent film. Correspondingly, the distribution of the surface-treated silica-based fine particles (A) contained simultaneously decreases sequentially from the upper part to the lower part of the transparent film.

なお、透明被膜の上、中、下部とは、透明被膜断面を均等に3分割し、それぞれ上部、中部および下部としたものである。
表面処理鎖状導電性金属酸化物粒子(B)の下部、中間部および上部における表面処理鎖状導電性金属酸化物粒子(B)の含有量は透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量(W)によって異なるが、下部における表面処理鎖状導電性金属酸化物粒子(B)の含有量(CU)は透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量(W)との比(CU)/(W)が0.34〜0.99、さらには0.40〜0.95の範囲にあることが好ましく、中間部における表面処理鎖状金属酸化物粒子(B)の含有量(CM)は概ね透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量(W)と同程度であるが必ずしも一致している必要はなく、(CM)/(W)が0.01〜0.49、さらには0.02〜0.45の範囲にあることが好ましく、さらに上部における表面処理鎖状金属酸化物粒子(B)の含有量(CT)は透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量(W)との比(CT)/(W)が0〜0.33、さらには0.01〜0.30の範囲にあることが好ましい。なお、(CU)>(CM)>(CT)であり、1/100≦(CT)/(CU)≦1/2の関係にある。
The upper, middle, and lower portions of the transparent film are obtained by equally dividing the transparent film cross section into three parts, which are an upper part, a middle part, and a lower part, respectively.
The content of the surface-treated chain conductive metal oxide particles (B) in the lower, middle and upper parts of the surface-treated chain conductive metal oxide particles (B) is the surface-treated chain conductive metal oxide in the transparent film. The content (C U ) of the surface-treated chain conductive metal oxide particles (B) in the lower part varies depending on the content (W) of the product particles (B). The ratio (C U ) / (W) to the content (W) of the product particles (B) is preferably in the range of 0.34 to 0.99, more preferably in the range of 0.40 to 0.95. The content (C M ) of the surface-treated chain metal oxide particles (B) in is approximately the same as the content (W) of the surface-treated chain metal oxide particles (B) in the transparent film. need not necessarily coincide, (C M) / (W ) is 0.01 to 0.49, good be more in the range of 0.02 to 0.45 Ratio properly, the surface treatment chain metal oxide particles in the further upper content of (B) (C T) content of the surface treatment chain conductive metal oxide particles in the transparent film (B) (W) (C T ) / (W) is preferably in the range of 0 to 0.33, more preferably 0.01 to 0.30. Note that (C U )> (C M )> (C T ), and 1/100 ≦ (C T ) / (C U ) ≦ 1/2.

透明被膜の下部、中間部および上部における表面処理鎖状導電性金属酸化物粒子(B)の含有量の分布が前記範囲にあれば、帯電防止性能に優れるとともに透明性、透過率および反射防止性能に優れた透明被膜付基材を得ることができる。   If the distribution of the content of the surface-treated chain-like conductive metal oxide particles (B) in the lower, middle and upper parts of the transparent coating is in the above range, the antistatic performance is excellent and the transparency, transmittance and antireflection performance are also achieved. Can be obtained.

前記比(CT)/(CU)が1/2を超えると、表面処理鎖状導電性金属酸化物粒子(B)の屈折率および含有量、表面処理シリカ系微粒子(A)の屈折率および含有量によっても異なるが、透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の分布において、下部、中部、上部の差が小さくなり、透明被膜の光透過率、反射防止性能が不十分となる場合がある。 When the ratio (C T ) / (C U ) exceeds 1/2, the refractive index and content of the surface-treated conductive metal oxide particles (B) and the refractive index of the surface-treated silica-based fine particles (A) Depending on the content of the surface-treated conductive metal oxide particles (B) in the transparent coating, the difference between the lower, middle and upper portions becomes smaller, and the light transmittance and antireflection performance of the transparent coating are reduced. May become insufficient.

前記比(CT)/(CU)が1/100よりも小さいと、1/100よりも小さいと、上部に表面処理シリカ系微粒子(A)が多い層が形成され、下部に表面処理鎖状導電性金属酸化物粒子(B)が多い層が形成され、実質的に2層に分離した透明被膜となり、前記した濃度勾配を有することによる反射防止性能の向上効果が充分得られない場合がある。 If the ratio (C T ) / (C U ) is smaller than 1/100, if it is smaller than 1/100, a layer containing a large amount of surface-treated silica-based fine particles (A) is formed in the upper part, and a surface-treated chain is formed in the lower part. In some cases, a layer having a large amount of conductive metal oxide particles (B) is formed, resulting in a transparent coating substantially separated into two layers, and the effect of improving the antireflection performance due to the concentration gradient described above may not be sufficiently obtained. is there.

ここで、下部、中間部および上部における表面処理鎖状導電性金属酸化物粒子(B)の各金属酸化物含有量の測定は、先ず、透明被膜の透過型電子顕微鏡写真(TEM)を測定する。このとき、表面処理鎖状導電性金属酸化物粒子(B)は表面処理シリカ系微粒子(A)とは平均粒子径および/またはコントラストの違いから区別して認められる。   Here, the measurement of each metal oxide content of the surface-treated chain-like conductive metal oxide particles (B) in the lower part, the middle part, and the upper part first measures a transmission electron micrograph (TEM) of the transparent film. . At this time, the surface-treated chain-like conductive metal oxide particles (B) are recognized as distinguished from the surface-treated silica-based fine particles (A) from the difference in average particle diameter and / or contrast.

断面の上、中、下と均等に3分割し、上部、中部および下部における表面処理鎖状導電性金属酸化物粒子(B)の一次粒子数を数えて求め、各部位における一次粒子数を合計の一次粒子数で除して各部位における割合を求める。各部位における表面処理鎖状導電性金属酸化物粒子(B)の含有量は、透明被膜中の表面処理鎖状導電性金属酸化物粒子(B)の含有量に前記各部位の割合を乗じて求めることができる。   Divide the cross-section into three equal parts, top, middle and bottom, and count the number of primary particles of the surface-treated chain-like conductive metal oxide particles (B) at the top, middle and bottom, and total the number of primary particles at each part. The ratio in each part is obtained by dividing by the number of primary particles. The content of the surface-treated chain conductive metal oxide particles (B) in each part is obtained by multiplying the content of the surface-treated chain conductive metal oxide particles (B) in the transparent film by the ratio of each part. Can be sought.

なお、分割線上に存在する粒子については、主に存在する部位の粒子とする。
このような分布は前記した塗布液を使用することで達成できる。
このため、塗布液には、
・2種の表面処理した粒子径範囲の異なる粒子を使用すること
・表面処理剤が、シリカ系微粒子の場合はn=1〜3の有機珪素化合物(疎水性)を使用し、鎖状導電性微粒子の場合はn=4の有機珪素化合物(親水性)を使用する
・粒子径比が2以上であること
が重要な要因となる、さらに、双方の粒子の含有量も重要であり、例えば、一方が少なすぎると有効な傾斜分布は得られないことがある。
In addition, about the particle | grains which exist on a dividing line, let it be the particle | grains of the site | part which exists mainly.
Such distribution can be achieved by using the coating solution described above.
For this reason, the coating liquid contains
-Use two types of surface-treated particles with different particle diameter ranges-If the surface treatment agent is silica-based fine particles, use n = 1 to 3 organosilicon compound (hydrophobic), and chain conductivity In the case of fine particles, use an n = 4 organosilicon compound (hydrophilic). A particle size ratio of 2 or more is an important factor, and the content of both particles is also important. If one is too small, an effective gradient distribution may not be obtained.

形成される透明被膜の膜厚は50〜500nm、さらには80〜300nmの範囲にあることが好ましい。
透明被膜の膜厚が薄いと、反射防止性能及び帯電防止性能が不十分となる場合がある。透明被膜の膜厚が厚すぎても、反射防止性能が不十分となる場合がある。
The film thickness of the formed transparent film is preferably in the range of 50 to 500 nm, more preferably 80 to 300 nm.
If the film thickness of the transparent coating is thin, antireflection performance and antistatic performance may be insufficient. Even if the film thickness of the transparent coating is too thick, the antireflection performance may be insufficient.

また、透明被膜の表面抵抗値は103〜1013Ω/□、さらには103〜1012Ω/□の範囲にあることが好ましい。透明被膜の表面抵抗値が前記範囲の下限以下のものは得ることが困難であり、上限を超えると、帯電防止性能が不十分となる場合がある。 The surface resistance value of the transparent film is preferably in the range of 10 3 to 10 13 Ω / □, more preferably 10 3 to 10 12 Ω / □. It is difficult to obtain a transparent film having a surface resistance value below the lower limit of the above range, and if it exceeds the upper limit, the antistatic performance may be insufficient.

本発明に係る透明被膜付基材は、前記した透明被膜形成用塗布液を基材上に塗布し、乾燥し、硬化させることによって製造することができる。具体的には、透明被膜形成用塗布液をディップ法、スプレー法、スピナー法、ロールコート法、バーコート法、スリットコーター印刷法、グラビア印刷法、マイクログラビア印刷法等の周知の方法で基材に塗布し、乾燥し、紫外線照射、加熱処理等常法によって硬化させることによって透明被膜を形成することができる。   The substrate with a transparent coating according to the present invention can be produced by applying the above-described coating solution for forming a transparent coating on a substrate, drying and curing. Specifically, the coating liquid for forming a transparent film is formed by a known method such as dipping, spraying, spinner, roll coating, bar coating, slit coater printing, gravure printing, or micro gravure printing. A transparent coating film can be formed by applying to a substrate, drying, and curing by an ordinary method such as ultraviolet irradiation or heat treatment.

[実施例]
以下、本発明を実施例により説明するが、本発明はこれら実施例に限定されるものではない。
[Example]
EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited to these Examples.

[実施例1]
表面処理シリカ系微粒子(A-1)分散液の調製
シリカ・アルミナゾル(日揮触媒化成(株)製:USBB−120、平均粒子径25nm、SiO2・Al23濃度20重量%、固形分中Al23含有量27重量%)120gに純水3680gを加えて95℃に加温し、この温度を保持しながら、SiO2として濃度15重量%の珪酸ナトリウム水溶液2100gとAl23 としての濃度05重量%のアルミン酸ナトリウム水溶液2100gを添加して、SiO2・Al23複合酸化物微粒子(1-1) (平均粒子径43nm)分散液を得た。このときのAl23/SiO2モル比は0.2であった。また、このときの反応液のpHは12.0であった。
[Example 1]
Preparation of surface-treated silica-based fine particle (A-1) dispersion
Pure water to 120 g of silica / alumina sol (manufactured by JGC Catalysts & Chemicals Co., Ltd .: USBB-120, average particle size 25 nm, SiO 2 · Al 2 O 3 concentration 20 wt%, solid content Al 2 O 3 content 27 wt%) 3680 g was added and heated to 95 ° C. While maintaining this temperature, 2100 g of a 15 wt% sodium silicate aqueous solution as SiO 2 and 2100 g of a 05 wt% sodium aluminate aqueous solution as Al 2 O 3 were added. Thus, a dispersion of SiO 2 · Al 2 O 3 composite oxide fine particles (1-1) (average particle size 43 nm) was obtained. At this time, the Al 2 O 3 / SiO 2 molar ratio was 0.2. Further, the pH of the reaction solution at this time was 12.0.

SiO2 として濃度15重量%の珪酸ナトリウム水溶液8800gとAl23としての濃度05重量%のアルミン酸ナトリウム水溶液3000gを添加してSiO2・Al23複合酸化物微粒子(1-2)(平均粒子径60nm)分散液を得た。このときのAl23/SiO2モル比は0.07であった。また、このときの反応液のpHは12.0であった。 SiO 2 / Al 2 O 3 composite oxide fine particles (1-2) (8800 g of 15 wt% sodium silicate aqueous solution as SiO 2 and 3000 g of 05 wt% sodium aluminate aqueous solution as Al 2 O 3 were added. An average particle diameter of 60 nm) dispersion was obtained. The Al 2 O 3 / SiO 2 molar ratio at this time was 0.07. Further, the pH of the reaction solution at this time was 12.0.

ついで、限外濾過膜で洗浄して固形分濃度13重量%になった複合酸化物微粒子(1-2)の分散液500gに純水1,125gを加え、さらに濃塩酸(濃度355重量%)を滴下してpH10とし、脱アルミニウム処理を行った。次いで、pH3の塩酸水溶液10Lと純水5Lを加えながら限外濾過膜で溶解したアルミニウム塩を分離・洗浄して固形分濃度20重量%のシリカ系中空微粒子(1-3)水分散液を得た。   Next, 1,125 g of pure water was added to 500 g of the dispersion of the composite oxide fine particles (1-2) washed with an ultrafiltration membrane to a solid content of 13 wt%, and concentrated hydrochloric acid (concentration 355 wt%). Was dropped to pH 10 and dealumination was performed. Next, the aluminum salt dissolved in the ultrafiltration membrane is separated and washed while adding 10 L of pH 3 hydrochloric acid aqueous solution and 5 L of pure water to obtain a silica-based hollow fine particle (1-3) aqueous dispersion having a solid content concentration of 20% by weight. It was.

ついで、シリカ系中空微粒子(1-3)水分散液分散液150gと、純水500g、エタノール1,750gおよび濃度28重量%のアンモニア水626gとの混合液を35℃に加温した後、エチルシリケート(SiO2濃度28重量%)140gを添加してシリカ被覆層を形成し、純水5Lを加えながら限外濾過膜で洗浄して固形分濃度20重量%のシリカ被覆層を形成したシリカ系中空微粒子(1-4)の水分散液を得た。 Next, a mixture of 150 g of silica-based hollow fine particle (1-3) aqueous dispersion, 500 g of pure water, 1,750 g of ethanol, and 626 g of ammonia water having a concentration of 28% by weight was heated to 35 ° C. Silica system in which 140 g of silicate (SiO 2 concentration 28 wt%) was added to form a silica coating layer and washed with an ultrafiltration membrane while adding 5 L of pure water to form a silica coating layer with a solid content concentration of 20 wt% An aqueous dispersion of hollow fine particles (1-4) was obtained.

シリカ被覆層を形成したシリカ系中空微粒子(1-4)分散液にアンモニア水を添加して分散液のpHを10.5に調整し、ついで200℃にて11時間熟成した後、常温に冷却し、陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)400gを用いて3時間イオン交換し、さらに陰イオン交換樹脂(三菱化学(株)製:ダイヤイオンSA20A)200gを用いて3時間イオン交換し、さらに陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)200gを用い、80℃で3時間イオン交換して洗浄を行い、固形分濃度20重量%のシリカ系中空微粒子(1-5)分散液を得た。このとき、シリカ系中空微粒子(1-5)の水分散液のNa2O含有量およびNH含有量はシリカ系中空微粒子当たり8ppm、1500ppmであった。 Ammonia water is added to the dispersion of silica-based hollow fine particles (1-4) having a silica coating layer to adjust the pH of the dispersion to 10.5, and then aged at 200 ° C. for 11 hours, and then cooled to room temperature. Then, ion exchange is performed for 3 hours using 400 g of a cation exchange resin (Mitsubishi Chemical Corporation: Diaion SK1B), and further, 200 g of anion exchange resin (Mitsubishi Chemical Corporation: Diaion SA20A) is used for 3 hours. Silica-based hollow fine particles having a solid content concentration of 20% by weight were subjected to ion exchange for a period of time and further washed by ion exchange at 80 ° C. for 3 hours using 200 g of a cation exchange resin (manufactured by Mitsubishi Chemical Corporation: Diaion SK1B). (1-5) A dispersion was obtained. At this time, the Na 2 O content and NH 3 content of the aqueous dispersion of silica-based hollow fine particles (1-5) were 8 ppm and 1500 ppm per silica-based hollow fine particle.

ついで、再び、シリカ系中空微粒子(1-5)分散液を150℃にて11時間水熱処理した後、常温に冷却し、陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)400gを用いて3時間イオン交換し、ついで、陰イオン交換樹脂(三菱化学(株)製:ダイヤイオンSA20A)200gを用いて3時間イオン交換し、さらに陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)200gを用い、80℃で3時間イオン交換して洗浄を行い、固形分濃度20重量%のシリカ系中空微粒子(1-6)水分散液を得た。このとき、シリカ系中空微粒子(1-6)の水分散液のNa2O含有量およびNH3含有量はシリカ系中空微粒子当たり0.4pm、60ppmであった。 Next, again, the silica-based hollow fine particle (1-5) dispersion was hydrothermally treated at 150 ° C. for 11 hours, then cooled to room temperature, and 400 g of a cation exchange resin (manufactured by Mitsubishi Chemical Corporation: Diaion SK1B) was added. And then ion exchange for 3 hours using 200 g of anion exchange resin (Mitsubishi Chemical Corporation: Diaion SA20A), and further cation exchange resin (Mitsubishi Chemical Corporation: Diamond) 200 g of ion SK1B) was used for ion exchange at 80 ° C. for 3 hours for washing to obtain a silica-based hollow fine particle (1-6) aqueous dispersion having a solid content concentration of 20% by weight. At this time, the Na 2 O content and NH 3 content of the aqueous dispersion of silica-based hollow fine particles (1-6) were 0.4 pm and 60 ppm per silica-based hollow fine particle.

さらに限外濾過膜を用いて溶媒をメタノールに置換した固形分濃度20重量%のシリカ系中空微粒子(1-6)アルコール分散液を調製した。かかるシリカ系中空微粒子(1-6)の平均粒子径、屈折率を測定し、結果を表に示す。   Furthermore, a silica-based hollow fine particle (1-6) alcohol dispersion having a solid content concentration of 20% by weight, in which the solvent was replaced with methanol using an ultrafiltration membrane, was prepared. The average particle diameter and refractive index of the silica-based hollow fine particles (1-6) were measured, and the results are shown in the table.

固形分濃度20重量%のシリカ系中空微粒子(1-6)のアルコール分散液100gにγ-メタアクリロオキシプロピルトリメトキシシラン(信越化学(株)製:KBM−503)3gを添加し、50℃で加熱処理を行い、ついで、ロータリーエバポレーターを用いて溶媒をプロピレングリコールモノメチルエーテル(PGME)に置換して固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液を調製した。
表面処理シリカ系微粒子(A-1)について、平均粒子径、屈折率を測定し、結果を表に示す。
3 g of γ-methacrylooxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd .: KBM-503) is added to 100 g of an alcohol dispersion of silica-based hollow fine particles (1-6) having a solid content of 20% by weight, and 50 Heat treatment is performed at 0 ° C., and then the solvent is replaced with propylene glycol monomethyl ether (PGME) using a rotary evaporator, and the surface-treated silica-based fine particles (A-1) PGME dispersion having a solid content concentration of 20.5% by weight is obtained. Prepared.
The surface-treated silica-based fine particles (A-1) were measured for average particle diameter and refractive index, and the results are shown in the table.

表面処理鎖状導電性金属酸化物粒子(B-1)分散液の調製
錫酸カリウム130gと酒石酸アンチモニルカリウム30gを純水400gに溶解した混合溶液を調製した。この調製した溶液を12時間かけて、60℃、攪拌下の硝酸アンモニウム1.0gを溶解し、水酸化カリウムを用いてpH10.5に調製した純水1000g中に添加して加水分解を行った。このとき10%硝酸溶液をPH10.5に保つよう同時に添加した。生成した沈殿物を濾別洗浄した後、再び水に分散させて固形分濃度20重量%の金属酸化物前駆体水酸化物分散液を調製した。
Preparation of surface-treated chain conductive metal oxide particle (B-1) dispersion A mixed solution in which 130 g of potassium stannate and 30 g of potassium antimonyl tartrate were dissolved in 400 g of pure water was prepared. This prepared solution was dissolved in 1.0 g of ammonium nitrate under stirring at 60 ° C. over 12 hours, and added to 1000 g of pure water adjusted to pH 10.5 using potassium hydroxide for hydrolysis. At this time, a 10% nitric acid solution was simultaneously added so as to keep the pH at 10.5. The generated precipitate was washed by filtration and then dispersed again in water to prepare a metal oxide precursor hydroxide dispersion having a solid concentration of 20% by weight.

この分散液を温度100℃で噴霧乾燥して金属酸化物前駆体水酸化物粉体を調製した。この粉体を空気雰囲気下、550℃で2時間加熱処理することによりSbド−プ酸化錫(ATO)粉末を得た。   This dispersion was spray-dried at a temperature of 100 ° C. to prepare a metal oxide precursor hydroxide powder. This powder was heat-treated at 550 ° C. for 2 hours in an air atmosphere to obtain Sb-doped tin oxide (ATO) powder.

この粉末60gを濃度4.3重量%の水酸化カリウム水溶液140gに分散させ、分散液を30℃に保持しながらサンドミルで3時間粉砕してゾルを調製した。
次に、このゾルをイオン交換樹脂でPHが3.0になるまで脱アルカリの処理を行い、ついで、純水を加えて、固形分濃度を20重量%に希釈して、Sbド−プ酸化錫微粒子からなる鎖状の導電性金属酸化物粒子(B-1)分散液を調製した。この鎖状導電性金属酸化物粒子(1)分散液のPHは3.2であった。また鎖状導電性金属酸化物粒子(B-1)の平均一次粒子径は8nmであった。
60 g of this powder was dispersed in 140 g of an aqueous potassium hydroxide solution having a concentration of 4.3% by weight, and the dispersion was pulverized with a sand mill for 3 hours while maintaining the temperature at 30 ° C. to prepare a sol.
Next, this sol is subjected to dealkalization treatment with an ion exchange resin until the pH becomes 3.0, then pure water is added to dilute the solid content concentration to 20% by weight, and Sb dopant oxidation is performed. A chain-like conductive metal oxide particle (B-1) dispersion composed of tin fine particles was prepared. The chain conductive metal oxide particle (1) dispersion had a pH of 3.2. The average primary particle diameter of the chain conductive metal oxide particles (B-1) was 8 nm.

固形分濃度20重量%の鎖状導電性金属酸化物粒子(B-1)分散液100gを25℃に調整し、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)3.5gを3分で添加した後、30分攪拌を行った。その後エタノ−ル100gを1分かけて添加し、50℃に30分間で昇温、15時間過熱処理を行った。このときの固形分濃度は10重量%であった。 100 g of a chain conductive metal oxide particle (B-1) dispersion having a solid content concentration of 20% by weight was adjusted to 25 ° C., and tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration of 28.8 wt. %) 3.5 g was added in 3 minutes, followed by stirring for 30 minutes. Thereafter, 100 g of ethanol was added over 1 minute, the temperature was raised to 50 ° C. over 30 minutes, and a heat treatment was performed for 15 hours. The solid concentration at this time was 10% by weight.

さらに限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-1)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。
Furthermore, the dispersion medium water and ethanol are replaced with ethanol in an ultrafiltration membrane, and the surface-treated chain conductive metal oxide particle (B-1) dispersion having a solid concentration of 20.5% by weight is obtained. Was prepared.
The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-1), the refractive index, and the volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(1)の調製
固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(1)を調製した。
Preparation of coating liquid for forming transparent film (1) Surface-treated silica-based fine particles (A-1) with a solid content concentration of 20.5% by weight. To 4.68 g of PGME dispersion, mixed alcohol of methanol, ethanol and isopropyl alcohol (Japanese alcohol) Sold by: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20.5 wt% surface-treated chain conductive metal oxide particle (B-1) dispersion 2.93 g, pentaerythritol Add 0.95 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184) to 1.44 g of triacrylate (Kyoeisha Chemical Co., Ltd .: Light acrylate PE-3A, resin concentration 100% by weight) and mix well. A coating solution (1) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

ハードコート膜形成用塗布液(1)の調製
シリカゾル分散液(日揮触媒化成(株)製;カタロイド SI−30;平均粒子径12nm、SiO2濃度40.5重量%、分散媒:イソプロパノ−ル、粒子屈折率1.46)100gにγ-メタアクリロオキシプロピルトリメトキシシラン1.88g(信越シリコ−ン株製:KBM−503、SiO2成分81.2%)を混合し超純水を3.1g添加し50℃で20時間攪拌して表面処理した12nmのシリカゾル分散液を得た(固形分濃度40.5重量%)。 その後、ロータリーエバポレーターでプロピレングリコールモノプロピルエーテル(PGME)に溶剤置換した(固形分40.5重量%)。
Preparation of coating liquid for hard coat film formation (1) Silica sol dispersion (manufactured by JGC Catalysts &Chemicals; Cataloid SI-30; average particle size 12 nm, SiO 2 concentration 40.5% by weight, dispersion medium: isopropanol, Particle refractive index 1.46) 1.88 g of γ-methacryloxypropyltrimethoxysilane (Shin-Etsu Silicone Co., Ltd .: KBM-503, SiO 2 component 81.2%) was mixed with 100 g of ultrapure water 3 0.1 g was added and stirred at 50 ° C. for 20 hours to obtain a surface-treated 12 nm silica sol dispersion (solid content concentration: 40.5% by weight). Thereafter, the solvent was replaced with propylene glycol monopropyl ether (PGME) by a rotary evaporator (solid content: 40.5% by weight).

ついで、固形分濃度40.5重量%のシリカゾルのプロピレングリコールモノプロピルエーテル分散液51.85gと、ジヘキサエリスリトールトリアセテート(共栄社化学(株)製:DPE−6A)18.90g、と1.6−ヘキサンジオールジアクリレート(共栄社化学(株)製;ライトアクリレートSR−238F)2.10gとシリコーン系レベリング剤(楠本化成(株)製;ディスパロン1610)0.01gと光重合開始剤(チバジャパン(株))製:イルガキュア184、PGMEで固形分濃度10重量%に溶解)12.60gとPGME14.54gとを充分に混合して固形分濃度42.0重量%のハードコート膜形成用塗布液(1)を調製した。   Subsequently, 51.85 g of a silica sol propylene glycol monopropyl ether dispersion having a solid content concentration of 40.5% by weight, 18.90 g of dihexaerythritol triacetate (manufactured by Kyoeisha Chemical Co., Ltd .: DPE-6A), and 1.6- Hexanediol diacrylate (manufactured by Kyoeisha Chemical Co., Ltd .; light acrylate SR-238F) 2.10 g, silicone leveling agent (manufactured by Enomoto Kasei Co., Ltd .; Disparon 1610) and photopolymerization initiator )) Made: Irgacure 184, dissolved in PGME to a solid content concentration of 10% by weight) 12.60 g and 14.54 g of PGME are thoroughly mixed to form a hard coat film forming coating solution having a solid content concentration of 42.0% by weight (1 ) Was prepared.

透明被膜付基材(1)の調製
ハードコート膜形成用塗布液(1)を、TACフィルム(パナック(株)製:FT−PB80UL−M、厚さ:80μm、屈折率:1.51)にバーコーター法(#14)で塗布し、80℃で120秒間乾燥した後、300mJ/cm2の紫外線を照射して硬化させてハードコート膜付基材を形成した。ハードコート膜の膜厚は6μmであった。
Preparation of substrate with transparent coating (1) Coating liquid (1) for hard coat film formation was applied to a TAC film (manufactured by Panac Corporation: FT-PB80UL-M, thickness: 80 μm, refractive index: 1.51). After applying by the bar coater method (# 14) and drying at 80 ° C. for 120 seconds, it was cured by irradiating with 300 mJ / cm 2 of ultraviolet rays to form a substrate with a hard coat film. The film thickness of the hard coat film was 6 μm.

透明被膜形成用塗布液(1)を、ハードコート膜付基材上にバーコーター法(バー#4)で塗布し、80℃で120秒間乾燥した後、N2雰囲気下で400mJ/cm2の紫外線を照射して硬化させて透明被膜付基材(1)を調製した。透明被膜の膜厚は240nmであった。 The coating liquid for forming a transparent film (1) was applied onto a substrate with a hard coat film by the bar coater method (bar # 4), dried at 80 ° C. for 120 seconds, and then 400 mJ / cm 2 in an N 2 atmosphere. A substrate (1) with a transparent coating was prepared by irradiating with ultraviolet rays and curing. The film thickness of the transparent coating was 240 nm.

この透明被膜付基材(1)の全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。   The total light transmittance, haze, reflectance, surface resistance value, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of the upper, middle and lower parts of the transparent film-coated substrate (1) The content of the conductive metal oxide particles (B-1) is shown in the table.

全光線透過率およびヘーズは、ヘーズメーター(スガ試験機(株)製)により、反射率は分光光度計(日本分光社、Ubest-55)により夫々測定した。表面抵抗値は、表面抵抗計(三菱化学(株)製:ハイレスタ)にて測定した。   The total light transmittance and haze were measured by a haze meter (manufactured by Suga Test Instruments Co., Ltd.), and the reflectance was measured by a spectrophotometer (JASCO Corporation, Ubest-55). The surface resistance value was measured with a surface resistance meter (manufactured by Mitsubishi Chemical Corporation: Hiresta).

なお、未塗布のTACフィルムは全光線透過率が93.2%、ヘーズが0.2%、波長550nmの光線の反射率が6. 0%であった。
また、着色、密着性、耐擦傷性、および鉛筆硬度は以下の方法および評価基準で評価し、結果を表に示した。
The uncoated TAC film had a total light transmittance of 93.2%, a haze of 0.2%, and a reflectance of light having a wavelength of 550 nm of 6.0%.
Further, coloring, adhesion, scratch resistance, and pencil hardness were evaluated by the following methods and evaluation criteria, and the results are shown in the table.

着色
透明被膜付基材(1)に蛍光灯の光をあて、目視で透過での着色の有無を観察し、以下の基準で評価し、結果を表1に示す。
評価基準:
無色透明で着色が全く認められない :◎
ごく薄く着色が僅かに認められる :○
薄く着色が認められる :△
濃く着色が認められる :×
The substrate with colored transparent coating (1) is irradiated with light from a fluorescent lamp, visually observed for the presence or absence of coloring by transmission, and evaluated according to the following criteria. The results are shown in Table 1.
Evaluation criteria:
Colorless and transparent, no coloration is recognized: ◎
Very thin and slightly colored: ◯
Lightly colored: △
Dark coloring is recognized: ×

密着性
透明被膜付基材(1)の表面にナイフで縦横1mmの間隔で11本の平行な傷を付け100個の升目を作り、これにセロハンテ−プを接着し、ついで、セロハンテ−プを剥離したときに被膜が剥離せず残存している升目の数を、以下の4段階に分類することにより密着性を評価した。結果を表1に示す。
評価基準:
残存升目の数100個 :◎
残存升目の数90〜99個 :○
残存升目の数85〜89個 :△
残存升目の数84個以下 :×
Adhesive transparent film-coated substrate (1) The surface of the substrate (1) with a knife is made 11 parallel scratches at intervals of 1 mm in length and width to make 100 squares, cellophane tape is adhered to this, then cellophane tape is attached. Adhesion was evaluated by classifying the number of squares that remained without peeling off when the film was peeled into the following four stages. The results are shown in Table 1.
Evaluation criteria:
Number of remaining squares: ◎
Number of remaining squares 90-99: ○
Number of remaining squares: 85 to 89: Δ
Number of remaining squares: 84 or less: ×

耐擦傷性の測定
#0000スチールウールを用い、荷重500g/cm2で10回摺動し、膜の表面を目視観察し、以下の基準で評価し、結果を表1に示した。
評価基準:
筋条の傷が認められない :◎
筋条に傷が僅かに認められる :○
筋条に傷が多数認められる :△
面が全体的に削られている :×
Measurement of Scratch Resistance Using # 0000 steel wool, sliding 10 times at a load of 500 g / cm 2 , visually observing the surface of the film and evaluating according to the following criteria, the results are shown in Table 1.
Evaluation criteria:
No streak injury is found: ◎
Slightly scratched streak: ○
Many scratches are found in the streak: △
The surface has been cut entirely: ×

鉛筆硬度
JIS−K−5400に準じて鉛筆硬度試験器により測定した。
Pencil hardness It measured with the pencil hardness tester according to JIS-K-5400.

[実施例2]
透明被膜形成用塗布液(2)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液3.51gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、実施例1と同様にして調製した固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液4.10g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(2)を調製した。
[Example 2]
Preparation of coating solution (2) for transparent film formation
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1, and a mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) Manufactured by: Solmix AP-11) 76.76 g, PGME 13.24 g, dispersion of surface-treated chain conductive metal oxide particles (B-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. 4.10 g of liquid, 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) was added to 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight). Then, the mixture was thoroughly mixed to prepare a coating solution (2) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(2)の調製
実施例1において、透明被膜形成用塗布液(2)を用いた以外は同様にして透明被膜付基材(2)を調製した。透明被膜の膜厚は315nmであった。
透明被膜付基材(2)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(1)の含有量を表に示す。
Preparation of substrate with transparent film (2) A substrate with transparent film (2) was prepared in the same manner as in Example 1, except that the coating liquid for forming a transparent film (2) was used. The film thickness of the transparent coating was 315 nm.
For substrate with transparent coating (2), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (1) is shown in the table.

[実施例3]
透明被膜形成用塗布液(3)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液5.85gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、実施例1と同様にして調製した固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液1.76g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(3)を調製した。
[Example 3]
Preparation of coating solution (3) for transparent film formation
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. A mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) was added to 5.85 g of PGME dispersion. Manufactured by: Solmix AP-11) 76.76 g, PGME 13.24 g, surface-treated chain conductive metal oxide particle (B-1) dispersion 1 having a solid content concentration of 20% by weight prepared in the same manner as in Example 1. .76 g, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100 wt%) 1.44 g was added 0.95 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184). By thoroughly mixing, a coating solution (3) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(3)の調製
実施例1において、透明被膜形成用塗布液(3)を用いた以外は同様にして透明被膜付基材(3)を調製した。透明被膜の膜厚は223nmであった。
透明被膜付基材(3)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent film (3) A substrate with transparent film (3) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (3) was used. The film thickness of the transparent coating was 223 nm.
For substrate with transparent coating (3), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance, and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-1) is shown in the table.

[実施例4]
表面処理鎖状導電性金属酸化物粒子(B-2)分散液の調製
実施例1と同様にしてSbド−プ酸化錫(ATO)粉末を得、粉砕してゾルとし、脱アルカリ処理をした後、純水を加えて、固形分濃度17.5重量%に希釈した以外は同様にして導電性金属酸化物粒子(B-2)分散液を調製した。この導電性金属酸化物粒子(B-2)分散液のPHは3.2であった。また導電性金属酸化物粒子(B-2)の平均粒子径は8nmであった。
[Example 4]
Preparation of surface-treated chain conductive metal oxide particle (B-2) dispersion In the same manner as in Example 1, Sb-doped tin oxide (ATO) powder was obtained, pulverized into a sol, and dealkalized. Thereafter, a conductive metal oxide particle (B-2) dispersion was prepared in the same manner except that pure water was added to dilute to a solid content concentration of 17.5% by weight. The pH of this conductive metal oxide particle (B-2) dispersion was 3.2. The average particle size of the conductive metal oxide particles (B-2) was 8 nm.

次いで、固形分濃度17.5重量%の導電性金属酸化物粒子(B-2)分散液100gを25℃に調整し、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)3.0gを3分で添加した後、30分攪拌を行った。その後エタノ−ル100gを1分かけて添加し、50℃に30分間で昇温、15時間過熱処理を行った。このときの固形分濃度は8.75重量%であった。 Next, 100 g of the conductive metal oxide particle (B-2) dispersion having a solid content concentration of 17.5% by weight was adjusted to 25 ° C., and tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration 28. (8% by weight) 3.0 g was added in 3 minutes, followed by stirring for 30 minutes. Thereafter, 100 g of ethanol was added over 1 minute, the temperature was raised to 50 ° C. over 30 minutes, and a heat treatment was performed for 15 hours. The solid content concentration at this time was 8.75% by weight.

次いで限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-2)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-2)を構成する一次粒子の平均連結数、屈折率、および体積抵抗値を測定し、結果を表に示す。
Next, the dispersion medium water and ethanol are replaced with ethanol in an ultrafiltration membrane, and the surface-treated chain conductive metal oxide particle (B-2) dispersion having a solid concentration of 20.5% by weight is obtained. Was prepared.
The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-2), the refractive index, and the volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(4)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-2)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(4)を調製した。
Preparation of coating liquid for forming transparent film (4) Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. To 4.68 g of PGME dispersion, methanol and ethanol And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20.5 wt% surface-treated chain conductive metal oxide particles (B-2 ) 2.93 g of dispersion, 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) and 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) Was added and mixed well to prepare a coating solution (4) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(4)の調製
実施例1において、透明被膜形成用塗布液(4)を用いた以外は同様にして透明被膜付基材(4)を調製した。透明被膜の膜厚は230nmであった。
透明被膜付基材(4)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-2)の含有量を表に示す。
Preparation of substrate with transparent film (4) A substrate with transparent film (4) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (4) was used. The film thickness of the transparent coating was 230 nm.
For substrate with transparent coating (4), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-2) is shown in the table.

[実施例5]
表面処理鎖状導電性金属酸化物粒子(B-3)分散液の調製
実施例1と同様にしてSbド−プ酸化錫(ATO)粉末を得、粉砕してゾルとし、脱アルカリ処理をした後、純水を加えて、固形分濃度25重量%に希釈した以外は同様にして導電性金属酸化物粒子(B-3)分散液を調製した。この導電性金属酸化物粒子(B-3)分散液のPHは3.2であった。また導電性金属酸化物粒子(B-3)の平均粒子径は8nmであった。
[Example 5]
Preparation of surface-treated chain conductive metal oxide particle (B-3) dispersion In the same manner as in Example 1, an Sb-doped tin oxide (ATO) powder was obtained, pulverized into a sol, and dealkalized. Thereafter, a conductive metal oxide particle (B-3) dispersion was prepared in the same manner except that pure water was added to dilute to a solid concentration of 25% by weight. The pH of this conductive metal oxide particle (B-3) dispersion was 3.2. The average particle size of the conductive metal oxide particles (B-3) was 8 nm.

次いで、固形分濃度25重量%の導電性金属酸化物粒子(B-3)分散液100gを25℃に調整し、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)4.3gを3分で添加した後、30分攪拌を行った。その後エタノ−ル100gを1分かけて添加し、50℃に30分間で昇温、15時間過熱処理を行った。このときの固形分濃度は10重量%であった。 Next, 100 g of a conductive metal oxide particle (B-3) dispersion having a solid content concentration of 25 wt% was adjusted to 25 ° C., and tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration of 28.8 wt. %) 4.3 g was added in 3 minutes, followed by stirring for 30 minutes. Thereafter, 100 g of ethanol was added over 1 minute, the temperature was raised to 50 ° C. over 30 minutes, and a heat treatment was performed for 15 hours. The solid concentration at this time was 10% by weight.

限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-3)分散液を調製した。表面処理鎖状導電性金属酸化物粒子(B-3)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。   Disperse the dispersion medium water and ethanol with ethanol using an ultrafiltration membrane to obtain a dispersion of surface-treated conductive metal oxide particles (B-3) having a solid content of 20.5% by weight. Prepared. The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-3), the refractive index, and the volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(5)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-3)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(5)を調製した。
Preparation of coating liquid for forming transparent film (5) Surface-treated silica-based fine particles (A-1) prepared in the same manner as in Example 1 (A-1) 4.68 g of PGME dispersion, methanol and ethanol And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20% by weight of surface-treated chain conductive metal oxide particles (B-3) dispersed 2.93 g of liquid, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) 1.44 g was added 0.95 g of photoinitiator (Ciba Specialty Chemicals Co., Ltd .: Irgacure 184). Then, it was thoroughly mixed to prepare a coating solution (5) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(5)の調製
実施例1において、透明被膜形成用塗布液(5)を用いた以外は同様にして透明被膜付基材(5)を調製した。透明被膜の膜厚は240nmであった。透明被膜付基材(5)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-3)の含有量を表に示す。
Preparation of substrate with transparent film (5) A substrate with transparent film (5) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (5) was used. The film thickness of the transparent coating was 240 nm. For substrate with transparent coating (5), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-3) is shown in the table.

[実施例6]
透明被膜形成用塗布液(6)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液5.85gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)75.22g、PGME13.24g、実施例1と同様にして調製した固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液4.10g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)0.96gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.63gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(6)を調製した。
[Example 6]
Preparation of coating solution (6) for transparent film formation
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. A mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) was added to 5.85 g of PGME dispersion. Product: Solmix AP-11) 75.22 g, PGME 13.24 g, surface-treated chain conductive metal oxide particle (B-1) dispersion 4 having a solid concentration of 20% by weight prepared in the same manner as in Example 1. .10 g, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) 0.96 g was added 0.63 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184). By thoroughly mixing, a coating solution (6) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(6)の調製
実施例1において、透明被膜形成用塗布液(6)を用いた以外は同様にして透明被膜付基材(6)を調製した。透明被膜の膜厚は150nmであった。
透明被膜付基材(6)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent film (6) A substrate with transparent film (6) was prepared in the same manner as in Example 1, except that the coating liquid for forming a transparent film (6) was used. The film thickness of the transparent coating was 150 nm.
For substrate with transparent coating (6), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-1) is shown in the table.

[実施例7]
透明被膜形成用塗布液(7)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液3.51gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)78.31g、PGME13.24g、実施例1と同様にして調製した固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液1.76g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.92gに光開始剤(チバスペシャリティ株製:イルガキュア184)1.26gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(7)を調製した。
[Example 7]
Preparation of coating solution (7) for transparent film formation
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1, and a mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) Product: Solmix AP-11) 78.31 g, PGME 13.24 g, surface-treated chain conductive metal oxide particles (B-1) dispersion 1 having a solid content concentration of 20% by weight prepared in the same manner as in Example 1. .76 g, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) 1.92 g and 1.26 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184) were added. By thoroughly mixing, a coating solution (7) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(7)の調製
実施例1において、透明被膜形成用塗布液(7)を用いた以外は同様にして透明被膜付基材(7)を調製した。透明被膜の膜厚は320nmであった。透明被膜付基材(7)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent film (7) A substrate with transparent film (7) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (7) was used. The film thickness of the transparent coating was 320 nm. About substrate with transparent coating (7), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-1) is shown in the table.

[実施例8]
表面処理鎖状導電性金属酸化物粒子(B-4)分散液の調製
実施例1において、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)を2.78g用いた以外は同様にして固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-4)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-4)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。
[Example 8]
Preparation of surface-treated chain conductive metal oxide particle (B-4) dispersion In Example 1, 2.78 g of tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration 28.8 wt%) was used. A surface-treated chain conductive metal oxide particle (B-4) dispersion having a solid content of 20% by weight was prepared in the same manner except that it was used.
The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-4), the refractive index, and the volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(8)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-4)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(8)を調製した。
Preparation of coating liquid for forming transparent film (8) Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. To 4.68 g of PGME dispersion, methanol and ethanol And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20.5 wt% surface-treated chain conductive metal oxide particles (B-4 ) 2.93 g of dispersion, 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) and 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) Was added and mixed well to prepare a coating solution (8) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(8)の調製
実施例1において、透明被膜形成用塗布液(8)を用いた以外は同様にして透明被膜付基材(8)を調製した。透明被膜の膜厚は242nmであった。透明被膜付基材(8)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-4)の含有量を表に示す。
Preparation of substrate with transparent film (8) A substrate with transparent film (8) was prepared in the same manner as in Example 1, except that the coating liquid for forming a transparent film (8) was used. The film thickness of the transparent coating was 242 nm. For transparent coated substrate (8), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower in transparent coating The content of the conductive metal oxide particles (B-4) is shown in the table.

[実施例9]
表面処理鎖状導電性金属酸化物粒子(B-5)分散液の調製
実施例1において、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)を4.17g用いた以外は同様にして固形分濃度20重量%の表面処理鎖状導電性金属酸化物粒子(B-5)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-5)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。
[Example 9]
Preparation of surface-treated chain conductive metal oxide particle (B-5) dispersion In Example 1, 4.17 g of tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration 28.8 wt%) was used. A surface-treated chain conductive metal oxide particle (B-5) dispersion having a solid concentration of 20% by weight was prepared in the same manner except that it was used.
The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-5), the refractive index and the volume resistance value were measured, and the results are shown in the table.

次いで限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-5)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-5)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。
Next, the dispersion medium water and ethanol are replaced with ethanol in an ultrafiltration membrane, and the surface-treated chain conductive metal oxide particle (B-5) dispersion having a solid concentration of 20.5% by weight is obtained. Was prepared.
The average number of connected primary particles constituting the surface-treated chain conductive metal oxide particles (B-5), the refractive index and the volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(9)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-5)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(9)を調製した。
Preparation of coating liquid for forming transparent film (9) Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight, prepared in the same manner as in Example 1, 4.68 g of PGME dispersion, methanol and ethanol And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20.5 wt% surface-treated chain conductive metal oxide particles (B-5 ) 2.93 g of dispersion, 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) and 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) Was added and mixed well to prepare a coating solution (9) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(9)の調製
実施例1において、透明被膜形成用塗布液(9)を用いた以外は同様にして透明被膜付基材(9)を調製した。透明被膜の膜厚は238nmであった。
透明被膜付基材(9)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-5)の含有量を表に示す。
Preparation of substrate with transparent film (9) A substrate with transparent film (9) was prepared in the same manner as in Example 1, except that the coating liquid for forming a transparent film (9) was used. The film thickness of the transparent coating was 238 nm.
For transparent coated substrate (9), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower in transparent coating The content of the conductive metal oxide particles (B-5) is shown in the table.

[実施例10]
表面処理鎖状導電性金属酸化物粒子(B-6)分散液の調製
錫酸カリウム150.0gを純水430gに溶解して溶液を調製した。調製した溶液を12時間かけて、60℃、攪拌下の純水800gと硝酸アンモニウム1.3gと15%アンモニア水2.0gを溶解した混合液中に添加して加水分解を行った。このとき10%硝酸溶液をPH9.0に保つよう同時に添加した。生成した沈殿を濾別・洗浄した後、再び水に分散させて固形分濃度20重量%の金属酸化物前駆体水酸化物分散液200gを調製した。
[Example 10]
Preparation of surface-treated chain conductive metal oxide particle (B-6) dispersion A solution was prepared by dissolving 150.0 g of potassium stannate in 430 g of pure water. The prepared solution was added to a mixed solution in which 800 g of pure water 800 g, ammonium nitrate 1.3 g and 15% aqueous ammonia 2.0 g were dissolved at 60 ° C. for 12 hours for hydrolysis. At this time, a 10% nitric acid solution was simultaneously added so as to keep the pH at 9.0. The produced precipitate was filtered and washed, and then dispersed again in water to prepare 200 g of a metal oxide precursor hydroxide dispersion having a solid content of 20% by weight.

この分散液に85%リン酸溶液3.2gを添加し30分攪拌を行った後、温度100℃で噴霧乾燥して金属酸化物前駆体水酸化物粉体を調製した。上記粉体を、空気雰囲気下、650℃で2時間加熱処理することによりリンド−プ酸化錫(PTO)粉末を得た。   To this dispersion, 3.2 g of 85% phosphoric acid solution was added and stirred for 30 minutes, and then spray dried at a temperature of 100 ° C. to prepare a metal oxide precursor hydroxide powder. The powder was heat-treated at 650 ° C. for 2 hours in an air atmosphere to obtain a Lind-Pin oxide (PTO) powder.

この粉末60gを濃度4.3重量%の水酸化カリウム水溶液140gに分散させ、分散液を30℃に保持しながらサンドミルで3時間粉砕してゾルを調製した。
次いで、このゾルをイオン交換樹脂でPHが3.3になるまで脱アルカリの処理を行い、濃度30重量%のリンド−プ酸化錫微粒子からなる鎖状の金属酸化物系導電性粒子(B-6)分散液を調製した。この鎖状金属酸化物系導電性粒子(B-6)分散液のPHは3.6であった。また鎖状金属酸化物系導電性粒子(B-6)の平均一次粒子径は10nmであった。
60 g of this powder was dispersed in 140 g of an aqueous potassium hydroxide solution having a concentration of 4.3% by weight, and the dispersion was pulverized with a sand mill for 3 hours while maintaining the temperature at 30 ° C. to prepare a sol.
Next, the sol was subjected to dealkalization treatment with an ion exchange resin until the pH became 3.3, and chain metal oxide conductive particles (B- 6) A dispersion was prepared. The chain metal oxide conductive particle (B-6) dispersion had a pH of 3.6. The average primary particle diameter of the chain metal oxide conductive particles (B-6) was 10 nm.

さらに鎖状金属酸化物系導電性粒子(B-6)分散液100gを25℃に調整し、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2成分28.8重量%)3.5gを3分で添加した後、30分攪拌を行った。このときの固形分濃度は10重量%であった。次いで限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-6)分散液を調製した。
表面処理鎖状導電性金属酸化物粒子(B-6)を構成する一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。
Further, 100 g of the chain metal oxide based conductive particle (B-6) dispersion was adjusted to 25 ° C., and 3.5 g of tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 component 28.8 wt%). Was added in 3 minutes, followed by stirring for 30 minutes. The solid concentration at this time was 10% by weight. Next, water and ethanol as a dispersion medium are replaced with ethanol in an ultrafiltration membrane, and a surface-treated chain conductive metal oxide particle (B-6) dispersion having a solid concentration of 20.5% by weight is obtained. Was prepared.
The average number of connections, refractive index and volume resistance of the primary particles constituting the surface-treated chain conductive metal oxide particles (B-6) were measured, and the results are shown in the table.

透明被膜形成用塗布液(10)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-6)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(10)を調製した。
Preparation of coating liquid for forming transparent film (10) Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. 4.68 g of PGME dispersion were mixed with methanol and ethanol. And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20.5 wt% surface-treated chain conductive metal oxide particles (B-6 ) 2.93 g of dispersion, 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) and 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) Was added and mixed well to prepare a coating solution (10) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(10)の調製
実施例1において、透明被膜形成用塗布液(10)を用いた以外は同様にして透明被膜付基材(10)を調製した。透明被膜の膜厚は234nmであった。
透明被膜付基材(10)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-6)の含有量を表に示す。
Preparation of substrate with transparent film (10) A substrate with transparent film (10) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (10) was used. The film thickness of the transparent coating was 234 nm.
For transparent coated substrate (10), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower in transparent coating The content of the conductive metal oxide particles (B-6) is shown in the table.

[実施例11]
表面処理シリカ系微粒子(A-2)分散液の調製
シリカゾル分散液(日揮触媒化成(株)製;SI−80P;平均粒子径80nm、SiO2濃度40.5重量%)1000gにイオン交換水6000gを加え、ついで陽イオン交換樹脂(三菱化学(製):SK−1BH)800gを添加し、1時間攪拌して脱アルカリ処理した。
[Example 11]
Preparation of surface-treated silica-based fine particle (A-2) dispersion Silica sol dispersion (manufactured by JGC Catalysts &Chemicals;SI-80P; average particle diameter 80 nm, SiO 2 concentration 40.5 wt%) in 1000 g of ion-exchanged water 6000 g Then, 800 g of a cation exchange resin (Mitsubishi Chemical Co., Ltd .: SK-1BH) was added, and the mixture was stirred for 1 hour for dealkalization.

ついで陽イオン交換樹脂を分離した後、陰イオン交換樹脂(三菱化学(製):SANUPC)400gを添加し、1時間攪拌して脱アニオン処理した。ついで、再び陽イオン交換樹脂(三菱化学(製):SK−1BH)400gを添加し、1時間攪拌して脱アルカリ処理してSiO2濃度5重量%のシリカ粒子(A-2)分散液を調製した。 Then, after separating the cation exchange resin, 400 g of an anion exchange resin (Mitsubishi Chemical (manufactured): SANUPC) was added, and the mixture was stirred for 1 hour for deanion treatment. Next, 400 g of a cation exchange resin (Mitsubishi Chemical Co., Ltd .: SK-1BH) was added again, and the mixture was stirred for 1 hour and dealkalized to obtain a silica particle (A-2) dispersion having a SiO 2 concentration of 5% by weight. Prepared.

この分散液を、限外濾過膜を用いてメタノールにて溶媒置換して固形分濃度40重量%のシリカ粒子(A-2)メタノール分散液を得た。固形分濃度40重量%のシリカ粒子(A-2)メタノール分散液100gにγ-メタアクリロオキシプロピルトリメトキシシラン4.93g(信越シリコ−ン株製:KBM−503、SiO2成分81.2%)を混合し超純水を3.1g添加し50℃で20時間攪拌して表面処理した80nmのシリカゾル分散液を得た(固形分濃度40.5重量%)。
その後、ロータリーエバポレーターでプロピレングリコールモノプロピルエーテル(PGME)に溶剤置換した(固形分40.5重量%)。
This dispersion was subjected to solvent substitution with methanol using an ultrafiltration membrane to obtain a silica particle (A-2) methanol dispersion having a solid concentration of 40% by weight. Silica particles (A-2) having a solid content concentration of 40% by weight In 100 g of methanol dispersion, 4.93 g of γ-methacrylooxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicone Co., Ltd .: KBM-503, SiO 2 component 81.2) %) Was added, 3.1 g of ultrapure water was added, and the mixture was stirred at 50 ° C. for 20 hours to obtain a surface-treated 80 nm silica sol dispersion (solid content concentration: 40.5 wt%).
Thereafter, the solvent was replaced with propylene glycol monopropyl ether (PGME) by a rotary evaporator (solid content: 40.5% by weight).

透明被膜形成用塗布液(11)の調製
固形分濃度40.5重量%の表面処理シリカ系微粒子(A-2) PGME分散液2.37gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)79.08g、PGME13.24g、固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(11)を調製した。
Preparation of coating solution for forming transparent film (11) Surface-treated silica-based fine particles (A-2) with a solid content concentration of 40.5% by weight 2.37 g of PGME dispersion and a mixed alcohol of methanol, ethanol and isopropyl alcohol (Japanese alcohol) Commercially available stock: Solmix AP-11) 79.08 g, PGME 13.24 g, solid treated 20.5 wt% surface-treated chain conductive metal oxide particle (B-1) dispersion 2.93 g, pentaerythritol Add 0.95 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184) to 1.44 g of triacrylate (Kyoeisha Chemical Co., Ltd .: Light acrylate PE-3A, resin concentration 100% by weight) and mix well. A coating liquid (11) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(11)の調製
実施例1において、透明被膜形成用塗布液(11)を用いた以外は同様にして透明被膜付基材(11)を調製した。透明被膜の膜厚は240nmであった。透明被膜付基材(11)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent coating (11) A substrate with transparent coating (11) was prepared in the same manner as in Example 1 except that the coating solution for forming a transparent coating (11) was used. The film thickness of the transparent coating was 240 nm. For transparent coated substrate (11), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower parts in transparent coating The content of the conductive metal oxide particles (B-1) is shown in the table.

[実施例12]
透明被膜形成用塗布液(12)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、実施例1と同様にして調製した固形分濃度20.5重量%の表面処理鎖状導電性金属酸化物粒子(B-1)分散液2.93g、エトキシ化ペンタエリスリトールテトラアクリレート(新中村化学工業(株)製:NKエステルATM−4E、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(12)を調製した。
[Example 12]
Preparation of coating liquid for forming transparent film (12)
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1 4.68 g of PGME dispersion liquid and a mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) Manufactured by: Solmix AP-11) 76.76 g, PGME 13.24 g, dispersion of surface-treated chain conductive metal oxide particles (B-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. 2.93 g of liquid, 1.44 g of ethoxylated pentaerythritol tetraacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd .: NK ester ATM-4E, resin concentration 100% by weight) and photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) 0 .95 g was added and mixed well to prepare a coating solution (12) for forming a transparent film having a solid content concentration of 3% by weight.

透明被膜付基材(12)の調製
実施例1において、透明被膜形成用塗布液(12)を用いた以外は同様にして透明被膜付基材(12)を調製した。透明被膜の膜厚は236nmであった。透明被膜付基材(12)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理鎖状導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent film (12) A substrate with transparent film (12) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (12) was used. The film thickness of the transparent coating was 236 nm. For transparent coated substrate (12), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment chain of upper, middle and lower in transparent coating The content of the conductive metal oxide particles (B-1) is shown in the table.

[比較例1]
表面処理導電性金属酸化物粒子(RB-1)分散液の調製
実施例1と同様にしてSbド−プ酸化錫(ATO)粉末を得、粉砕してゾルとし、脱アルカリ処理をした後、純水を加えて、固形分濃度10重量%に希釈した以外は同様にして導電性金属酸化物粒子(RB-1)分散液を調製した。この導電性金属酸化物粒子(RB-1) 分散液のPHは3.2であった。また導電性金属酸化物粒子(RB-1) の平均粒子径は8nmであった。
[Comparative Example 1]
Preparation of surface-treated conductive metal oxide particle (RB-1) dispersion
Except for obtaining Sb-doped tin oxide (ATO) powder in the same manner as in Example 1, pulverizing it into a sol, dealkalizing, adding pure water, and diluting to a solid concentration of 10% by weight. Similarly, a conductive metal oxide particle (RB-1) dispersion was prepared. The pH of this conductive metal oxide particle (RB-1) dispersion was 3.2. The average particle size of the conductive metal oxide particles (RB-1) was 8 nm.

次いで、固形分濃度10重量%の導電性金属酸化物粒子(RB-1)分散液100gを25℃に調整し、テトラエトキシシラン(多摩化学株製:正珪酸エチル、SiO2濃度28.8重量%)1.7gを3分で添加した後、30分攪拌を行った。その後エタノ−ル100gを1分かけて添加し、50℃に30分間で昇温、15時間過熱処理を行った。このときの固形分濃度は5重量%であった。 Next, 100 g of a conductive metal oxide particle (RB-1) dispersion having a solid content concentration of 10 wt% was adjusted to 25 ° C., and tetraethoxysilane (manufactured by Tama Chemical Co., Ltd .: normal ethyl silicate, SiO 2 concentration of 28.8 wt. %) 1.7 g was added in 3 minutes, followed by stirring for 30 minutes. Thereafter, 100 g of ethanol was added over 1 minute, the temperature was raised to 50 ° C. over 30 minutes, and a heat treatment was performed for 15 hours. The solid concentration at this time was 5% by weight.

その後限外濾過膜にて分散媒の水、エタノ−ルをエタノ−ルに溶媒置換して固形分濃度20.5重量%の表面処理導電性金属酸化物粒子(RB-1)分散液を調製した。表面処理導電性金属酸化物粒子(RB-1)には、連結状態は殆ど観測されなかった。屈折率および体積抵抗値を測定し、結果を表に示す。   Thereafter, the dispersion medium of water and ethanol are replaced with ethanol by ultrafiltration membrane to prepare a dispersion of surface-treated conductive metal oxide particles (RB-1) with a solid content concentration of 20.5% by weight. did. In the surface-treated conductive metal oxide particles (RB-1), almost no connection state was observed. The refractive index and volume resistance value were measured, and the results are shown in the table.

透明被膜形成用塗布液(R1)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68に、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、固形分濃度20重量%の表面処理導電性金属酸化物粒子(RB-1)分散液2.93g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(R1)を調製した。
Preparation of coating liquid (R1) for forming a transparent film Surface treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1 and methanol and ethanol were added to PGME dispersion 4.68. And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 76.76 g, PGME 13.24 g, solid content concentration 20 wt% surface-treated conductive metal oxide particle (RB-1) dispersion 2 .93 g, 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) was added to 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100 wt%). By mixing well, a coating solution (R1) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(R1)の調製
実施例1において、透明被膜形成用塗布液(R1)を用いた以外は同様にして透明被膜付基材(R1)を調製した。透明被膜の膜厚は237nmであった。
Preparation of substrate with transparent film (R1) A substrate with transparent film (R1) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (R1) was used. The film thickness of the transparent film was 237 nm.

透明被膜付基材(R1)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理導電性金属酸化物粒子(RB-1)の含有量を表に示す。   For substrate with transparent coating (R1), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment conductivity of upper, middle and lower parts in transparent coating The content of metal oxide particles (RB-1) is shown in the table.

[比較例2]
鎖状導電性金属酸化物粒子(RB-2)分散液の調製
錫酸カリウム130gと酒石酸アンチモニルカリウム30gを純水400gに溶解した混合溶液を調製した。この調製した溶液を12時間かけて、60℃、攪拌下の硝酸アンモニウム1.0gを溶解し、水酸化カリウムを用いてpH10.5に調製した純水1000g中に添加して加水分解を行った。このとき10%硝酸溶液をPH10.5に保つよう同時に添加した。生成した沈殿物を濾別洗浄した後、再び水に分散させて固形分濃度20重量%の金属酸化物前駆体水酸化物分散液を調製した。
[Comparative Example 2]
Preparation of dispersion of chain conductive metal oxide particles (RB-2) A mixed solution of 130 g of potassium stannate and 30 g of potassium antimonyl tartrate in 400 g of pure water was prepared. This prepared solution was dissolved in 1.0 g of ammonium nitrate under stirring at 60 ° C. over 12 hours, and added to 1000 g of pure water adjusted to pH 10.5 using potassium hydroxide for hydrolysis. At this time, a 10% nitric acid solution was simultaneously added so as to keep the pH at 10.5. The generated precipitate was washed by filtration and then dispersed again in water to prepare a metal oxide precursor hydroxide dispersion having a solid concentration of 20% by weight.

この分散液を温度100℃で噴霧乾燥して金属酸化物前駆体水酸化物粉体を調製した。この粉体を空気雰囲気下、550℃で2時間加熱処理することによりSbド−プ酸化錫(ATO)粉末を得た。この粉末60gを濃度4.3重量%の水酸化カリウム水溶液140gに分散させ、分散液を30℃に保持しながらサンドミルで3時間粉砕してゾルを調製した。   This dispersion was spray-dried at a temperature of 100 ° C. to prepare a metal oxide precursor hydroxide powder. This powder was heat-treated at 550 ° C. for 2 hours in an air atmosphere to obtain Sb-doped tin oxide (ATO) powder. 60 g of this powder was dispersed in 140 g of an aqueous potassium hydroxide solution having a concentration of 4.3% by weight, and the dispersion was pulverized with a sand mill for 3 hours while maintaining the temperature at 30 ° C. to prepare a sol.

次に、このゾルをイオン交換樹脂でPHが3.0になるまで脱アルカリの処理を行い、固形分濃度30重量%のSbド−プ酸化錫微粒子からなる導電性金属酸化物粒子(1)分散液を調製した。この導電性金属酸化物粒子(1)分散液のPHは3.2であった。また導電性金属酸化物粒子(1)の平均粒子径は8nmであった。   Next, this sol is subjected to dealkalization treatment with an ion exchange resin until pH becomes 3.0, and conductive metal oxide particles (1) comprising Sb-doped tin oxide fine particles having a solid content concentration of 30% by weight. A dispersion was prepared. The pH of this conductive metal oxide particle (1) dispersion was 3.2. The average particle diameter of the conductive metal oxide particles (1) was 8 nm.

実施例1と同様にして鎖状導電性金属酸化物粒子(1)分散液を調製した。次いで、導電性金属酸化物粒子(1)分散液を限外濾過膜にて分散媒の水をエタノ−ルに溶媒置換して固形分濃度10.5重量%の鎖状導電性金属酸化物粒子(RB-2)分散液を調製した。鎖状導電性金属酸化物粒子(RB-2)の一次粒子の平均連結数、屈折率および体積抵抗値を測定し、結果を表に示す。   In the same manner as in Example 1, a chain conductive metal oxide particle (1) dispersion was prepared. Next, the conductive metal oxide particles (1) are dispersed in an ultrafiltration membrane, and the dispersion medium water is replaced with ethanol to form chain conductive metal oxide particles having a solid content of 10.5% by weight. (RB-2) A dispersion was prepared. The average number of connected primary particles, the refractive index, and the volume resistance of the linear conductive metal oxide particles (RB-2) were measured, and the results are shown in the table.

透明被膜形成用塗布液(R2)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液4.68gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)73.98g、PGME13.24g、固形分濃度10.5重量%の導電性金属酸化物粒子(RB-2)分散液5.71g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(R2)を調製した。
Preparation of coating liquid for forming transparent film (R2) Surface-treated silica-based fine particles (A-1) prepared in the same manner as in Example 1 (A-1) 4.68 g of PGME dispersion, methanol and ethanol And isopropyl alcohol mixed alcohol (Nippon Alcohol Sales Co., Ltd .: Solmix AP-11) 73.98 g, PGME 13.24 g, solid content concentration 10.5 wt% conductive metal oxide particle (RB-2) dispersion 5 0.71 g, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100% by weight) 1.44 g was added 0.95 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184). By thoroughly mixing, a coating solution (R2) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(R2)の調製
実施例1において、透明被膜形成用塗布液(R2)を用いた以外は同様にして透明被膜付基材(R2)を調製した。透明被膜の膜厚は233nmであった。透明被膜付基材(R2)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理導電性金属酸化物粒子(RB-2)の含有量を表に示す。
Preparation of substrate with transparent film (R2) A substrate with transparent film (R2) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (R2) was used. The film thickness of the transparent coating was 233 nm. For substrate with transparent coating (R2), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment conductivity of upper, middle and lower parts in transparent coating The content of metal oxide particles (RB-2) is shown in the table.

[比較例3]
透明被膜形成用塗布液(R3)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液7.32gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、実施例1と同様にして調製した固形分濃度20.5重量%の表面処理導電性金属酸化物粒子(B-1)分散液0.29g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(R3)を調製した。
[Comparative Example 3]
Preparation of coating solution (R3) for transparent film formation
Surface treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1, 7.32 g of PGME dispersion, mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) Manufactured by: Solmix AP-11) 76.76 g, PGME 13.24 g, surface-treated conductive metal oxide particle (B-1) dispersion liquid having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. .29 g, 0.95 g of photoinitiator (manufactured by Ciba Specialty Co., Ltd .: Irgacure 184) was added to 1.44 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100 wt%). By mixing well, a coating solution (R3) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(R3)の調製
実施例1において、透明被膜形成用塗布液(R3)を用いた以外は同様にして透明被膜付基材(R3)を調製した。透明被膜の膜厚は230nmであった。透明被膜付基材(R3)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理導電性金属酸化物粒子(B-1)の含有量を表に示す。
Preparation of substrate with transparent film (R3) A substrate with transparent film (R3) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (R3) was used. The film thickness of the transparent coating was 230 nm. For substrate with transparent coating (R3), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment conductivity of upper, middle and lower parts in transparent coating The content of the metal oxide particles (B-1) is shown in the table.

[比較例4]
透明被膜形成用塗布液(R4)の調製
実施例1と同様にして調製した固形分濃度20.5重量%の表面処理シリカ系微粒子(A-1) PGME分散液0.73gに、メタノールとエタノールとイソプロピルアルコールの混合アルコール(日本アルコール販売株製:ソルミックスAP−11)76.76g、PGME13.24g、実施例1と同様にして調製した固形分濃度20.5重量%の表面処理導電性金属酸化物粒子(B-1)分散液6.88g、ペンタエリスリトールトリアクリレート(共栄社化学(株)製:ライトアクリレートPE−3A、樹脂濃度100重量%)1.44gに光開始剤(チバスペシャリティ株製:イルガキュア184)0.95gを添加して充分に混合して固形分濃度3重量%の透明被膜形成用塗布液(R4)を調製した。
[Comparative Example 4]
Preparation of coating solution (R4) for forming transparent film
Surface-treated silica-based fine particles (A-1) having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1, 0.73 g of PGME dispersion, mixed alcohol of methanol, ethanol and isopropyl alcohol (Japan Alcohol Sales Co., Ltd.) Product: Solmix AP-11) 76.76 g, PGME 13.24 g, surface-treated conductive metal oxide particles (B-1) dispersion 6 having a solid content concentration of 20.5% by weight prepared in the same manner as in Example 1. .88 g, pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: light acrylate PE-3A, resin concentration 100 wt%) 1.44 g was added 0.95 g of photoinitiator (Ciba Specialty Co., Ltd .: Irgacure 184). By thoroughly mixing, a coating solution (R4) for forming a transparent film having a solid content concentration of 3% by weight was prepared.

透明被膜付基材(R4)の調製
実施例1において、透明被膜形成用塗布液(R4)を用いた以外は同様にして透明被膜付基材(R4)を調製した。透明被膜の膜厚は235nmであった。
Preparation of substrate with transparent film (R4) A substrate with transparent film (R4) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (R4) was used. The film thickness of the transparent coating was 235 nm.

透明被膜付基材(R4)について、全光線透過率、ヘーズ、反射率、表面抵抗値、密着性、鉛筆硬度、着色、耐擦傷性および透明被膜中の上部、中部および下部の表面処理導電性金属酸化物粒子(B-1)の含有量を表に示す。   For substrate with transparent coating (R4), total light transmittance, haze, reflectance, surface resistance, adhesion, pencil hardness, coloring, scratch resistance and surface treatment conductivity of upper, middle and lower parts in transparent coating The content of the metal oxide particles (B-1) is shown in the table.

[比較例5]
表面処理シリカ系微粒子(RA-5)分散液の調製
シリカ系中空微粒子分散ゾル(触媒化成工業(株)製:スルーリア1420、平均粒子径60nm、濃度20.5重量%、分散媒:イソプロパノール、粒子屈折率1.30)100gにパーフルオロオクチルエチルトリエトキシシラン10g(東レダウコーニング製:AY43―158E、固形分濃度100%)を混合し、超純水10gを添加し、ついで40℃で5時間撹拌して固形分濃度19.3重量%の表面処理シリカ系微粒子(RA-5)分散液を調製した。表面処理シリカ系微粒子(RA-5)分散液で粒子の表面電荷量を測定したところ8.3μeq/gであった。
[Comparative Example 5]
Preparation of surface-treated silica-based fine particle (RA-5) dispersion silica-based hollow fine particle dispersed sol (manufactured by Catalyst Kasei Kogyo Co., Ltd .: Thruria 1420, average particle size 60 nm, concentration 20.5 wt%, dispersion medium: isopropanol, particles 100 g of refractive index 1.30) is mixed with 10 g of perfluorooctylethyltriethoxysilane (manufactured by Toray Dow Corning: AY43-158E, solid concentration 100%), 10 g of ultrapure water is added, and then at 40 ° C. for 5 hours. By stirring, a surface-treated silica-based fine particle (RA-5) dispersion having a solid content concentration of 19.3% by weight was prepared. The surface charge amount of the particles was measured with a surface-treated silica-based fine particle (RA-5) dispersion, and it was 8.3 μeq / g.

表面処理導電性金属酸化物粒子(RB-5)分散液の調製
アンチモンドープ酸化錫(ATO)微粒子分散ゾル(触媒化成工業(株)製:ELCOM V−3501、平均粒子径8nm、濃度20.5重量%、分散媒:エタノール、粒子屈折率:1.75)100gにγ−アクリロオキシプロピルトリメトキシシラン1.26g(信越シリコーン社製:KBM−5103 SiO2成分:81.2重量%)を混合し、超純水10gを添加し、40℃で5時間撹拌して固形分濃度19.3重量%の表面処理導電性金属酸化物粒子(RB-5)分散液を調製した。表面処理導電性金属酸化物粒子(RB-5)分散液での粒子の表面電荷量を測定したところ55.8μeq/gであった。
Preparation of dispersion of surface-treated conductive metal oxide particles (RB-5) Antimony-doped tin oxide (ATO) fine particle dispersion sol (manufactured by Catalyst Kasei Kogyo Co., Ltd .: ELCOM V-3501, average particle size 8 nm, concentration 20.5 1.26 g of γ-acryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicone Co., Ltd .: KBM-5103 SiO 2 component: 81.2 wt%) to 100 g of 100% by weight, dispersion medium: ethanol, particle refractive index: 1.75) After mixing, 10 g of ultrapure water was added and stirred at 40 ° C. for 5 hours to prepare a dispersion of surface-treated conductive metal oxide particles (RB-5) having a solid concentration of 19.3% by weight. The amount of surface charge of the particles in the surface-treated conductive metal oxide particle (RB-5) dispersion was measured and found to be 55.8 μeq / g.

透明被膜形成用塗布液(R5)の調製
固形分濃度19.3重量%の表面処理シリカ系微粒子(RA-5)分散液2.59gと固形分濃度19.3重量%の表面処理導電性金属酸化物粒子(RB-5)分散液5.18g、ヘキサエリスリトールトリペンタアクリレート(日本化薬(株):KAYARAD DPHA)1.5g、光開始剤(チバスペシャリティ(株)製イルガキュア184、IPAで溶解、固形分濃度10%)0.4gおよびイソプロパノールとメチルイソブチルケトンの1/1(重量比)混合溶媒90.33gとを充分に混合して透明被膜形成用塗布液(R5)を調製した。
Preparation of coating liquid (R5) for forming a transparent film 2.59 g of a surface-treated silica fine particle (RA-5) dispersion having a solid content of 19.3% by weight and a surface-treated conductive metal having a solid content of 19.3% by weight Dissolved in 5.18 g of oxide particle (RB-5) dispersion, 1.5 g of hexaerythritol tripentaacrylate (Nippon Kayaku Co., Ltd .: KAYARAD DPHA), Irgacure 184 manufactured by Ciba Specialty Co., Ltd., IPA In addition, 0.4 g of a solid content concentration of 10%) and 90.33 g of a 1/1 (weight ratio) mixed solvent of isopropanol and methyl isobutyl ketone were sufficiently mixed to prepare a coating solution (R5) for forming a transparent film.

透明被膜付基材(R5)の調製
透明被膜形成用塗布液(R5)を、実施例1と同様にして調整したハードコート膜付基材上にバーコーターで塗布し、70℃で1分間乾燥した後、高圧水銀灯(80W/cm)を1分間照射して硬化させて透明被膜付基材(R5)を調製した。このときの膜厚は210nmであった。透明被膜の一部を縦方向に垂直に切断し、断面を透過型電子顕微鏡によって観察したところ、下部にATO微粒子が厚さ110nmの層をなしており、上部はマトリックス中に分散したシリカ系中空微粒子の存在が認められた。
Preparation of substrate with transparent coating (R5) The coating solution for forming a transparent coating (R5) was applied on a substrate with a hard coat film prepared in the same manner as in Example 1 with a bar coater and dried at 70 ° C. for 1 minute. After that, a substrate with a transparent coating (R5) was prepared by irradiating with a high pressure mercury lamp (80 W / cm) for 1 minute to cure. The film thickness at this time was 210 nm. A portion of the transparent coating was cut perpendicularly in the vertical direction, and the cross section was observed with a transmission electron microscope. The lower part was a layer of 110 nm thick ATO fine particles, and the upper part was a silica-based hollow dispersed in a matrix. Presence of fine particles was observed.

Figure 2014058652
Figure 2014058652

Figure 2014058652
Figure 2014058652

Claims (12)

表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス形成成分と溶媒とからなり、
表面処理シリカ系微粒子(A)の平均粒子径(DA)が10〜200nmの範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)が、平均粒子径(DB)が5〜20nmの範囲にある金属酸化物粒子が鎖状に2〜30個連結し、該金属酸化物粒子の体積抵抗値が10-2〜100Ω・cmの範囲にある鎖状導電性粒子であり、
表面処理シリカ系微粒子(A)の濃度が固形分として0.05〜35重量%の範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)の濃度が固形分として0.025〜25重量%の範囲にあり、
マトリックス形成成分の濃度が固形分として0.1〜42.5重量%の範囲にあり、
全固形分濃度が0.5〜50重量%の範囲にあることを特徴とする透明被膜形成用塗布液。
Surface-treated silica-based fine particles (A), surface-treated chain-like conductive metal oxide particles (B), a matrix-forming component and a solvent,
The average particle diameter (D A ) of the surface-treated silica-based fine particles ( A ) is in the range of 10 to 200 nm,
The surface-treated chain conductive metal oxide particles (B) are linked in the form of chains of 2 to 30 metal oxide particles having an average particle diameter (D B ) in the range of 5 to 20 nm. A chain conductive particle having a volume resistivity of 10 −2 to 10 0 Ω · cm,
The concentration of the surface-treated silica-based fine particles (A) is in the range of 0.05 to 35% by weight as a solid content,
The concentration of the surface-treated chain conductive metal oxide particles (B) is in the range of 0.025 to 25% by weight as a solid content,
The concentration of the matrix-forming component is in the range of 0.1 to 42.5% by weight as a solid content,
A coating solution for forming a transparent film, wherein the total solid concentration is in the range of 0.5 to 50% by weight.
前記表面処理鎖状導電性金属酸化物粒子(B)の屈折率が1.60〜1.90の範囲にあり、前記表面処理シリカ系微粒子(A)の屈折率が1.15〜1.46の範囲にあることを特徴とする請求項1に記載の透明被膜形成用塗布液。   The surface-treated chain conductive metal oxide particles (B) have a refractive index in the range of 1.60 to 1.90, and the surface-treated silica-based fine particles (A) have a refractive index of 1.15 to 1.46. The coating liquid for forming a transparent film according to claim 1, wherein the coating liquid is in the range of 表面処理シリカ系微粒子(A)の表面処理剤が式(1)で表される有機珪素化合物であり、表面処理鎖状導電性金属酸化物粒子(B)の表面処理剤が、下記式(2)で表される有機珪素化合物であり、
シリカ系微粒子(A)と有機珪素化合物との量比(有機珪素化合物をRn-SiX4-n/2としての重量/シリカ系微粒子の固形分としての重量)が0.01〜0.5の範囲にあり、鎖状導電性金属酸化物粒子(B)と有機珪素化合物との量比(有機珪素化合物をSiO2としての重量/鎖状導電性金属酸化物粒子の固形分としての重量)が0.005〜0.2の範囲にあることを特徴とする請求項1または2に記載の透明被膜形成用塗布液。
n-SiX4-n (1)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
SiX4 (2)
(但し、式中、Xは炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素であって、互いに同一であっても異なっていてもよい。)
The surface treatment agent for the surface treated silica-based fine particles (A) is an organosilicon compound represented by the formula (1), and the surface treatment agent for the surface treated chain conductive metal oxide particles (B) is represented by the following formula (2 Is an organosilicon compound represented by
The amount ratio of silica based particles (A) and organosilicon compound (the weight of the solids / weight of silica-based particles of the organic silicon compound as a R n -SiX 4-n / 2 ) is 0.01 to 0.5 The ratio of the chain conductive metal oxide particles (B) to the organosilicon compound (weight of the organosilicon compound as SiO 2 / weight as the solid content of the chain conductive metal oxide particles) The coating liquid for forming a transparent film according to claim 1 or 2, wherein the ratio is in the range of 0.005 to 0.2.
R n -SiX 4-n (1 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)
SiX 4 (2)
(However, in the formula, X represents an alkoxy group having 1 to 4 carbon atoms, a silanol group, halogen, or hydrogen, which may be the same or different.)
前記表面処理鎖状導電性金属酸化物粒子(B)が表面処理鎖状アンチモンドープ酸化錫粒子(ATO)であることを特徴とする請求項1〜3のいずれかに記載の透明被膜形成用塗布液。   The said surface-treated chain | strand-shaped electroconductive metal oxide particle (B) is surface-treated chain | strand-shaped antimony dope tin oxide particle (ATO), The application | coating for transparent film formation in any one of Claims 1-3 characterized by the above-mentioned. liquid. 前記表面処理シリカ系微粒子(A)が表面処理シリカ系中空微粒子であることを特徴とする請求項1〜3のいずれかに記載の透明被膜形成用塗布液。   The coating liquid for forming a transparent film according to claim 1, wherein the surface-treated silica-based fine particles (A) are surface-treated silica-based hollow fine particles. 前記マトリックス形成成分が有機樹脂マトリックス形成成分および/またはゾルゲル系マトリックス形成成分であることを特徴とする請求項1に記載の透明被膜形成用塗布液。   The coating liquid for forming a transparent film according to claim 1, wherein the matrix-forming component is an organic resin matrix-forming component and / or a sol-gel matrix-forming component. 基材上に透明被膜が形成された透明被膜付基材であって、
透明被膜が表面処理シリカ系微粒子(A)と表面処理鎖状導電性金属酸化物粒子(B)とマトリックス成分とを含んでなり、
表面処理シリカ系微粒子(A)の平均粒子径(DA)が10〜200nmの範囲にあり、
表面処理鎖状導電性金属酸化物粒子(B)が、平均粒子径(DB)が5〜20nmの範囲にある金属酸化物粒子が鎖状に2〜30個連結し、該金属酸化物粒子の体積抵抗値が10-2〜100Ω・cmの範囲にある表面処理鎖状導電性粒子であり、
表面処理シリカ系微粒子(A)の含有量が固形分として10〜70重量%の範囲にあり、表面処理鎖状導電性金属酸化物粒子(B)の含有量が固形分として5〜50重量%の範囲にあり、
マトリックス成分の含有量が20〜80重量%の範囲にあり、透明被膜の下部における表面処理鎖状導電性金属酸化物粒子の含有量(CU)、中間部における表面処理鎖状導電性金属酸化物粒子の含有量(CM)、上部における表面処理鎖状導電性金属酸化物粒子の含有量(CT)が(CU)>(CM)>(CT)の関係にあり、且つ、前記(CU)と(CT)が1/100≦(CT)/(CU)≦1/2の関係にある(なお、透明被膜の上、中、下部とは、透明被膜断面を均等に3分割し、それぞれ上部、中部および下部としたものである)ことを特徴とする透明被膜付基材。
A substrate with a transparent coating in which a transparent coating is formed on the substrate,
The transparent coating comprises surface-treated silica-based fine particles (A), surface-treated chain-like conductive metal oxide particles (B), and a matrix component,
The average particle diameter (D A ) of the surface-treated silica-based fine particles ( A ) is in the range of 10 to 200 nm,
The surface-treated chain conductive metal oxide particles (B) are linked in the form of chains of 2 to 30 metal oxide particles having an average particle diameter (D B ) in the range of 5 to 20 nm. Is a surface-treated chain conductive particle having a volume resistance value of 10 −2 to 10 0 Ω · cm.
The content of the surface-treated silica-based fine particles (A) is in the range of 10 to 70% by weight as the solid content, and the content of the surface-treated chain conductive metal oxide particles (B) is 5 to 50% by weight as the solid content. In the range of
The content of the matrix component is in the range of 20 to 80% by weight, the content (C U ) of the surface-treated chain conductive metal oxide particles in the lower part of the transparent coating, and the surface-treated chain conductive metal oxidation in the middle part The content of the product particles (C M ), the content of the surface-treated chain-like conductive metal oxide particles (C T ) in the upper part has a relationship of (C U )> (C M )> (C T ), and , (C U ) and (C T ) are in a relationship of 1/100 ≦ (C T ) / (C U ) ≦ 1/2 (in addition, the upper, middle, and lower portions of the transparent coating are the cross sections of the transparent coating) The base material with a transparent coating is characterized in that the base material is equally divided into three parts, which are an upper part, a middle part and a lower part, respectively.
前記表面処理鎖状導電性金属酸化物粒子(B)の屈折率が1.60〜1.90の範囲にあり、前記表面処理シリカ系微粒子(A)の屈折率が1.15〜1.46の範囲にあることを特徴とする請求項7に記載の透明被膜付基材。   The surface-treated chain conductive metal oxide particles (B) have a refractive index in the range of 1.60 to 1.90, and the surface-treated silica-based fine particles (A) have a refractive index of 1.15 to 1.46. The substrate with a transparent coating according to claim 7, which is in the range of 表面処理シリカ系微粒子(A)の表面処理剤が式(1)で表される有機珪素化合物であり、表面処理鎖状導電性金属酸化物粒子(B)の表面処理剤が、下記式(2)で表される有機珪素化合物であり、
シリカ系微粒子(A)と有機珪素化合物との量比(有機珪素化合物をRn-SiX4-n/2としての重量/シリカ系微粒子の固形分としての重量)が0.01〜0.5の範囲にあり、鎖状導電性金属酸化物粒子(B)と有機珪素化合物との量比(有機珪素化合物をSiO2としての重量/鎖状導電性金属酸化物粒子の固形分としての重量)が0.005〜0.2の範囲にあることを特徴とする請求項7または8に記載の透明被膜付基材。
n-SiX4-n (1)
(但し、式中、Rは炭素数1〜10の非置換または置換炭化水素基であって、互いに同一であっても異なっていてもよい。X:炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素、n:1〜3の整数)
SiX4 (2)
(但し、式中、Xは炭素数1〜4のアルコキシ基、シラノール基、ハロゲン、水素であって、互いに同一であっても異なっていてもよい。)
The surface treatment agent for the surface treated silica-based fine particles (A) is an organosilicon compound represented by the formula (1), and the surface treatment agent for the surface treated chain conductive metal oxide particles (B) is represented by the following formula (2 Is an organosilicon compound represented by
The amount ratio of silica based particles (A) and organosilicon compound (the weight of the solids / weight of silica-based particles of the organic silicon compound as a R n -SiX 4-n / 2 ) is 0.01 to 0.5 The ratio of the chain conductive metal oxide particles (B) to the organosilicon compound (weight of the organosilicon compound as SiO 2 / weight as the solid content of the chain conductive metal oxide particles) Is in the range of 0.005 to 0.2, The substrate with a transparent coating according to claim 7 or 8.
R n -SiX 4-n (1 )
(In the formula, R is an unsubstituted or substituted hydrocarbon group having 1 to 10 carbon atoms, and may be the same or different from each other. X: an alkoxy group having 1 to 4 carbon atoms or a silanol group) , Halogen, hydrogen, n: an integer of 1 to 3)
SiX 4 (2)
(However, in the formula, X represents an alkoxy group having 1 to 4 carbon atoms, a silanol group, halogen, or hydrogen, which may be the same or different.)
前記表面処理鎖状導電性金属酸化物粒子(B)が表面処理鎖状アンチモンドープ酸化錫粒子であることを特徴とする請求項7〜9のいずれかに記載の透明被膜付基材。   The substrate with a transparent coating according to any one of claims 7 to 9, wherein the surface-treated chain conductive metal oxide particles (B) are surface-treated chain antimony-doped tin oxide particles. 前記表面処理シリカ系微粒子(A)が表面処理シリカ系中空微粒子であることを特徴とする請求項7〜9のいずれかに記載の透明被膜付基材。   The substrate with a transparent film according to any one of claims 7 to 9, wherein the surface-treated silica-based fine particles (A) are surface-treated silica-based hollow fine particles. 前記マトリックス成分が有機樹脂マトリックス成分および/またはゾルゲル系マトリックス成分であることを特徴とする請求項7に記載の透明被膜付基材。   The substrate with a transparent coating according to claim 7, wherein the matrix component is an organic resin matrix component and / or a sol-gel matrix component.
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