JP2013540842A - 輸送用途のための調製されたベンズオキサジンに基づく系 - Google Patents
輸送用途のための調製されたベンズオキサジンに基づく系 Download PDFInfo
- Publication number
- JP2013540842A JP2013540842A JP2013525949A JP2013525949A JP2013540842A JP 2013540842 A JP2013540842 A JP 2013540842A JP 2013525949 A JP2013525949 A JP 2013525949A JP 2013525949 A JP2013525949 A JP 2013525949A JP 2013540842 A JP2013540842 A JP 2013540842A
- Authority
- JP
- Japan
- Prior art keywords
- halogen
- thermosetting composition
- free thermosetting
- unsubstituted
- substituted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 title claims description 6
- 239000000203 mixture Substances 0.000 claims abstract description 84
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 70
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000004593 Epoxy Substances 0.000 claims abstract description 26
- 239000000178 monomer Substances 0.000 claims abstract description 18
- 239000000047 product Substances 0.000 claims description 28
- 239000002131 composite material Substances 0.000 claims description 26
- 239000003063 flame retardant Substances 0.000 claims description 23
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 20
- 239000012783 reinforcing fiber Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 15
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 125000006552 (C3-C8) cycloalkyl group Chemical group 0.000 claims description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 9
- 150000005130 benzoxazines Chemical class 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 8
- 239000012265 solid product Substances 0.000 claims description 8
- 230000009477 glass transition Effects 0.000 claims description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 claims description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 4
- 238000011417 postcuring Methods 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000008096 xylene Substances 0.000 claims description 3
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 claims description 2
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 claims description 2
- ZAXXZBQODQDCOW-UHFFFAOYSA-N 1-methoxypropyl acetate Chemical compound CCC(OC)OC(C)=O ZAXXZBQODQDCOW-UHFFFAOYSA-N 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- -1 benzoxazine compound Chemical class 0.000 abstract description 12
- 239000000463 material Substances 0.000 description 15
- 125000001424 substituent group Chemical group 0.000 description 14
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 12
- 150000001299 aldehydes Chemical class 0.000 description 7
- 150000003141 primary amines Chemical class 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 125000003700 epoxy group Chemical group 0.000 description 6
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 6
- 239000000376 reactant Substances 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 5
- 125000001624 naphthyl group Chemical group 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 4
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 4
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- HMNKTRSOROOSPP-UHFFFAOYSA-N 3-Ethylphenol Chemical compound CCC1=CC=CC(O)=C1 HMNKTRSOROOSPP-UHFFFAOYSA-N 0.000 description 2
- VLJSLTNSFSOYQR-UHFFFAOYSA-N 3-propan-2-ylphenol Chemical compound CC(C)C1=CC=CC(O)=C1 VLJSLTNSFSOYQR-UHFFFAOYSA-N 0.000 description 2
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 2
- HXDOZKJGKXYMEW-UHFFFAOYSA-N 4-ethylphenol Chemical compound CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 description 2
- YQUQWHNMBPIWGK-UHFFFAOYSA-N 4-isopropylphenol Chemical compound CC(C)C1=CC=C(O)C=C1 YQUQWHNMBPIWGK-UHFFFAOYSA-N 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- DDRPCXLAQZKBJP-UHFFFAOYSA-N furfurylamine Chemical compound NCC1=CC=CO1 DDRPCXLAQZKBJP-UHFFFAOYSA-N 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 description 1
- 0 *N(C1)COc2c1cc(C(c1ccccc11)(c(cc3)cc4c3OCN(*)C4)OC1=O)cc2 Chemical compound *N(C1)COc2c1cc(C(c1ccccc11)(c(cc3)cc4c3OCN(*)C4)OC1=O)cc2 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-dioxonaphthalene Natural products C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 1
- BOKGTLAJQHTOKE-UHFFFAOYSA-N 1,5-dihydroxynaphthalene Chemical compound C1=CC=C2C(O)=CC=CC2=C1O BOKGTLAJQHTOKE-UHFFFAOYSA-N 0.000 description 1
- BLDLRWQLBOJPEB-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfanylphenol Chemical compound OC1=CC=CC=C1SC1=CC=CC=C1O BLDLRWQLBOJPEB-UHFFFAOYSA-N 0.000 description 1
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 1
- BCHZICNRHXRCHY-UHFFFAOYSA-N 2h-oxazine Chemical compound N1OC=CC=C1 BCHZICNRHXRCHY-UHFFFAOYSA-N 0.000 description 1
- ODJQKYXPKWQWNK-UHFFFAOYSA-N 3,3'-Thiobispropanoic acid Chemical compound OC(=O)CCSCCC(O)=O ODJQKYXPKWQWNK-UHFFFAOYSA-N 0.000 description 1
- HORNXRXVQWOLPJ-UHFFFAOYSA-N 3-chlorophenol Chemical compound OC1=CC=CC(Cl)=C1 HORNXRXVQWOLPJ-UHFFFAOYSA-N 0.000 description 1
- VBIKLMJHBGFTPV-UHFFFAOYSA-N 3-ethoxyphenol Chemical compound CCOC1=CC=CC(O)=C1 VBIKLMJHBGFTPV-UHFFFAOYSA-N 0.000 description 1
- ASHGTJPOSUFTGB-UHFFFAOYSA-N 3-methoxyphenol Chemical compound COC1=CC=CC(O)=C1 ASHGTJPOSUFTGB-UHFFFAOYSA-N 0.000 description 1
- CSJBEDVFPBTAEP-UHFFFAOYSA-N 3-sulfonyl-4h-1,2-benzoxazine Chemical compound C1=CC=C2ONC(=S(=O)=O)CC2=C1 CSJBEDVFPBTAEP-UHFFFAOYSA-N 0.000 description 1
- IAXMHJMBYPEWKR-UHFFFAOYSA-N 4-(4-aminophenyl)aniline;benzene-1,4-diamine Chemical compound NC1=CC=C(N)C=C1.C1=CC(N)=CC=C1C1=CC=C(N)C=C1 IAXMHJMBYPEWKR-UHFFFAOYSA-N 0.000 description 1
- LKVFCSWBKOVHAH-UHFFFAOYSA-N 4-Ethoxyphenol Chemical compound CCOC1=CC=C(O)C=C1 LKVFCSWBKOVHAH-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- QEYQMWSESURNPP-UHFFFAOYSA-N 4-propan-2-yloxyphenol Chemical compound CC(C)OC1=CC=C(O)C=C1 QEYQMWSESURNPP-UHFFFAOYSA-N 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 235000011624 Agave sisalana Nutrition 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- 229920003319 Araldite® Polymers 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000003677 Sheet moulding compound Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003490 Thiodipropionic acid Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000304 alkynyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000002102 aryl alkyloxo group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 229950011260 betanaphthol Drugs 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- KTWOOEGAPBSYNW-UHFFFAOYSA-N ferrocene Chemical compound [Fe+2].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 KTWOOEGAPBSYNW-UHFFFAOYSA-N 0.000 description 1
- 238000009730 filament winding Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000004988 m-phenylenediamines Chemical class 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229940043265 methyl isobutyl ketone Drugs 0.000 description 1
- PYNVYLAZKQQFLK-UHFFFAOYSA-N naphthalene-1,2,3,4-tetrol Chemical compound C1=CC=CC2=C(O)C(O)=C(O)C(O)=C21 PYNVYLAZKQQFLK-UHFFFAOYSA-N 0.000 description 1
- NCIAGQNZQHYKGR-UHFFFAOYSA-N naphthalene-1,2,3-triol Chemical compound C1=CC=C2C(O)=C(O)C(O)=CC2=C1 NCIAGQNZQHYKGR-UHFFFAOYSA-N 0.000 description 1
- XOOMNEFVDUTJPP-UHFFFAOYSA-N naphthalene-1,3-diol Chemical compound C1=CC=CC2=CC(O)=CC(O)=C21 XOOMNEFVDUTJPP-UHFFFAOYSA-N 0.000 description 1
- PCILLCXFKWDRMK-UHFFFAOYSA-N naphthalene-1,4-diol Chemical compound C1=CC=C2C(O)=CC=C(O)C2=C1 PCILLCXFKWDRMK-UHFFFAOYSA-N 0.000 description 1
- FZZQNEVOYIYFPF-UHFFFAOYSA-N naphthalene-1,6-diol Chemical compound OC1=CC=CC2=CC(O)=CC=C21 FZZQNEVOYIYFPF-UHFFFAOYSA-N 0.000 description 1
- ZUVBIBLYOCVYJU-UHFFFAOYSA-N naphthalene-1,7-diol Chemical compound C1=CC=C(O)C2=CC(O)=CC=C21 ZUVBIBLYOCVYJU-UHFFFAOYSA-N 0.000 description 1
- JRNGUTKWMSBIBF-UHFFFAOYSA-N naphthalene-2,3-diol Chemical compound C1=CC=C2C=C(O)C(O)=CC2=C1 JRNGUTKWMSBIBF-UHFFFAOYSA-N 0.000 description 1
- DFQICHCWIIJABH-UHFFFAOYSA-N naphthalene-2,7-diol Chemical compound C1=CC(O)=CC2=CC(O)=CC=C21 DFQICHCWIIJABH-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 150000004987 o-phenylenediamines Chemical class 0.000 description 1
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 150000004989 p-phenylenediamines Chemical class 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- BCMKHWMDTMUUSI-UHFFFAOYSA-N tetrahydroxynaphthalene Natural products OC1=CC(O)=CC2=CC(O)=CC(O)=C21 BCMKHWMDTMUUSI-UHFFFAOYSA-N 0.000 description 1
- 235000019303 thiodipropionic acid Nutrition 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/10—Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
- C08G59/245—Di-epoxy compounds carbocyclic aromatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/504—Amines containing an atom other than nitrogen belonging to the amine group, carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/02—Polyamines
- C08G73/0233—Polyamines derived from (poly)oxazolines, (poly)oxazines or having pendant acyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/35—Heterocyclic compounds having nitrogen in the ring having also oxygen in the ring
- C08K5/357—Six-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/121—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyesters, polycarbonates, alkyds
- D06N3/123—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyesters, polycarbonates, alkyds with polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2063/00—Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0026—Flame proofing or flame retarding agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0872—Prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2631—Coating or impregnation provides heat or fire protection
Abstract
Description
本出願は、2010年8月25日に申請された米国特許出願第61/376,779号明細書への優先権を主張し、それは引用することによりその記載事項が本明細書の内容となる。
適用なし。
本開示はベンズオキサジンに基づくハロゲン非含有熱硬化性組成物に関し、それは低温で硬化されて強化された機械的及び熱的性質を示す易燃性(inflammable)高分子ネットワークを形成することができる。ベンズオキサジンに基づくハロゲン非含有熱硬化性組成物は、宇宙、自動車、鉄道及び海洋用途におけるような種々の用途で有用な複合製品の製造方法において利用され得る。
複合製品は、典型的には2つの主成分:連続樹脂マトリックス及び強化繊維から成る。そのような複合製品は、宇宙及び自動車用途のような厳しい環境(demanding environments)で機能する(perform)ことが多くの場合に必要であり、従ってそれらの物理的及び熱的限界及び特性は非常に重要である。
本開示の1つの側面は:
(a)式(I)
のベンズオキサジン化合物;
(b)式(II)
のモノベンズオキサジンモノマー;ならびに
(c)ナフタレンエポキシ
を含有するハロゲン非含有熱硬化性組成物を提供する。
一般に本開示は:(a)ベンズオキサジン化合物;(b)モノベンズオキサジンモノマー;及び(c)ナフタレンエポキシを含むハロゲン非含有熱硬化性組成物を提供する。驚くべきことに、ハロゲン非含有熱硬化性組成物は、通常のベンズオキサジンに基づく組成物の硬化の間に用いられる温度より低い温度で向上した反応性を示すことが見出された。さらに、驚くべきことに、本開示のハロゲン非含有熱硬化性組成物は著しく高い潜伏性(latency)及び保存安定性を示すことが見出された。従って組成物を1つの容器内に保存し、且つ使用者に輸送することができ、使用し易さならびに経済的利点を与える。さらに、ハロゲン非含有熱硬化性組成物は、硬化すると、例えば高いガラス転移温度(Tg)、分解温度(Td)、高い引張強さ、低い熱膨張率ならびに優れた柔軟性及びFST性を含む機械的性質と化学的性質の優れたバランスを示す硬化生成物を与える。従って、比較的低温で硬化させる場合に、組成物が高いガラス転移温度及び剥離強さならびに強化された粘着性及び被覆性(drape)を示すことを必要とする多様な用途でそれを用いることができる。ハロゲン非含有熱硬化性組成物は、種々の輸送用途、例えば宇宙、自動車、鉄道及び海洋用途において特に適している。
本開示のハロゲン非含有熱硬化性組成物は、100重量部のハロゲン非含有熱硬化性組成物当たりに約5〜50重量部、好ましくは約10〜40重量部、そしてより好ましくは約15〜30重量部の式(I)
のベンズオキサジン化合物を含む。R基上の適した置換基にはアミノ、C1−C4アルキル及びアリルが含まれる。R基上に1〜4個の置換基が存在することができる。好ましくは、R基は同じであり、より好ましくはフェニルである。
s Americas LLCを含むがこれに限られないいくつかの供給源から商業的に入手可能である。あるいはまた、フェノールフタレインをアルデヒド、例えばホルムアルデヒド及び第1級アミンと、水が除去された条件下で反応させることにより、ベンズオキサジン化合物を得ることができる。フェノールフタレイン対アルデヒドのモル比は、約1:3〜1:10、好ましくは約1:4〜1:7、そしてより好ましくは約1:4.5〜1:5であることができる。フェノールフタレイン対第1級アミン反応物のモル比は、約1:1〜1:3、好ましくは約1:1.4〜1:2.5、そしてより好ましくは約1:2.1〜1:2.2であることができる。第1級アミンの例には:芳香族モノ−もしくはジアミン、脂肪族アミン、環状脂肪族アミン及び複素環式モノアミン;例えばアニリン、o−、m−及びp−フェニレンジアミン、ベンジジン、4,4’−ジアミノジフェニルメタン、シクロヘキシルアミン、ブチルアミン、メチルアミン、ヘキシルアミン、アリルアミン、フルフリルアミン、エチレンジアミン及びプロピレンジアミンが含まれる。アミンは、それらのそれぞれの炭素部分においてC1−C8アルキル又はアリルにより置換されていることができる。好ましい第1級アミンは一般式RaNH2に従い、式中Raはアリル、非置換もしくは置換フェニル、非置換もしくは置換C1−C8アルキル又は非置換もしくは置換C3−C8シクロアルキルである。Ra基上の適した置換基にはアミノ、C1−C4アルキル及びアリルが含まれる。典型的には、Ra基上に1〜4個の置換基が存在することができる。好ましくは、Raはフェニルである。
本開示のハロゲン非含有熱硬化性組成物は、100重量部のハロゲン非含有熱硬化性組成物当たりに約5〜50重量部、好ましくは約15〜45重量部、そしてより好ましくは約20〜40重量部のモノベンズオキサジンモノマーも含む。本明細書で用いられる場合、「モノベンズオキサジンモノマー」という用語は、分子当たりに1個のベンズオサジン基を有するモノマーを指す。
により示すことができる。1つの態様に従うと、Xはアリル、非置換もしくは置換フェニル、非置換もしくは置換C1−C8アルキル基又は非置換もしくは置換C3−C8シクロアルキル基である。X基上の適した置換基にはアミノ、C1−C4アルキル及びアリルが含まれる。典型的に、置換X基中に1〜4個の置換基が存在することができる。好ましくは、Xはフェニルである。
本開示のハロゲン非含有熱硬化性組成物は、100重量部のハロゲン非含有熱硬化性組成物当たりに約1〜50重量部、好ましくは約5〜45重量部、そしてより好ましくは約10〜20重量部のナフタレンエポキシも含む。
より多いエポキシ基を含むことができ、2個もしくは3個のエポキシ基が好ましい。エポキシ基は、いずれの組み合わせにおけるいずれの適した位置においてもナフタレン環に結合していることができる。別の態様において、ナフタレン環は、非エポキシ置換部位のいずれかにおいて結合する1個もしくはそれより多い非エポキシ置換基を有していることもできる。非エポキシ置換基は、水素、ヒドロキシル、アルキル、アルケニル、アルキニル、アルコキシル、アリール、アリールオキシル、アラルキルオキシル、アラルキル、ハロ、ニトロ又はシアノ基であることができるが、これらに限られない。置換基は直鎖状、分枝鎖状、環式又は多環式置換基であることができる。さらに、置換基は同じであることができるか、あるいは独立して選ばれることができる。
ならびにそれらの混合物が含まれる。強化繊維は種々の形態のいずれにおいても、例えば連続繊維又は不連続繊維(短い繊維)を1つの方向で平行に置くことにより形成されるストランド又はロービング、編織布帛又はマットのような布、ブレード、一方向、二方向、ランダム、擬等方性又は三次元的に分散されたマット様材料、不均一格子又はメッシュ材料及び三次元材料、例えば三軸的に編織された布帛として存在することができる。
りに:
(a)5〜50重量部の式(I)
のベンズオキサジン化合物;
(b)5〜50重量部の式(II)
のモノベンズオキサジンモノマー;ならびに
(c)1〜50重量部のナフタレンエポキシ
を含んでなるハロゲン非含有熱硬化性組成物を提供し、ここでハロゲン非含有熱硬化性組成物は、硬化させると160℃より高い、好ましくは180℃より高い、そしてより好ましくは200℃より高いガラス転移温度を有する。
A)溶媒に基づくハロゲン非含有熱硬化性組成物
以下の表1中の成分を容器に加え、室温で十分に混合して均一にした:
Claims (16)
- Rがフェニルである請求項1に従うハロゲン非含有熱硬化性組成物。
- Xがフェニルである請求項2に従うハロゲン非含有熱硬化性組成物。
- さらに溶媒、触媒、難燃剤及び充填剤の少なくとも1つを含んでなる請求項1に従うハロゲン非含有熱硬化性組成物。
- 溶媒がメチルエチルケトン、アセトン、N−メチル−2−ピロリドン、N,N−ジメチルホルムアミド、ペンタノール、ブタノール、ジオキソラン、イソプロパノール、メトキシプロパノール、メトキシプロパノールアセテート、ジメチルホルムアミド、グリコール、グリコールアセテート、トルエン、キシレンならびにそれらの混合物より成る群から選ばれる請求項5に従うハロゲン非含有熱硬化性組成物。
- ガラス転移温度が180℃より高い請求項7に従うハロゲン非含有熱硬化性組成物。
- 請求項9の方法に従って調製されるハロゲン非含有熱硬化性組成物。
- (i)強化繊維の層又は束を準備し;そして(ii)ハロゲン非含有熱硬化性組成物を準備し;(iii)強化繊維をハロゲン非含有熱硬化性組成物と接触させて強化繊維にコーティングする及び/又は含浸させ;そして(iv)コーティング及び/又は含浸させた強化繊維を少なくとも約80℃の温度で硬化させる段階を含む、難燃化複合製品の製造方法。
- 請求項11の方法に従って製造される難燃化製品。
- a)強化繊維を含んでなる繊維プレフォームを金型中に導入し;b)請求項1のハロゲン非含有熱硬化性組成物を金型中に射出し、c)熱硬化性組成物を繊維プレフォームに含浸させ;そしてd)樹脂含浸プレフォームを少なくとも約80℃、好ましくは少なくとも約90℃から約150℃の温度で、少なくとも部分的に硬化した固体製品を生ずる時間に及んで加熱し;そしてe)場合により部分的に硬化した固体製品を後硬化操作に供して難
燃化複合製品を製造する段階を含んでなる難燃化複合製品の製造方法。 - 請求項13の方法に従って製造される難燃化複合製品。
- a)強化繊維を含んでなる繊維プレフォームを金型中に導入し;b)請求項1のハロゲン非含有熱硬化性組成物を金型中に射出し;c)金型内の圧力を下げ;d)金型を大体減圧に保ち;e)熱硬化性組成物を繊維プレフォームに含浸させ;そしてf)樹脂含浸プレフォームを少なくとも約80℃、好ましくは少なくとも約90℃から約150℃の温度で、少なくとも部分的に硬化した固体製品を生ずる時間に及んで加熱し;そしてe)場合により部分的に硬化した固体製品を後硬化操作に供して難燃化複合製品を製造する段階を含んでなる難燃化複合製品の製造方法。
- 請求項15の方法に従って製造される難燃化複合製品。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US37677910P | 2010-08-25 | 2010-08-25 | |
US61/376,779 | 2010-08-25 | ||
PCT/US2011/047357 WO2012027119A1 (en) | 2010-08-25 | 2011-08-11 | Formulated benzoxazine based system for transportation applications |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013540842A true JP2013540842A (ja) | 2013-11-07 |
JP5897575B2 JP5897575B2 (ja) | 2016-03-30 |
Family
ID=45723736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2013525949A Active JP5897575B2 (ja) | 2010-08-25 | 2011-08-11 | 輸送用途のための調製されたベンズオキサジンに基づく系 |
Country Status (7)
Country | Link |
---|---|
US (2) | US8912259B2 (ja) |
EP (1) | EP2609136B1 (ja) |
JP (1) | JP5897575B2 (ja) |
KR (1) | KR101844753B1 (ja) |
CN (1) | CN103080191B (ja) |
ES (1) | ES2530166T3 (ja) |
WO (1) | WO2012027119A1 (ja) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9427943B2 (en) * | 2013-03-15 | 2016-08-30 | Henkel IP & Holding GmbH | Prepreg curing process for preparing composites having superior surface finish and high fiber consolidation |
WO2016099922A2 (en) * | 2014-12-19 | 2016-06-23 | Henkel IP & Holding GmbH | Resins and compositions for high temperature applications |
CN107747230B (zh) * | 2017-10-27 | 2020-09-08 | 浙江理工大学 | 一种苯并噁嗪复合材料的制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008094961A (ja) * | 2006-10-12 | 2008-04-24 | Toray Ind Inc | ベンゾオキサジン樹脂組成物 |
JP2008514575A (ja) * | 2004-09-28 | 2008-05-08 | ハンツマン・アドヴァンスト・マテリアルズ・(スイッツランド)・ゲーエムベーハー | 難燃性を有するフェノールフタレインから誘導されるベンゾオキサジン化合物及びその製造方法 |
JP2008534725A (ja) * | 2005-04-01 | 2008-08-28 | ハンツマン・アドヴァンスト・マテリアルズ・(スイッツランド)・ゲーエムベーハー | ベンズオキサジンおよびエポキシ樹脂を含む組成物 |
JP2010053334A (ja) * | 2008-07-31 | 2010-03-11 | Sekisui Chem Co Ltd | エポキシ系樹脂組成物、プリプレグ、硬化体、シート状成形体、積層板及び多層積層板 |
WO2010092723A1 (ja) * | 2009-02-12 | 2010-08-19 | 新日本石油株式会社 | ベンゾオキサジン樹脂組成物 |
JP2012526911A (ja) * | 2009-05-14 | 2012-11-01 | ハンツマン・アドバンスド・マテリアルズ・アメリカズ・エルエルシー | モノベンズオキサジンに基づく樹脂系液体 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6743852B2 (en) | 2001-11-13 | 2004-06-01 | Henkel Corporation | Benzoxazines, thermosetting resins comprised thereof, and methods for use thereof |
JP2005248164A (ja) | 2004-02-02 | 2005-09-15 | Tamura Kaken Co Ltd | 熱硬化性樹脂組成物およびフィルム付き製品 |
JP4863434B2 (ja) * | 2005-04-28 | 2012-01-25 | 日本化薬株式会社 | エポキシ樹脂、エポキシ樹脂組成物及びその硬化物 |
CN101687966B (zh) | 2007-07-10 | 2012-10-31 | 积水化学工业株式会社 | 具有苯并*嗪结构的热固性树脂及其制造方法 |
US20110135944A1 (en) * | 2008-08-12 | 2011-06-09 | Huntsman International Llc | Thermosetting composition |
-
2011
- 2011-08-11 ES ES11820369.4T patent/ES2530166T3/es active Active
- 2011-08-11 KR KR1020137006859A patent/KR101844753B1/ko active IP Right Grant
- 2011-08-11 EP EP20110820369 patent/EP2609136B1/en active Active
- 2011-08-11 CN CN201180040919.8A patent/CN103080191B/zh active Active
- 2011-08-11 WO PCT/US2011/047357 patent/WO2012027119A1/en active Application Filing
- 2011-08-11 JP JP2013525949A patent/JP5897575B2/ja active Active
- 2011-08-11 US US13/816,952 patent/US8912259B2/en active Active
-
2014
- 2014-11-10 US US14/536,738 patent/US9080026B2/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008514575A (ja) * | 2004-09-28 | 2008-05-08 | ハンツマン・アドヴァンスト・マテリアルズ・(スイッツランド)・ゲーエムベーハー | 難燃性を有するフェノールフタレインから誘導されるベンゾオキサジン化合物及びその製造方法 |
JP2008534725A (ja) * | 2005-04-01 | 2008-08-28 | ハンツマン・アドヴァンスト・マテリアルズ・(スイッツランド)・ゲーエムベーハー | ベンズオキサジンおよびエポキシ樹脂を含む組成物 |
JP2008094961A (ja) * | 2006-10-12 | 2008-04-24 | Toray Ind Inc | ベンゾオキサジン樹脂組成物 |
JP2010053334A (ja) * | 2008-07-31 | 2010-03-11 | Sekisui Chem Co Ltd | エポキシ系樹脂組成物、プリプレグ、硬化体、シート状成形体、積層板及び多層積層板 |
WO2010092723A1 (ja) * | 2009-02-12 | 2010-08-19 | 新日本石油株式会社 | ベンゾオキサジン樹脂組成物 |
JP2012526911A (ja) * | 2009-05-14 | 2012-11-01 | ハンツマン・アドバンスド・マテリアルズ・アメリカズ・エルエルシー | モノベンズオキサジンに基づく樹脂系液体 |
Also Published As
Publication number | Publication date |
---|---|
KR20130100131A (ko) | 2013-09-09 |
CN103080191A (zh) | 2013-05-01 |
CN103080191B (zh) | 2017-05-17 |
KR101844753B1 (ko) | 2018-04-03 |
ES2530166T3 (es) | 2015-02-26 |
US20150056448A1 (en) | 2015-02-26 |
US20130143457A1 (en) | 2013-06-06 |
WO2012027119A1 (en) | 2012-03-01 |
JP5897575B2 (ja) | 2016-03-30 |
EP2609136A4 (en) | 2014-01-22 |
EP2609136B1 (en) | 2014-11-26 |
US9080026B2 (en) | 2015-07-14 |
EP2609136A1 (en) | 2013-07-03 |
US8912259B2 (en) | 2014-12-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101237125B1 (ko) | 난연 특성을 가지는 페놀프탈레인으로부터 유도된벤즈옥사진 화합물 및 그의 제조 방법 | |
CN107488259B (zh) | 包含am-cpda作为固化剂的环氧树脂组合物 | |
TWI437037B (zh) | 用於高玻璃轉化溫度(tg)應用之以不含鹵素之苯并為主之可固化組合物 | |
WO2012015604A1 (en) | Solvent-free benzoxazine based thermosetting resin composition | |
WO2018131300A1 (ja) | プリプレグおよび繊維強化複合材料 | |
JP5897575B2 (ja) | 輸送用途のための調製されたベンズオキサジンに基づく系 | |
JP2016028156A (ja) | モノベンズオキサジンに基づく液体樹脂組成物 | |
US20190002685A1 (en) | Flame-retardant, high temperature resistant thermosets on the basis of naphthalene-based epoxy resins and cyanate esters | |
EP1100674A1 (en) | Resin transfer moulding | |
RU2655805C1 (ru) | Эпоксидное связующее, препрег на его основе и изделие, выполненное из него | |
Tietze et al. | Liquid monobenzoxazine based resin system | |
WO2022034201A1 (en) | Urea derivatives and their use as curatives and curative accelerators for resin systems | |
JP2015048429A (ja) | ベンゾオキサジン樹脂組成物 | |
TW202409160A (zh) | 預浸體、纖維強化複合材料以及纖維強化複合材料的製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20140715 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20141009 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20141015 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20150113 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20150708 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20151005 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20160203 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20160302 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 5897575 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |