JP2013091314A - プラスチックワークピースを別のワークピースに接合する方法 - Google Patents
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- 229920003023 plastic Polymers 0.000 title claims abstract description 57
- 239000004033 plastic Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000005304 joining Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 230000001419 dependent effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0681—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding created by a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/561—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using screw-threads being integral at least to one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protusions or cavities belonging to at least one of the parts to be joined
- B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7461—Ceramics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7311—Thermal properties
- B29C66/73113—Thermal conductivity
Abstract
【解決手段】本方法は、第二当接面が第一当接面上に置かれ、ピンが貫通孔内を通って作業面から突出するように、別のワークピース及びプラスチックワークピースを互いに接触させて載置する工程と、回転駆動されるとともに、回転軸に対して垂直に延在する摩擦面を備える摩擦ピンと、クランプ面を備えるクランプリングとを有する摩擦ツールを別のワークピースに載置する工程であって、載置の際は、摩擦面を端面上に平らに載置し、クランプ面を作業面上に平らに載置する工程と、摩擦ピンを回転して、摩擦面及び端面間の摩擦から発生する摩擦熱によってピンを可塑状態とする工程と、回転している摩擦ピンを回転軸に平行に作業面側に移動して、ピンを可塑的に変形する工程とを含む。
【選択図】図1
Description
第一当接面を備えるプラスチックワークピースであり、前記第一当接面上に前記第一当接面から延在し、前記第一当接面から見て外側を向く端面を有するピンが設けられる前記プラスチックワークピースを設ける工程と、
第二当接面と前記第二当接面の反対側の作業面とを備える別のワークピースであり、前記ピンの断面に適合し、前記第二当接面から前記作業面へと延在する貫通孔が設けられた前記別のワークピースを設ける工程と、
前記第二当接面が前記第一当接面上に置かれ、前記ピンが前記貫通孔内を通って前記作業面から突出するように、前記別のワークピース及び前記プラスチックワークピースを互いに接触させて載置する工程と、
摩擦ツールを前記別のワークピースに載置する工程であって、
前記摩擦ツールは、周りに回転駆動されるとともに、前記回転軸に対して垂直に延在する摩擦面を備える摩擦ピンと、回転軸に対して垂直に延在するクランプ面を備えるクランプリングとを有し、
前記クランプリングは前記摩擦ピンを取り囲んでおり、前記摩擦ピン及び前記クランプリングは前記回転軸に平行に移動可能であり、
載置の際は、前記摩擦面を前記端面上に平らに載置し、前記クランプ面を前記作業面上に平らに載置する工程と、
前記摩擦ピンを回転して、前記摩擦面及び前記端面間の摩擦から発生する摩擦熱によって前記ピンを可塑状態とする工程と、
前記回転している摩擦ピンを前記回転軸に平行に前記作業面側に移動して、前記ピンを可塑的に変形する工程とを含む方法。
Claims (15)
- プラスチックワークピース(1)を別のワークピース(3)に接合する方法であって、
第一当接面(5)を備えるプラスチックワークピース(1)であり、前記第一当接面(5)上に前記第一当接面(5)から延在し、前記第一当接面(5)から見て外側を向く端面(9)を有するピン(7)が設けられる前記プラスチックワークピース(1)を設ける工程と、
第二当接面(13)と前記第二当接面(13)の反対側の作業面(15)とを備える別のワークピース(3)であり、前記ピン(7)の断面に適合し、前記第二当接面(13)から前記作業面(15)へと延在する貫通孔(17)が設けられた前記別のワークピース(3)を設ける工程と、
前記第二当接面(13)が前記第一当接面(5)上に置かれ、前記ピン(7)が前記貫通孔(17)内を通って前記作業面(15)から突出するように、前記別のワークピース(3)及び前記プラスチックワークピース(1)を互いに接触させて載置する工程と、
摩擦ツール(29)を前記別のワークピース(3)に載置する工程であって、
前記摩擦ツール(29)は、周りに回転駆動されるとともに、前記回転軸(37)に対して垂直に延在する摩擦面(39)を備える摩擦ピン(31)と、回転軸(37)に対して垂直に延在するクランプ面(45)を備えるクランプリング(35)とを有し、
前記クランプリング(35)は前記摩擦ピン(31)を取り囲んでおり、前記摩擦ピン(31)及び前記クランプリング(35)は前記回転軸(37)に平行に移動可能であり、
載置の際は、前記摩擦面(39)を前記端面(9)上に平らに載置し、前記クランプ面(45)を前記作業面(15)上に平らに載置する工程と、
前記摩擦ピン(31)を回転して、前記摩擦面(39)及び前記端面(9)間の摩擦から発生する摩擦熱によって前記ピン(7)を可塑状態とする工程と、
前記回転している摩擦ピン(31)を前記回転軸(37)に平行に前記作業面(15)側に移動して、前記ピン(7)を可塑的に変形する工程とを含む方法。 - 前記摩擦面(39)は、前記摩擦ピン(31)が前記回転軸(37)周りに回転する時には、いかなる回転角度であっても前記端面(9)が前記摩擦面(39)に対して完全に平らとなるような寸法を有する請求項1に記載の方法。
- 前記ピン(7)は円筒状に形成される請求項1〜2のいずれか一項に記載の方法。
- 前記摩擦ピン(31)の外径は前記ピン(7)の外径に合致する請求項3に記載の方法。
- 前記摩擦ツール(29)は、前記回転軸(37)周りに回転駆動されるとともに、前記回転軸(37)に平行に移動可能であり、前記回転軸(37)に対して垂直に延在するスリーブ摩擦面(41)を備える環状スリーブ(33)を有し、
前記スリーブ(33)は前記摩擦ピン(31)と前記クランプリング(35)との間に配置され、
前記スリーブ(33)は前記摩擦ピン(31)の回転時に回転し、
前記摩擦ピン(31)が前記作業面(15)側に移動する時には、前記スリーブ(33)は前記作業面(15)から離間する側に移動する請求項1〜4のいずれか一項に記載の方法。 - 前記摩擦ツール(29)の載置の際は、前記スリーブ摩擦面(41)を前記作業面(15)に載置する請求項5に記載の方法。
- 前記摩擦ツール(29)は、前記回転軸(37)周りに回転駆動されるとともに、前記回転軸(37)に平行に移動可能であり、前記回転軸(37)に対して垂直に延在するスリーブ摩擦面(41)を備える環状スリーブ(33)を有し、
前記スリーブ(33)は前記摩擦ピン(31)と前記クランプリング(35)との間に配置され、
前記摩擦ピン(31)の前記回転の間、前記スリーブ(33)は回転し、
前記摩擦ピン(31)の前記移動の間、前記スリーブ(33)もまた前記摩擦面(30)に平行に前記作業面(15)側に移動する請求項1〜4のいずれか一項に記載の方法。 - 前記移動の間、前記スリーブ摩擦面(41)は前記摩擦面(39)の面からずれている請求項7に記載の方法。
- 前記移動の間、前記スリーブ摩擦面(41)は前記摩擦面(39)と同一平面内にある請求項7に記載の方法。
- 前記スリーブ(33)の内径は前記ピン(7)の外径に合致し、
前記摩擦ツール(29)の載置の際、前記スリーブ(33)は、前記摩擦ピン(31)に対向する前記スリーブ(33)の内面(43)が前記ピン(7)に接触するように位置決めされる、請求項3に従属する請求項5〜9のいずれか一項に記載の方法。 - 前記別のワークピース(3)は金属、合金、セラミック、又は複合材料で形成される請求項1〜10のいずれか一項に記載の方法。
- 前記別のワークピース(3)はプラスチックで形成される請求項1〜11のいずれか一項に記載の方法。
- 前記貫通孔(17)は、前記作業面(15)近傍に、前記作業面(15)に向かって前記貫通孔(17)の寸法が増大していく部位(19)を有する請求項1〜12のいずれか一項に記載の方法。
- 前記貫通孔(17)に対して垂直に延在する一つ以上の間隙(23)が前記別のワークピース(3)の前記貫通孔(17)の前記内壁(21)に設けられる請求項1〜13のいずれか一項に記載の方法。
- 螺旋状に延びる窪み(27)が前記別のワークピース(3)の貫通孔(17)の前記内壁(21)に設けられる請求項1〜14のいずれか一項に記載の方法。
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CN104647741B (zh) * | 2013-11-21 | 2018-04-20 | 上海航空电器有限公司 | 一种在金属面板上镶嵌透明有机热塑性材料的方法 |
JP5971273B2 (ja) * | 2014-03-26 | 2016-08-17 | トヨタ自動車株式会社 | 接合方法 |
JP2015186870A (ja) * | 2014-03-27 | 2015-10-29 | トヨタ自動車株式会社 | 接合方法 |
PT2990178T (pt) * | 2014-08-29 | 2019-04-03 | Helmholtz Zentrum Geesthacht | Método para unir uma peça de trabalho de plástico a outra peça de trabalho |
ES2651500T3 (es) | 2015-03-18 | 2018-01-26 | Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH | Aparato para soldar por fricción-agitación con un resalte que comprende agujeros pasantes primero y segundo |
EP3078480B1 (en) | 2015-04-10 | 2019-06-12 | Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH | Method for connecting a surface-structured workpiece and a plastic workpiece |
JP6988559B2 (ja) * | 2018-02-23 | 2022-01-05 | トヨタ自動車株式会社 | 接合装置 |
CN117055301A (zh) * | 2021-07-30 | 2023-11-14 | 迪盛(武汉)微电子科技有限公司 | 工作平台的上下料方法 |
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2011
- 2011-10-25 ES ES11186527.5T patent/ES2540891T3/es active Active
- 2011-10-25 PT PT111865275T patent/PT2586595E/pt unknown
- 2011-10-25 EP EP20110186527 patent/EP2586595B1/de not_active Not-in-force
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- 2012-10-25 CN CN201210413392.5A patent/CN103072276B/zh not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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US20130098534A1 (en) | 2013-04-25 |
BR102012027446A2 (pt) | 2014-06-17 |
EP2586595B1 (de) | 2015-05-20 |
CA2793347C (en) | 2018-01-23 |
CN103072276B (zh) | 2015-09-16 |
CN103072276A (zh) | 2013-05-01 |
JP5701838B2 (ja) | 2015-04-15 |
PT2586595E (pt) | 2015-07-13 |
EP2586595A1 (de) | 2013-05-01 |
CA2793347A1 (en) | 2013-04-25 |
ES2540891T3 (es) | 2015-07-14 |
US8518198B2 (en) | 2013-08-27 |
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