JP2013028835A - Film formation method - Google Patents

Film formation method Download PDF

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JP2013028835A
JP2013028835A JP2011164906A JP2011164906A JP2013028835A JP 2013028835 A JP2013028835 A JP 2013028835A JP 2011164906 A JP2011164906 A JP 2011164906A JP 2011164906 A JP2011164906 A JP 2011164906A JP 2013028835 A JP2013028835 A JP 2013028835A
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film
film formation
mask
main surface
vibrating arm
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JP5823763B2 (en
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Yasuo Fujimoto
泰生 藤本
Atsuya Takahashi
敦哉 高橋
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Kyocera Crystal Device Corp
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Kyocera Crystal Device Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a film formation method by which, when a mask for film formation is removed after a film is formed on a workpiece by using the mask for film formation, the formed film is prevented from being peeled from the workpiece and a film having a predetermined shape can be formed on the workpiece.SOLUTION: The film formation method includes: a mask arrangement step where one main surface of a mask for film formation having such a space for film formation that penetrates to the other main surface side from the one main surface side and where the opening in the one main surface side is larger in size than that of the opening on the other main surface side, is brought into a workpiece to arrange the mask for film formation; a film formation step where a film is formed in a direction directing to the space for film formation from the other main surface side of the mask for film formation; and a mask removal step where the mask for film formation is removed from the film-formed workpiece.

Description

本発明は、成膜によって所定の形状の膜を被成膜物に形成する膜形成方法に関する。   The present invention relates to a film forming method for forming a film having a predetermined shape on a film formation by film formation.

電子機器に多く用いられている電子部品素子は、例えば、被成膜物に所定の形状の膜が成膜されて形成され、素子搭載部材と蓋部材とで気密封止される。
このような電子部品素子の一例である圧電振動素子200は、例えば、図4に示すように、被成膜物である圧電片210が音叉形状となっており、この圧電片210に所定の形状の膜が形成されている。
Electronic component elements often used in electronic devices are formed by, for example, forming a film having a predetermined shape on an object to be formed, and hermetically sealed with an element mounting member and a lid member.
For example, as shown in FIG. 4, the piezoelectric vibrating element 200 which is an example of such an electronic component element has a piezoelectric piece 210 which is a film formation object in a tuning fork shape, and the piezoelectric piece 210 has a predetermined shape. The film is formed.

圧電片210は、例えば、図4に示すように、基部211と二つ一対の振動腕部212とから構成され、フォトリソグラフィ技術とエッチング技術によって音叉形状に形成されている。   For example, as illustrated in FIG. 4, the piezoelectric piece 210 includes a base portion 211 and two pairs of vibrating arm portions 212, and is formed in a tuning fork shape by a photolithography technique and an etching technique.

基部211は、例えば、図4に示すように、両主面が矩形形状の平板状に形成されている。   For example, as shown in FIG. 4, the base 211 is formed in a flat plate shape having both main surfaces rectangular.

二つ一対の振動腕部212は、例えば、図4に示すように、基部211の所定の一つの側面から同一方向に延設されている。   For example, as shown in FIG. 4, the two pairs of vibrating arm portions 212 are extended from the predetermined one side surface of the base portion 211 in the same direction.

膜は、例えば、圧電片210の所定の位置に所定の形状で形成されている。
また、膜は、励振電極221(221a,221c)と接続電極222と配線部223と周波数調整用電極230とから構成されている。
For example, the film is formed in a predetermined shape at a predetermined position of the piezoelectric piece 210.
The film is composed of an excitation electrode 221 (221a, 221c), a connection electrode 222, a wiring part 223, and a frequency adjustment electrode 230.

励振電極221は、例えば、図4に示すように、それぞれの振動腕部212に4つ一対で設けられ、基部211の一方の主面と同一平面となっている振動腕部212の面と、基部211の他方の主面と同一平面となっている振動腕部212の面と、隣接する振動腕部212側を向く振動腕部212の面と、この隣接する振動腕部212側を向く振動腕部212の面に対向する面とにそれぞれ一つずつ設けられている。
また、励振電極221は、基部211の一方の主面と同一平面となっている振動腕部212の面に設けられている励振電極221aが基部211の他方の主面と同一平面となっている振動腕部212の面に設けられている励振電極221と電気的に接続されている。
また、励振電極221は、隣接する振動腕部212側を向く振動腕部212の面に設けられている励振電極221cが隣接する振動腕部212側を向く振動腕部212の面に設けられている励振電極221と電気的に接続されている。
従って、振動腕部212の対向している面に設けられている励振電極221が同電位となる構造となっている。
For example, as shown in FIG. 4, the excitation electrodes 221 are provided in pairs in each of the vibrating arm portions 212, and the surfaces of the vibrating arm portions 212 that are flush with one main surface of the base portion 211, The surface of the vibrating arm 212 that is flush with the other main surface of the base 211, the surface of the vibrating arm 212 facing the adjacent vibrating arm 212, and the vibration facing the adjacent vibrating arm 212 One is provided on each surface facing the surface of the arm portion 212.
In addition, in the excitation electrode 221, the excitation electrode 221 a provided on the surface of the vibrating arm portion 212 that is flush with one main surface of the base portion 211 is flush with the other main surface of the base portion 211. The excitation electrode 221 provided on the surface of the vibrating arm portion 212 is electrically connected.
In addition, the excitation electrode 221 is provided on the surface of the vibrating arm portion 212 facing the adjacent vibrating arm portion 212 side. The excitation electrode 221c provided on the surface of the vibrating arm portion 212 facing the adjacent vibrating arm portion 212 side is provided. The excitation electrode 221 is electrically connected.
Therefore, the excitation electrode 221 provided on the facing surface of the vibrating arm 212 has a structure having the same potential.

接続電極222は、例えば、図4に示すように、二つ一対となっており、基部211の一方の主面から基部211の他方の主面にわたって設けられつつ、基部211の一方の主面を見た場合、振動腕部212に接している基部211の辺に対向する基部211の辺の両端部に位置するように設けられている。   For example, as shown in FIG. 4, the connection electrodes 222 form a pair, and are provided from one main surface of the base 211 to the other main surface of the base 211, When viewed, it is provided so as to be located at both ends of the side of the base 211 opposite to the side of the base 211 in contact with the vibrating arm 212.

配線部223は、所定の励振電極221間、又は、所定の励振電極221と接続電極222との間を電気的に接続させるように圧電片210に設けられている。   The wiring portion 223 is provided on the piezoelectric piece 210 so as to electrically connect between the predetermined excitation electrodes 221 or between the predetermined excitation electrodes 221 and the connection electrodes 222.

このような圧電振動素子220は、一方の接続電極222が基部211の一方の主面と同一平面となっている一方の振動腕部212の面に設けられている励振電極221aと隣接する振動腕部212側を向く他方の振動腕部212の面に設けられている励振電極221と配線部223によって電気的に接続されている状態となっている。
このとき、同一振動腕部212内の対向する面に設けられている励振電極221は、電気的に接続されている。
Such a piezoelectric vibrating element 220 has a vibrating arm adjacent to the excitation electrode 221a provided on the surface of one vibrating arm 212 where one connection electrode 222 is flush with one main surface of the base 211. It is in a state of being electrically connected to the excitation electrode 221 and the wiring part 223 provided on the surface of the other vibrating arm part 212 facing the part 212 side.
At this time, the excitation electrodes 221 provided on opposing surfaces in the same vibrating arm portion 212 are electrically connected.

周波数調整用電極230は、図4に示すように、二つ一対となっており、基部211の両主面と同一平面の振動腕部212の面にそれぞれ一つずつ設けられている。
また、周波数調整用電極230は、一般的に、励振電極221と接続電極222と配線部223と比較して、厚みが厚くなっている。
また、周波数調整用電極230は、例えば、クロム層の上に金層が設けられた金属からなる積層構造となっている。
As shown in FIG. 4, the frequency adjusting electrodes 230 form a pair, and one is provided on each surface of the vibrating arm portion 212 that is flush with both main surfaces of the base portion 211.
Further, the frequency adjusting electrode 230 is generally thicker than the excitation electrode 221, the connection electrode 222, and the wiring part 223.
The frequency adjusting electrode 230 has a laminated structure made of a metal in which a gold layer is provided on a chromium layer, for example.

このような圧電振動素子230は、二つ一対の接続電極222に交番電圧を印加させることで、二つ一対の振動腕部212を振動させる構造となっている。   Such a piezoelectric vibration element 230 has a structure that vibrates the two pairs of vibrating arm portions 212 by applying an alternating voltage to the two pairs of connection electrodes 222.

また、このような圧電振動素子で振動腕部212が振動しているときの電気的状態を瞬間的にとらえると、一方の振動腕部212では、一方の振動腕部212の所定の二つの励振電極212がプラス電位となり、一方の振動腕部212の所定の他の二つの励振電極212がマイナス電位となり、所定の二つの励振電極212から所定の他の二つの励振電極に向かう向きに電界が生じている。
このとき、他方の振動腕部212では、他方の振動腕部212の所定の二つの励振電極212がマイナス電位となり、他方の振動腕部212の所定の他の二つの励振電極212がプラス電位となり、所定の他の二つの励振電極212から所定の二つの励振電極212に向かう向きに電界が生じている。
このような圧電振動素子200は、交番電圧が二つ一対の接続電極222に接続され、それぞれの振動腕部212に電界が生じることによってそれぞれの振動腕部212に伸縮現象が生じ、振動腕部212に設定した所定の共振周波数で屈曲振動する。
なお、このような圧電振動素子200は、それぞれの振動腕部212に設けられている周波数調整用電極230を構成する金属の量を増減させることで、共振周波数を調整することができる構成となっている(例えば、特許文献1参照)。
Further, when the electrical state when the vibrating arm 212 is vibrating with such a piezoelectric vibrating element is instantaneously captured, one vibrating arm 212 has two predetermined excitations of the vibrating arm 212. The electrode 212 has a positive potential, the other two predetermined excitation electrodes 212 of the one vibrating arm 212 have a negative potential, and an electric field is generated in a direction from the predetermined two excitation electrodes 212 toward the other two excitation electrodes. Has occurred.
At this time, in the other vibrating arm portion 212, two predetermined excitation electrodes 212 of the other vibrating arm portion 212 have a negative potential, and two other predetermined excitation electrodes 212 of the other vibrating arm portion 212 have a positive potential. An electric field is generated in a direction from the other two predetermined excitation electrodes 212 toward the predetermined two excitation electrodes 212.
In such a piezoelectric vibrating element 200, an alternating voltage is connected to two pairs of connection electrodes 222, and an electric field is generated in each vibrating arm portion 212, thereby causing an expansion / contraction phenomenon in each vibrating arm portion 212. Flexurally vibrates at a predetermined resonance frequency set to 212.
In addition, such a piezoelectric vibration element 200 has a configuration in which the resonance frequency can be adjusted by increasing or decreasing the amount of metal constituting the frequency adjustment electrode 230 provided in each vibration arm portion 212. (For example, refer to Patent Document 1).

前述したような電子部品素子の一例である圧電振動素子200の膜は、例えば、クロム層の上に金層が設けられた金属からなる積層構造の膜となっており、励振電極221と接続電極222と配線部223と周波数調整用電極230として形成されている。
一般的に、励振電極221と接続電極222と配線部223はフォトリソグラフィ技術とエッチング技術によって形成されており、周波数調整用電極230はスパッタ法を用いて形成されている。
The film of the piezoelectric vibration element 200 which is an example of the electronic component element as described above is, for example, a film having a laminated structure made of metal in which a gold layer is provided on a chromium layer, and the excitation electrode 221 and the connection electrode 222, the wiring part 223, and the frequency adjusting electrode 230.
In general, the excitation electrode 221, the connection electrode 222, and the wiring part 223 are formed by a photolithography technique and an etching technique, and the frequency adjustment electrode 230 is formed by a sputtering method.

以下、周波数調整用電極230を成膜し形成する膜形成方法について説明する。
このとき、前述した圧電片210が被成膜物H(図6(b)参照)であり、周波数調整用電極230が成膜され形成される膜M2(図6(b)参照)に該当する。
このような膜形成方法は、例えば、マスク配置工程、成膜工程、マスク取り外し工程、を備えている。
Hereinafter, a film forming method for forming and forming the frequency adjusting electrode 230 will be described.
At this time, the piezoelectric piece 210 described above corresponds to the film formation target H (see FIG. 6B), and corresponds to the film M2 (see FIG. 6B) on which the frequency adjusting electrode 230 is formed. .
Such a film formation method includes, for example, a mask placement process, a film formation process, and a mask removal process.

(マスク配置工程)
マスク配置工程は、図5に示すように、一方の主面から他方の主面まで貫通し、かつ、両主面側の開口部が同形状となっている成膜用空間241を有する成膜用マスク240の一方の主面を、被成膜物Hに接触させて成膜用マスク240を配置する工程である。
このとき、成膜用マスク240の一方の主面側の開口部及び成膜用マスク240の他方の主面側の開口部の大きさは、周波数調整用電極230の大きさと同じ大きさとなっている。
また、マスク配置工程では、成膜用マスク240の他方の主面側から成膜用マスク240の一方の主面側に向かう向きで見た場合に、被成膜物Hの膜が形成される部分が成膜用マスク240の成膜用空間241の開口部と重なるように配置され保持される。
(Mask placement process)
As shown in FIG. 5, the mask placement process includes a film formation space 241 that penetrates from one main surface to the other main surface and has openings on both main surfaces in the same shape. In this step, one of the main surfaces of the film mask 240 is brought into contact with the film formation target H and the film formation mask 240 is disposed.
At this time, the size of the opening on one main surface side of the film formation mask 240 and the size of the opening on the other main surface side of the film formation mask 240 are the same as the size of the frequency adjustment electrode 230. Yes.
Further, in the mask arrangement process, a film of the film formation target H is formed when viewed from the other main surface side of the film formation mask 240 toward the one main surface side of the film formation mask 240. The portion is arranged and held so as to overlap the opening of the film formation space 241 of the film formation mask 240.

(成膜工程)
成膜工程は、膜形成工程は、図6(a)及び図6(b)に示すように、成膜用マスク240の他方の主面側から膜M(M1,M2)を成膜する工程である。
成膜工程では、例えば、スパッタ法が用いられ、図6(a)に示すように、成膜源Sが成膜用マスク240の一方の主面に対して成膜用マスク240の他方の主面側に位置した状態で、成膜用マスク240の他方の主面から成膜用マスク240の一方の主面に向かう向きに成膜を行う。
従って、成膜工程後の成膜された膜Mは、図6(b)に示すように、成膜用マスク240の他方の主面側に成膜される膜M1と成膜用空間241内を向く被成膜物Hの面に成膜される膜M2とから構成される。
前述したように、成膜用マスク240は、両主面側の成膜用空間241の開口部の大きさが同じとなっている。このため、成膜用空間241内であって被成膜物Hに成膜される膜M2は、被成膜物Hに接触している面とこの面に対向する面とが成膜用空間241内に露出する成膜用マスク240の面に接する状態で成膜される。
ここで、被成膜物Hに成膜される膜M2の被成膜物Hに接触される面を被成膜物Hに成膜される膜M2の一方の主面とし、この被成膜物Hに成膜される膜M2の一方の主面に対向する面を被成膜物Hに成膜される膜M2の他方の主面とし、被成膜物Hに成膜される膜M2の両主面に接触する面を被成膜物Hに成膜される膜M2の側面とする。
つまり、成膜用空間241内を向く被成膜物Hに成膜される膜M2は、被成膜物Hに成膜される膜M2の側面の全面が成膜用マスク240に設けられた成膜用空間241内の面に接している状態で成膜される。
(Film formation process)
The film forming step is a step of forming a film M (M1, M2) from the other main surface side of the film forming mask 240, as shown in FIGS. 6A and 6B. It is.
In the film forming step, for example, sputtering is used, and as shown in FIG. 6A, the film forming source S is placed on the other main surface of the film forming mask 240 with respect to one main surface of the film forming mask 240. In a state of being positioned on the surface side, film formation is performed in a direction from the other main surface of the film formation mask 240 toward one main surface of the film formation mask 240.
Therefore, the film M formed after the film forming process is formed in the film forming space 241 and the film M1 formed on the other main surface side of the film forming mask 240 as shown in FIG. The film M2 is formed on the surface of the film formation target H facing the surface.
As described above, the film formation mask 240 has the same opening size in the film formation space 241 on both main surfaces. For this reason, the film M2 formed on the film formation object H in the film formation space 241 has a surface in contact with the film formation object H and a surface facing this surface as the film formation space. The film is formed so as to be in contact with the surface of the film formation mask 240 exposed in the area 241.
Here, the surface of the film M2 to be deposited on the deposition target H that is in contact with the deposition target H is defined as one main surface of the film M2 to be deposited on the deposition target H. The film M2 formed on the film formation object H is defined as the other main surface of the film M2 formed on the film formation object H. The surface in contact with both the main surfaces is defined as the side surface of the film M2 formed on the film formation target H.
That is, the film M2 formed on the film formation object H facing the film formation space 241 has the film formation mask 240 provided with the entire side surface of the film M2 formed on the film formation object H. The film is formed in contact with the surface in the film formation space 241.

(マスク取り外し工程)
マスク取り外し工程は、被成膜物Hから成膜用マスク240を取り外す工程である。
(Mask removal process)
The mask removal step is a step of removing the film formation mask 240 from the film formation target H.

従って、このような膜形成方法では、一方の主面から他方の主面にかけて貫通し、かつ、一方の主面側の開口部の大きさと他方の主面側の開口部の大きさとが同じ大きさとなっている成膜用空間241を有した成膜用マスク240の一方の主面を被成膜物Hに接触させて成膜用マスク240を配置し、成膜用マスク240の他方の主面側から膜Mが成膜され、成膜用マスク240を取り外すことで、被成膜物Hに膜が形成される。   Therefore, in such a film forming method, the first main surface penetrates from the other main surface, and the size of the opening on one main surface side is the same as the size of the opening on the other main surface side. The film formation mask 240 is arranged with one main surface of the film formation mask 240 having the film formation space 241 in contact with the film formation target H, and the other main surface of the film formation mask 240 is arranged. A film M is formed from the surface side, and a film is formed on the film formation target H by removing the film formation mask 240.

特開2007−329879号公報   JP 2007-329879 A

しかしながら、従来の膜形成方法では、成膜用マスクの両主面側の成膜用空間の開口部の大きさが同じとなっているため、成膜用マスクの一方の主面を被成膜物に接触させて膜を成膜した場合、被成膜物に成膜された膜の側面全面が成膜用マスクに設けられた成膜用空間内の面に接触した状態となる。
このため、従来の膜形成方法では、被成膜物と成膜された膜との密着強度が成膜用マスクと成膜された膜との密着強度より弱くなった状態で膜が成膜されるので、成膜用マスクを取り外す場合、被成膜物から成膜された膜が一緒に剥がれてしまう恐れがある。
従って、従来の膜形成方法では、被成膜物から成膜された膜が剥がれてしまい所定の形状の膜を形成することができず、生産性が低下する恐れがある。
However, in the conventional film formation method, since the size of the opening of the film formation space on both main surfaces of the film formation mask is the same, one main surface of the film formation mask is deposited. When a film is formed in contact with an object, the entire side surface of the film formed on the deposition target is in contact with a surface in the film formation space provided in the film formation mask.
For this reason, in the conventional film formation method, the film is formed in a state where the adhesion strength between the film formation film and the formed film is weaker than the adhesion strength between the film formation mask and the formed film. Therefore, when the film formation mask is removed, the film formed from the film formation may be peeled off together.
Therefore, in the conventional film forming method, the film formed from the deposition target is peeled off, and a film having a predetermined shape cannot be formed, which may reduce productivity.

そこで、本発明は、成膜用マスクを用いて被成膜物に成膜した後に成膜用マスクを取り外す際に、被成膜物から成膜された膜が剥がれることを防ぎ、所定の形状の膜を被成膜物に形成することができる膜形成方法を提供することを目的とする。   Therefore, the present invention prevents the film formed from the film formation from being peeled off when the film formation mask is removed after the film formation film is formed using the film formation mask. An object of the present invention is to provide a film forming method capable of forming the above film on an object to be formed.

前記課題を解決するために、一方の主面から他方の主面まで貫通し、かつ、一方の主面側の開口部の大きさが他方の主面側の開口部の大きさより大きくなっている成膜用空間を有する成膜用マスクの一方の主面を、被成膜物に接触させて前記成膜用マスクを配置するマスク配置工程と、前記成膜用マスクの他方の主面側から前記成膜用空間内を向く向きに膜を成膜する成膜工程と、前記成膜された前記被成膜物から前記成膜用マスクを取り外すマスク取り外し工程と、を備えていることを特徴とする。   In order to solve the above-mentioned problem, one main surface penetrates from the other main surface, and the size of the opening on one main surface side is larger than the size of the opening on the other main surface side. A mask placement step of placing one of the main surfaces of the film formation mask having a film formation space in contact with an object to be formed and placing the film formation mask, and from the other main surface side of the film formation mask A film forming process for forming a film in a direction facing the film forming space; and a mask removing process for removing the film forming mask from the film-formed object. And

このような膜形成方法によれば、成膜用マスクの一方の主面側の成膜用空間の開口部の大きさが成膜用マスクの他方の主面側の成膜用空間の開口部の大きさより大きいので、成膜用マスクの一方の主面を被成膜物に接触させて膜を成膜した場合、被成膜物に成膜される膜の被成膜物に接する面に対向する面が成膜用マスクに設けられた成膜用空間内の面に接触させずに成膜することができる。
このため、このような膜形成方法によれば、従来の膜形成方法と比較して成膜用マスクと成膜された膜との密着強度が被成膜物と成膜された膜と密着強度より弱くなった状態で膜を成膜することができるので、成膜用マスクを取り外す場合、被成膜物から成膜された膜が一緒に剥がれることを防ぐことができる。
従って、このような膜形成方法によれば、被成膜物に成膜された膜と被成膜物との密着強度を被成膜物に成膜された膜と成膜用空間内を向く成膜用マスクとの密着強度より従来の膜形成方法の場合と比較して強くすることができるので、成膜用マスクを取り外す際に、被成膜物から膜が剥がれることを防ぐことができ、生産性を向上させることができる。
According to such a film forming method, the size of the opening of the film formation space on one main surface side of the film formation mask is equal to the opening of the film formation space on the other main surface side of the film formation mask. Therefore, when a film is formed by bringing one main surface of the film formation mask into contact with the film formation object, the surface of the film formed on the film formation object is in contact with the film formation object. It is possible to form a film without bringing the opposing surface into contact with the surface in the film formation space provided in the film formation mask.
Therefore, according to such a film formation method, the adhesion strength between the film formation mask and the formed film is higher than that of the conventional film formation method. Since the film can be formed in a weakened state, when the film formation mask is removed, it is possible to prevent the film formed from the deposition target from being peeled off together.
Therefore, according to such a film formation method, the adhesion strength between the film formed on the film formation object and the film formation object faces the film formed on the film formation object and the film formation space. Since the adhesion strength with the film-forming mask can be increased compared with the conventional film-forming method, it is possible to prevent the film from being peeled off from the film-forming object when the film-forming mask is removed. , Productivity can be improved.

本発明の実施形態に係る膜形成方法を用いた電子部品素子の一例を示す斜視図である。It is a perspective view which shows an example of the electronic component element using the film | membrane formation method which concerns on embodiment of this invention. 本発明の実施形態に係る膜形成方法のマスク配置工程の状態の一例を示す断面図である。It is sectional drawing which shows an example of the state of the mask arrangement | positioning process of the film | membrane formation method which concerns on embodiment of this invention. (a)は、本発明の実施形態に係る膜形成方法の成膜工程の状態の一例を示す断面図であり、(b)は、本発明の実施形態に係る膜形成方法の膜形成工程後の状態の一例を示す断面図である。(A) is sectional drawing which shows an example of the state of the film-forming process of the film forming method which concerns on embodiment of this invention, (b) is the film forming process of the film-forming method which concerns on embodiment of this invention It is sectional drawing which shows an example of the state. 従来の実施形態に係る膜形成方法を用いた電子部品素子の一例を示す斜視図である。It is a perspective view which shows an example of the electronic component element using the film forming method which concerns on the conventional embodiment. 従来の膜形成方法のマスク配置工程の状態の一例を示す断面図である。It is sectional drawing which shows an example of the state of the mask arrangement | positioning process of the conventional film formation method. (a)は、従来の膜形成方法の成膜工程の状態の一例を示す断面図であり、(b)は、従来の膜形成方法の成膜工程後の状態の一例を示す断面図である。(A) is sectional drawing which shows an example of the state of the film-forming process of the conventional film forming method, (b) is sectional drawing which shows an example of the state after the film-forming process of the conventional film forming method .

次に、本発明を実施するための最良の形態について説明する。なお、各図面において各構成要素の状態を分かりやすくするために誇張している。   Next, the best mode for carrying out the present invention will be described. It should be noted that each drawing is exaggerated for easy understanding of the state of each component.

本発明の実施形態に係る膜形成方法は、被成膜物に膜が成膜されている電子部品素子を製造する際に用いられる。
ここで、被成膜物に膜が成膜されている電子部品素子は、例えば、図1に示すような圧電振動素子100が用いられる。
以下、圧電振動素子100について説明する。
The film forming method according to the embodiment of the present invention is used when manufacturing an electronic component element in which a film is formed on an object to be formed.
Here, for example, a piezoelectric vibration element 100 as shown in FIG. 1 is used as an electronic component element in which a film is formed on an object to be deposited.
Hereinafter, the piezoelectric vibration element 100 will be described.

本発明の実施形態に係る膜形成方法に用いられる圧電振動素子100は、図1に示すように、圧電片110と励振電極121と接続電極122と配線部123と周波数調整用電極130とから構成されている。   As shown in FIG. 1, the piezoelectric vibration element 100 used in the film forming method according to the embodiment of the present invention includes a piezoelectric piece 110, an excitation electrode 121, a connection electrode 122, a wiring portion 123, and a frequency adjustment electrode 130. Has been.

圧電片210は、被成膜物であって、例えば、図1に示すように、基部111と二つ一対の振動腕部112とから構成され、フォトリソグラフィ技術とエッチング技術によって音叉形状に形成されている。
また、圧電片210は、圧電材料からなり、例えば、水晶部材が用いられている。
For example, as shown in FIG. 1, the piezoelectric piece 210 includes a base 111 and two pairs of vibrating arms 112, and is formed into a tuning fork shape by a photolithography technique and an etching technique. ing.
The piezoelectric piece 210 is made of a piezoelectric material, and for example, a quartz member is used.

基部111は、例えば、図1に示すように、両主面が矩形形状に平板状に形成されている。   For example, as shown in FIG. 1, the base 111 has both main surfaces formed in a rectangular shape in a flat plate shape.

二つ一対の振動腕部112は、例えば、図1に示すように、基部111の所定の一つの側面から同一方向に延設されている。   For example, as shown in FIG. 1, the two pairs of vibrating arm portions 112 are extended in the same direction from a predetermined one side surface of the base portion 111.

励振電極121と接続電極122と配線部123と周波数調整用電極130は、例えば、クロム層の上に金層が設けられた金属からなる積層構造の膜となっており、被成膜物である圧電片110の所定の位置に所定の形状で形成されている。   The excitation electrode 121, the connection electrode 122, the wiring part 123, and the frequency adjusting electrode 130 are, for example, films having a laminated structure made of a metal in which a gold layer is provided on a chromium layer, and are film formation objects. The piezoelectric piece 110 is formed in a predetermined shape at a predetermined position.

励振電極121は、例えば、図1に示すように、それぞれの振動腕部112に4つ一対で設けられ、基部111の一方の主面と同一平面となっている振動腕部112の面と、基部111の他方の主面と同一平面となっている振動腕部112の面と、隣接する振動腕部112側を向く振動腕部112の面と、この隣接する振動腕部112側向く面に対向する振動腕部112の面と、にそれぞれ一つずつ設けられている。
また、励振電極121は、基部111の一方の主面と同一平面となっている振動腕部112の面に設けられている振動腕部112の面に設けられている励振電極121aが同一の振動腕部112であって基部111の他方の主面と同一平面となっている振動腕部112の面に設けられている振動腕部112の面に設けられている励振電極121と電気的に接続されている。
また、励振電極121は、隣接する振動腕部112側を向く振動腕部112の面に設けられている励振電極121cが同一振動腕部112であって隣接する振動腕部112側を向く面に対向する振動腕部112の面に設けられている励振電極121dと電気的に接続されている。
従って、同一の振動腕部112であって対向している二面に設けられている励振電極121が同電位となる構造となっている。
For example, as shown in FIG. 1, the excitation electrode 121 is provided in a pair of four on each vibration arm 112, and the surface of the vibration arm 112 that is flush with one main surface of the base 111, A surface of the vibrating arm 112 that is flush with the other main surface of the base 111, a surface of the vibrating arm 112 facing the adjacent vibrating arm 112, and a surface facing the adjacent vibrating arm 112 One is provided on each of the opposing surfaces of the vibrating arm portion 112.
The excitation electrode 121 has the same vibration as that of the excitation electrode 121a provided on the surface of the vibrating arm portion 112 provided on the surface of the vibrating arm portion 112 that is flush with one main surface of the base 111. Electrically connected to the excitation electrode 121 provided on the surface of the vibrating arm portion 112 provided on the surface of the vibrating arm portion 112 which is the arm portion 112 and is flush with the other main surface of the base portion 111. Has been.
In addition, the excitation electrode 121c is provided on the surface of the vibrating arm portion 112 that faces the adjacent vibrating arm portion 112 and the surface of the vibrating arm portion 112 that faces the adjacent vibrating arm portion 112. It is electrically connected to the excitation electrode 121d provided on the surface of the opposing vibrating arm portion 112.
Therefore, the excitation electrodes 121 provided on the two opposite surfaces of the same vibrating arm portion 112 have the same potential.

接続電極223は、例えば、図1に示すように、二つ一対となっており、基部111の一方の主面から基部111の他方の主面にわたって設けられつつ、基部111の一方の主面を見た場合、振動腕部112に接している基部111の辺に対向する基部111の辺の両端部に位置するように設けられている。   For example, as illustrated in FIG. 1, the connection electrodes 223 are in pairs, and are provided from one main surface of the base 111 to the other main surface of the base 111, When viewed, it is provided so as to be positioned at both ends of the side of the base 111 opposite to the side of the base 111 in contact with the vibrating arm 112.

配線部123は、所定の励振電極122間、又は、所定の励振電極121と接続電極122との間を電気的に接続させるように圧電片110に設けられている。   The wiring part 123 is provided on the piezoelectric piece 110 so as to electrically connect between the predetermined excitation electrodes 122 or between the predetermined excitation electrode 121 and the connection electrode 122.

従って、一方の接続電極122は、一方の振動腕部112に設けられている励振電極121aと、他方の振動腕部112に設けられている励振電極121cとに、配線部123によって電気的に接続されている。このとき、同一振動腕部112内の対向する面にそれぞれ設けられている励振電極122は、配線部123によって電気的に接続された状態となっている。   Therefore, one connection electrode 122 is electrically connected to the excitation electrode 121 a provided on one vibration arm part 112 and the excitation electrode 121 c provided on the other vibration arm part 112 by the wiring part 123. Has been. At this time, the excitation electrodes 122 provided on the opposing surfaces in the same vibrating arm portion 112 are electrically connected by the wiring portion 123.

周波数調整用電極130は、図1に示すように、二つ一対となっており、基部111の両主面と同一平面の振動腕部112の面の先端側にそれぞれ一つずつ設けられている。
また、周波数調整用電極130は、例えば、クロム層の上に金層が設けられた金属からなる積層構造の膜となっている。
また、周波数調整用電極130は、励振電極121と接続電極123と配線部124と比較して厚みが厚くなっている。
As shown in FIG. 1, the frequency adjustment electrodes 130 form a pair, and one each is provided on the distal end side of the surface of the vibrating arm portion 112 that is flush with both main surfaces of the base portion 111. .
The frequency adjusting electrode 130 is a film having a laminated structure made of metal in which a gold layer is provided on a chromium layer, for example.
In addition, the frequency adjustment electrode 130 is thicker than the excitation electrode 121, the connection electrode 123, and the wiring portion 124.

このような圧電振動素子100は、二つ一対の接続電極122に交番電圧を印加させることで、二つ一対の振動腕部112を振動させる構造となっている。   Such a piezoelectric vibrating element 100 has a structure in which two pairs of vibrating arms 112 are vibrated by applying an alternating voltage to two pairs of connection electrodes 122.

振動腕部112が振動しているときの電気的状態を瞬間的にとらえると、一方の振動腕部112では、一方の振動腕部112の所定の二つの励振電極121がプラス電位となり、一方の振動腕部112の所定の他の二つの励振電極121がマイナス電位となり、所定の二つの励振電極121から所定の他の二つの励振電極121に向かう向きに電界が生じている。
このとき、他方の振動腕部112では、他方の振動腕部112の所定の二つの励振電極121がマイナス電位となり、他方の振動腕部112の所定の他の二つの励振電極121がプラス電位となり、所定の他の二つの励振電極121から所定の二つの励振電極121に向かう向きに電界が生じている。
従って、圧電振動素子100は、二つ一対の接続電極122に交番電圧が接続され、それぞれの振動腕部112に電界が生じることによって、それぞれの振動腕部112に伸縮現象が生じ、振動腕部112に設定した共振周波数で屈曲振動する。
なお、このような圧電振動素子100は、それぞれの振動腕部112に設けられている周波数調整用電極130を構成する金属の量を増減させることで、共振周波数を調整することができる構成となっている。
When the electrical state when the vibrating arm portion 112 is vibrating is instantaneously captured, in one vibrating arm portion 112, two predetermined excitation electrodes 121 of one vibrating arm portion 112 have a positive potential, Two other predetermined excitation electrodes 121 of the vibrating arm portion 112 have a negative potential, and an electric field is generated in a direction from the two predetermined excitation electrodes 121 toward the other two predetermined excitation electrodes 121.
At this time, in the other vibrating arm portion 112, the predetermined two excitation electrodes 121 of the other vibrating arm portion 112 have a negative potential, and the other two predetermined excitation electrodes 121 of the other vibrating arm portion 112 have a positive potential. An electric field is generated in a direction from the other two predetermined excitation electrodes 121 toward the two predetermined excitation electrodes 121.
Therefore, in the piezoelectric vibrating element 100, an alternating voltage is connected to the two pairs of connection electrodes 122, and an electric field is generated in each vibrating arm portion 112, whereby an expansion and contraction phenomenon occurs in each vibrating arm portion 112, and the vibrating arm portion. Bend and vibrate at the resonance frequency set to 112.
In addition, such a piezoelectric vibration element 100 has a configuration in which the resonance frequency can be adjusted by increasing or decreasing the amount of metal constituting the frequency adjustment electrode 130 provided in each vibration arm portion 112. ing.

本発明の実施形態に係る膜形成方法が用いられた電子部品素子の一例である圧電振動素子100では、例えば、励振電極121や接続電極122や配線部124と比較し膜厚が厚い周波数調整用電極130が本発明の実施形態に係る膜形成方法が用いられ、圧電片110の所定の位置に所定の形状となるように成膜され形成されている。   In the piezoelectric vibration element 100 as an example of an electronic component element in which the film forming method according to the embodiment of the present invention is used, for example, for frequency adjustment having a thick film thickness as compared with the excitation electrode 121, the connection electrode 122, and the wiring part 124. The electrode 130 is formed and formed at a predetermined position of the piezoelectric piece 110 so as to have a predetermined shape by using the film forming method according to the embodiment of the present invention.

次に、本発明の実施形態に係る膜形成方法について説明する。
本発明の実施形態に係る膜形成方法は、マスク配置工程、膜形成工程、マスク取り外し工程、を備えている。
ここで、本発明の実施形態に係る膜形成方法では、前述した圧電振動素子200の被成膜物である圧電片110に膜である周波数調整用電極130を成膜し所定の形状の膜を形成する場合を例に説明する。
以下、圧電片110を被成膜物H(図3(b)参照)とし、周波数調整用電極130を被成膜物に成膜される膜M2(図3(b)参照)として説明する。
Next, a film forming method according to an embodiment of the present invention will be described.
The film formation method according to the embodiment of the present invention includes a mask placement process, a film formation process, and a mask removal process.
Here, in the film forming method according to the embodiment of the present invention, the film 130 having a predetermined shape is formed by forming the frequency adjusting electrode 130 on the piezoelectric piece 110 which is the film formation target of the piezoelectric vibration element 200 described above. The case of forming will be described as an example.
Hereinafter, the piezoelectric piece 110 will be described as a film formation object H (see FIG. 3B), and the frequency adjustment electrode 130 will be described as a film M2 formed on the film formation object (see FIG. 3B).

(マスク配置工程)
マスク配置工程は、図2に示すように、一方の主面から他方の主面まで貫通し、かつ、一方の主面側の開口部の大きさが他方の主面側の開口部より大きくなっている成膜用空間141を有する成膜用マスク140の一方の主面を、被成膜物Hに接触させて前記成膜用マスク140を配置する工程である。
(Mask placement process)
As shown in FIG. 2, the mask placement process penetrates from one main surface to the other main surface, and the size of the opening on one main surface side is larger than the opening on the other main surface side. In this step, one of the main surfaces of the film formation mask 140 having the film formation space 141 is brought into contact with the film formation target H and the film formation mask 140 is arranged.

成膜用マスク140は、例えば、金属が用いられ、平板状に形成されている。
また、成膜用マスク140は、成膜用マスク140の一方の主面から成膜用マスク140の他方の主面にかけて貫通している成膜用空間141を有している。
The film formation mask 140 is made of, for example, metal and is formed in a flat plate shape.
The film formation mask 140 has a film formation space 141 penetrating from one main surface of the film formation mask 140 to the other main surface of the film formation mask 140.

成膜用空間141は、成膜用マスク140の一方の主面側の開口部の大きさが成膜用マスク140の他方の主面側の開口部の大きさと比較して大きくなっている。
従って、成膜用マスク140は、成膜用マスク140の一方の主面側から成膜用空間141の開口部を見た場合、成膜用マスク140の一方の主面側の開口部の内縁側に成膜用マスク140の他方の主面側の開口部が位置しており、成膜用マスク140の他方の主面側から成膜用空間141の開口部を見た場合、成膜用マスク140の一方の主面側の開口部が見えない構造となっている。
In the film formation space 141, the size of the opening on one main surface side of the film formation mask 140 is larger than the size of the opening on the other main surface side of the film formation mask 140.
Therefore, when the opening of the film formation space 141 is viewed from one main surface side of the film formation mask 140, the film formation mask 140 is within the opening portion on one main surface side of the film formation mask 140. When the opening on the other main surface side of the film formation mask 140 is located on the edge side, and the opening of the film formation space 141 is viewed from the other main surface side of the film formation mask 140, the film formation The opening on one main surface side of the mask 140 is invisible.

成膜用空間141の一方の主面側の開口部の大きさ及び他方の主面側の開口部の大きさは、後述する成膜工程後に、被成膜物Hに成膜される膜M2(図3(b)参照)が周波数調整用電極130の大きさと同じ大きさとなる大きさとなっている。
従って、成膜用マスク140の他方の主面側の成膜用空間141の開口部の大きさは、少なくとも周波数調整用電極130(図1参照)の大きさより小さくなっている。
また、成膜用マスク140の一方の主面側の成膜用空間141の開口部の大きさは、周波数調整用電極130の大きさ以上となっている。
The size of the opening on one main surface side of the film formation space 141 and the size of the opening on the other main surface side are the film M2 to be formed on the film formation target H after the film forming step described later. 3 (see FIG. 3B) is the same size as the frequency adjusting electrode 130.
Therefore, the size of the opening of the film formation space 141 on the other main surface side of the film formation mask 140 is at least smaller than the size of the frequency adjustment electrode 130 (see FIG. 1).
Further, the size of the opening of the film formation space 141 on one main surface side of the film formation mask 140 is equal to or larger than the size of the frequency adjustment electrode 130.

マスク配置工程では、図2に示すように、成膜用マスク140の一方の主面を被成膜物Hに接触させている。
このとき、成膜用マスク140側から被成膜物Hである圧電片110を見た場合、成膜用マスク140の他方の主面側の成膜用空間141の底面に周波数調整用電極130が形成される部分が位置している。
In the mask arrangement step, one main surface of the film formation mask 140 is brought into contact with the film formation target H as shown in FIG.
At this time, when the piezoelectric piece 110 that is the film formation target H is viewed from the film formation mask 140 side, the frequency adjustment electrode 130 is formed on the bottom surface of the film formation space 141 on the other main surface side of the film formation mask 140. The part where is formed is located.

なお、成膜用マスク140は、例えば、磁石を用いることによって、マスク配置工程後に、被成膜物Hの所定の位置に接触させた状態で保持することができる構成となっている。
ここで、成膜用マスク140が磁石によってマスク配置工程後に被成膜物Hの所定の位置に接触させた状態で保持している構成について説明しているが、マスク配置工程後に被成膜物Hの所定の一に接触させた状態で保持することができれば、例えば、ネジを用いてもよい。
Note that the film formation mask 140 is configured to be held in a state of being in contact with a predetermined position of the film formation target H after the mask placement process by using, for example, a magnet.
Here, the structure in which the film formation mask 140 is held in a state of being in contact with a predetermined position of the film formation object H after the mask arrangement process by the magnet is described. For example, a screw may be used as long as it can be held in contact with a predetermined one of H.

(成膜工程)
成膜工程は、前記成膜用マスク140の他方の主面側から前記成膜用空間141内を向く向きに膜を成膜する工程である。
成膜工程では、例えば、スパッタ法が用いられ、図3(a)及び図3(b)に示すように、成膜源Sが成膜用マスク140の一方の主面に対して成膜用マスク140の他方の主面側に位置され、成膜用マスク140の他方の主面側から成膜用マスク140の一方の主面側に向かう向きに膜M(M1,M2)が成膜される。
従って、成膜工程後の成膜された膜Mは、図3(b)に示すように、成膜用マスク140の他方の主面側に成膜された膜M1と成膜用空間141内を向く被成膜物Hに成膜された膜M2とから構成される。
(Film formation process)
The film formation step is a step of forming a film in a direction facing the inside of the film formation space 141 from the other main surface side of the film formation mask 140.
In the film formation process, for example, sputtering is used, and as shown in FIGS. 3A and 3B, the film formation source S is used for film formation with respect to one main surface of the film formation mask 140. A film M (M1, M2) is formed on the other main surface side of the mask 140 in a direction from the other main surface side of the film formation mask 140 toward one main surface side of the film formation mask 140. The
Therefore, the film M formed after the film forming process is formed in the film forming space 141 and the film M1 formed on the other main surface side of the film forming mask 140 as shown in FIG. And a film M2 formed on the film-forming object H facing the surface.

このとき、成膜用マスク140は、前述したように、成膜用マスク140の一方の主面側の成膜用空間141の開口部の大きさが成膜用マスク140の他方の主面側の成膜用空間141の開口部の大きさより大きくなっている。
また、成膜工程では、この成膜用マスク140の一方の主面を被成膜物Hに接触させて、成膜用マスク140の他方の主面側から一方の主面側に向かう向きに膜Mを成膜している。
このため、被成膜物Hに成膜された膜M2は、被成膜物Hに接触している面に対向する面が成膜用マスク140に設けられた成膜用空間141内の面に接触しない。
ここで、被成膜物Hに成膜された膜M2の被成膜物Hに接している面及びこの面に対向する被成膜物Hに成膜された膜M2の面を被成膜物Hに成膜された膜M2の主面とし、被成膜物Hに成膜された膜M2の両主面に接している面を被成膜物Hに成膜された膜M2の側面とする。
つまり、被成膜物Hに成膜された膜M2は、被成膜物に接触している面が成膜用マスク140の成膜用空間141内の面に接触し、かつ、被成膜物に接触している面に対向する面が成膜用マスク140の成膜用空間141内の面に接触していない状態となっている。
At this time, as described above, in the film formation mask 140, the size of the opening of the film formation space 141 on one main surface side of the film formation mask 140 is the other main surface side of the film formation mask 140. This is larger than the size of the opening of the film formation space 141.
Further, in the film forming process, one main surface of the film formation mask 140 is brought into contact with the deposition target H, and is directed from the other main surface side of the film formation mask 140 toward the one main surface side. A film M is formed.
For this reason, the film M2 formed on the film formation target H has a surface in the film formation space 141 provided on the film formation mask 140 with the surface facing the surface in contact with the film formation target H. Do not touch.
Here, the surface of the film M2 formed on the film formation object H is in contact with the film formation object H and the surface of the film M2 formed on the film formation object H opposite to this surface is formed. A side surface of the film M2 formed on the film formation object H is defined as a main surface of the film M2 formed on the film formation object H and a surface in contact with both main surfaces of the film M2 formed on the film formation object H. And
In other words, the surface of the film M2 formed on the film formation target H is in contact with the surface in the film formation space 141 of the film formation mask 140 and the surface in contact with the film formation target 140. The surface opposite to the surface in contact with the object is not in contact with the surface in the film formation space 141 of the film formation mask 140.

従って、成膜工程では、被成膜物Hに成膜された膜M2の側面と成膜用マスク140に設けられた成膜用空間141内の面とが接触する面積が、従来と比較し少ない状態で被成膜物Hに成膜される。
このため、成膜工程では、被成膜物Hに成膜された膜M2と成膜用マスク140の密着強度を従来と比較し弱くすることができる。
Therefore, in the film formation process, the area where the side surface of the film M2 formed on the film formation object H and the surface in the film formation space 141 provided in the film formation mask 140 are in contact with each other is smaller than that in the conventional case. The film is formed on the film formation target H in a small state.
For this reason, in the film forming process, the adhesion strength between the film M2 formed on the film formation target H and the film forming mask 140 can be weakened as compared with the conventional case.

(マスク取り外し工程)
マスク取り外し工程は、前記成膜された前記被成膜物Hから前記成膜用マスク140を取り外す工程である。
マスク取り外し工程では、被成膜物Hに成膜された膜M2と成膜用マスク140との密着強度が従来と比較し弱くなっている状態で成膜用マスク140が取り外される。
従って、マスク取り外し工程では、被成膜物Hと被成膜物Hに成膜された膜M2との密着強度が被成膜物Hに成膜された膜M2と成膜用マスク140との密着強度より強い状態で成膜用マスク140を取り外すことが可能となり、成膜用マスク140を取り外す場合に被成膜物Hから膜が剥がれることを防ぐことができる。
(Mask removal process)
The mask removal step is a step of removing the film formation mask 140 from the film formation target H that has been formed into a film.
In the mask removal process, the film formation mask 140 is removed in a state where the adhesion strength between the film M2 formed on the film formation target H and the film formation mask 140 is weaker than in the conventional case.
Therefore, in the mask removing step, the adhesion strength between the film formation target H and the film M2 formed on the film formation target H is such that the film M2 formed on the film formation target H and the film formation mask 140 The film formation mask 140 can be removed in a state stronger than the adhesion strength, and the film can be prevented from being peeled off from the film formation target H when the film formation mask 140 is removed.

このような本発明の実施形態に係る膜形成方法によれば、成膜用マスク140の一方の主面側の成膜用空間141の開口部の大きさが成膜用マスク140の他方の主面側の成膜用空間141の開口部の大きさより大きいので、成膜用マスク140の一方の主面を被成膜物Hに接触させて膜Mを成膜した場合、被成膜物Hに成膜される膜M2の被成膜物Hに接する面に対向する面が成膜用マスク140に設けられた成膜用空間141内の面に接触させずに成膜することができる。
このため、このような本発明の実施形態に係る膜形成方法によれば、従来の膜形成方法と比較して成膜用マスク140と成膜された膜M2との密着強度が被成膜物Hと成膜された膜M2と密着強度より弱くなった状態で膜M2を成膜することができるので、成膜用マスク140を取り外す場合、被成膜物Hから成膜された膜M2が一緒に剥がれることを防ぐことができる。
従って、このような本発明の実施形態に係る膜形成方法によれば、被成膜物Hに成膜された膜M2と被成膜物Hとの密着強度を被成膜物Hに成膜された膜M2と成膜用空間141内を向く成膜用マスク140との密着強度より従来の膜形成方法の場合と比較して強くすることができるので、成膜用マスク140を取り外す際に、被成膜物Hから膜M“が剥がれることを防ぐことができ、生産性を向上させることができる。
According to such a film formation method according to the embodiment of the present invention, the size of the opening of the film formation space 141 on one main surface side of the film formation mask 140 is the other main surface of the film formation mask 140. When the film M is formed by bringing one main surface of the film formation mask 140 into contact with the film formation object H because it is larger than the opening of the film formation space 141 on the surface side, the film formation object H The film M2 can be formed without contacting the surface of the film M2 that is in contact with the film formation target H without contacting the surface in the film formation space 141 provided in the film formation mask 140.
Therefore, according to the film forming method according to the embodiment of the present invention, the adhesion strength between the film forming mask 140 and the formed film M2 is higher than that of the conventional film forming method. Since the film M2 can be formed in a state where the adhesion strength between the H and the formed film M2 is weaker than the adhesion strength, when the film formation mask 140 is removed, the film M2 formed from the film formation target H It can prevent peeling off together.
Therefore, according to the film forming method according to the embodiment of the present invention, the adhesion strength between the film M2 formed on the film formation target H and the film formation target H is formed on the film formation target H. Since the adhesion strength between the formed film M2 and the film formation mask 140 facing the inside of the film formation space 141 can be increased compared to the conventional film formation method, the film formation mask 140 is removed. The film M ″ can be prevented from being peeled off from the film formation target H, and the productivity can be improved.

なお、スパッタ法を用いて膜を形成する場合について説明しているが、例えば、蒸着法を用いてもよい。   In addition, although the case where a film | membrane is formed using a sputtering method is demonstrated, you may use the vapor deposition method, for example.

また、成膜用マスクの断面形状を見た場合の成膜用空間内を向く成膜用マスクの面がテーパ状になっている状態を図示しているが、成膜用マスクの一方の主面側から開口部を見た場合に、成膜用空間の一方の主面側の開口部の内縁側に成膜用空間の他方の主面側の開口部に位置していれば、例えば、成膜用マスクの断面形状を見た場合の成膜用空間内を向く成膜用マスクの面が階段状になっていてもよい。   In addition, when the cross-sectional shape of the film-forming mask is viewed, the surface of the film-forming mask facing the film-forming space is shown in a tapered shape. When the opening is viewed from the surface side, if it is located in the opening on the other main surface side of the film formation space on the inner edge side of the opening on one main surface side of the film formation space, for example, When the cross-sectional shape of the film-forming mask is viewed, the surface of the film-forming mask facing the film-forming space may be stepped.

また、被成膜物に成膜された膜であって被成膜物に接触している面が成膜用マスクに設けられた成膜用空間内の面に接触している場合について説明しているが、被成膜物に成膜された膜であって被成膜物に接触している面に対向する面が成膜用マスクに設けられた成膜用空間内の面に接触していなければ、例えば、被成膜物に成膜された膜の被成膜物に接触している面が成膜用マスクに設けられている成膜用空間内の面積に接触していなくてもよい。   In addition, a case where the surface of the film formed on the film formation object and in contact with the film formation object is in contact with the surface in the film formation space provided in the film formation mask will be described. However, the surface of the film that is formed on the film formation object that faces the surface that is in contact with the film formation object is in contact with the surface in the film formation space provided on the film formation mask. If not, for example, the surface of the film formed on the film formation object that is in contact with the film formation object is not in contact with the area in the film formation space provided in the film formation mask. Also good.

また、本発明の実施形態に係る膜形成方法で周波数調整用電極を形成する場合を例に説明しているが、例えば、励振電極、接続電極、配線部を形成する場合に用いてもよい。   Moreover, although the case where the frequency adjusting electrode is formed by the film forming method according to the embodiment of the present invention has been described as an example, it may be used when, for example, the excitation electrode, the connection electrode, and the wiring portion are formed.

また、圧電振動素子の圧電片が音叉形状となっている場合について説明しているが、例えば、圧電片が平板状となっていてもよい。また、例えば、主面に凸部を有した圧電片であってもよい。また、例えば、主面に凹部を有した圧電片であってもよい。   Moreover, although the case where the piezoelectric piece of the piezoelectric vibration element has a tuning fork shape has been described, for example, the piezoelectric piece may have a flat plate shape. Further, for example, a piezoelectric piece having a convex portion on the main surface may be used. Further, for example, a piezoelectric piece having a concave portion on the main surface may be used.

また、被成膜物に膜が成膜されている電子部品素子が圧電振動素子となっている場合について説明しているが、例えば、透明部材のガラスに反射防止膜が設けられている光学部品素子あってもよい。   Moreover, although the case where the electronic component element by which the film | membrane was formed into a film-forming object is a piezoelectric vibration element is demonstrated, the optical component by which the antireflection film is provided in the glass of a transparent member, for example There may be an element.

100,200 圧電振動素子
110,210 圧電片
111,211 基部
112,212 振動腕部
121,221 励振電極
122,222 接続電極
123,223 配線部
130,230 周波数調整用電極
140,240 成膜用マスク
141,241 成膜用空間
M 膜
M1 成膜用マスクに成膜された膜
M2 被成膜物に成膜された膜
H 被成膜物
S 成膜源
100, 200 Piezoelectric vibration element 110, 210 Piezoelectric piece 111, 211 Base 112, 212 Vibration arm part 121, 221 Excitation electrode 122, 222 Connection electrode 123, 223 Wiring part 130, 230 Frequency adjustment electrode 140, 240 Film formation mask 141, 241 Film formation space M Film M1 Film formed on the film formation mask M2 Film formed on the film formation object H Film formation object S Film formation source

Claims (1)

一方の主面から他方の主面まで貫通し、かつ、一方の主面側の開口部の大きさが他方の主面側の開口部の大きさより大きくなっている成膜用空間を有する成膜用マスクの一方の主面を、被成膜物に接触させて前記成膜用マスクを配置するマスク配置工程と、
前記成膜用マスクの他方の主面側から前記成膜用空間内を向く向きに膜を成膜する成膜工程と、
前記成膜された前記被成膜物から前記成膜用マスクを取り外すマスク取り外し工程と、
を備えていることを特徴とする膜形成方法。
Film formation having a film formation space that penetrates from one main surface to the other main surface, and in which the size of the opening on one main surface side is larger than the size of the opening on the other main surface side A mask placement step for placing the film-formation mask in contact with one main surface of the film-use mask;
A film forming step of forming a film in a direction facing the inside of the film forming space from the other main surface side of the film forming mask;
A mask removing step of removing the film-forming mask from the film-formed object to be formed;
A film forming method comprising:
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0426754A (en) * 1990-05-17 1992-01-29 Sharp Corp Formation of thin film
JPH05251259A (en) * 1992-03-06 1993-09-28 Matsushita Electric Ind Co Ltd Manufacture of thin film multilayer capacitor
JPH0613258A (en) * 1991-12-20 1994-01-21 Matsushita Electric Ind Co Ltd Forming method for pattern of thin film laminated capacitor
JPH0818210A (en) * 1994-06-28 1996-01-19 Fujitsu Ltd Solder bump forming method
JP2002004034A (en) * 2000-06-23 2002-01-09 Sanyo Electric Co Ltd Mask for vapor deposition and its production method
US20060081184A1 (en) * 2004-10-19 2006-04-20 Yeh Te L Evaporation mask with high precision deposition pattern
JP2008041327A (en) * 2006-08-02 2008-02-21 Showa Denko Kk Mask, display element using mask, and method of manufacturing display element using mask

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0426754A (en) * 1990-05-17 1992-01-29 Sharp Corp Formation of thin film
JPH0613258A (en) * 1991-12-20 1994-01-21 Matsushita Electric Ind Co Ltd Forming method for pattern of thin film laminated capacitor
JPH05251259A (en) * 1992-03-06 1993-09-28 Matsushita Electric Ind Co Ltd Manufacture of thin film multilayer capacitor
JPH0818210A (en) * 1994-06-28 1996-01-19 Fujitsu Ltd Solder bump forming method
JP2002004034A (en) * 2000-06-23 2002-01-09 Sanyo Electric Co Ltd Mask for vapor deposition and its production method
US20060081184A1 (en) * 2004-10-19 2006-04-20 Yeh Te L Evaporation mask with high precision deposition pattern
JP2008041327A (en) * 2006-08-02 2008-02-21 Showa Denko Kk Mask, display element using mask, and method of manufacturing display element using mask

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