JP2013022456A - グラフト層をエレクトロスピニングする方法 - Google Patents
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Abstract
【解決手段】マンドレル12に第1電荷26を帯電させ、第1針14に第2電荷28を帯電させ、前記マンドレルと前記第1針とを相対的に回転・移動し、第1溶剤と混合した第1ポリマーを第1流量で第1針を通して供給し、それによって、ファイバー32の第1層38が、前記マンドレル上でエレクトロスピニングされ、ステントを前記第1層に配置し、前記マンドレルに第3電荷を帯電させ、第2針に第4電荷を帯電させ、前記マンドレルと前記第2針とを相対的に回転・移動し、第2溶剤と混合した第2ポリマーを第2流量で第2針を通して供給し、それによって、ファイバーの第2層が、前記ステント上でエレクトロスピニングされることを含み、前記第2針は、前記第1針よりも大きなルーメンを有し、前記第2流量は、前記第1流量よりも大きくなるようにした。
【選択図】図1
Description
本出願は、2011年7月15日に出願された、米国仮出願第61/508,421号の優先権を主張し、その内容を本明細書に引用して援用する。
Claims (21)
- 内層と該内層ほど多孔質ではない外層を有するステントグラフトを作る方法であって、
マンドレルに第1電荷を帯電させ、
第1針に第2電荷を帯電させ、
前記マンドレルと前記第1針とを相対的に回転・移動し、
第1溶剤と混合した第1ポリマーを第1流量で第1針を通して供給し、それによって、ファイバーの第1層が、前記マンドレル上でエレクトロスピニングされ、
ステントを前記第1層に配置し、
前記マンドレルに第3電荷を帯電させ、
第2針に第4電荷を帯電させ、
前記マンドレルと前記第2針とを相対的に回転・移動し、
第2溶剤と混合した第2ポリマーを第2流量で第2針を通して供給し、それによって、ファイバーの第2層が、前記ステント上でエレクトロスピニングされることを含み、
前記第2針は、前記第1針よりも大きなルーメンを有し、前記第2流量は、前記第1流量よりも大きくなるようにした、
ステントグラフトを作る方法。 - 前記第1溶剤と混合した前記第1ポリマーと、前記第2溶剤と混合した前記第2ポリマーは、ジメチルアセトアミドと混合したソラロン(thoralon)を備える、請求項1に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーと前記第2溶剤と混合した前記第2ポリマーは、約10重量%から約23.5重量%のソラロンを備える、請求項2に記載の方法。
- 前記第1針は直径が約0.28mm(0.011インチ)から約0.36mm(0.014インチ)のルーメンを有し、前記第2針は、直径が約0.43mm(0.017インチ)から約0.88mm(0.0345インチ)のルーメンを有する、請求項1に記載の方法。
- 前記第1流量は、約0.4mL/hrから約0.5mL/hrであり、前記第2流量は約0.6mL/hrから約0.9mL/hrである、請求項1に記載の方法。
- ファイバーの前記第1層をエレクトロスピニングするために、前記第1溶剤と混合した前記第1ポリマーを前記第1針から前記第1層の150mm当たり約0.35mLから約0.5mL、前記マンドレル上に供給し、ファイバーの前記第2層をエレクトロスピニングするために、前記第2溶剤と混合した前記第2ポリマーを前記第2針から、前記第2層の150mm当たりに約1.1mLから約1.3mL、前記ステント上に供給する、請求項5に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時の気温と湿度は、それぞれ、約26℃から約29℃、約35%から約42%である、請求項1に記載の方法。
- 前記第1溶剤と前記第2溶剤は吸湿性のものであり、前記第1溶剤と混合した第1ポリマーの前記供給時の第1湿度は、約55%から約65%であり、前記第2溶剤と混合した前記第2ポリマーの前記供給時の第2湿度は、約35%から約42%である、請求項1に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時の前記第1針と前記第2針の供給開口部と前記マンドレルの間の距離は、約15cmから約25cmである、請求項1に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時に、前記第1針と前記第2針が約0.1mm/sから前記0.9mm/sで移動し、前記マンドレルが約500rpmから約750rpmで回転する、請求項1に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時に、前記第1針と前記第2針が約10kVから約15kVの正に帯電し、前記マンドレルが約10kVから約20kVの負に帯電する、請求項1に記載の方法。
- 前記第1層が有効に内皮化を助長する第1多孔性によって形成され、前記第2層が有効にエンドリークを妨げる第2多孔性によって形成される、請求項1に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーと前記第2溶剤と混合した前記第2ポリマーは、ソラロンの重量が約10%から約23.5%であり、前記第1針は、直径が約0.28mm(0.011インチ)から約0.36mm(0.014インチ)のルーメンを有し、前記第2針は直径が約0.43mm(0.017インチ)から約0.88mm(0.0345インチ)のルーメンを有する、請求項12に記載の方法。
- 前記第1流量が約0.4mL/hrから約0.5mL/hrであり、前記第2流量が約0.6mL/hrから約0.9mL/hrである、請求項13に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時の気温と湿度は、それぞれ、約26℃から約29℃、約35%から約42%である、請求項14に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時の第1湿度が約55%から第65%であり、前記第2溶剤と混合した前記第2ポリマーの前記供給時の第2湿度が約35%から約42%である、請求項14に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と前記第2溶剤と混合した前記第2ポリマーの前記供給時の気温が、約26℃から約29℃である、請求項16に記載の方法。
- ファイバーの前記第1層をエレクトロスピニングするために、前記第1溶剤と混合した前記第1ポリマーを前記第1層の150mm当たり約0.35mLから約0.5mL、前記第1針から前記マンドレル上に供給し、ファイバーの前記第2層をエレクトロスピニングするために、前記第2溶剤と混合した前記第2ポリマーを前記第2層の150mm当たり約1.1mLから約1.3mL、前記第2針から前記ステント上の供給する、請求項14に記載の方法。
- 第2溶剤と混合した第2ポリマーの前記供給時の気温と湿度が、それぞれ、約26℃から約29℃、約35%から約42%であり、前記第1溶剤と混合した前記第1ポリマーの前記供給時と、前記第2溶剤と混合した前記第2ポリマーの前記供給時の前記第1針と前記第2針の供給開口部と前記マンドレルの間の距離が約15cmから約25cmである、請求項18に記載の方法。
- 前記第1溶剤と混合した前記第1ポリマーの前記供給時と前記第2溶剤と混合した前記第2ポリマーの供給時に、前記第1針と前記第2針が約0.1mm/sから約0.9mm/sで移動し、前記マンドレルが約500rpmから約750rpmで回転し、前記第1溶剤と混合した第1ポリマーの前記供給時と前記第2溶剤と混合した前記第2ポリマーの供給時に、前記第1針と前記第2針が約10kVから約15kVの正に帯電し、前記マンドレルが約10kVから約20kVの負に帯電し、前記第1溶剤と混合した前記第1ポリマーの前記供給時の気温と湿度がそれぞれ、約26℃から約29℃、約55%から約65%である、請求項19に記載の方法。
- 前記第1溶剤と混合した第1ポリマーの前記供給時と前記第2溶剤と混合した前記第2ポリマーの供給時に、前記第1針と前記第2針が約0.1mm/sから約0.9mm/sで移動し、前記マンドレルが約500rpmから約750rpmで回転し、前記第1溶剤と混合した前記第1ポリマーの前記供給時と前記第2溶剤と混合した前記第2ポリマーの供給時に、前記第1針と前記第2針が約10kVから約15kVの正に帯電し、前記マンドレルが約10kVから約20kVの負に帯電し、前記第1溶剤と混合した前記第1ポリマーの前記供給時の気温と湿度が、それぞれ、約26℃から約29℃、約35%から約42%である、請求項19に記載の方法。
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