JP2013000685A - Method of recovering valuable metal from home appliance - Google Patents

Method of recovering valuable metal from home appliance Download PDF

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JP2013000685A
JP2013000685A JP2011135541A JP2011135541A JP2013000685A JP 2013000685 A JP2013000685 A JP 2013000685A JP 2011135541 A JP2011135541 A JP 2011135541A JP 2011135541 A JP2011135541 A JP 2011135541A JP 2013000685 A JP2013000685 A JP 2013000685A
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specific gravity
sorting
sorter
recovery method
metal
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JP5775752B2 (en
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Kenji Haisei
憲治 拝生
Hidehito Hosaka
秀人 保坂
Hirofumi Ota
洋文 太田
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FUKUOKAKEN KANKYO HOZEN KOSHA
Mitsui and Co Ltd
Mitsui Mining and Smelting Co Ltd
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FUKUOKAKEN KANKYO HOZEN KOSHA
Mitsui and Co Ltd
Mitsui Mining and Smelting Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets

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  • Processing Of Solid Wastes (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method of recovering valuable metal such as rare metal by efficiently recovering a mounted substrate such as a printed wiring board from a home appliance especially from a small home appliance.SOLUTION: The method of recovering valuable metal includes a crushing process of crushing the home appliance by applying impact; a sieving process of sieving and separating the crushed home appliance; a magnetic force sorting process of sorting the crushed home appliance on a sieve into a magnetically attracting material and a non-magnetically attracting material by magnetic force; an eddy current sorting process of sorting the non-magnetically attracting material by an eddy current and sorting into metal material and non-metal material; a color sorting process of sorting the metal material and non-metal material respectively by color, and sorting the mounted board; and a valuable metal recovering process of separating and sorting the mounted board sorted in the color sorting process into a mounted component and a substrate, and recovering the valuable metal from the mounted component.

Description

本発明は、廃棄された家電製品から有価金属を回収する方法に関する。   The present invention relates to a method for recovering valuable metals from discarded home appliances.

近年では、廃棄された家電製品をリサイクルすることが行われている。例えば、下記特許文献1には、予め銅線を使用している部品を解体し取り出すことなく、これら銅を高効率に回収することを目的とする、廃家電製品の再資源化処理方法が記載されている。   In recent years, discarded home appliances have been recycled. For example, Patent Document 1 below describes a recycling method for waste home appliances, which aims to recover copper with high efficiency without disassembling and taking out parts using copper wires in advance. Has been.

特開2001−96261号公報JP 2001-96261 A

このように、限りある資源をより効率的に利用するために資源の再生利用を図ることが望まれている。
特に、レアメタル、ベースメタル及び貴金属(以下「レアメタル等」)などの有価金属は、貴重な資源であり、地下資源に乏しい我が国にとって、その安定的確保は極めて重要であり、これらは、家電製品、特に小型家電製品に、高い濃度で集積されている。
In this way, it is desired to recycle resources in order to use limited resources more efficiently.
In particular, valuable metals such as rare metals, base metals and precious metals (hereinafter “rare metals, etc.”) are valuable resources, and for Japan, which is scarce of underground resources, it is extremely important to ensure their stability. In particular, it is highly concentrated in small household appliances.

家電製品、特に小型家電製品の実装基板の実装部品にはレアメタル等の有価金属が多く含有されている。このため、レアメタル等の有価金属を回収するには、まず、実装基板を回収する必要がある。しかし、現在では、実装基板の回収は手作業で行われており、この回収作業には時間のかかるものであった。特に、小型家電製品から実装基板を効率よく回収することは困難なものであった。   A lot of valuable metals such as rare metals are contained in mounting parts of mounting boards of home appliances, particularly small home appliances. For this reason, in order to collect valuable metals such as rare metals, it is necessary to first collect the mounting substrate. However, at present, the mounting substrate is collected manually, and this collecting operation takes time. In particular, it has been difficult to efficiently recover the mounting substrate from small home appliances.

そこで、本発明の目的は、家電製品、特に小型家電製品から効率的にプリント配線板などの実装基板を回収し、レアメタル等の有価金属を高品位で含む実装部品を回収する方法を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a method for efficiently recovering a mounting board such as a printed wiring board from home appliances, particularly small home appliances, and recovering a mounting component containing valuable metals such as rare metals in high quality. It is in.

本発明の有価金属回収方法は、家電製品に衝撃を加えて破砕する破砕工程と、破砕した家電製品を篩にかけて分別する篩工程と、篩上の破砕した家電製品を磁力で磁着物と非磁着物とに選別する磁力選別工程と、前記非磁着物を渦電流選別し、金属物と非金属物とに選別する渦電流選別工程と、前記金属物と前記非金属物とをそれぞれ色彩選別し、実装基板を選別する色彩選別工程と、色彩選別工程で選別した実装基板を実装部品と基板とに分離選別し、前記実装部品から有価金属を回収する有価金属回収工程と、を含むことを特徴とする。   The valuable metal recovery method of the present invention includes a crushing process for impacting and crushing household appliances, a sieving process for separating the crushed household appliances through a sieve, A magnetic separation process for sorting into a kimono, an eddy current sorting process for sorting the non-magnetic deposit into a metallic object and a non-metallic object, and a color sorting between the metallic object and the non-metallic object, respectively. A color selection step of selecting a mounting substrate, and a valuable metal recovery step of separating and sorting the mounting substrate selected in the color selection step into a mounting component and a substrate, and recovering a valuable metal from the mounting component. And

本発明の有価金属回収方法は、家電製品、特に携帯電話などの小型家電製品から効率的に実装基板を回収し、その実装基板から有価金属を高品位で含む実装部品を回収することができるものであり、家電製品の破砕から実装部品の回収までを約30分で済ますことができるものである。   The valuable metal recovery method of the present invention is capable of efficiently recovering a mounting board from home appliances, particularly small home appliances such as mobile phones, and recovering mounting components containing valuable metals from the mounting board in high quality. Therefore, it takes about 30 minutes from crushing home appliances to collecting mounted parts.

本発明の一実施形態の有価金属回収方法を示したフローチャート図である。It is the flowchart figure which showed the valuable metal collection | recovery method of one Embodiment of this invention. 本発明の破砕工程で用いることができるパーツセパレータ装置の一例を概略的に示した側断面図である。It is the sectional side view which showed roughly an example of the parts separator apparatus which can be used at the crushing process of this invention. 本発明の破砕工程で用いることができるハンマークラッシャー装置の一例を概略的に示した側断面図である。It is the sectional side view which showed roughly an example of the hammer crusher apparatus which can be used at the crushing process of this invention. 本発明の色彩選別工程で用いることができる色彩選別機の一例を概略的に示した斜視図である。It is the perspective view which showed schematically an example of the color sorter which can be used at the color sort process of this invention. 本発明の有価金属回収工程の一例を示したフローチャート図である。It is the flowchart figure which showed an example of the valuable metal collection | recovery process of this invention. 本発明で用いることができる乾式比重選別機の原理を説明するための図である。It is a figure for demonstrating the principle of the dry-type specific gravity sorter which can be used by this invention. 本発明で用いることができるジグ比重選別機の原理を説明するための図である。It is a figure for demonstrating the principle of the jig specific gravity sorter which can be used by this invention. 本発明で用いることができる湿式薄流選別機の原理を説明するための図である。It is a figure for demonstrating the principle of the wet thin flow sorter which can be used by this invention. 本発明の実施例において、篩工程後の篩下分のタングステン含有量を示したグラフである。In the Example of this invention, it is the graph which showed the tungsten content of the sieving part after a sieving process.

以下、本発明の一実施形態の有価金属回収方法を説明する。なお、本発明の範囲は、この実施形態に限定されるものではない。   Hereinafter, the valuable metal collection | recovery method of one Embodiment of this invention is demonstrated. The scope of the present invention is not limited to this embodiment.

本発明の一実施形態の有価金属回収方法は、図1のフローチャートに示すように、家電製品に衝撃を加えて破砕する破砕工程と、破砕した家電製品を篩にかけて分別する篩工程と、篩上分を磁力で磁着物と非磁着物とに選別する磁力選別工程と、前記非磁着物を渦電流選別し、金属物と非金属物とに選別する渦電流選別工程と、前記金属物と前記非金属物とをそれぞれ色彩選別し、実装基板を選別する色彩選別工程と、色彩選別工程で選別した実装基板を実装部品と基板とに分離選別し、前記実装部品から有価金属を回収する有価金属回収工程と、を含むことを特徴とするものである。   As shown in the flowchart of FIG. 1, the valuable metal recovery method according to an embodiment of the present invention includes a crushing process for impacting and crushing household electrical appliances, a sieving process for separating the crushed household electrical appliances through a sieve, Magnetic separation step of separating the magnetically divided material into a magnetic material and a non-magnetic material; Eddy current selection step of sorting the non-magnetic material into an eddy current and a metallic material and a non-metallic material; Color selection process for selecting non-metallic materials and selecting a mounting board, and separation of the mounting board selected in the color selection process into mounting parts and boards, and recovery of valuable metals from the mounting parts And a recovery step.

本発明は、家電製品として、冷蔵庫、テレビ、洗濯機などの大型家電製品や携帯電話などの小型家電製品などを用いることができ、特にデジタルカメラ、ビデオカメラ、音楽プレイヤー、ポータブルDVDプレイヤー、携帯ラジオ、携帯TV、ゲーム機、電子辞書、電卓、ハードディスク、携帯電話、リモコンなどの小型家電製品を用いることができ、これらから効率的に実装基板を回収し、さらに、その実装基板から実装部品を回収して有価金属を回収することができる。これらは、廃棄処分された家電製品であることが好ましい。電池を有する家電製品は、破砕工程の前に取り除いておくことが好ましい。また、家電製品はある程度手作業などで解体しておくことが好ましいが、そのまま破砕してもよい。   The present invention can use, as home appliances, large home appliances such as refrigerators, televisions, and washing machines, and small home appliances such as mobile phones, and in particular, digital cameras, video cameras, music players, portable DVD players, and portable radios. Small home appliances such as mobile TVs, game machines, electronic dictionaries, calculators, hard disks, mobile phones, and remote controls can be used, and mounting boards are efficiently recovered from these, and mounting components are recovered from the mounting boards. Thus, valuable metals can be recovered. These are preferably discarded household appliances. It is preferable to remove the electric home appliance having a battery before the crushing step. Moreover, although it is preferable to dismantle a household appliance by some manual work etc., you may crush as it is.

破砕工程は、家電製品に衝撃を加えて破砕する工程であり、家電製品中の実装基板が単体分離するまで破砕するのが好ましい。衝撃は、ハンマー、回転羽根、鎖、ワイヤーなどのいずれかで加えることができる。
この破砕には、粗破砕機を用いることができ、粗破砕機としては、パーツセパレータやハンマークラッシャーなどの装置を用いることができる。
The crushing step is a step of crushing the home appliance by applying an impact, and it is preferable to crush until the mounting substrate in the home appliance is separated. The impact can be applied with any one of a hammer, a rotating blade, a chain, a wire and the like.
A rough crusher can be used for this crushing, and a device such as a parts separator or a hammer crusher can be used as the rough crusher.

パーツセパレータ1は、一軸式破砕機とも呼ばれ、図2に概略的に示すように、有底円筒状の容器2の底面中心にモータ3を設置し、モータ3に回転羽根4などを固定し、回転羽根4などが回転するようにしてある。この装置の中に家電製品を投入することにより、落下してきた家電製品と回転している回転羽根などが、衝突し家電製品を跳ね上げるなどして衝撃を加えることができる。モータの回転数を調整することにより、衝撃力を変えることができ、回転数を上げれば家電製品を細かく破砕することができる。
パーツセパレータとしては、具体的には、松下電器産業及び平田機工が共同開発した「パーツセパレータ」を用いることができ、底内で回転する回転羽根で家電製品を破砕できるものである。
破砕工程に、パーツセパレータを用いた場合は、回転羽根などの回転数を750rpm〜1500rpm、好ましくは1000rpm〜1500rpmで20秒間〜60秒間回転させ、その際の家電製品の投入量は5kg〜10kgにするのが好ましい。
携帯電話を破砕する場合は、回転羽根などの回転数を750rpm〜1000rpmで20秒間〜60秒間回転させ、投入量は2.5kg〜10kgであるのが好ましい。
The parts separator 1 is also called a uniaxial crusher. As schematically shown in FIG. 2, a motor 3 is installed at the center of the bottom of a bottomed cylindrical container 2, and a rotary blade 4 is fixed to the motor 3. The rotating blades 4 and the like are rotated. By introducing the home appliance into this device, the falling home appliance and the rotating rotating blade collide with each other, and the impact can be applied by jumping up the home appliance. By adjusting the rotational speed of the motor, the impact force can be changed. If the rotational speed is increased, the home appliance can be finely crushed.
Specifically, a “parts separator” jointly developed by Matsushita Electric Industrial Co., Ltd. and Hirata Kiko can be used as the parts separator, and household appliances can be crushed with rotating blades rotating in the bottom.
When a parts separator is used in the crushing process, the rotational speed of rotating blades, etc. is rotated from 750 rpm to 1500 rpm, preferably from 1000 rpm to 1500 rpm for 20 seconds to 60 seconds. It is preferable to do this.
When the mobile phone is crushed, it is preferable that the rotational speed of a rotary blade or the like is rotated at 750 rpm to 1000 rpm for 20 seconds to 60 seconds, and the input amount is 2.5 kg to 10 kg.

ハンマークラッシャー5は、衝撃式破砕機とも呼ばれ、図3に概略的に示すように、供給口上部のホッパーまたは供給装置により、破砕室6に均一に家電製品を投入し、高速回転しているハンマー7によって家電製品が連続的に強打されて破砕することができ、破砕物は下方のメッシュ状のスクリーン8の間隙から下に落ちるものである。
破砕室の下方に設けられたスクリーンの間隙の幅によって破砕物の粒度を調整することができる。また、スクリーンを使用せず、破砕物を篩分けして粒度を調整することもできる。
ハンマークラッシャーとしては、具体的には、増野製作所株式会社の「ハンマークラッシャー」を用いることができ、プレート型ハンマーを12列配したものであり、スクリーンのメッシュを5mm〜50mmのいずれかに設定できるものである。
破砕工程に、ハンマークラッシャーを用いた場合は、ハンマーの回転数を500rpm〜1000rpmにし、スクリーンのメッシュを17mm〜50mmに設定し、その際の家電製品の投入量は5kg〜10kgにするのが好ましい。
携帯電話を破砕する場合は、ハンマーの回転数を500rpm〜1000rpm、スクリーンのメッシュを10mm〜30mmに設定しであるのが好ましい。
The hammer crusher 5 is also referred to as an impact crusher, and as shown schematically in FIG. 3, a household appliance is uniformly charged into the crushing chamber 6 by a hopper or a supply device above the supply port and is rotated at a high speed. The home appliance can be smashed and crushed continuously by the hammer 7, and the crushed material falls down from the gap of the mesh-shaped screen 8 below.
The particle size of the crushed material can be adjusted by the width of the gap between the screens provided below the crushing chamber. Further, the particle size can be adjusted by sieving the crushed material without using a screen.
As the hammer crusher, specifically, a “hammer crusher” manufactured by Masuno Seisakusho Co., Ltd. can be used, which has 12 rows of plate-type hammers, and the screen mesh can be set to any of 5 mm to 50 mm. Is.
When a hammer crusher is used in the crushing process, it is preferable that the rotation speed of the hammer is 500 rpm to 1000 rpm, the screen mesh is set to 17 mm to 50 mm, and the input amount of the household appliances at that time is 5 kg to 10 kg. .
When crushing a mobile phone, it is preferable to set the number of rotations of the hammer to 500 rpm to 1000 rpm and the screen mesh to 10 mm to 30 mm.

篩工程は、破砕工程で破砕した家電製品を篩にかけ選別する工程では、篩としては10mm〜50mmの篩を用いることができ、特に17mm〜30mmの篩を用いることが好ましい。この際、振動をかけて分別するのが好ましい。実装基板は主に篩上に分別される。
携帯電話を篩で分別する場合は、10mm〜20mm、特に17mmの篩で分別するのが好ましい。
In the sieving step, the home appliances crushed in the crushing step are sieved and selected, and a 10 mm to 50 mm sieve can be used as the sieve, and a 17 mm to 30 mm sieve is particularly preferable. At this time, it is preferable to sort by applying vibration. The mounting substrate is mainly separated on a sieve.
When the mobile phone is separated with a sieve, it is preferably separated with a sieve of 10 mm to 20 mm, particularly 17 mm.

磁力選別工程は、篩工程での篩上分を、磁力にて磁着物と非磁着物とに選別する工程であり、磁着物としては、外装などの用いられている鉄、ステンレスなどを含み、非磁着物としては、銅、アルミ、プラスチックなどを含むものである。実装基板は主に非磁着物中に含まれる。
磁力選別には、磁力選別機を用いることができ、例えば、永久磁石式吊り下げ磁力選別機を用いた時は磁力を300G〜700G、好ましくは500G〜700G、ドラム型磁力選別機を用いた場合には1000G〜1500Gに設定して行うことができる。
携帯電話を選別する場合は、吊下げ式では磁力を200G〜300G、ドラム式では700G〜1500Gに設定して行うことが好ましい。
具体的には、磁力選別機としては、日本エリーズ社製「吊下げ磁選機」又は「ドラムセパレーター」を用いることができる。
The magnetic separation process is a process of selecting the magnetized product and the non-magnetic product by the magnetic force in the sieving step, and the magnetic product includes iron, stainless steel, etc. used for the exterior, Non-magnetic deposits include copper, aluminum, plastics and the like. The mounting substrate is mainly included in the non-magnetic material.
For the magnetic sorting, a magnetic sorting machine can be used. For example, when a permanent magnet type hanging magnetic sorting machine is used, the magnetic force is 300 G to 700 G, preferably 500 G to 700 G, and a drum type magnetic sorting machine is used. Can be set to 1000G-1500G.
When selecting a mobile phone, it is preferable to set the magnetic force to 200 G to 300 G for the hanging type and 700 G to 1500 G for the drum type.
Specifically, as a magnetic separator, “Hanging Magnetic Separator” or “Drum Separator” manufactured by Elise Japan, Inc. can be used.

なお、篩工程での篩下分は、タングステンなどの有価金属を含有する振動子などの実装部品を多く含むものである。篩下に分別された破砕した家電製品は、篩にて分級するのが好ましい。この際、0.1mm〜10mmのいずれかの篩を単独又は複数用いて分級するのが好ましい。例えば、6mm、3mm及び1mmの3種の篩を用いて、17mm未満6mm以上、6mm未満3mm以上、3mm未満1mm以上、1mm未満に分級することが好ましい。タングステンは、17mm未満1mm以上に分級した中に比較的多く含まれている。この分級品を、従来公知の方法、例えば、住友電気工業株式会社が開発した「廃超硬工具からのタングステン等の回収技術の開発」などの方法により有価金属を回収することができる。この方法の詳細は、住友電気工業株式会社HP[URL:http://www.sei.co.jp/newsletter/2011/04/3a.html]などに記載されている。   In addition, the sieving portion in the sieving step includes many mounting parts such as vibrators containing valuable metals such as tungsten. It is preferable to classify the crushed household electrical appliances classified under the sieve with a sieve. At this time, it is preferable to classify by using one or a plurality of sieves of 0.1 mm to 10 mm. For example, it is preferable to classify to less than 17 mm, 6 mm or more, less than 6 mm, 3 mm or more, less than 3 mm, 1 mm or more, and less than 1 mm using three types of sieves of 6 mm, 3 mm, and 1 mm. Tungsten is contained in a relatively large amount in the classification of less than 17 mm to 1 mm or more. From this classified product, valuable metals can be recovered by a conventionally known method such as “development of a technology for recovering tungsten or the like from waste carbide tools” developed by Sumitomo Electric Industries, Ltd. Details of this method are described in Sumitomo Electric Industries, Ltd. HP [URL: http://www.sei.co.jp/newsletter/2011/04/3a.html].

渦電流選別工程は、非磁着物を渦電流にて銅、アルミなどの金属とプラスチックなどの非金属に選別する工程である。実装基板はどちらにも含まれていることが多い。
渦電流選別には、渦電流選別機を用いることができ、ベルトスピード25m/min〜110m/min、ドラム回転数500rpm〜2000rpm、磁力1000G〜5000Gに設定して行うことができる。
携帯電話を選別する場合は、ベルトスピード25m/min〜35m/min、ドラム回転数900rpm〜1000rpm、磁力3000Gに設定して行うことが好ましい。
渦電流選別機としては、具体的には、大阪マグネットロール社製「アルミセパレーター」を用いることができる。
The eddy current sorting step is a step of sorting the non-magnetized material into metals such as copper and aluminum and non-metals such as plastic by eddy current. Mounting boards are often included in both.
For eddy current sorting, an eddy current sorting machine can be used, and the belt speed can be set to 25 m / min to 110 m / min, the drum rotational speed 500 rpm to 2000 rpm, and the magnetic force 1000 G to 5000 G.
When selecting a mobile phone, it is preferable to set a belt speed of 25 m / min to 35 m / min, a drum rotation speed of 900 rpm to 1000 rpm, and a magnetic force of 3000 G.
Specifically, an “aluminum separator” manufactured by Osaka Magnet Roll Co., Ltd. can be used as the eddy current sorter.

色彩選別工程は、渦電流選別工程で選別した金属物と非金属物とをそれぞれ色彩選別し、金属物の場合は実装基板とアルミなどの金属に分別し、非金属物の場合は実装基板とプラスチック類に分別する工程である。
色彩選別には、色彩選別機を用いるのが好ましい。この色彩選別機9は、例えば、図4に概略的に示すように、渦電流工程で選別した金属物又は非金属物をコンベア10上に流し、色彩センサー11で色彩を識別し、設定した色をエアノズル12により圧縮エアで遠くに飛ばし、非設定の色は圧縮エアを発射せずに近くに飛ばして選別できるものである。色の設定は、実装基板でよく用いられる色の緑色及び茶色の少なくとも二色を設定するのが好ましい。この他にも、白色などに設定することができる。家電製品によって、設定する色は変えることが好ましく、例えば、携帯電話の実装基板を回収するには、緑色及び茶色の二色に設定するのが好ましい。
色彩選別機は、具体的には、北川鉄工所製「セレスター」を用いることができる。
In the color selection process, the metal object and non-metal object selected in the eddy current selection process are individually color-sorted, and in the case of metal objects, they are separated into mounting boards and metals such as aluminum. This is a process of sorting into plastics.
A color sorter is preferably used for color sorting. For example, as schematically shown in FIG. 4, the color sorter 9 causes a metal or non-metal sorted in an eddy current process to flow on the conveyor 10, identifies a color with a color sensor 11, and sets a set color. The air nozzle 12 is used to fly away with compressed air, and non-set colors can be selected by blowing them closer without firing compressed air. The color is preferably set to at least two colors of green and brown, which are often used on a mounting board. In addition, it can be set to white or the like. The color to be set is preferably changed depending on the home appliance. For example, in order to collect the mounting board of the mobile phone, it is preferable to set the color to two colors of green and brown.
Specifically, “Celestar” manufactured by Kitagawa Iron Works can be used as the color sorter.

色彩選別工程を経ることにより、家電製品中の実装基板を回収することができる。実装基板の回収量は、手作業で回収した場合には本体重量に占める実装基板重量は約13〜16%であったが、機械での解体の場合には約19〜22%であった。増加分は若干の異物混入であるが、基板回収率は97%以上であるので問題ない値であると考えられる。家電製品を破砕し始めてから実装基板を得るまでに約10〜30分程度、平均約20分程度であり、手作業で回収していた場合と比べて大幅に時間を短縮することができる。   Through the color selection process, the mounting substrate in the home appliance can be collected. The amount of the mounted substrate collected was about 13 to 16% of the weight of the main body when manually collected, but about 19 to 22% when disassembled with a machine. The increase is a slight contamination, but the substrate recovery rate is 97% or more, which is considered to be a satisfactory value. It takes about 10 to 30 minutes and an average of about 20 minutes from the start of crushing the home appliance to obtaining the mounting substrate, and the time can be greatly shortened compared with the case where it is manually collected.

有価金属回収工程は、色彩選別工程で選別した実装基板を、実装部品と基板とに選別し、実装部品から有価金属を回収する工程であり、例えば、図5のフローチャートに示すように、前記色彩選別工程にて選別した実装基板を、部品剥離装置に投入して基板と実装部品とに分別する分別工程と、前記実装部品を、比重選別機を使用して比重の重い重産物と比重の軽い軽産物とに選別する比重選別工程とを含むことができる。   The valuable metal recovery step is a step of selecting the mounting substrate selected in the color selection step into a mounting component and a substrate and recovering the valuable metal from the mounting component. For example, as shown in the flowchart of FIG. A separation process in which the mounting substrate selected in the selection process is put into a component peeling apparatus and separated into a substrate and a mounting component, and the mounting component is separated into a heavy product having a high specific gravity and a light specific gravity using a specific gravity sorter. A specific gravity sorting step for sorting into light products.

分別工程は、実装基板からその上に実装されている実装部品を剥離などして基板と実装部品とに分別する工程であり、例えば、実装基板を部品剥離装置に投入して破砕し、破砕した実装基板を篩分けすることにより分別することができる。部品剥離装置としては、上記したパーツセパレータなどを用いることができる。
分別工程に、パーツセパレータを用いた場合は、回転羽根などの回転数を1000rpm〜1800rpm、特に1000rpm〜1500rpmで60秒間以上、特に90〜240秒間回転させ、その際の実装基板の投入量は2.5kg〜10kg、特に4.0kg〜7.0kgにするのが好ましい。
携帯電話の実装基板を分別する場合は、回転羽根などの回転数を1000rpm〜1500rpmで100秒間〜150秒間回転させ、投入量は3kg〜7kgにするのが好ましい。
パーツセパレータとしては、上記した松下電器産業及び平田機工が共同開発した「パーツセパレータ」などを用いることができる。
The separation step is a step of separating the mounting component mounted on the mounting substrate from the mounting substrate to separate the substrate and the mounting component. For example, the mounting substrate is put into a component peeling apparatus and crushed and crushed. The mounting substrate can be separated by sieving. As the component peeling device, the above-described parts separator or the like can be used.
When a part separator is used in the separation process, the number of rotations of the rotating blades is rotated at 1000 rpm to 1800 rpm, particularly 1000 rpm to 1500 rpm for 60 seconds or more, particularly 90 to 240 seconds. 0.5 kg to 10 kg, particularly 4.0 kg to 7.0 kg is preferable.
When separating the mounting substrate of the mobile phone, it is preferable to rotate the rotational speed of the rotating blades and the like at 1000 rpm to 1500 rpm for 100 seconds to 150 seconds, and the input amount is 3 kg to 7 kg.
As the parts separator, for example, “parts separator” jointly developed by Matsushita Electric Industrial and Hirata Kiko can be used.

部品剥離装置で破砕された実装基板は、10mm〜25mmの網目の篩、好ましくは17mmの網目の篩で選別することにより、篩上の基板と篩下の実装部品とに分別することができる。   The mounting substrate crushed by the component peeling apparatus can be classified into a substrate on the sieve and a mounting component under the sieve by sorting with a mesh sieve of 10 mm to 25 mm, preferably a mesh sieve of 17 mm.

比重選別工程は、分別工程で分別された実装部品を、重産物と軽産物とに選別する工程であり、この選別には比重選別機を使用するのが好ましい。重産物と軽産物とは、相対的な比重の違いを言うものであるが、大凡、重産物は嵩比重が約0.8〜2.5g/cmであり、軽産物は比重が約0.2〜0.8g/cmである。
比重選別機は、比重の違いにより実装部品を選別できるものであり、比重選別機としては乾式比重選別機(エアテーブル)、ジグ(JIG)選別機や湿式薄流選別機(ウォータナゲット)などを用いることができる。
The specific gravity sorting step is a step of sorting the mounted components sorted in the sorting step into heavy products and light products, and it is preferable to use a specific gravity sorter for this sorting. A heavy product and a light product refer to a difference in relative specific gravity. Generally, a heavy product has a bulk specific gravity of about 0.8 to 2.5 g / cm 3 , and a light product has a specific gravity of about 0. .2 to 0.8 g / cm 3 .
Specific gravity sorters can sort mounted parts based on the difference in specific gravity. Specific gravity sorters include dry specific gravity sorters (air table), jig (JIG) sorters and wet thin-flow sorters (water nuggets). Can be used.

乾式比重選別機は、エアテーブルとも呼ばれ、振動とエアの浮力により比重の小さい軽産物と比重の大きい重産物とに選別できるものであり、より詳細に説明すると、図6に示すように、傾斜状に配した網状のデッキ上に実装部品を載せ、下側から風を送風し、網に振動を与えることにより、比重の軽い軽産物は風力により浮き上がるため振動が伝わらず、傾斜を滑り降り図5の左方から下に落ち、比重の重い重産物は風力により浮き上がらないため、振動が伝わり傾斜を昇り図5の右方から下に落ち、分別することができるものである。
乾式比重選別機としては、具体的には、原田産業株式会社の「エアテーブルSH−4」を用いることができる。
比重選別工程に、乾式比重選別機を用いた場合は、風力40m/min〜80m/min、特に50m/min〜65m/min、傾斜角度10°〜20°、特に12.5°〜14°、振動数50Hz〜75Hz、特に58Hz〜60Hzに設定するのが好ましい。
携帯電話の実装部品を選別する場合は、風力50m/min〜60m/min、傾斜角度13.5°〜14°、振動数55Hz〜65Hzに設定するのが好ましい。
The dry specific gravity sorter is also called an air table, and can sort into light products with small specific gravity and heavy products with large specific gravity by vibration and air buoyancy. In more detail, as shown in FIG. By mounting components on a slanted mesh deck, blowing wind from below and applying vibration to the net, light products with low specific gravity are lifted by wind force, so vibrations are not transmitted, and the slope slides down. Since a heavy product having a high specific gravity falls from the left side of FIG. 5 and does not float by the wind force, the vibration is transmitted and the slope rises and falls from the right side of FIG. 5 to be separated.
Specifically, “Air Table SH-4” manufactured by Harada Sangyo Co., Ltd. can be used as the dry specific gravity sorter.
A gravity separation step, in the case of using a dry specific gravity sorter, a wind 40m 3 / min~80m 3 / min, in particular 50m 3 / min~65m 3 / min, the inclination angle 10 ° to 20 °, in particular 12.5 ° It is preferable to set to ˜14 ° and a frequency of 50 Hz to 75 Hz, particularly 58 Hz to 60 Hz.
If selecting the phone mount devices, wind 50m 3 / min~60m 3 / min, the inclination angle 13.5 ° to 14 °, preferably set to frequency 55Hz~65Hz.

ジグ(JIG)選別機は、水の浮力により比重の小さい軽産物と比重の軽い重産物とに選別できるものであり、より詳細に説明すると、図7に示すように、水で満たした縦長の水槽に網を配し、その上に実装部品を載せ、空気を入排気させることにより、水槽内の水を上下に移動させ、比重の大きな重産物は水に早く沈み、水の上昇流で浮き上がりにくいため下方に集まり、比重の小さな軽産物は水にゆっくり沈み、水の上昇流で浮き上がりやすいため上方に集まり、分別することができるものである。
ジグ選別機としては、具体的には、日本エリーズマグネチック株式会社の「JIG試験装置RJC−150」を用いることができる。
比重選別工程に、ジグ選別機を用いた場合は、波高さを30mm〜80mm特に40mm〜60mm、振動数20Hz〜50HZ特に30Hz〜40Hzに設定するのが好ましい。
携帯電話の実装部品を選別する場合は、振動数を30Hz〜40Hz、波高さ40cm〜50cmに設定するのが好ましい。
The JIG sorter can sort light products with low specific gravity and heavy products with low specific gravity by the buoyancy of water. More specifically, as shown in FIG. By placing a net in the aquarium, mounting components on it, and moving the air in and out, the water in the aquarium is moved up and down, and heavy products with a large specific gravity sink quickly into the water and float up in the upward flow of water Because it is difficult, it gathers downward, and light products with a small specific gravity sink slowly into the water, and it is easy to float with the upward flow of water, so it can gather together and be separated.
As a jig sorter, specifically, “JIG test apparatus RJC-150” manufactured by Nippon Elise Magnetic Co., Ltd. can be used.
When a jig sorter is used in the specific gravity sorting step, it is preferable to set the wave height to 30 mm to 80 mm, particularly 40 mm to 60 mm, and the frequency 20 Hz to 50 Hz, particularly 30 Hz to 40 Hz.
When selecting the mounting parts of the mobile phone, it is preferable to set the frequency to 30 Hz to 40 Hz and the wave height to 40 cm to 50 cm.

湿式薄流選別機は、ウォータナゲットとも呼ばれ、振動と水の流れにより比重の小さい軽産物と比重の大きい重産物とに選別できるものであり、より詳細に説明すると、図7に示すように、振動している斜面上に実装部品を載せ、上流側から水を流すと、軽産物は水流により下方に流され、重産物は斜面の振動の摩擦により上方へ押し上げられて分別することができるものである。
湿式薄流選別機としては、具体的には、三立機械工業株式会社の「WN試験装置WN−50型」を用いることができる。
比重選別工程に、湿式薄流選別機を用いた場合は、水の流速を0.1m/s〜0.5m/s、斜面の振動数を40Hz〜70Hz、特に50Hz、斜面の振幅1cm〜5cm、特に2cmに設定することが好ましい。
携帯電話の実装部品を選別する場合は、水の流速を0.1m/s〜0.5m/s、特に0.2m/s、斜面の振動数を50Hz、斜面の振幅2cmに設定することが好ましい。
The wet thin flow sorter is also called a water nugget and can sort into light products with a small specific gravity and heavy products with a large specific gravity by vibration and water flow. More specifically, as shown in FIG. When mounting components are placed on the oscillating slope and water is flowed from the upstream side, the light product is caused to flow downward by the water flow, and the heavy product is pushed upward by the friction of the slope and separated. Is.
As the wet thin flow sorter, specifically, “WN test apparatus WN-50 type” manufactured by Mitsutoshi Machine Industry Co., Ltd. can be used.
When a wet thin-flow sorter is used for the specific gravity sorting step, the water flow rate is 0.1 m / s to 0.5 m / s, the slope frequency is 40 Hz to 70 Hz, especially 50 Hz, and the slope amplitude is 1 cm to 5 cm. In particular, it is preferably set to 2 cm.
When selecting a mobile phone mounting component, it is possible to set the water flow rate to 0.1 m / s to 0.5 m / s, particularly 0.2 m / s, the slope frequency to 50 Hz, and the slope amplitude to 2 cm. preferable.

比重選別工程において、比重選別機で重産物と軽産物とに選別する前に、分別工程で分別された実装部品を、0.1mm〜10mmのいずれかの篩を単独又は複数用いて分級しておくことが好ましい。この際には、大粒品、中粒品、小粒品の3種類に分級するのが好ましい。より具体的には、実装部品を6mm及び1mmの篩を用いて6mm以上の大粒品、6mm未満1mm以上の中粒品、1mm未満の小粒品の3種類に分級するのが好ましい。
そして、大粒品の実装部品には、比重選別機として乾式比重選別機を使用し、中粒品の実装部品には比重選別機としてジグ選別機を使用し、小粒品の実装部品には比重選別機として湿式比重選別機を使用することが好ましい。
In the specific gravity sorting process, before sorting into heavy products and light products with a specific gravity sorter, the mounted parts sorted in the sorting process are classified using one or a plurality of sieves of 0.1 mm to 10 mm. It is preferable to keep it. In this case, it is preferable to classify into three types, a large product, a medium product, and a small product. More specifically, it is preferable to classify the mounted parts into three types using a sieve of 6 mm and 1 mm: a large product of 6 mm or more, a medium product of less than 6 mm, a medium product of 1 mm or more, and a small product of less than 1 mm.
For large-grained parts, we use a dry specific gravity sorter as the specific gravity sorter. For medium-sized parts, we use a jig sorter as a specific gravity sorter. It is preferable to use a wet specific gravity sorter as the machine.

比重選別工程で選別された重産物には、Ta、Ti、Ni、Nd、W、Ba、Pd、Sb、Nb、Biなどのレアメタル等の有価金属が高品位で含まれている。特に、実装部品の中粒品及び小粒品には、レアメタル等の有価金属が高品位で含まれている。   The heavy products selected in the specific gravity selection step contain high-quality valuable metals such as rare metals such as Ta, Ti, Ni, Nd, W, Ba, Pd, Sb, Nb, and Bi. In particular, medium-sized products and small-sized products of mounted components contain valuable metals such as rare metals with high quality.

さらに、重産物を、酸浸出し、残渣と溶解成分とに分別し、溶解成分を除去することにより、Taなどの品位を高めることができる。酸としては、2N以上、好ましくは3N〜6Nの塩酸などを用いることができる。酸浸出する前に、重産物を振動ミルで粉砕し、0.5mmの網目の篩で選別し、篩下分を酸浸出すると、残渣中にTaなどを高品位で含ませることができる。   Furthermore, the quality of Ta and the like can be enhanced by acid leaching, separating the residue into a residue and a dissolved component, and removing the dissolved component. As the acid, 2N or more, preferably 3N-6N hydrochloric acid or the like can be used. Prior to acid leaching, heavy products are pulverized with a vibration mill, screened with a 0.5 mm mesh screen, and the sieving portion is acid leached, so that Ta or the like can be included in the residue in high quality.

この残渣中には、Taが10〜30wt%程含まれている。他にも、Ti,Ni,Nd,W,Ba,Pd,Sb,Nb,Biなどの有価金属が高品位で含まれているものである。   The residue contains about 10 to 30 wt% Ta. In addition, valuable metals such as Ti, Ni, Nd, W, Ba, Pd, Sb, Nb, and Bi are included in high quality.

本発明の有価金属回収方法は、Ta、Ti、Ni、Nd、W、Ba、Pd、Sb、Nb、Biなどのレアメタル等の有価金属を回収することができ、特にTaの回収に好適なものである。   The valuable metal recovery method of the present invention can recover valuable metals such as rare metals such as Ta, Ti, Ni, Nd, W, Ba, Pd, Sb, Nb and Bi, and is particularly suitable for recovery of Ta. It is.

以下、本発明の有価金属回収方法の実施例を説明する。ただし、本発明の範囲はこの実施例に限定されるものではない。   Examples of the valuable metal recovery method of the present invention will be described below. However, the scope of the present invention is not limited to this embodiment.

(家電製品)
使用済みの家電製品として以下のものを集めた。
・デジタルカメラ
・ビデオカメラ
・音楽プレイヤー
・ポータブルDVDプレイヤー
・携帯ラジオ
・携帯TV
・ゲーム機
・電子辞書
・電卓
・ハードディスク
・携帯電話
・リモコン
(Home appliances)
The following was collected as used home appliances.
・ Digital camera ・ Video camera ・ Music player ・ Portable DVD player ・ Portable radio ・ Portable TV
・ Game console ・ Electronic dictionary ・ Calculator ・ Hard disk ・ Mobile phone ・ Remote control

(破砕工程)
増野製作所株式会社製「ハンマークラッシャー」を用いて、上記各家電製品を破砕した。「ハンマークラッシャー」は、12列のプレート型ハンマーを有するものである。各家電製品において設定した回転数及び用いたスクリーンの目は下記表1に示す。
(Crushing process)
Each said household appliance was crushed using the "hammer crusher" by Masuno Seisakusho Co., Ltd. A “hammer crusher” has 12 rows of plate-type hammers. Table 1 below shows the number of rotations set for each home appliance and the screen eyes used.

(篩工程)
17mmの篩を用いて破砕した家電製品を分別した。それぞれの篩上分及び篩下分の重量は下記表1に示す。
(Sieving process)
Home appliances crushed using a 17 mm sieve were separated. The weight of each of the above-sieving part and under-sieving part is shown in Table 1 below.

Figure 2013000685
Figure 2013000685

(磁力選別工程)
日本エリーズ社製「ドラムセパレータ」を用いて、篩上分を選別した。「磁力選別機」は、磁力を1500Gに設定した。これにより、鉄及びステンレスなどの磁着物と、実装基板などを含む非磁着物とに選別された。磁着物に選別された重量を上記表1に示す。
(Magnetic separation process)
Using a “drum separator” manufactured by Elise Japan, the portion on the sieve was selected. The “magnetic separator” set the magnetic force to 1500G. As a result, it was sorted into magnetic materials such as iron and stainless steel and non-magnetic materials including a mounting substrate. Table 1 shows the weight selected for the magnetic deposits.

(渦電流選別工程)
大阪マグネットロール社製「アルミセパレータ」を用いて、非磁着物を選別した。「渦電流選別機」は、ベルトスピード28m/min、ドラム回転数2000rpm、磁力3000Gに設定した。これにより、銅、アルミなどの金属物とプラスチックなどの非金属物に選別した。金属物及び非金属物に選別された重量を上記表1に示す。
(Eddy current selection process)
Non-magnetic deposits were selected using an “aluminum separator” manufactured by Osaka Magnet Roll. The “eddy current sorter” was set to a belt speed of 28 m / min, a drum rotation speed of 2000 rpm, and a magnetic force of 3000 G. As a result, the metal materials such as copper and aluminum and the non-metal materials such as plastic were selected. Table 1 shows the weights sorted into metal and non-metal.

(色彩選別工程)
北川鉄工所製「セレスター」を用いて、金属物及び非金属物をそれぞれ色彩選別した。飛ばす色の設定はそれぞれ緑色及び茶色の2色とし、これらの色を識別させて飛ばすようにした。
飛ばされた回収物を目視で確認したところ実装基板が多く含まれていた。これらの合計の重量を測定し、元の家電製品の重量に対する回収した実装基板の重量の割合を回収率とした。回収率を下記表2に示す。また、参考に実装基板を手作業で回収した場合の回収率を下記表2に示す。なお、空欄は未測定である。
(Color selection process)
Using “Celestar” manufactured by Kitagawa Iron Works, the metal and non-metal materials were color-sorted. The colors to be skipped were set to two colors, green and brown, respectively, and these colors were identified to be skipped.
As a result of visually confirming the collected material that was skipped, a large number of mounting boards were included. The total weight of these was measured, and the ratio of the weight of the collected mounting substrate to the weight of the original home appliance was defined as the recovery rate. The recovery rate is shown in Table 2 below. For reference, the collection rate when the mounting board is manually collected is shown in Table 2 below. Note that the blank is not measured.

Figure 2013000685
Figure 2013000685

(篩下分)
篩工程で、篩下に分別された家電製品は、6mmの篩及び1mmの篩を用い、さらに17mm未満6mm以上、6mm未満1mm以上、1mm未満に分別し、これらのタングステンの含有量を測定した。その結果を図9に示す。なお、この測定は微粉砕後に化学成分分析により実施した。
このように、篩下に分別された家電製品には、タングステンを多く含むものであり、特に携帯電話は多くタングステンを含むものであった。
これらを、従来公知の方法、例えば、上記した「廃超硬工具からのタングステン等の回収技術の開発」などの方法により有価金属を回収することができる。
(Under sieve)
Household appliances separated under the sieve in the sieving step were further classified into 6 mm or more, less than 17 mm, less than 6 mm, less than 6 mm, less than 1 mm, and less than 1 mm, and the contents of these tungsten were measured. . The result is shown in FIG. This measurement was performed by chemical component analysis after pulverization.
As described above, the household electrical appliances sorted under the sieve contain a lot of tungsten, and in particular, mobile phones contain a lot of tungsten.
From these, valuable metals can be recovered by a conventionally known method, for example, a method such as “development of a technique for recovering tungsten or the like from waste carbide tools” described above.

(実装基板の回収)
上記表2に示すように、手作業と比較して、実装基板の回収率は略同じであった。本発明の方が大きい値になる場合もあるが、これは他の部品などが混入してしまったためであると思われる。手作業と比較した実装基板の回収率は平均98.5%と問題ない値であった。
ここまでの工程を終わらせるには20分ほどであり、手作業の場合と比較して回収率が略同じながらも、大幅に時間を短縮することができた。
(Recovery of mounted substrate)
As shown in Table 2 above, the recovery rate of the mounting board was substantially the same as compared with the manual work. In some cases, the value of the present invention is larger, but this is probably because other parts have been mixed. The recovery rate of the mounting substrate compared with the manual operation was an average value of 98.5%, which is no problem.
It took about 20 minutes to complete the steps so far, and the recovery rate was substantially the same as in the case of manual work, but the time could be greatly reduced.

(分別工程)
部品剥離装置として平田機工製社製「パーツセパレータ」を用い、回収した実装基板を投入して基板と実装部品とに分別させた。部品剥離装置の回転羽根は、1500rpmで120秒間回転させ、実装基板を約5kg投入した。
部品剥離装置から実装基板を取り出し、17mmの網目の篩にかけて分別した。目視で観察したところ、篩上には基板が、篩下には実装部品が略回収されていた。これらの重量割合を下記表3に示す。なお、空欄は未測定である。
(Separation process)
A “part separator” manufactured by Hirata Kiko Co., Ltd. was used as a component peeling device, and the collected mounting board was put into a board and a mounting part. The rotating blade of the component peeling apparatus was rotated at 1500 rpm for 120 seconds, and about 5 kg of the mounting board was charged.
The mounting substrate was taken out from the component peeling apparatus and separated by passing through a 17 mm mesh screen. As a result of visual observation, the substrate was almost recovered on the sieve, and the mounted parts were almost recovered under the sieve. These weight ratios are shown in Table 3 below. Note that the blank is not measured.

Figure 2013000685
Figure 2013000685

(比重選別工程)
まず、分別工程で回収した実装部品を6mm及び1mmの網目の篩を使用して6mm以上の実装部品、6mm未満1mm以上の実装部品、1mm未満の実装部品の3種類に分級した。
6mm以上の実装部品は、乾式比重選別機として原田産業株式会社の「エアテーブルSH−4」を用いて、重産物と軽産物とに選別した。この際、風力50m/min、傾斜角度12.5°、振動数60Hzに設定した。
この重産物及び軽産物を、微粉砕後に成分分析をXRFを用いて分析したところ、重産物はTa、W、Nd、Nb、Bi、Ni、Au、Pdを多く含み、軽産物はプラスチックなどを多く含むものであった。
(Specific gravity selection process)
First, the mounted components collected in the sorting step were classified into three types using a 6 mm and 1 mm mesh sieve: a mounted component of 6 mm or more, a mounted component of less than 6 mm, 1 mm or more, and a mounted component of less than 1 mm.
Mounted parts of 6 mm or more were sorted into heavy products and light products using “Air Table SH-4” of Harada Sangyo Co., Ltd. as a dry specific gravity sorter. At this time, the wind power was set to 50 m 3 / min, the inclination angle was 12.5 °, and the vibration frequency was 60 Hz.
When this heavy product and light product were analyzed using XRF after fine pulverization, the heavy product contained a large amount of Ta, W, Nd, Nb, Bi, Ni, Au, and Pd, and the light product was made of plastic. It included a lot.

6mm未満1mm以上の実装部品は、ジグ比重選別機として日本エリーズマグネチック株式会社の「JIG試験装置RJC−150」を用いて、重産物と軽産物とに選別した。この際、波高さを30mm、振動数30Hzに設定した。
この重産物及び軽産物を、微粉砕後にXRFを用いて成分を分析したところ、重産物はTa、Ti、Ni、Nd、W、Ba、Pd、Nb、Biを多く含み、軽産物はプラスックなどを多く含むものであった。
Mounted parts of less than 6 mm and 1 mm or more were sorted into heavy products and light products using “JIG test equipment RJC-150” of Elise Magnetic Japan as a jig specific gravity sorter. At this time, the wave height was set to 30 mm and the frequency 30 Hz.
When the components of the heavy product and the light product were analyzed using XRF after pulverization, the heavy product contained a large amount of Ta, Ti, Ni, Nd, W, Ba, Pd, Nb, Bi, and the light product was a plastic. It contained a lot.

1mm未満の実装部品は、湿式比重選別機として三立機械工業株式会社の「WN試験装置WN−50型」を用いて、重産物と軽産物とに選別した。この際、水の流速を0.2m/s、斜面の振動数を60Hz、斜面の振幅2cmに設定した。
この重産物及び軽産物を、微粉砕後にXRFを用いて成分を分析したところ、重産物はTa、Ti、Ni、Nd、W、Ba、Pd、Nb、Biを多く含み、軽産物はプラスックなどを多く含むものであった。
Mounted parts of less than 1 mm were sorted into heavy products and light products using “WN test equipment WN-50 type” manufactured by Mitsuteki Kogyo Co., Ltd. as a wet specific gravity sorter. At this time, the flow rate of water was set to 0.2 m / s, the frequency of the slope was set to 60 Hz, and the amplitude of the slope was set to 2 cm.
When the components of the heavy product and the light product were analyzed using XRF after pulverization, the heavy product contained a large amount of Ta, Ti, Ni, Nd, W, Ba, Pd, Nb, Bi, and the light product was a plastic. It contained a lot.

(酸浸出)
各廃家電製品から選別された6mm未満1mm以上の実装部品及び1mm未満の実装部品の重産物を、混合し、振動ミルで微粉砕し、0.5mmの篩を用いて分別した。篩下分を酸浸出し、溶解成分を除去して残渣の成分をXRFで分析した。酸浸出は、6Nの塩酸を用い、液温80℃、反応時間8hrとした。残渣の成分の分析結果を下記表4に示す。
(Acid leaching)
A mounted product of less than 6 mm and a mounted product of less than 1 mm and a heavy product of a mounted component of less than 1 mm selected from each waste home appliance was mixed, pulverized with a vibration mill, and separated using a 0.5 mm sieve. The sieving portion was acid leached, the dissolved components were removed, and the remaining components were analyzed by XRF. For acid leaching, 6N hydrochloric acid was used, the liquid temperature was 80 ° C., and the reaction time was 8 hours. The analysis results of the residual components are shown in Table 4 below.

Figure 2013000685
Figure 2013000685

(結果)
上記表4に示すように残渣中にはTaが18.1wt%と高品位で含まれるものであった。Ta以外にもTi,Ni,Nd,W,Ba,Pd,Sb,Nb,Biなどが高品位で含まれているものであった。
本発明は、廃家電製品から有価金属を効率的に回収することができた。家電製品を粗破砕機に投入してから重産物を得るまでには約120分であり、手作業の場合と比較して、大幅に時間を短縮することができた。
(result)
As shown in Table 4 above, the residue contained Ta with a high quality of 18.1 wt%. In addition to Ta, Ti, Ni, Nd, W, Ba, Pd, Sb, Nb, Bi and the like were included in high quality.
The present invention was able to efficiently recover valuable metals from waste home appliances. It took about 120 minutes to get heavy products after putting home appliances into the rough crusher, and it was possible to greatly reduce the time compared to the case of manual work.

Claims (14)

家電製品に衝撃を加えて破砕する破砕工程と、破砕した家電製品を篩にかけて選別する篩工程と、前記篩工程における篩上の破砕した家電製品を磁力で磁着物と非磁着物とに選別する磁力選別工程と、前記非磁着物を渦電流選別し、金属物と非金属物とに選別する渦電流工程と、前記金属物と前記非金属物とをそれぞれ色彩選別し、有価金属を含有する実装基板を選別する色彩選別工程と、色彩選別工程で選別した実装基板を実装部品と基板とに分離選別し、前記実装部品から有価金属を回収する有価金属回収工程と、を含む有価金属回収方法。   A crushing process for impacting and crushing household electrical appliances, a sieving process for sorting the crushed household electrical appliances through a sieve, and a crushing household electrical appliance on the sieve in the sieving process are sorted into magnetic and non-magnetic articles by magnetic force. Magnetic value sorting step, eddy current step of sorting the non-magnetized material into eddy currents and sorting into metal and non-metal materials, color sorting of the metal and non-metal materials, and containing valuable metals A valuable metal recovery method comprising: a color selection step of selecting a mounting substrate; and a valuable metal recovery step of recovering the valuable metal from the mounting component by separating and selecting the mounting substrate selected in the color selection step into a mounting component and a substrate. . 前記破砕工程は、衝撃を、ハンマー、羽根、鎖のいずれかで加える請求項1に記載の回収方法。   The recovery method according to claim 1, wherein the crushing step applies an impact with any one of a hammer, a blade, and a chain. 前記篩工程は、5mm〜50mmの篩で分別する請求項1又は2に記載の回収方法。   The collection method according to claim 1 or 2, wherein the sieving step is performed by a 5 mm to 50 mm sieve. 前記色彩選別工程は、色彩選別機を用いて緑色及び茶色の少なくとも二色とその他の色とに選別する請求項1〜3のいずれかに記載の回収方法。   The said color selection process is a collection | recovery method in any one of Claims 1-3 which classify | categorizes into at least two colors, green and brown, and another color using a color sorter. 前記篩工程の篩下の破砕した家電製品からタングステンを回収する請求項1〜4のいずれかに記載の回収方法。   The collection | recovery method in any one of Claims 1-4 which collect | recovers tungsten from the crushed household appliances under the sieving process. 前記有価金属回収工程は、前記色彩選別工程にて選別した実装基板を、基板と実装部品とに分別する分別工程と、前記実装部品を、比重の重い重産物と比重の軽い軽産物とに選別する比重選別工程とを含む請求項1〜5のいずれかに記載の回収方法。   In the valuable metal recovery step, the mounting substrate selected in the color selection step is separated into a substrate and a mounting component, and the mounting component is selected into a heavy product with a high specific gravity and a light product with a low specific gravity. The recovery method according to claim 1, further comprising a specific gravity sorting step. 前記分別工程において、前記実装基板をパーツセパレータ装置に投入して分別させ、この装置は、回転羽根を1000〜1800rpmで60秒以上回転させる請求項6に記載の回収方法。   The collection method according to claim 6, wherein in the separation step, the mounting substrate is put into a parts separator device for separation, and the device rotates the rotating blades at 1000 to 1800 rpm for 60 seconds or more. 前記比重選別工程において、前記実装部品を少なくとも3種類以上に分級してから比重選別機を使用して重産物と軽産物とに選別する請求項6又は7に記載の回収方法。   The recovery method according to claim 6 or 7, wherein in the specific gravity sorting step, the mounted parts are classified into at least three types and then sorted into heavy products and light products using a specific gravity sorter. 前記比重選別機として、乾式比重選別機、ジグ選別機、湿式薄流選別機、遠心分離機のいずれか少なくとも1種を使用して重産物と軽産物とに選別する請求項8に記載の回収方法。   The recovery according to claim 8, wherein the specific gravity sorter uses at least one of a dry specific gravity sorter, a jig sorter, a wet thin-flow sorter, and a centrifuge to sort into a heavy product and a light product. Method. 前記比重選別工程において、前記実装部品を大粒品、中粒品、小粒品の3種類に分級し、大粒品の前記実装部品には乾式比重選別機またはジグ選別機を使用して選別し、中粒品の前記実装部品には、乾式比重選別機またはジグ選別機を使用して選別し、小粒品の前記実装部品には湿式薄流選別機を使用して選別する請求項6〜9のいずれかに記載の回収方法。   In the specific gravity sorting step, the mounted parts are classified into three types of large-sized products, medium-sized products, and small-sized products, and the mounted components of large-sized products are sorted using a dry specific gravity sorter or a jig sorter, 10. The grain mounted parts are sorted using a dry specific gravity sorter or a jig sorter, and the mounted parts of small grains are sorted using a wet thin-flow sorter. The recovery method according to crab. 前記比重選別工程において、前記乾式比重選別機は、風力40m/min〜80m/min、傾斜角度10°〜20°、振動数50Hz〜75Hzに設定する請求項9又は10に記載の回収方法。 In the gravity separation process, the dry specific gravity sorter, a wind 40m 3 / min~80m 3 / min, the inclination angle 10 ° to 20 °, the recovery method according to claim 9 or 10 is set to the frequency 50Hz~75Hz . 前記比重選別工程において、前記ジグ選別機は、振動数20Hz〜50Hz、波高さ30mm〜80mmに設定する請求項9〜11のいずれかに記載の回収方法。   The recovery method according to any one of claims 9 to 11, wherein in the specific gravity sorting step, the jig sorter is set to a frequency of 20 Hz to 50 Hz and a wave height of 30 mm to 80 mm. 前記比重選別工程において、前記湿式薄流選別機は、流速0.1m/s〜0.5m/s、振動数40Hz〜70Hz、振幅1cm〜5cmに設定する請求項9〜12のいずれかに記載の回収方法。   In the specific gravity sorting step, the wet thin-flow sorter is set to a flow rate of 0.1 m / s to 0.5 m / s, a frequency of 40 Hz to 70 Hz, and an amplitude of 1 cm to 5 cm. Recovery method. 前記比重選別工程において、前記重産物を酸浸出し、溶解成分を除去してTaを回収する請求項9〜13のいずれかに記載の回収方法。


The recovery method according to claim 9, wherein, in the specific gravity sorting step, Ta is recovered by acid leaching of the heavy product to remove dissolved components.


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