JP2012026493A - Vacuum heat insulating material, and refrigerator using the same - Google Patents

Vacuum heat insulating material, and refrigerator using the same Download PDF

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JP2012026493A
JP2012026493A JP2010164444A JP2010164444A JP2012026493A JP 2012026493 A JP2012026493 A JP 2012026493A JP 2010164444 A JP2010164444 A JP 2010164444A JP 2010164444 A JP2010164444 A JP 2010164444A JP 2012026493 A JP2012026493 A JP 2012026493A
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core material
inner bag
heat insulating
insulating material
vacuum heat
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JP5608457B2 (en
JP2012026493A5 (en
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Yasuto Terauchi
康人 寺内
Kuninari Araki
邦成 荒木
Hisashi Echigoya
恒 越後屋
Takashi Izeki
崇 井関
Yushi Arai
祐志 新井
Hiroyuki Yamazaki
裕之 山崎
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a vacuum heat insulating material which can maintain insulating performance for a long term by reducing loads of an outer case material and an inner bag, and to provide a refrigerator equipped with the same.SOLUTION: A vacuum insulating material consists of a core material formed of an inorganic fiber assembly, an adsorbent for adsorbing moisture or gas component, the inner bag for accommodating the core material and an outer bag for accommodating the inner bag, wherein the inner bag contains a positioning part of the core material, the core material is divided into a first core material and second core material to be positioned at the positioning part, respectively, and the inner bag is bent to overlap first and second core materials.

Description

本発明は、真空断熱材及びこれを用いた冷蔵庫に関する。   The present invention relates to a vacuum heat insulating material and a refrigerator using the same.

本技術分野の背景技術として、特開平8−291892号公報(特許文献1),特開2007−155086号公報(特許文献2)がある。   As background art of this technical field, there are JP-A-8-218992 (Patent Document 1) and JP-A-2007-155086 (Patent Document 2).

特許文献1には、ガスバリアー性フィルムよりなる偏平状の袋内に断熱芯材が真空排気された状態で封入されてなる断熱層が、厚さ方向に2層以上一体に積層された構造を有することが記載されている。   Patent Document 1 has a structure in which two or more heat insulating layers, in which a heat insulating core material is sealed in a vacuum bag made of a gas barrier film, are integrally laminated in a thickness direction. It is described that it has.

特許文献2には、内箱と外箱とから形成される空間に真空断熱材を配設した断熱箱体であって、前記真空断熱材は、熱溶着層同士が対向するガスバリアー性の外被材の間に板状の複数の芯材がそれぞれ独立した空間内に位置するように減圧密封されて成り、対向する前記熱溶着層同士が芯材形状に沿うように熱溶着されており、前記外被材の間に前記芯材が減圧密封されている芯材部と前記芯材部に隣接する前記芯材部との間に、対向する前記熱溶着層同士が熱溶着されている目地部を有することが記載されている。   Patent Document 2 discloses a heat insulating box body in which a vacuum heat insulating material is disposed in a space formed by an inner box and an outer box, and the vacuum heat insulating material has a gas barrier outer surface where the heat-welded layers face each other. A plurality of plate-like core members are sealed under reduced pressure so that they are located in independent spaces between the workpieces, and the heat-welding layers facing each other are heat-welded so as to follow the shape of the core member, The joint where the said heat welding layers which oppose are heat-welded between the core material part by which the said core material is pressure-tightly sealed between the said jacket materials, and the said core material part adjacent to the said core material part. It is described that it has a part.

特開平8−291892号公報Japanese Patent Laid-Open No. 8-291892 特開2007−155086号公報JP 2007-155086 A

しかし、特許文献1では、厚さ方向に2層以上一体に積層した構造のため、ガスバリアー性フィルムの破損等が生じるおそれがある。また、芯材を再生し製品化するためには、一体積層された各層を解体する必要があるため、再生効率が悪い。   However, in Patent Document 1, because of the structure in which two or more layers are integrally laminated in the thickness direction, the gas barrier film may be damaged. Further, in order to regenerate and commercialize the core material, it is necessary to disassemble each layer that is integrally laminated, so that the regeneration efficiency is poor.

また、特許文献2では、芯材間に芯材形状に沿うように熱溶着された目地部が存在するため、断熱性能が無効な空間が形成されて、全体として断熱性能を低下させる。   Moreover, in patent document 2, since the joint part heat-welded so that a core material shape may be met between core materials, the space where heat insulation performance is invalid is formed, and heat insulation performance is reduced as a whole.

そこで本発明は、外被材及び内袋の負荷を低減して断熱性能を長期維持可能な真空断熱材及びこれを備えた冷蔵庫を提供することを目的とする。   Then, an object of this invention is to provide the vacuum heat insulating material which can reduce the load of a jacket material and an inner bag, and can maintain heat insulation performance for a long period of time, and a refrigerator provided with the same.

上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、機繊維集合体からなる芯材と、水分又はガス成分を吸着する吸着剤と、前記芯材を収納する内袋と、該内袋を収納する外袋とを備えた真空断熱材において、前記内袋は前記芯材の位置決め部を有し、前記芯材は第一の芯材と第二の芯材に分割して前記位置決め部でそれぞれ位置決めされて、前記内袋を折り曲げて前記第一の芯材と前記第二の芯材とを重ねたことを特徴とする。   In order to solve the above problems, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above-described problems. To give an example, a core material composed of a fiber assembly, an adsorbent that adsorbs moisture or a gas component, and the core material are stored. In a vacuum heat insulating material provided with a bag and an outer bag for accommodating the inner bag, the inner bag has a positioning portion for the core material, and the core material is a first core material and a second core material. The first core member and the second core member are overlapped by being divided and positioned by the positioning portion, and the inner bag is bent.

本発明によれば、外被材及び内袋の負荷を低減して断熱性能を長期維持可能な真空断熱材及びこれを備えた冷蔵庫を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the vacuum heat insulating material which can reduce the load of a jacket material and an inner bag, and can maintain heat insulation performance for a long term, and a refrigerator provided with the same can be provided.

本発明の実施例に係る冷蔵庫の正面図。The front view of the refrigerator which concerns on the Example of this invention. 図1のA−A断面図。AA sectional drawing of FIG. 図2のB−B断面要部拡大図。The BB cross-section principal part enlarged view of FIG. 本発明の実施例1に係る真空断熱材の説明図。Explanatory drawing of the vacuum heat insulating material which concerns on Example 1 of this invention. 本発明の実施例1に係る真空断熱材と従来の真空断熱材の製作工程の説明図。Explanatory drawing of the manufacturing process of the vacuum heat insulating material which concerns on Example 1 of this invention, and the conventional vacuum heat insulating material. 本発明の実施例1に係る芯材を収納した内袋の溶着工程の説明図。Explanatory drawing of the welding process of the inner bag which accommodated the core material which concerns on Example 1 of this invention. 図2のB−B断面図(実施例1)。BB sectional drawing of FIG. 2 (Example 1). 本発明の実施例2に係る真空断熱材の製作工程の説明図。Explanatory drawing of the manufacturing process of the vacuum heat insulating material which concerns on Example 2 of this invention. 本発明の実施例3に係る真空断熱材の配置例。The example of arrangement | positioning of the vacuum heat insulating material which concerns on Example 3 of this invention. 本発明の実施例4に係る真空断熱材の製作工程の説明図。Explanatory drawing of the manufacturing process of the vacuum heat insulating material which concerns on Example 4 of this invention. 図2のB−B断面図(実施例4)。BB sectional drawing of Example 2 (Example 4). 本発明の実施例5に係る真空断熱材の製作工程の説明図。Explanatory drawing of the manufacturing process of the vacuum heat insulating material which concerns on Example 5 of this invention. 図2のB−B断面図(実施例5)。BB sectional drawing of Example 2 (Example 5). 本発明の実施例6に係る芯材を収納した内袋同士と外袋との溶着説明図。Explanatory drawing of welding of inner bags which accommodated the core material which concerns on Example 6 of this invention, and an outer bag.

以下、本発明の実施形態について、図1〜図3を用いて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

図1は本実施形態を示す冷蔵庫の正面図であり、図2は図1のA−A断面図であり、図3はB−B断面要部拡大図である。   FIG. 1 is a front view of a refrigerator showing the present embodiment, FIG. 2 is a cross-sectional view taken along the line AA in FIG. 1, and FIG.

冷蔵庫1は、図2に示すように、上から冷蔵室2,製氷室3a,上段冷凍室3b,下段冷凍室4,野菜室5を有している。図1の符号は、上記各室の前面開口部を閉塞する扉であり、冷蔵室2にはヒンジ10を中心に回動する冷蔵室扉6a,6bを設けている。また、冷蔵室扉6a,6b以外は引き出し式の扉であり、製氷室扉7a,上段冷凍室扉7b,下段冷凍室扉8,野菜室扉9を配置する。これらの引き出し式扉を引き出すと、各室内の容器が扉と共に引き出されてくる。各扉には冷蔵庫1本体と密着するためのパッキン11を備え、各扉の室内側外周縁に取り付けられている。   As shown in FIG. 2, the refrigerator 1 includes a refrigerator room 2, an ice making room 3 a, an upper freezer room 3 b, a lower freezer room 4, and a vegetable room 5 from the top. 1 is a door that closes the front opening of each chamber, and the refrigerator compartment 2 is provided with refrigerator doors 6a and 6b that rotate around a hinge 10. FIG. The doors other than the refrigerator compartment doors 6a and 6b are drawer type doors, and an ice making compartment door 7a, an upper freezer compartment door 7b, a lower freezer compartment door 8, and a vegetable compartment door 9 are arranged. When these drawer-type doors are pulled out, the containers in each room are pulled out together with the doors. Each door is provided with a packing 11 to be in close contact with the main body of the refrigerator 1 and is attached to the indoor peripheral edge of each door.

また、冷蔵室2と製氷室3a及び上段冷凍室3bとの間を区画断熱するために仕切断熱壁12を配置している。製氷室3a及び上段冷凍室3bと下段冷凍室4の間は、温度帯が同じであるため区画断熱する仕切り断熱壁ではなく、パッキン11受面を形成した仕切り部材13を設けている。   Moreover, the partition heat insulation wall 12 is arrange | positioned in order to carry out the partition heat insulation between the refrigerator compartment 2, the ice-making room 3a, and the upper stage freezer compartment 3b. Since the temperature zone is the same between the ice making chamber 3a and the upper freezing chamber 3b and the lower freezing chamber 4, a partition member 13 having a packing 11 receiving surface is provided instead of a partition heat insulating wall for partition heat insulation.

下段冷凍室4と野菜室5の間には区画断熱するための仕切断熱壁14を設けている。基本的に冷蔵,冷凍等の貯蔵温度帯の異なる部屋の仕切りには仕切断熱壁を設置している。尚、箱体20内には上から冷蔵室2,製氷室3a及び上段冷凍室3b,下段冷凍室4,野菜室5の貯蔵室をそれぞれ区画形成しているが、各貯蔵室の配置については特にこれに限定するものではない。   A partition heat insulation wall 14 is provided between the lower freezer compartment 4 and the vegetable compartment 5 to insulate the compartment. Basically, partition insulation walls are installed in the partitions of rooms with different storage temperature zones such as refrigeration and freezing. In addition, although the storage room of the refrigerator compartment 2, the ice-making room 3a, the upper stage freezer compartment 3b, the lower stage freezer compartment 4, and the vegetable compartment 5 is each dividedly formed in the box 20, the arrangement | positioning of each storage room is carried out. The invention is not particularly limited to this.

また、冷蔵室扉6a,6b,製氷室扉7a,上段冷凍室扉7b,下段冷凍室扉8,野菜室扉9に関しても回転による開閉,引き出しによる開閉及び扉の分割数等、特に限定するものではない。   Further, the refrigerator doors 6a and 6b, the ice making door 7a, the upper freezer compartment door 7b, the lower freezer compartment door 8, and the vegetable compartment door 9 are particularly limited in terms of opening and closing by rotation, opening and closing by drawers, and the number of divided doors. is not.

箱体20は、外箱21と内箱22とを備え、外箱21と内箱22とによって形成される空間に断熱部を設けて箱体20内の各貯蔵室と外部とを断熱している。この外箱21と内箱22の間及び冷蔵室扉6a,6b,製氷室扉7a,上段冷凍室扉7b,下段冷凍室扉8,野菜室扉9には、真空断熱材50を配置し、真空断熱材50以外の空間には硬質ウレタンフォーム等の発泡断熱材23を充填してある。   The box 20 includes an outer box 21 and an inner box 22, and a heat insulating part is provided in a space formed by the outer box 21 and the inner box 22 to insulate each storage chamber in the box 20 from the outside. Yes. A vacuum heat insulating material 50 is disposed between the outer box 21 and the inner box 22 and in the refrigerator compartment doors 6a and 6b, the ice making door 7a, the upper freezer compartment door 7b, the lower freezer compartment door 8, and the vegetable compartment door 9, A space other than the vacuum heat insulating material 50 is filled with a foam heat insulating material 23 such as rigid urethane foam.

また、冷蔵庫1の冷蔵室2,製氷室3a,上段冷凍室3b,下段冷凍室4,野菜室5の各室を所定の温度に冷却するために下段冷凍室4の背側には冷却器28が備えられており、この冷却器28,圧縮機30,凝縮機31,放熱パイプ32及び図示しないキャピラリーチューブを接続して冷凍サイクルを構成し、放熱パイプ32はアルミテープ35で外箱21へ固定している。冷却器28の上方には、この冷却器28にて冷却された冷気を冷蔵庫内に循環して所定の低温温度を保持する送風機27が配設されている。   In addition, a refrigerator 28 is provided on the back side of the lower freezer compartment 4 in order to cool the refrigerator compartment 2, the ice making compartment 3a, the upper freezer compartment 3b, the lower freezer compartment 4, and the vegetable compartment 5 of the refrigerator 1 to a predetermined temperature. The refrigeration cycle is configured by connecting the cooler 28, the compressor 30, the condenser 31, the heat radiating pipe 32 and a capillary tube (not shown), and the heat radiating pipe 32 is fixed to the outer box 21 with an aluminum tape 35. is doing. Above the cooler 28, a blower 27 that circulates the cool air cooled by the cooler 28 in the refrigerator and maintains a predetermined low temperature is disposed.

また、冷蔵庫1の冷蔵室2と製氷室3a及び上段冷凍室3b,冷凍室4と野菜室5を区画する断熱材として、それぞれ仕切断熱壁12,14を配置し、発泡ポリスチレン33と真空断熱材50cで構成されている。この仕切断熱壁12,14については硬質ウレタンフォーム等の発泡断熱材23を充填しても良く、特に発泡ポリスチレン33と真空断熱材50cに限定するものではない。   Moreover, partition heat insulation walls 12 and 14 are arranged as heat insulating materials for partitioning the refrigerator compartment 2, the ice making room 3 a, the upper freezer compartment 3 b, the freezer compartment 4 and the vegetable compartment 5 of the refrigerator 1, respectively. 50c. The partition heat insulating walls 12 and 14 may be filled with a foam heat insulating material 23 such as rigid urethane foam, and are not particularly limited to the foamed polystyrene 33 and the vacuum heat insulating material 50c.

また、箱体20の天面後方部には冷蔵庫1の運転を制御するための基板や電源基板等の電気部品41を収納するための凹部40が形成されており、電気部品41を覆うカバー42が設けられている。カバー42の高さは外観意匠性と内容積確保を考慮して、外箱21の天面とほぼ同じ高さになるように配置している。特に限定するものではないが、カバー42の高さが外箱の天面よりも突き出る場合は10mm以内の範囲に収めることが望ましい。これに伴って、凹部40は発泡断熱材23側に電気部品41を収納する空間だけ窪んだ状態で配置されるため、断熱厚さを確保するため必然的に内容積が犠牲になってしまう。内容積をより大きくとると凹部40と内箱22間の発泡断熱材23の厚さが薄くなってしまう。このため、凹部40の発泡断熱材23中に真空断熱材50aを配置して断熱性能を確保、強化している。本実施例では、真空断熱材50aを電気部品41に沿うように略Z形状に成形した1枚の真空断熱材50aとしている。尚、前記カバー42は耐熱性を考慮し鋼板製としている。   In addition, a concave portion 40 for accommodating an electrical component 41 such as a substrate for controlling the operation of the refrigerator 1 or a power supply substrate is formed in the rear portion of the top surface of the box 20, and a cover 42 that covers the electrical component 41. Is provided. The height of the cover 42 is arranged so as to be substantially the same height as the top surface of the outer box 21 in consideration of appearance design and securing the internal volume. Although it does not specifically limit, when the height of the cover 42 protrudes from the top | upper surface of an outer box, it is desirable to keep in the range within 10 mm. Along with this, the recess 40 is disposed in a state where only the space for housing the electrical component 41 is recessed on the side of the foam heat insulating material 23, so that the internal volume is inevitably sacrificed in order to ensure the heat insulation thickness. If the internal volume is made larger, the thickness of the foam heat insulating material 23 between the recess 40 and the inner box 22 becomes thin. For this reason, the vacuum heat insulating material 50a is arrange | positioned in the foam heat insulating material 23 of the recessed part 40, and the heat insulation performance is ensured and strengthened. In this embodiment, the vacuum heat insulating material 50a is a single vacuum heat insulating material 50a formed in a substantially Z shape along the electric component 41. The cover 42 is made of a steel plate in consideration of heat resistance.

また、箱体20の背面下部に配置された圧縮機30や凝縮機31は発熱の大きい部品であるため、庫内への熱侵入を防止するため、底板21d側に真空断熱材50dを配置している。   Further, since the compressor 30 and the condenser 31 arranged at the lower back of the box 20 are components that generate large amounts of heat, a vacuum heat insulating material 50d is arranged on the bottom plate 21d side in order to prevent heat from entering the inside of the cabinet. ing.

(実施例1)
ここで、本発明の実施例1について、図4から図7を用いて説明する。
Example 1
Here, Example 1 of the present invention will be described with reference to FIGS.

真空断熱材50は、無機繊維の積層体54からなる芯材51と、芯材51を収納する内袋53と、熱溶着用のプラスチック層を有する金属箔ラミネートフィルム等から成る外袋52とから構成されている。そして、内袋53は厚さ20μmのポリエチレンフィル等の合成樹脂フィルムが用いられている。肉厚20μmのフィルムを選ぶ理由は、内袋53内の減圧時に、このフィルムが無機繊維の積層体に密着する柔軟性を有するためである。又、無機繊維の積層体54には、グラスウール,グラスファイバー,アルミナ繊維,シリカアルミナ繊維或いは本綿等の天然繊維が用いられている。   The vacuum heat insulating material 50 includes a core material 51 made of a laminate 54 of inorganic fibers, an inner bag 53 that houses the core material 51, and an outer bag 52 made of a metal foil laminate film having a plastic layer for heat welding. It is configured. The inner bag 53 is made of a synthetic resin film such as polyethylene film having a thickness of 20 μm. The reason why a film having a thickness of 20 μm is selected is that the film has a flexibility to adhere to a laminate of inorganic fibers when the inner bag 53 is depressurized. The inorganic fiber laminate 54 is made of natural fibers such as glass wool, glass fiber, alumina fiber, silica alumina fiber, or cotton.

芯材51は、後述する図6に示す如く、ロール状で厚さ100mm〜150mmに予め作られた無機繊維の積層体54を所定寸法にカットした複数の芯材51を、2層或いは3層にして、内袋53(肉厚20μm前後のポリエチレン製の合成樹脂フィルム)内に図6(b)に示す如く収納する。その後、図6(c)のように、芯材51をプレス機55で圧縮する。次いで、内袋53内を減圧し、熱溶着機56で内袋53内に収納した複数の芯材51がズレないように、部分的な熱溶着及び開口部全体を熱溶着密封し作られる。   As shown in FIG. 6 to be described later, the core material 51 includes two or three layers of a plurality of core materials 51 obtained by cutting a laminated body 54 of inorganic fibers previously formed to a thickness of 100 mm to 150 mm into predetermined dimensions. Then, it is housed in the inner bag 53 (polyethylene synthetic resin film having a thickness of about 20 μm) as shown in FIG. Thereafter, the core material 51 is compressed by a press machine 55 as shown in FIG. Next, the inside of the inner bag 53 is depressurized, and the partial heat welding and the entire opening are heat-sealed and sealed so that the plurality of core members 51 housed in the inner bag 53 are not displaced by the heat welding machine 56.

こうして作られた芯材51は、圧縮−減圧−溶着密封工程を経ることにより、真空断熱材50の厚み形状に形成されている。その上この芯材51は、ある程度の柔軟性があり、取付部になじんで取り付けが容易なものである。   The core material 51 produced in this way is formed in the thickness shape of the vacuum heat insulating material 50 through a compression-decompression-welding sealing process. In addition, the core material 51 has a certain degree of flexibility, and is easy to attach to the attachment portion.

更に説明すると、芯材51は圧縮工程、或いは減圧工程前の原綿の状態で、例えば200〜300mmあったものが、圧縮−減圧工程で8〜15mmと20〜25分の1の厚さに圧縮される。従って、原綿は圧縮時に内袋53の隙間を埋めるよう外周方向に広がる。   More specifically, the core material 51 is in a state of raw cotton before the compression step or the decompression step, for example, 200 to 300 mm, but is compressed to a thickness of 8 to 15 mm and 20 to 25 times in the compression-decompression step. Is done. Accordingly, the raw cotton spreads in the outer circumferential direction so as to fill the gap in the inner bag 53 during compression.

次に、肉厚20μm前後の内袋53は、減圧工程で外周より芯材51を圧縮する形になる。換言すると、内袋53はテント張り状の空間形成をなくすことができる薄さ、つまり柔軟性の良い(収納物の形状に沿って変形し易い)薄さである。   Next, the inner bag 53 with a wall thickness of around 20 μm is compressed into the core material 51 from the outer periphery in the decompression step. In other words, the inner bag 53 is thin enough to eliminate the formation of a tent-tensioned space, that is, thin enough to be flexible (easily deformed along the shape of the stored item).

ここで、従来一般に使用されている真空断熱材について、図4(b)を用いて説明する。60は従来一般に使用されている真空断熱材で、図4(a)との違いは、内袋53に収納した芯材51が複数ではないことである。   Here, the vacuum heat insulating material generally used conventionally is demonstrated using FIG.4 (b). Reference numeral 60 denotes a vacuum heat insulating material generally used in the past, and the difference from FIG. 4A is that the core material 51 housed in the inner bag 53 is not plural.

尚、図4(a)中の符号58は吸着剤を示す。この吸着剤58には、例えば合成ゼオライトであるモレキュラーシーブ13x等が使われている。そして、この吸着剤58は、芯材51中から出る水分又はガス成分を吸着する。すなわち、外袋52に収納する前に芯材51は十分乾燥されるものであるが、ガス及び水分を完全に除去するために、吸着剤58を入れておくものである。   In addition, the code | symbol 58 in Fig.4 (a) shows an adsorbent. As the adsorbent 58, for example, a molecular sieve 13x which is a synthetic zeolite is used. The adsorbent 58 adsorbs moisture or gas components that come out of the core material 51. That is, the core material 51 is sufficiently dried before being housed in the outer bag 52, but an adsorbent 58 is placed in order to completely remove gas and moisture.

また、吸着剤58は内袋の圧縮−減圧−溶着前に芯材51に設けられた吸着剤収納部59内に充填されているため、内袋53はこの吸着剤58が吸着剤収納部59内より飛び出すのを防止する役目も果している。   Further, since the adsorbent 58 is filled in the adsorbent storage portion 59 provided in the core material 51 before the inner bag is compressed, decompressed and welded, the inner bag 53 has the adsorbent 58 in the adsorbent storage portion 59. It also plays a role in preventing jumping out from inside.

次に、真空断熱材50と従来の真空断熱材60の製作工程の違いについて、図4及び図5をもって説明する。   Next, the difference in the manufacturing process between the vacuum heat insulating material 50 and the conventional vacuum heat insulating material 60 will be described with reference to FIGS.

まず、図5において、真空断熱材60の製作工程を説明すると、ステップ61でロール状の原綿が所定寸法に切断される。その後、ステップ62で原綿は乾燥炉(230℃)に入れられ、乾燥された後、複数の原綿から芯材を形成する。芯材は内袋内に収納され、ステップ63で仮圧縮袋詰め(圧縮−減圧−溶着密封)を行うが、このステップは、3方が既に溶着された内袋の残り1方の開口部を溶着することで、内袋全体の密封と、芯材が内袋内でずれることを防止するために、内袋を部分的に溶着する目的のステップである。この状態で芯材を収納した内袋は、一時保管も可能である。   First, in FIG. 5, the manufacturing process of the vacuum heat insulating material 60 will be described. In step 61, the roll-shaped raw cotton is cut into a predetermined dimension. Thereafter, in step 62, the raw cotton is put into a drying furnace (230 ° C.) and dried, and then a core material is formed from the plurality of raw cotton. The core material is stored in the inner bag, and temporarily compressed in a step 63 (compression-decompression-welding sealing), but this step opens the remaining one opening of the inner bag that has already been welded. This is a step intended to partially weld the inner bag in order to seal the entire inner bag and prevent the core material from shifting in the inner bag by welding. The inner bag storing the core material in this state can be temporarily stored.

次いで、ステップ64で芯材を収納した内袋を外袋内に収納する。その後、内袋を破り、ステップ65で外袋内を減圧し、その開口部を溶着密封し、真空包装する。そしてステップ66で、真空断熱材50の周囲にできる耳部を一面(例えば上面)側に折り曲げその耳部を固定する。最終的に、真空断熱材50は熱伝導率チェッカー等を用いて良品,不良品の検査(ステップ67)を行い完成させる。   Next, in step 64, the inner bag storing the core material is stored in the outer bag. Thereafter, the inner bag is broken, and the inside of the outer bag is depressurized in step 65, the opening is sealed by welding, and vacuum packaging is performed. In step 66, the ear portion formed around the vacuum heat insulating material 50 is bent to one side (for example, the upper surface) side, and the ear portion is fixed. Finally, the vacuum heat insulating material 50 is completed by inspecting non-defective products and defective products (step 67) using a thermal conductivity checker or the like.

なお、従来の真空断熱材の製作工程は、内袋内へ収納する芯材が複数でないことから、3方がすでに溶着されており、残り1方の開口を溶着している。   In addition, since the manufacturing process of the conventional vacuum heat insulating material does not have a plurality of core materials stored in the inner bag, three sides are already welded, and the remaining one opening is welded.

ここで、図5に示す製作工程について、図6を用いて説明する。図6(a)では、原綿を所定寸法の破線部分より切断する。そして、図6(b)で切断した芯材を内袋に納め、図6(c)でその内袋を溶着して、芯材を収納した内袋とする。   Here, the manufacturing process shown in FIG. 5 will be described with reference to FIG. In Fig.6 (a), raw cotton is cut | disconnected from the broken-line part of a predetermined dimension. And the core material cut | disconnected by FIG.6 (b) is stored in an inner bag, and the inner bag is welded by FIG.6 (c), and it is set as the inner bag which accommodated the core material.

具体的に、図6(a)はロール状に巻かれた原綿を乾燥後に破線部分で切断し、図6(b)は図6(a)で切断された複数の原綿からなる芯材を2つ折りにして、3方が溶着され袋状に形成された内袋53に収納する。これを図6(c)に示す如く、厚み方向で例えば25分の1程度にプレス機55をもって圧縮して、8〜15mmの原綿20とする。勿論、この時に吸着剤(図示せず)は内袋53内に入れておくものである。   Specifically, FIG. 6 (a) is a raw material wound in a roll shape, and is cut at a broken line portion after drying, and FIG. 6 (b) is a core material composed of a plurality of raw cottons cut in FIG. 6 (a). It is folded and stored in the inner bag 53 formed in a bag shape by welding the three sides. As shown in FIG. 6 (c), the raw cotton 20 having a thickness of 8 to 15 mm is compressed by the press machine 55, for example, to about 1/25 in the thickness direction. Of course, an adsorbent (not shown) is put in the inner bag 53 at this time.

次いで、内袋53内を減圧し、3方がすでに溶着された内袋53の残り1方の開口部を溶着することによって、内袋全体の溶着密封と、芯材が内袋内でずれることを防止するための部分的な溶着とを、熱溶着機56にて行うものである。こうしてできた芯材51を収納した内袋53であれば、この状態での保管が可能となる。よって、生産調整等には非常に便利な内袋53となる。すなわち、保管中も減圧状態が保持されるものである。   Next, the inner bag 53 is depressurized, and the remaining one opening of the inner bag 53 on which the three sides have already been welded is welded, so that the entire inner bag is sealed and the core material is displaced within the inner bag. The partial welding for preventing this is performed by the heat welding machine 56. The inner bag 53 containing the core material 51 thus made can be stored in this state. Therefore, the inner bag 53 is very convenient for production adjustment. That is, the reduced pressure state is maintained during storage.

尚、本実施例は3方が既に溶着された内袋53を使用する場合であるが、2方でもよく、特に限定するものではない。また、芯材が内袋内でずれることを防止するための部分的な溶着の長さ及び溶着箇所は、特に限定するものではなく、芯材を内袋に収納する前に溶着しておいてもよい。   In addition, although a present Example is a case where the inner bag 53 by which 3 sides were already welded is used, 2 sides may be sufficient and it does not specifically limit. Further, the length of the partial welding and the welding location for preventing the core material from shifting in the inner bag are not particularly limited, and the core material is welded before being stored in the inner bag. Also good.

また、芯材の大きさにより、芯材がずれることなく内袋内に収納できるのであれば、ずれを防止するための部分的な溶着は行わなくともよい。   If the core material can be accommodated in the inner bag without shifting depending on the size of the core material, partial welding for preventing the shift may not be performed.

次に、内袋に3つの芯材51を収納して製作した真空断熱材50を適用したときの断面図を、図7に示す。冷蔵庫のコーナー部は、後板21bと側面板21eが嵌合するため凹凸が多く、放熱パイプ32なども配置されている。そのため、真空断熱材を設置することが困難な部分があったが、本実施例の真空断熱材50jを適用することにより、第一の芯材と第二の芯材との間隔を従来よりも短くすることができる。そのため、断熱性能が向上した真空断熱材を配置できる。   Next, FIG. 7 shows a cross-sectional view when a vacuum heat insulating material 50 manufactured by housing three core members 51 in an inner bag is applied. The corner of the refrigerator has many irregularities because the rear plate 21b and the side plate 21e are fitted, and the heat radiating pipe 32 and the like are also arranged. Therefore, there was a part where it was difficult to install the vacuum heat insulating material, but by applying the vacuum heat insulating material 50j of the present embodiment, the interval between the first core material and the second core material was made larger than before. Can be shortened. Therefore, a vacuum heat insulating material with improved heat insulating performance can be arranged.

以上のように、本実施例では、真空断熱材を、無機繊維集合体からなる芯材と、芯材の水分およびガス成分を吸着する吸着剤と、芯材を収納する内袋と、この内袋を収納する外袋とから構成し、内袋に複数の芯材(第一の芯材と第二の芯材に分割したもの)を収納し、内袋内を圧縮−減圧−溶着密封したものを外袋に収納し、内袋に芯材の位置決め部を設けて複数の芯材がズレないようにしてから外袋へ収納する。これにより、外袋へ収納した後の減圧及び溶着密封の製造工程は1回のみにできるため、外袋のガスバリアー性能不足や破損等で真空度が少しずつ低下していく、所謂スローリークの懸念を最小限にすることができる。また、工程数も最小に抑えることにより、真空断熱材の全体的な生産性,信頼性を維持することができる。   As described above, in this embodiment, the vacuum heat insulating material includes a core material made of an inorganic fiber aggregate, an adsorbent that adsorbs moisture and gas components of the core material, an inner bag that stores the core material, The inner bag is composed of an outer bag, a plurality of core materials (divided into a first core material and a second core material) are stored in the inner bag, and the inside of the inner bag is compressed-depressurized-welded sealed. A thing is stored in an outer bag, and a positioning part for the core material is provided on the inner bag so that a plurality of core materials are not displaced, and then stored in the outer bag. As a result, the manufacturing process of pressure reduction and welding sealing after being stored in the outer bag can be performed only once, so that the degree of vacuum gradually decreases due to insufficient gas barrier performance or damage of the outer bag. Concerns can be minimized. In addition, the overall productivity and reliability of the vacuum heat insulating material can be maintained by minimizing the number of processes.

また、複数の芯材からなる真空断熱材を製造するときに、複数の芯材を内袋に収納し、ずれないように位置決め部を設けることができる。よって、分割した第一の芯材と第二の芯材との間隔を従来よりも短くすることができ、断熱性能を向上できる真空断熱材を提供できる。   Moreover, when manufacturing the vacuum heat insulating material which consists of a several core material, a several core material can be accommodated in an inner bag, and a positioning part can be provided so that it may not slip | deviate. Therefore, the space | interval of the divided | segmented 1st core material and 2nd core material can be shortened conventionally, and the vacuum heat insulating material which can improve heat insulation performance can be provided.

(実施例2)
次に、本発明の実施例2について、図8を用いて説明する。尚、実施例1と同じ構成については、その説明を省略し、異なる点について説明する。
(Example 2)
Next, Example 2 of the present invention will be described with reference to FIG. In addition, about the same structure as Example 1, the description is abbreviate | omitted and a different point is demonstrated.

図8(a)は、芯材51aと芯材51bを収納した内袋53で、内袋53の面で折り曲げて部分溶着部65を設けて、位置ずれを防止している。この状態で、外袋52に内袋53を収納して、減圧して溶着密封することで、図8(b)に示すように段差が付いた真空断熱材を製作できる。   FIG. 8A shows an inner bag 53 containing the core material 51a and the core material 51b. The inner bag 53 is bent on the surface of the inner bag 53 to provide a partial welded portion 65 to prevent misalignment. In this state, the inner bag 53 is accommodated in the outer bag 52, and the vacuum heat insulating material having a step as shown in FIG.

尚、実施例1の文中で説明した通り、芯材51を収納した内袋53であれば、この状態での保管が可能である。また、芯材51が内袋53内でずれることを防止するための部分的な溶着を施していることから、外袋52へ収納するまで様々な形状に変化させることで、意図する真空断熱材の形状を容易に製作できる。   As described in the text of the first embodiment, the inner bag 53 containing the core material 51 can be stored in this state. Further, since the core material 51 is partially welded to prevent the core material 51 from shifting in the inner bag 53, it can be changed into various shapes until it is housed in the outer bag 52, so that the intended vacuum heat insulating material can be obtained. Can be easily manufactured.

以上のように、本実施例は、内袋に複数の芯材を収納し、内袋内を圧縮−減圧−溶着密封する前後又は同時に、内袋を部分的に溶着した後に、更に内袋を部分的に溶着するようにしたことで、内袋を重ね合わせる場合のずれを防止したものを外袋に収納し、減圧して溶着密封するようにしたことで、意図する真空断熱材の形状を容易に製作できる。   As described above, in this embodiment, a plurality of core materials are accommodated in the inner bag, and after the inner bag is partially welded, before or after the inside of the inner bag is compressed-depressurized-welded sealed, Since it was designed to be partially welded, it was stored in an outer bag that was prevented from slipping when the inner bags were overlapped, and the pressure was reduced and the seal was sealed. Easy to manufacture.

(実施例3)
次に、本発明の実施例3について、図9を用いて説明する。尚、実施例1及び実施例2と同じ構成については、その説明を省略し、異なる点について説明する。
(Example 3)
Next, Embodiment 3 of the present invention will be described with reference to FIG. In addition, about the same structure as Example 1 and Example 2, the description is abbreviate | omitted and a different point is demonstrated.

図9(a)は、真空断熱材50を用途に合わせた形状にするため、複数の芯材51を内袋53に収納し、ズレないように熱溶着により位置決めし、湾曲形状にして製作した真空断熱材を冷蔵庫の扉1aに配置した断面図である。   In FIG. 9A, in order to make the vacuum heat insulating material 50 into a shape suitable for the application, a plurality of core materials 51 are accommodated in the inner bag 53, and are positioned by thermal welding so as not to be displaced, and manufactured in a curved shape. It is sectional drawing which has arrange | positioned the vacuum heat insulating material to the door 1a of the refrigerator.

実施例1で説明した通り、複数の芯材51を内袋53へ収納する過程で、扉1aを構成している部品の部分的な凹凸を回避して、意図する形状に成形することができる。そのため、平板状の真空断熱材50では適用が限定されていた状況でも、肉厚で面積を拡大した真空断熱材50を扉1aに組み込むことができ、断熱性能を向上することができる。   As described in the first embodiment, in the process of storing the plurality of core members 51 in the inner bag 53, partial unevenness of the parts constituting the door 1a can be avoided and molded into an intended shape. . Therefore, even in a situation where the application of the flat plate-like vacuum heat insulating material 50 is limited, the vacuum heat insulating material 50 having an enlarged wall area can be incorporated into the door 1a, and the heat insulating performance can be improved.

また、平板状の真空断熱材50を曲げ加工により湾曲形状にすることは、原綿に応力を加えることになるため、断熱性能の低下が懸念されるが、本発明では、原綿に応力を加えることなく湾曲形状にすることができ、また、扉1aのねじれに対する強度も向上することができる。   Moreover, since it will be stressed to raw cotton to make flat-shaped vacuum heat insulating material 50 into a curved shape by a bending process, there exists a concern about the fall of heat insulation performance, but in this invention, stress is applied to raw cotton. It can be made into a curved shape, and the strength against twisting of the door 1a can be improved.

図9(a)から図9(d)は、真空断熱材50を用途に合わせた形状にするため、複数の芯材51を内袋53に収納し、芯材53が内袋53内でズレないように熱溶着により位置決めして製作した真空断熱材50を、冷蔵庫の扉1aに配置した複数例の断面図である。   9 (a) to 9 (d), in order to make the vacuum heat insulating material 50 into a shape suitable for the application, a plurality of core materials 51 are accommodated in the inner bag 53, and the core material 53 is displaced in the inner bag 53. It is sectional drawing of the multiple examples which have arrange | positioned the vacuum heat insulating material 50 manufactured by positioning by heat welding so that there may not be in the door 1a of the refrigerator.

(実施例4)
次に、本発明の実施例4について、図10及び図11を用いて説明する。尚、実施例1から実施例3と同じ構成については、その説明を省略し、異なる点について説明する。
Example 4
Next, a fourth embodiment of the present invention will be described with reference to FIGS. In addition, about the same structure as Example 1- Example 3, the description is abbreviate | omitted and a different point is demonstrated.

図10(a)は、芯材51cと芯材51dと芯材51eを内袋53cに収納し、内袋53c内でずれないように熱溶着により位置決めしたものである。図10(b)は、内袋53fに芯材51fを収納し、内袋53f内でズレないように熱溶着により位置決めしたものである。図10(c)は、内袋53cと内袋53fを更に部分溶着部65により位置決めしたもので、これを外袋52に収納した後に減圧及び溶着密封することで、図10(d)に示すように、凹部が2箇所形成される。この形状は、冷蔵庫部品の部分的な凹凸を回避することができ、用途に合った真空断熱材50を製作することができる。   In FIG. 10A, the core material 51c, the core material 51d, and the core material 51e are accommodated in the inner bag 53c, and are positioned by heat welding so as not to be displaced in the inner bag 53c. FIG. 10B shows a case where the core material 51f is accommodated in the inner bag 53f and is positioned by thermal welding so as not to be displaced in the inner bag 53f. FIG. 10C shows an inner bag 53c and an inner bag 53f that are further positioned by a partial welded portion 65. After the inner bag 53c and the inner bag 53f are stored in the outer bag 52, the inner bag 53c and the inner bag 53f are sealed in a reduced pressure and welded state. Thus, two concave portions are formed. This shape can avoid partial unevenness of the refrigerator parts, and the vacuum heat insulating material 50 suitable for the application can be manufactured.

図11は、図10(d)の真空断熱材50が冷蔵庫に配置された断面図である。放熱パイプ32は真空断熱材50の凹部に配置される。これにより、放熱パイプ32の熱が庫内に侵入することを防止して、放熱効率を向上することができる。   FIG. 11 is a cross-sectional view in which the vacuum heat insulating material 50 of FIG. The heat radiating pipe 32 is disposed in the recess of the vacuum heat insulating material 50. Thereby, it can prevent that the heat | fever of the thermal radiation pipe 32 penetrate | invades in a store | warehouse | chamber, and can improve thermal radiation efficiency.

尚、複数の芯材の内袋を部分的に溶着することにより、内袋を重ね合わせた時のズレを防止するようにしたが、製造工程上、ズレがなければ特に限定するものではない。   In addition, although the inner bag of a plurality of core materials is partially welded to prevent the deviation when the inner bags are overlapped, the manufacturing process is not particularly limited as long as there is no deviation.

(実施例5)
次に、本発明の実施例5について、図12及び図13を用いて説明する。尚、実施例1から実施例4と同じ構成については、その説明を省略し、異なる点について説明する。
(Example 5)
Next, a fifth embodiment of the present invention will be described with reference to FIGS. In addition, about the same structure as Example 1- Example 4, the description is abbreviate | omitted and a different point is demonstrated.

図12(a)は、大きさ,厚さが異なる芯材51gと芯材51hを内袋53に収納し、内袋53内でずれないように熱溶着により位置決めしたものである。図12(b)は、内袋53を芯材51gと芯材51hの間で折り曲げて重ね、部分溶着部65によりずれないようにしたものである。これを外袋52に収納した後に減圧及び溶着密封することで、図12(c)に示すように、凸状の用途に合った真空断熱材50を製作することができる。   FIG. 12A shows a case where a core material 51g and a core material 51h having different sizes and thicknesses are accommodated in the inner bag 53 and positioned by heat welding so as not to be displaced in the inner bag 53. FIG. In FIG. 12B, the inner bag 53 is folded and overlapped between the core material 51g and the core material 51h so as not to be displaced by the partial welded portion 65. By storing this in the outer bag 52 and sealing it under reduced pressure and welding, a vacuum heat insulating material 50 suitable for a convex use can be produced as shown in FIG. 12 (c).

図13は、図12(c)の真空断熱材50が配置された断面図である。放熱パイプ32は真空断熱材50の凹部に配置される。これにより、放熱パイプ32の熱が庫内に侵入することを防止して、放熱効率を向上することができる。   FIG. 13 is a cross-sectional view in which the vacuum heat insulating material 50 of FIG. The heat radiating pipe 32 is disposed in the recess of the vacuum heat insulating material 50. Thereby, it can prevent that the heat | fever of the thermal radiation pipe 32 penetrate | invades in a store | warehouse | chamber, and can improve thermal radiation efficiency.

(実施例6)
次に、本発明の実施例6について、図14を用いて説明する。尚、実施例1から実施例5と同じ構成については、その説明を省略し、異なる点について説明する。
(Example 6)
Next, Embodiment 6 of the present invention will be described with reference to FIG. In addition, about the same structure as Example 1- Example 5, the description is abbreviate | omitted and a different point is demonstrated.

図14(a)は、芯材51jを収納した内袋53jと、芯材51kを収納した内袋53kを重ね合わせず並列に並べ、部分溶着部65aによりずれないように位置決めしたものであり、これを図10(a)に代用してもよい。   FIG. 14 (a) shows the inner bag 53j containing the core material 51j and the inner bag 53k containing the core material 51k arranged in parallel without being overlapped, and positioned so as not to be displaced by the partial welded portion 65a. This may be substituted for FIG.

図14(b)は、図14(a)の芯材51jを収納した内袋53jと、芯材51kを収納した内袋53kを部分溶着部65aによりずれないように位置決めしたものを、外袋52に収納した図である。内袋53j及び内袋53kを、更に外袋52と熱溶着による部分溶着部65bを設けることにより位置決めすることができ、芯材51j及び芯材51kがずれることなく、減圧及び溶着密封を行うことができるため、意図する形状の真空断熱材を製作することができる。   14B shows an inner bag 53j in which the core material 51j in FIG. 14A is stored and an inner bag 53k in which the core material 51k is stored are positioned so as not to be displaced by the partial welded portion 65a. FIG. The inner bag 53j and the inner bag 53k can be positioned by further providing a partial welded portion 65b by thermal welding with the outer bag 52, and the core material 51j and the core material 51k are depressurized and welded and sealed. Therefore, a vacuum heat insulating material having an intended shape can be manufactured.

以上説明した如く、本発明は内袋内に複数の芯材を収納し、内袋内を圧縮−減圧−溶着密封して、金属箔(又は金属蒸着)ラミネートフィルム等から成る外袋に収納し、内袋の密封を破り外袋内を減圧し、溶着密封して製作する真空断熱材において、内袋内を圧縮−減圧−溶着密封する前後又は同時に内袋を部分的に溶着する。すなわち、内袋は芯材の位置決め部を有し、芯材は第一の芯材と第二の芯材に分割して位置決め部でそれぞれ位置決めされて、内袋を折り曲げて第一の芯材と第二の芯材とを重ねる。これにより、芯材が内袋内でずれることを防止し、複数の芯材を組み合わせて外袋へ収納するまでさまざまな形状に変化させることで、意図する形状の真空断熱材を容易に製作できる。   As described above, according to the present invention, a plurality of core materials are stored in an inner bag, and the inner bag is compressed, decompressed, welded and sealed, and stored in an outer bag made of a metal foil (or metal deposition) laminated film. In the vacuum heat insulating material that is manufactured by breaking the inner bag to reduce the pressure inside the outer bag and welding and sealing it, the inner bag is partially welded before or after the inner bag is compression-depressurized-welded sealed. That is, the inner bag has a core material positioning portion, the core material is divided into a first core material and a second core material, each positioned by the positioning portion, and the inner bag is bent to form the first core material. And the second core. This prevents the core material from shifting within the inner bag, and by changing the shape into various shapes until a plurality of core materials are combined and stored in the outer bag, a vacuum heat insulating material with the intended shape can be easily manufactured. .

尚、芯材を内袋に収納し、溶着密封した状態ごとに保管できるため、芯材に外部からの水分やガス成分が付着し難いので、製造工程中の仕掛品の保管が容易になり、製造作業工程上の自由度があがり、生産性を向上させることができる。   In addition, since the core material is stored in the inner bag and can be stored for each welded and sealed state, it is difficult for moisture and gas components from the outside to adhere to the core material, making it easy to store work in progress during the manufacturing process, The degree of freedom in the manufacturing work process is increased, and productivity can be improved.

また、無機繊維積層体としてグラスウール,グラスファイバー,アルミナ繊維,シリカアルミナ繊維等としたものであるから、無機繊維の積層体は再利用ができることは勿論、環境保全に貢献できるものである。即ち、耳部溶着の信頼性が増し、気密性保持が一段と向上し、無機繊維がガス侵入等により劣化することがなくなり再利用が促進される。   Further, since the inorganic fiber laminate is made of glass wool, glass fiber, alumina fiber, silica alumina fiber, etc., the inorganic fiber laminate can be reused and can contribute to environmental conservation. That is, the reliability of the ear welding is increased, the hermeticity maintenance is further improved, the inorganic fiber is not deteriorated due to gas intrusion or the like, and the reuse is promoted.

また、外袋へ収納した後の減圧及び溶着密封の製造工程は1回であるため、工程数が少なくなることによる生産性の向上,ガスバリアー性不足や破損等が懸念される箇所が低減されるために全体的な信頼性が向上できるものである。   In addition, since the manufacturing process for reducing pressure and welding and sealing after being stored in the outer bag is one time, the productivity is improved by reducing the number of processes, and the places where there is a concern about insufficient gas barrier properties or breakage are reduced. Therefore, the overall reliability can be improved.

また、外袋のガスバリアー性不足や破損等で真空度が少しずつ低下していく、スローリークの懸念を最小限にすることができる。   In addition, it is possible to minimize the concern of slow leaks in which the degree of vacuum gradually decreases due to insufficient gas barrier properties or breakage of the outer bag.

また、複数の芯材からなる真空断熱材を製造するときに、複数の芯材を内袋に収納し、ズレないように位置決め部を設けることができることから、芯材と芯材との間隔を従来よりも短くすることができ、断熱性能を向上できる。また、内袋を芯材と芯材の間で折り曲げて重ねることや、芯材を収納した複数の内袋を1つの外袋に収納することにより、段違い、凸字型,凹字型、または斜面など、意図する形状を容易に製作できる真空断熱材を提供できる。   In addition, when manufacturing a vacuum heat insulating material composed of a plurality of core materials, a plurality of core materials can be accommodated in an inner bag, and a positioning part can be provided so as not to be displaced. It can be made shorter than before and heat insulation performance can be improved. Also, by folding the inner bag between the core material and stacking it, or by storing a plurality of inner bags containing the core material in one outer bag, it is uneven, convex, concave, or A vacuum heat insulating material that can easily produce an intended shape such as a slope can be provided.

また、芯材を収納した内袋を外袋に収納し、内袋と外袋がずれないように位置決め部を設けることができることから、意図する形状を容易に製作できる真空断熱材を提供できる。   Further, since the inner bag containing the core material can be stored in the outer bag and the positioning portion can be provided so that the inner bag and the outer bag are not displaced, a vacuum heat insulating material that can easily produce the intended shape can be provided.

32 放熱パイプ
35 アルミテープ
50 真空断熱材
51 芯材
52 外袋
53 内袋
54 積層体
55 プレス機
56 熱溶着機
58 吸着剤
65,65a,65b 部分溶着部(位置決め部)
32 Heat radiation pipe 35 Aluminum tape 50 Vacuum heat insulating material 51 Core material 52 Outer bag 53 Inner bag 54 Laminate 55 Press machine 56 Thermal welding machine 58 Adsorbents 65, 65a, 65b Partial welding part (positioning part)

Claims (3)

無機繊維集合体からなる芯材と、水分又はガス成分を吸着する吸着剤と、前記芯材を収納する内袋と、該内袋を収納する外袋とを備えた真空断熱材において、
前記内袋は前記芯材の位置決め部を有し、前記芯材は第一の芯材と第二の芯材に分割して前記位置決め部でそれぞれ位置決めされて、前記内袋を折り曲げて前記第一の芯材と前記第二の芯材とを重ねたことを特徴とする真空断熱材。
In a vacuum heat insulating material comprising a core material made of an inorganic fiber aggregate, an adsorbent that adsorbs moisture or gas components, an inner bag that stores the core material, and an outer bag that stores the inner bag,
The inner bag has a positioning portion for the core material, the core material is divided into a first core material and a second core material, positioned by the positioning portion, and the inner bag is bent to A vacuum heat insulating material, wherein one core material and the second core material are stacked.
前記芯材を収納した前記内袋を前記外袋に収納したことを特徴とする、請求項1記載の真空断熱材。   The vacuum heat insulating material according to claim 1, wherein the inner bag storing the core material is stored in the outer bag. 外箱と内箱の間に発泡断熱材と真空断熱材とを備えた冷蔵庫において、
前記真空断熱材は、無機繊維集合体からなる芯材と、水分又はガス成分を吸着する吸着剤と、前記芯材を収納する内袋と、該内袋を収納する外袋とを備え、
前記内袋は前記芯材の位置決め部を有し、前記芯材は第一の芯材と第二の芯材に分割して前記位置決め部でそれぞれ位置決めされて、前記内袋を折り曲げて前記第一の芯材と前記第二の芯材とを重ねたことを特徴とする冷蔵庫。
In the refrigerator provided with a foam heat insulating material and a vacuum heat insulating material between the outer box and the inner box,
The vacuum heat insulating material includes a core material made of an inorganic fiber aggregate, an adsorbent that adsorbs moisture or a gas component, an inner bag that stores the core material, and an outer bag that stores the inner bag,
The inner bag has a positioning portion for the core material, the core material is divided into a first core material and a second core material, positioned by the positioning portion, and the inner bag is bent to A refrigerator in which one core material and the second core material are stacked.
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