JP2011212544A - Coating apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a coating apparatus capable of accurately executing the coating of coating liquid and the detection of foreign substances while inexpensively maintaining the production cost of the apparatus.SOLUTION: The coating apparatus includes: a coating nozzle 21 that applies the coating liquid to a substrate 100; a foreign substance detection mechanism that detects the foreign substances existing on a surface of the substrate 100; a floating stage 14; a foreign substance detection stage 12; a coating stage 11; a floating stage 15; a first exhaust unit that exhausts air from exhaust ports formed on the foreign substance detection stage 12; and a second exhaust unit that exhausts air from exhaust ports formed on the coating stage 11.

Description

  The present invention applies a coating solution to a substrate such as a glass substrate for an organic EL display device, a glass substrate for a liquid crystal display device, a glass substrate for PDP, a substrate for a solar cell, a substrate for electronic paper, or a mask substrate for a semiconductor manufacturing apparatus. The present invention relates to a coating apparatus.

  For example, when applying a coating solution to a glass substrate for a liquid crystal display device, the coating solution is discharged in a slit shape from a coating nozzle while conveying the substrate in one direction, and a thin film of the coating solution is formed on the surface of the glass substrate. Try to form. Here, when transporting a substrate for a precision electronic device such as a glass substrate for a liquid crystal display device, it is required to efficiently transport the substrate while preventing the substrate from being stained.

  On the other hand, in recent years, the size of a master glass substrate for manufacturing a liquid crystal display has been increased. When transporting such a large glass substrate, it is important that the substrate be transported with a high degree of flatness so that the glass substrate is not damaged by the impact of transport.

  For this reason, a transport mechanism has been proposed that moves the substrate in one direction while the substrate is levitated by supplying gas to the lower surface of the substrate. And in patent document 1, the stage for levitating and conveying a board | substrate is divided | segmented into a some area | region, the spout which ejects gas to the area | region between a stage and a board | substrate for every area | region, a stage, a board | substrate, A substrate processing apparatus has been proposed in which the substrate density can be smoothly transported by changing the arrangement density with the exhaust port for exhausting gas from the region between the two.

  In the substrate processing apparatus disclosed in Patent Document 1, a stage for levitating and transporting a substrate includes a substrate carry-in area, a substrate carry-out area, a liquid supply area, and a transition between the carry-in area and the liquid supply area. An area between the stage and the substrate is divided into an area, a transition area between the liquid supply area and the carry-out area, and for each of these areas, a gas jet is ejected to an area between the stage and the substrate. A configuration is adopted in which the arrangement density with the exhaust port for exhausting gas is changed.

JP 2006-253373 A

  By the way, in such a coating apparatus, when a foreign substance exists on the surface of the substrate, the foreign substance and the coating nozzle collide, the coating nozzle is damaged, or an error occurs in the position of the coating nozzle. Application work becomes impossible. For this reason, in such a coating apparatus, it is conceivable that a foreign matter detection mechanism for detecting foreign matter existing on the surface of the substrate is disposed upstream of the coating nozzle in the substrate transport direction.

  Further, in the coating region where the coating liquid is applied to the substrate, it is necessary to prevent the substrate from moving up and down and to maintain the height position of the substrate surface with high accuracy. On the other hand, in the above-described substrate carry-in area and carry-out area, the distance between the substrate and the stage for levitating and transferring the substrate is not required to be as accurate as the application area.

  Further, the foreign matter detection mechanism described above needs to be disposed close to the substrate for the purpose of detecting even a relatively small foreign matter. For this reason, when detecting the foreign matter with this foreign matter detection mechanism, if the positional accuracy in the height direction of the substrate is set to the same positional accuracy as the carry-in region and the carry-out region of the substrate, the substrate and the foreign matter detection mechanism will collide. there's a possibility that. Furthermore, a certain distance is required between the coating nozzle and the foreign matter detection mechanism with respect to the substrate transport direction.

  For this reason, in order to detect the foreign matter suitably by the foreign matter detection mechanism, it is necessary to increase the size in the substrate transport direction of an area having the same accuracy as the substrate coating area on the stage for floating and transporting the substrate. There is. However, in order to improve the positional accuracy in the height direction of the substrate, the number of ejection ports for ejecting gas to the region between the stage and the substrate and the number of exhaust ports for exhausting gas from the region between the stage and the substrate In addition to the need to increase the processing accuracy of the stage surface, it is necessary to improve the position accuracy of the substrate in the height direction. A problem arises that the manufacturing cost is high.

  The present invention has been made to solve the above-described problems, and provides a coating apparatus capable of accurately performing coating liquid application and foreign object detection while keeping the manufacturing cost of the apparatus low. For the purpose.

  The invention according to claim 1 is a coating apparatus that moves a substrate in one direction and applies a coating solution to the surface of the substrate in a state where the substrate is levitated by supplying gas to the lower surface of the substrate. A coating nozzle for coating a coating liquid on the surface of the substrate that moves to the substrate, a foreign matter detection mechanism that is disposed upstream of the coating nozzle in the substrate transport direction and detects foreign matter present on the surface of the substrate, and the substrate A pair of levitation stages in which a gas outlet for ejecting gas is formed in a region between, a jet port for ejecting gas to a region between the pair of levitation stages and the substrate, and the substrate A precision levitation stage formed with an exhaust port for exhausting gas from the region between the first evacuation stage, and a first exhaust means for exhausting gas from an exhaust port located upstream in the substrate transport direction in the precision levitation stage; , The precision levitation And a second exhaust means for exhausting gas from a suction port located downstream in the transport direction of the substrate with respect to an exhaust port that is exhausted by the first exhaust means. To do.

  According to a second aspect of the present invention, in the first aspect of the invention, the precision levitation stage includes a foreign matter detection stage used for detecting foreign matter by the foreign matter detection mechanism, and a substrate more than the foreign matter detection stage. And a coating stage used for coating the coating liquid by the coating nozzle, and the first exhaust unit exhausts air from an exhaust port formed in the foreign matter detection stage. At the same time, the second exhaust means exhausts air from an exhaust port formed in the coating stage.

  According to a third aspect of the present invention, in the second aspect of the present invention, the foreign matter detection stage has a length in the substrate transport direction in which the coating liquid is applied by the coating nozzle and the foreign matter is detected by the foreign matter detection mechanism. This is larger than the distance in the substrate transport direction from the detected position.

  According to a fourth aspect of the present invention, in the third aspect of the present invention, the first gas supply means for ejecting gas from the ejection port formed in the foreign matter detection stage, and the jet formed in the coating stage. Second gas supply means for ejecting gas from the outlet.

  According to a fifth aspect of the present invention, in the invention of the fourth aspect, a pitch between the exhaust port and the jet port in the foreign matter detection stage is larger than a pitch between the exhaust port and the jet port in the coating stage. ing.

  The invention according to claim 6 is the invention according to claim 2, wherein the precision levitation stage further includes a vibration preventing stage disposed downstream of the coating stage in the substrate transport direction and the vibration. Third exhaust means for exhausting air from an exhaust port formed in the prevention stage is provided.

  According to a seventh aspect of the invention, there is provided the third aspect of the invention according to the sixth aspect, further comprising third gas supply means for ejecting a gas from a jet port formed in the vibration preventing stage.

  The invention according to claim 8 is the invention according to claim 7, wherein the pitch of the exhaust port and the jet port in the vibration prevention stage is larger than the pitch of the exhaust port and the jet port in the coating stage. ing.

  According to the first aspect of the present invention, separate exhaust means for the first exhaust means and the second exhaust means are provided for the exhaust port located on the upstream side and the downstream side in the substrate transport direction in the precision levitation stage. Since the evacuation is performed using this, it is possible to accurately perform the application of the coating liquid and the detection of the foreign matter.

  According to the second aspect of the present invention, since the precision levitation stage is composed of the foreign substance detection stage and the coating stage, the size of the coating stage, which increases the manufacturing cost, is reduced, and the manufacturing cost of the apparatus is kept low. However, it is possible to accurately execute the application of the coating liquid and the detection of the foreign matter.

  According to the third aspect of the present invention, the length of the foreign matter detection stage in the substrate transport direction is determined by the distance in the substrate transport direction between the coating liquid application position by the coating nozzle and the foreign matter detection position by the foreign matter detection mechanism. Since it is large, it is possible to effectively prevent a collision between the substrate and the foreign matter detection mechanism.

  According to invention of Claim 4, the 1st gas supply means for ejecting gas from the jet nozzle formed in the foreign material detection stage, and the 1st for jetting gas from the jet nozzle formed in the application | coating stage Since the two gas supply means are individually provided, it is possible to more accurately execute the application of the coating liquid and the detection of the foreign matter.

  According to the fifth aspect of the invention, the foreign substance detection stage can be manufactured at a lower cost, and the height position of the substrate can be adjusted more accurately in the coating stage.

  According to the invention described in claim 6, the precision levitation stage exhausts air from the vibration preventing stage disposed downstream of the coating stage in the substrate transport direction and the exhaust port formed in the vibration preventing stage. Since the third exhaust means is provided, it is possible to prevent the vibration of the substrate during the application of the coating liquid and improve the coating accuracy by the coating apparatus.

  According to the seventh aspect of the present invention, it is possible to further improve the coating accuracy by the coating apparatus because it further includes the third gas supply means for ejecting the gas from the ejection port formed in the vibration preventing stage. It becomes.

  According to the eighth aspect of the invention, the vibration prevention stage can be manufactured at a lower cost, and the height position of the substrate can be adjusted more accurately in the coating stage.

It is a plane schematic diagram of the coating device concerning a 1st embodiment of this invention. It is a side view which shows the relationship between the coating nozzle 21 and the foreign material detection mechanism 22, and the board | substrate 100 in a conveyance state. It is a figure explaining the structure of the floating stage 14, the foreign material detection stage 12, the application | coating stage 11, and the floating stage 15. FIG. 2 is a schematic diagram showing gas exhaust and supply means for the foreign matter detection stage 12 and the coating stage 11. FIG. It is a plane schematic diagram of the coating device which concerns on 2nd Embodiment of this invention. It is a figure explaining the structure of the floating stage 14, the foreign material detection stage 12, the application | coating stage 11, the vibration prevention stage 13, and the floating stage 15. FIG. 4 is a schematic diagram showing gas exhaust and supply means for the foreign matter detection stage 12, the coating stage 11, and the vibration prevention stage 13. FIG.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic plan view of a coating apparatus according to the first embodiment of the present invention.

  This coating apparatus applies the coating liquid onto the surface of the substrate 100 by moving the substrate 100 in one direction while supplying the gas to the lower surface of the substrate 100 to float the substrate 100. The coating apparatus includes a coating nozzle 21 that applies a coating solution to the surface of the substrate 100 that moves in one direction, and a foreign substance that is disposed upstream of the coating nozzle 21 in the transport direction of the substrate 100 and exists on the surface of the substrate 100. And a foreign matter detection mechanism 22 for detecting Note that air is used as the gas. However, a gas other than air, such as an inert gas such as nitrogen gas, may be used.

  In addition, the coating apparatus is disposed between a pair of floating stages 14 and 15 in which a jet port for jetting gas is formed in a region between the substrate 100 and the pair of floating stages 14 and 15. And a precision levitation stage 10 in which an outlet for ejecting gas and an exhaust port for exhausting gas from the region between the substrates 100 are formed in a region between the two. The precision levitation stage 10 is disposed on the downstream side in the transport direction of the substrate 100 with respect to the foreign matter detection stage 12 used for detecting foreign matter by the foreign matter detection mechanism 22, and applied by the coating nozzle 21. It is comprised from the application | coating stage 11 used in order to apply | coat a liquid.

  A pair of guide rails 32 are disposed on the sides of the levitation stage 14, the foreign matter detection stage 12, the application stage 11, and the levitation stage 15. A substrate transport chuck 31 is slidably disposed on these guide rails 32. These substrate transport chucks 31 hold the edge of the substrate 100 whose lower surface is in a non-contact state by the action of the levitation stage 14, the foreign matter detection stage 12, the coating stage 11 and the levitation stage 15, and transfer the substrate 100 to its transport path. It moves along.

  FIG. 2 is a side view showing the relationship between the coating nozzle 21 and the foreign matter detection mechanism 22 described above and the substrate 100 in the transport state.

  In FIG. 1 described above, for convenience of explanation, the application nozzle 21 and the foreign object detection mechanism 22 are expressed in a separated state, but the foreign object detection mechanism 22 has a configuration attached to the side surface of the application nozzle 21. That is, the foreign matter detection mechanism 22 includes a bracket 23 attached to the coating nozzle 21, a foreign matter detection plate 25 that can swing around a shaft 24 provided in the bracket 23, and swinging of the foreign matter detection plate 25. And a sensor 26 for detection.

  The foreign object detection plate 25 has a length over the entire region in the direction orthogonal to the transport direction of the substrate 100. The foreign matter detection plate 25 faces the vertical direction as shown in FIG. 2A in a normal application state of the application liquid 101. And when this foreign material detection plate 25 contacts the foreign material 102 on the board | substrate 100, it will rock | fluctuate from the state shown to Fig.2 (a) to the state shown in FIG.2 (b). This swinging motion of the foreign object detection plate 25 is detected by the sensor 26.

  Then, a signal from the sensor 26 is transmitted to the control unit of the apparatus, and the conveyance of the substrate 100 is stopped. Thereby, the problem that the coating nozzle 21 collides with the foreign matter 102 and the coating nozzle is damaged or an error occurs in the position of the coating nozzle, and the subsequent coating operation becomes impossible can be prevented. It becomes.

  FIG. 3 is a diagram illustrating the configuration of the levitation stage 14, the foreign matter detection stage 12, the coating stage 11, and the levitation stage 15. Here, FIG. 3A is a plan view of the levitation stage 14, the foreign matter detection stage 12, the application stage 11, and the levitation stage 15, and FIG. 3B is a plan view of the levitation stage 14, the foreign matter detection stage 12, and the application stage 11. 3 is a side view showing the levitation stage 15 together with the application nozzle 21 and the substrate 100. FIG. Moreover, FIG.3 (c) is a top view which shows the modification of Fig.3 (a).

  As shown in FIG. 3A, the pair of levitation stages 14, 15 is formed with a spout 1 for ejecting gas in a region between the substrate 100. Further, the foreign matter detection stage 12 and the coating stage 11 are formed with a jet port 1 for jetting gas to a region between the substrate 100 and an exhaust port 2 for exhausting gas from the region between the substrate 100. ing. Note that the pitch between the exhaust port 2 and the jet port 1 in the foreign matter detection stage 12 is set larger than the pitch between the exhaust port 2 and the jet port 1 in the coating stage 11.

  As will be described later, the accuracy of the floating position of the substrate 100 needs to be higher in the foreign substance detection stage 12 than in the pair of floating stages 14 and 15, and the coating stage 11 is more accurate than the foreign substance detection stage 12. It needs to be highly accurate. For this reason, the processing accuracy of the surface of each stage is higher in the foreign matter detection stage 12 than in the pair of floating stages 14 and 15, and the coating stage 11 is higher in accuracy than the foreign matter detection stage 12. ing.

  The foreign substance detection stage 12 has a length Y in the transport direction of the substrate 100 (the length in the left-right direction in FIG. 3) at the application position of the coating liquid 101 by the application nozzle 21 shown in FIG. It is set to be larger than the distance X in the conveyance direction of the substrate 100 with respect to the detection position of the foreign matter by the foreign matter detection plate 25.

  FIG. 3C shows a modification of the embodiment shown in FIG. In the embodiment shown in FIG. 3C, a single precision levitation stage 16 is used in which the surface portions of the foreign matter detection stage 12 and the coating stage 11 shown in FIG. However, the first and second exhaust means and the first and second gas supply means described later are the same as those in the embodiment shown in FIG. That is, the embodiment shown in FIG. 3C and the embodiment shown in FIG. 3A differ only in the surface portion, and the precision levitation stage 16 shown in FIG. The foreign substance detection stage 12 and the coating stage 11 shown in FIG. For this reason, the processing accuracy of the surface of the precision levitation stage 16 is higher than that of the pair of levitation stages 14 and 15, and the application stage 11 is more effective than the region corresponding to the foreign matter detection stage 12 among these regions. The region corresponding to is more accurate.

  FIG. 4 is a schematic diagram showing gas exhaust and supply means for the foreign matter detection stage 12 and the coating stage 11.

  Each exhaust port 2 in the coating stage 11 is connected to the blower 41 via a flow rate adjusting valve 48b, a flow meter 44b, and a pressure gauge 49b. By controlling the flow rate adjustment valve 48b based on the detection values of the flow meter 44b and the pressure gauge 49b, the exhaust amount from the exhaust port 2 in the coating stage 11 can be controlled to a predetermined value. Further, each ejection port 1 in the coating stage 11 is connected to a compressed air supply source 47 via a pressure regulation regulator 46a, a flow rate regulation valve 48a, a flow meter 44a, and a pressure meter 49a. By controlling the flow rate adjustment valve 48a and the pressure adjustment regulator 46a based on the detection values of the flow meter 44a and the pressure gauge 49a, the amount and pressure of the gas ejected from the ejection port 1 in the coating stage 11 are controlled to predetermined values. can do.

  Similarly, each exhaust port 2 in the foreign object detection stage 12 is connected to the blower 42 via a flow rate adjusting valve 48d, a flow meter 44d, and a pressure gauge 49d. By controlling the flow rate adjusting valve 48d based on the detection values of the flow meter 44d and the pressure gauge 49d, the exhaust amount from the exhaust port 2 in the foreign matter detection stage 12 can be controlled to a predetermined value. Each outlet 1 in the foreign object detection stage 12 is connected to a compressed air supply source 47 via a pressure adjustment regulator 46c, a flow rate adjustment valve 48c, a flow meter 44c, and a pressure gauge 49c. By controlling the flow rate adjustment valve 48c and the pressure adjustment regulator 46c based on the detection values of the flow meter 44c and the pressure gauge 49c, the amount and pressure of the gas discharged from the outlet 1 in the foreign matter detection stage 12 are set to predetermined values. Can be controlled.

  The flow rate adjusting valve 48d, the flow meter 44d, the pressure gauge 49d, and the blower 42 for exhausting air from the exhaust port 2 formed in the foreign object detection stage 12 constitute a first exhaust unit according to the present invention. A pressure adjusting regulator 46c, a flow rate adjusting valve 48c, a flow meter 44c, a pressure gauge 49c, and a compressed air supply source 47 for jetting gas from the jet nozzle 1 formed in the above constitute the first gas supply means according to the present invention. To do. Similarly, the flow rate adjusting valve 48b, the flow meter 44b, the pressure gauge 49b, and the blower 41 for exhausting air from the exhaust port 2 formed in the coating stage 11 constitute the second exhaust means according to the present invention, and the coating stage. The pressure adjustment regulator 46a, the flow rate adjustment valve 48a, the flow meter 44a, the pressure gauge 49a, and the compressed air supply source 47 for ejecting gas from the jet nozzle 1 formed in 11 are the second gas supply means according to the present invention. Constitute.

  In addition, although each jet outlet 1 in a pair of levitation stages 14 and 15 is omitted in the drawing, the pressure regulating regulators 46a and 46c, the flow regulating valves 48a and 48c, the flow meters 44a and 44c, and the pressure gauge 49a described above. It is connected to a compressed air supply source 47 through the same configuration as 49c.

  When the coating liquid is applied to the substrate 100 in the coating stage 11, the distance between the lower surface of the substrate 100 and the surface of the coating stage 11 is increased in order to accurately maintain the distance between the lower end of the coating nozzle 21 and the surface of the substrate 100. It is necessary to maintain accuracy. Further, in the foreign matter detection stage 12, in order to accurately detect the foreign matter, it is necessary to maintain the distance between the lower surface of the substrate 100 and the surface of the foreign matter detection stage 12 with a certain degree of accuracy. Since the substrate 100 may simply be lifted and transported, there is no problem even if the distance between the lower surface of the substrate 100 and the surfaces of the floating stages 14 and 15 is somewhat rough.

  For this reason, as described above, the processing accuracy of the surface of each stage is higher in the foreign matter detection stage 12 than in the pair of floating stages 14 and 15, and more in the direction of the coating stage 11 than in the foreign matter detection stage 12. Is highly accurate. Further, in the pair of floating stages 14 and 15, only the spout 1 for ejecting gas is formed in a region between the substrate 100 and the foreign substance detection stage 12 and the coating stage 11. A gas outlet 1 for ejecting a gas in a region between them and an exhaust port 2 for exhausting a gas from the region between the substrates 100 are formed, and by controlling the gas ejection amount and the gas exhaust amount, the substrate 100 is formed. And the distance between the foreign matter detection stage 12 and the coating stage 11 are precisely controlled. Furthermore, in the coating stage 11, in order to control the distance between the substrate 100 and the coating stage 11 more precisely, as described above, exhaust is performed at a pitch smaller than the pitch of the exhaust port 2 and the jet port 1 in the foreign matter detection stage 12. The mouth 2 and the jet port 1 are formed, and the foreign substance detection stage 12 and the coating stage 11 employ separate exhaust means and gas supply means.

  When a coating solution is applied to the substrate 100 in the coating apparatus having the above-described configuration, a gas is ejected from the ejection port 1 in the levitation stage 14, the foreign matter detection stage 12, the coating stage 11 and the levitation stage 15, and the foreign matter detection stage. 12 and the substrate 100 are floated by exhausting the gas from the exhaust port 2 in the coating stage 11. In this state, the substrate conveyance chuck 31 holds the edge of the substrate 100, and the substrate 100 is moved along the levitation stage 14, the foreign matter detection stage 12, the coating stage 11, and the levitation stage 15.

  At this time, the height position of the substrate 100 is always detected by a sensor (not shown). In the levitation stage 14 and the levitation stage 15, the ejection amount and the ejection pressure of the gas ejected from the ejection port 1 are controlled based on the height position of the substrate 100. Further, in the foreign matter detection stage 12 and the coating stage 11, the ejection amount and ejection pressure of the gas ejected from the ejection port 1 are controlled, and the exhaust amount of the gas exhausted from the exhaust port 2 is controlled.

  As shown in FIG. 3B, when the substrate 100 passes over the levitation stage 14, the distance D between the lower surface of the substrate 100 and the surface of the levitation stage 14 is maintained at a predetermined height. Further, when the substrate 100 passes over the foreign matter detection stage 12, the distance D between the lower surface of the substrate 100 and the surface of the foreign matter detection stage 12 is larger than that of the floating stage 14 in order to accurately detect foreign matter on the substrate 100. It has been changed to a lower position and maintained with higher accuracy.

  Here, as described above, the length Y of the foreign substance detection stage 12 in the transport direction of the substrate 100 corresponds to the application position of the coating liquid 101 by the application nozzle 21 and the detection position of the foreign substance by the foreign substance detection plate 25 in the foreign substance detection mechanism 22. It is set to be larger than the distance X. For this reason, it becomes possible to prevent effectively the collision with the board | substrate 100 and the foreign material detection mechanism 22. FIG. When the substrate 100 moves from the levitation stage 14 to the foreign matter detection stage 12 and a predetermined distance is necessary to change the distance D described above, the foreign matter detection stage 12 can move the substrate 100 in the transport direction. The length Y is a length obtained by adding the distance required for changing the height to the distance X between the application position of the coating liquid 101 by the application nozzle 21 and the detection position of the foreign substance by the foreign substance detection plate 25 in the foreign substance detection mechanism 22. It is preferable.

  When the substrate 100 continues to be transported and the substrate 100 moves from the foreign matter detection stage 12 to the coating stage 11, the distance D between the lower surface of the substrate 100 and the surface of the coating stage 11 is changed to a lower position and maintained with higher accuracy. Is done.

  At this time, in this coating apparatus, exhaust is performed from the exhaust port 2 formed in the coating stage 11 and the first exhaust unit for exhausting from the exhaust port 2 formed in the foreign substance detection stage 12 as the exhaust unit. A first exhaust gas supply means for injecting gas from an outlet 1 formed in the foreign matter detection stage 12 as a gas supply means, and an application stage. A separate gas supply means is used in conjunction with the second gas supply means for ejecting gas from the nozzle 1 formed in the nozzle 11. For this reason, it becomes possible to accurately control the height position of the substrate 100 to accurately apply the coating liquid and detect the foreign matter.

  When the substrate 100 is further transferred and the substrate 100 on which the coating liquid 101 has been applied moves from the coating stage 11 to the levitation stage 15, the distance D between the lower surface of the substrate 100 and the surface of the levitation stage 15 is the same as that of the levitation stage 14. It will be changed to the same extent.

  Next, another embodiment of the present invention will be described. FIG. 5 is a schematic plan view of a coating apparatus according to the second embodiment of the present invention. FIG. 6 is a diagram illustrating the configuration of the levitation stage 14, the foreign matter detection stage 12, the application stage 11, the vibration prevention stage 13, and the levitation stage 15. 6A is a plan view of the levitation stage 14, the foreign matter detection stage 12, the coating stage 11, the vibration prevention stage 13, and the levitation stage 15. FIG. 6B is a plan view of the levitation stage 14 and the foreign matter detection stage. 12 is a side view showing the coating stage 11, the vibration preventing stage 13, and the floating stage 15 together with the coating nozzle 21 and the substrate 100. Moreover, FIG.6 (c) is a top view which shows the modification of Fig.6 (a). Further, FIG. 7 is a schematic diagram showing gas exhaust and supply means for the foreign matter detection stage 12, the coating stage 11, and the vibration prevention stage 13.

  The coating apparatus according to the second embodiment is downstream of the coating stage 11 in the substrate transport direction relative to the coating apparatus according to the first embodiment described above, that is, between the coating stage 11 and the floating stage 15. In addition, the vibration prevention stage 13 is arranged. Other configurations are the same as those of the first embodiment described above. In addition, about the member same as 1st Embodiment mentioned above, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

  In the coating apparatus according to the second embodiment, a vibration preventing stage 13 is arranged between the coating stage 11 and the levitation stage 15. As shown in FIG. 6A, the vibration preventing stage 13 includes an ejection port 1 that ejects gas into a region between the substrate 100 and an exhaust port 2 that exhausts gas from the region between the substrate 100 and the substrate 100. Is formed. The pitch between the exhaust port 2 and the jet port 1 in the vibration prevention stage 13 is the same as the pitch between the exhaust port 2 and the jet port 1 in the foreign matter detection stage 12, and the pitch between the exhaust port 2 and the jet port 1 in the coating stage. It is set larger. Further, the accuracy of the floating position of the substrate 100 on the vibration prevention stage 13 may be the same as that of the foreign matter detection stage 12. For this reason, the processing accuracy of the surface of the foreign object detection stage 12 is approximately the same as that of the foreign object detection stage 12.

  As shown in FIG. 7, each exhaust port 2 in the vibration preventing stage 13 is connected to the blower 43 via a flow rate adjusting valve 48f, a flow meter 44f, and a pressure gauge 49f. By controlling the flow rate adjustment valve 48f based on the detection values of the flow meter 44f and the pressure gauge 49f, the exhaust amount from the exhaust port 2 in the vibration preventing stage 13 can be controlled to a predetermined value. Further, each ejection port 1 in the vibration preventing stage 13 is connected to a compressed air supply source 47 via a pressure regulating regulator 46e, a flow rate regulating valve 48e, a flow meter 44e, and a pressure meter 49e. By controlling the flow rate adjusting valve 48e and the pressure adjusting regulator 46e based on the detected values of the flow meter 44e and the pressure gauge 49e, the amount of gas jetted from the jet outlet 1 and the jet pressure at the vibration preventing stage 13 are set to predetermined values. Can be controlled.

  The flow rate adjustment valve 48f, the flow meter 44f, the pressure gauge 49f, and the blower 43 for exhausting air from the exhaust port 2 formed in the vibration prevention stage 13 constitute a third exhaust means according to the present invention, and the vibration prevention stage 13 The pressure regulating regulator 46e, the flow rate regulating valve 48e, the flow meter 44e, the pressure gauge 49e, and the compressed air supply source 47 for jetting gas from the jet nozzle 1 formed in the above constitute the third gas supply means according to the present invention. To do.

  FIG. 6C shows a modification of the embodiment shown in FIG. In the embodiment shown in FIG. 6C, a single precision levitation stage 17 is used in which the surface portions of the foreign matter detection stage 12, the coating stage 11 and the vibration prevention stage 13 shown in FIG. However, the first, second, and third exhaust means and the first, second, and third gas supply means described above are the same as those in the embodiment shown in FIG. That is, the embodiment shown in FIG. 6 (c) and the embodiment shown in FIG. 6 (a) differ only in the surface portion, and the precision levitation stage 17 shown in FIG. The foreign substance detection stage 12, the coating stage 11, and the vibration prevention stage 13 shown in FIG. For this reason, the processing accuracy of the surface of the precision levitation stage 17 is higher than that of the pair of levitation stages 14 and 15, and among these regions, regions corresponding to the foreign matter detection stage 12 and the vibration prevention stage 13. Thus, the region corresponding to the coating stage 11 has higher accuracy.

  In the first embodiment described above, in the levitation stage 15, vibration may occur in the substrate 100 on which the coating liquid is applied on the coating stage 11. For this reason, in the second embodiment, the vibration prevention stage 13 that conveys the substrate 100 with the same accuracy as the foreign matter detection stage 12 is disposed between the coating stage 11 and the floating stage 15. In the vibration prevention stage 13, the distance between the lower surface of the substrate 100 and the surface of the vibration prevention stage 13 may be the same as that of the foreign object detection stage 12.

  Also in the coating apparatus according to the second embodiment, similarly to the coating apparatus according to the first embodiment, the first, second, and third exhaust means and the first, second, and third gas supply means function to form the substrate. It is possible to accurately control the height position of 100 and accurately perform the application of the coating liquid and the detection of the foreign matter.

DESCRIPTION OF SYMBOLS 1 Outlet 2 Exhaust port 10 Precision levitation stage 11 Application | coating stage 12 Foreign object detection stage 13 Vibration prevention stage 14 Levitation stage 15 Levitation stage 16 Precision levitation stage 17 Precision levitation stage 21 Application nozzle 22 Foreign material detection mechanism 31 Substrate conveyance chuck 32 Guide rail 41 Blower 42 Blower 43 Blower 47 Compressed air supply source 100 Substrate

Claims (8)

In a coating apparatus that applies a coating liquid to the surface of the substrate by moving the substrate in one direction while the substrate is levitated by supplying gas to the lower surface of the substrate,
A coating nozzle for coating the coating liquid on the surface of the substrate moving in one direction;
A foreign matter detection mechanism that is disposed upstream of the coating nozzle in the substrate transport direction and detects foreign matter existing on the surface of the substrate;
A pair of levitation stages in which a jet port for jetting gas is formed in a region between the substrate and the substrate;
A precision levitation stage that is disposed between the pair of levitation stages, and has an ejection port for ejecting gas to a region between the substrate and an exhaust port for exhausting gas from the region between the substrate;
A first exhaust means for exhausting gas from an exhaust port located upstream in the transport direction of the substrate in the precision levitation stage;
A second exhaust unit for exhausting gas from a suction port located downstream in the transport direction of the substrate with respect to an exhaust port exhausted by the first exhaust unit in the precision levitation stage;
A coating apparatus comprising: The coating apparatus according to claim 1,
The precision levitation stage is disposed on the downstream side in the substrate transport direction with respect to the foreign matter detection stage used for detecting foreign matter by the foreign matter detection mechanism, and applies the coating liquid by the coating nozzle. And a coating stage used for
The first exhaust unit exhausts air from an exhaust port formed in the foreign matter detection stage, and the second exhaust unit exhausts air from an exhaust port formed in the coating stage. The coating apparatus according to claim 2,
The foreign matter detection stage is a coating apparatus in which the length of the substrate in the transport direction is larger than the distance in the transport direction of the substrate between the coating liquid application position by the coating nozzle and the foreign matter detection position by the foreign matter detection mechanism. In the coating device according to claim 3,
First gas supply means for jetting gas from the jet port formed in the foreign object detection stage;
A second gas supply means for jetting gas from a jet port formed in the coating stage;
A coating apparatus comprising: The coating apparatus according to claim 4, wherein
A coating apparatus in which a pitch between the exhaust port and the jet port in the foreign substance detection stage is larger than a pitch between the exhaust port and the jet port in the coating stage. The coating apparatus according to claim 2,
The precision levitation stage further includes an anti-vibration stage disposed downstream of the coating stage in the substrate transport direction from the coating stage,
The coating apparatus provided with the 3rd exhaustion means which exhausts from the exhaust port formed in the said vibration prevention stage. The coating apparatus according to claim 6, wherein
A coating apparatus further comprising third gas supply means for jetting gas from a jet port formed in the vibration preventing stage. The coating apparatus according to claim 7, wherein
A coating apparatus in which a pitch between the exhaust port and the jet port in the vibration preventing stage is larger than a pitch between the exhaust port and the jet port in the coating stage.

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