JP2010255218A - Fitting-type folded-plate roofing material - Google Patents

Fitting-type folded-plate roofing material Download PDF

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JP2010255218A
JP2010255218A JP2009103863A JP2009103863A JP2010255218A JP 2010255218 A JP2010255218 A JP 2010255218A JP 2009103863 A JP2009103863 A JP 2009103863A JP 2009103863 A JP2009103863 A JP 2009103863A JP 2010255218 A JP2010255218 A JP 2010255218A
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Prior art keywords
fitting
side fitting
plate
leg
seam
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JP2009103863A
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JP5204031B2 (en
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Tomohide Someya
友英 染矢
Norio Kudo
教雄 工藤
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JFE Galvanizing and Coating Co Ltd
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JFE Galvanizing and Coating Co Ltd
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Priority to JP2009103863A priority Critical patent/JP5204031B2/en
Application filed by JFE Galvanizing and Coating Co Ltd filed Critical JFE Galvanizing and Coating Co Ltd
Priority to MYPI2011004882A priority patent/MY172145A/en
Priority to KR1020117023261A priority patent/KR101319168B1/en
Priority to SG2011066933A priority patent/SG174437A1/en
Priority to AU2010240349A priority patent/AU2010240349B2/en
Priority to CN201080017599.XA priority patent/CN102405323B/en
Priority to PCT/JP2010/002774 priority patent/WO2010122752A1/en
Priority to TW099112643A priority patent/TWI460340B/en
Publication of JP2010255218A publication Critical patent/JP2010255218A/en
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Publication of JP5204031B2 publication Critical patent/JP5204031B2/en
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36—Connecting; Fastening
    • E04D3/361—Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/363—Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets with snap action
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36—Connecting; Fastening

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a fitting-type folded-plate roofing material which enhances mutual supporting force by the inner-seam-side fitting part and the outer-seam-side fitting part, and ensures high seam fastening so that the seam fastening joint does not loosen nor come off even if the seam fastening joint is pressed. <P>SOLUTION: This fitting-type folded-plate roofing material includes a base part of a rectangular metal sheet at the center in the lateral direction, sloped side plate parts vertically extending from both side ends of the base part in the lateral direction, respectively, horizontal parts horizontally extending from the upper ends of the sloped side plate parts, respectively, and the inner-seam-side fitting part and the outer-seam-side fitting part vertically extending from the loose ends of the horizontal parts, respectively. The outer-seam-side fitting part is formed in a generally mushroom shape in cross section including base part side leg parts vertically extending from the end edges of the horizontal parts, a dome head part joined to the upper ends, and side end part side leg parts formed at positions extending from the dome head part. The inner-seam-side fitting part is formed in a generally umbrella shape in cross section including leg parts vertically extending from the end edges of the horizontal parts and a chevron head part joined to the upper ends. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、金属製の嵌合式折板屋根材、特に、隣接する屋根材の端部同士をハゼ（馳）継ぎによって、簡単、迅速に接続して屋根葺き施工ができると共に、外観に優れ、ハゼ締め接合部の暴風等に対する強度に優れた嵌合式折板屋根材に関するものである。   This invention is a metal fitting type folded plate roofing material, in particular, it is possible to easily and quickly connect the ends of adjacent roofing materials to each other by a goose joint, and it is excellent in appearance, The present invention relates to a fitting-type folded plate roofing material having excellent strength against windstorms at a seam fastening joint.

工場や倉庫、店舗等への屋根葺きの方法としては、従来、屋根下地（梁）上に一定の間隔で固定されている屋根受金具（タイトフレーム）を介して、幅方向の一方の側縁部に成形された内ハゼ側嵌合部を設けてなる一の金属製折板屋根材と、この屋根材の幅方向の他方の側縁部に成形された外ハゼ側嵌合部（上ハゼ）を設けてなる隣接する他の屋根材とをハゼ継ぎし、該金属製折板屋根材同士を順次に接続して、ボルトレス状態（嵌合式）にて屋根の葺き上げを行う施工方法が知られている（特許文献１、２）。   As a method of roofing to factories, warehouses, stores, etc., one side edge in the width direction is conventionally connected via a roof bracket (tight frame) fixed at a certain interval on the roof base (beam). One metal folded plate roofing material provided with an inner goby side fitting part formed in the part, and an outer gore side fitting part (upper goby) formed on the other side edge in the width direction of the roofing material ) Is connected to other adjacent roofing materials, and the metal folded plate roofing materials are sequentially connected to each other, and the construction method of lifting the roof in a boltless state (fitting type) is known. (Patent Documents 1 and 2).

このような従来の嵌合式の折板屋根材としては、内・外ハゼ側嵌合部の形状が、逆Ｌ字形状の角ハゼ（特許文献１）、略円弧状の丸ハゼ（特許文献２）、略三角形状の三角形ハゼからなるものがある。   As such a conventional fitting type folded plate roof material, the shape of the inner / outer goby side fitting part is an inverted L-shaped square goby (Patent Document 1), an approximately arc-shaped round goby (Patent Document 2). ), And some of which are substantially triangular goby.

しかしながら、特許文献１の屋根板では、主板部に風の吹き上げによって上向きの圧力が生じた場合に、内ハゼ側嵌合部（逆Ｌ字）および外ハゼ側嵌合部のいずれか少なくとも一方に風圧などに起因した回転モーメントがかかって、ハゼ締め接合部が簡単に外れたりし、また、作業者が屋根の上を歩いて、下向きの圧力が生じた場合にも、そのハゼ締め接合部が弛んだり、外れたりするという問題があった。   However, in the roof plate of Patent Document 1, when upward pressure is generated by blowing wind on the main plate portion, at least one of the inner goby side fitting portion (reverse L shape) and the outer gouge side fitting portion is used. When the rotational moment due to wind pressure or other factors is applied, the gouge joint is easily disengaged, or when the worker walks on the roof and generates downward pressure, There was a problem of loosening and coming off.

また、特許文献２の折板型屋根板では、屋根材同士の接合部である内・外ハゼ側嵌合部の構造が円形断面の嵌合構造からなり、嵌合後は風の吹き上げによる負圧や、作業者の踏み込み等による押圧に対して安定した強度を有するものの、ハゼ締め加工性が良いとは言えず、そのハゼ締め加工時に外ハゼ側嵌合部頂部の曲げ位置が不揃いになりやすいことや、締め付け力が弱く、直進性が失われやすいという解決すべき課題が残っていた。   Moreover, in the folded-plate type roof board of patent document 2, the structure of the inner / outer goby side fitting part which is a junction part of roof materials consists of a fitting structure of a circular cross section, and after fitting, it is negative by wind blowing up. Although it has a stable strength against pressure and pressure caused by the operator's stepping, it cannot be said that the gouge fastening processability is good, and the bending position of the top part of the outer goat side fitting part becomes uneven during the gouge fastening process. The problem to be solved remained that it was easy, the tightening force was weak, and straightness was easily lost.

外ハゼの曲げ位置が一定にならない場合（例えば、図１１に示すように、外ハゼの通り芯が中心よりも右側（図１１（ａ））または左側（図１１（ｂ））に寄った場合）、ハゼ締め強度が低下してしまう。   When the bending position of the outer goby is not constant (for example, as shown in FIG. 11, when the core of the outer goby is closer to the right side (FIG. 11 (a)) or the left side (FIG. 11 (b)) than the center. ), The strength of the goby is reduced.

また、内・外ハゼ側嵌合部が、三角形ハゼからなる場合には、ハゼ締め加工が容易で、強固に嵌着し、嵌合後は風圧に対して安定した強度を有するものの、外ハゼ側嵌合部の頂部の折れ目（折れ線）がシャープなため、既設屋根下地やタイトフレームの歪みに対応させ難く、外観の直進性や形状精度が悪いという問題があった。   In addition, when the inner / outer goby side fitting part is made of a triangular goby, it is easy to fasten and tightly fit, and after fitting has a stable strength against wind pressure, Since the fold (folded line) at the top of the side fitting portion is sharp, it is difficult to cope with the distortion of the existing roof foundation and tight frame, and there is a problem that the straightness of the appearance and the shape accuracy are poor.

また、金属板は、原板幅に許容差（０〜＋７ｍｍ）があり、その誤差を、金属板の両側縁部に形成される内ハゼ側嵌合部および外ハゼ側嵌合部が吸収することになるため、嵌合部の形状が金属板毎に変化してしまい、内ハゼ側嵌合部と外ハゼ側嵌合部とが完全に嵌着できないことがあった。   In addition, the metal plate has a tolerance (0 to +7 mm) in the width of the original plate, and the error is absorbed by the inner gouge side fitting portion and the outer gouge side fitting portion formed on both side edges of the metal plate. Therefore, the shape of the fitting portion changes for each metal plate, and the inner goby side fitting portion and the outer gouge side fitting portion may not be completely fitted.

なお、このような嵌合式屋根材の施工工事では、施工時に外側からハゼ締め嵌合状態の良し悪しを判別しづらいため、屋根板のハゼ締め嵌合構造、例えば内・外ハゼ側嵌合部の形状をどのようにするかは、極めて重要なことである。   In addition, in construction work of such a fitting type roofing material, it is difficult to determine whether the gouge tightening fit state is good or bad from the outside at the time of construction. It is extremely important to determine the shape of the.

特開２００３−８２８２０号公報JP 2003-82820 A 実開昭５４−１８０１８号公報Japanese Utility Model Publication No. 54-18018

上述した従来技術の場合、本発明の対象であるボルトレス施工屋根に見られる屋根材の浮き上がり、即ち風圧に起因する屋根材の浮き上がりが発生し易いこと、あるいは、ハゼ締め接合部の弛みや外れが生じやすいこと（特許文献１）また、ハゼ締め加工（電動シーマ加工）性や、稜線の直進性即ち屋根葺き外観の仕上がりについて改善の余地があること（特許文献２）、さらに内・外ハゼ側嵌合部の形状精度が悪いことや、曲げ剛性が小さく、特に受金具（タイトフレーム）のない個所における結合力が低いなどが指摘されていた。   In the case of the above-described prior art, the roof material lifted on the boltless construction roof that is the subject of the present invention, that is, the roof material is likely to lift due to the wind pressure, or the loose joints are loosened or detached. Prone to occur (Patent Document 1) In addition, there is room for improvement with respect to the seam tightening (electric seam processing) property, straightness of the ridgeline, that is, the finish of the roofing appearance (Patent Document 2), and the inner / outer goby side It has been pointed out that the shape accuracy of the fitting portion is poor, the bending rigidity is small, and the coupling force is particularly low at a place where there is no receiving bracket (tight frame).

そこで、本発明は、嵌合式折板屋根材を施工する場合に、内ハゼ側嵌合部ならびに外ハゼ側嵌合部による互いの支持力を向上させると共に、風の吹き上げによる負圧や、作業者の踏み込み等による押圧によってもハゼ締め接合部に弛みや外れが生じるようなことがない、高いハゼ締め具合（結合力）を有する嵌合式折板屋根材を提供することを目的とする。また、本発明は、金属板の原板幅の誤差に左右されることなく、外・内ハゼ側嵌合部の高い形状精度を有すると共に、ハゼ締め加工性に優れ、ハゼ締め外観形状が綺麗で、簡単かつ迅速に屋根葺きを行うことのできる嵌合式折板屋根材を提案することを目的とする。   Therefore, the present invention improves the mutual support force by the inner goby side fitting portion and the outer gouge side fitting portion when constructing the fitting type folded plate roofing material, negative pressure due to wind blowing, and work It is an object of the present invention to provide a fitting type folded plate roofing material having a high seam tightening condition (bonding force) that does not cause loosening or disengagement in the seam tightening joint even when a person presses down. In addition, the present invention has high shape accuracy of the outer and inner goat side fitting portions without being affected by an error in the width of the original plate of the metal plate, has excellent goat fastening workability, and has a beautiful goat fastening appearance shape. An object of the present invention is to propose a fitting type folded plate roofing material that can be roofed easily and quickly.

従来技術が抱えている上述した問題点を克服して、上記の目的を実現するため鋭意研究した結果、発明者らは、以下の要旨構成に係る本発明を開発した。即ち、本発明は、矩形金属板の幅方向中央部に造形された基底部と、その基底部の幅方向両側端からそれぞれの斜め方向に起立させた傾斜側板部と、それらの傾斜側板部の上端部からそれぞれ水平方向に張出した水平部と、それらの水平部の遊端部にそれぞれ立設した内ハゼ側嵌合部および外ハゼ側嵌合部とからなり、これらの内・外ハゼ側嵌合部を介して、隣接する金属板同士を連結するようにしてなる嵌合式折板屋根材において、前記外ハゼ側嵌合部は；前記水平部の端縁から立ち上がる基底部側脚部と、その基底部側脚部の上端部に連接されたドーム形頭部と、そのドーム形頭部から延長した位置にハゼ締め嵌合状態において形成される側端部側脚部とからなる断面略茸形を呈するものであり、前記内ハゼ側嵌合部は；前記水平部の端縁から立ち上がる脚部と、その脚部の上端部に連接された山形頭部とからなる断面略傘形を呈するものである、ことを特徴とする嵌合式折板屋根材を提案する。   As a result of diligent research to overcome the above-mentioned problems of the prior art and realize the above object, the inventors have developed the present invention according to the following summary configuration. That is, the present invention provides a base portion formed in the center portion in the width direction of the rectangular metal plate, inclined side plate portions that are erected in the oblique directions from both ends in the width direction of the base portion, and the inclined side plate portions. It consists of a horizontal part projecting horizontally from the upper end part, and an inner goby side fitting part and an outer goat side fitting part respectively standing on the free end part of these horizontal parts. In the fitting type folded plate roof material which connects adjacent metal plates via a fitting part, the outer goby side fitting part is; a base part side leg part rising from an edge of the horizontal part; The cross section is substantially composed of a dome-shaped head connected to the upper end of the base-side leg, and a side-end-side leg formed in a gouge-tightened state at a position extending from the dome-shaped head. It has a bowl shape, and the inner goat side fitting portion is; an end of the horizontal portion A leg portion rising from is one that exhibits a cross section umbrella comprising a chevron head is connected to the upper end of the leg, we propose a fitting-type folded plate roof material, characterized in that.

なお、本発明の上記屋根板においては、前記外ハゼ側嵌合部は、ドーム形頭部の頂部に曲率の違う凸条部からなる折り線を形成してなること、前記内ハゼ側嵌合部は、山形頭部の非脚部側に折り返し重畳部が形成されていること、前記外ハゼ側嵌合部の基底部側脚部および内ハゼ側嵌合部の脚部は、各水平部の端縁からそれぞれ斜めに立ち上がるように形成されていること、前記傾斜側板は、高さ方向に１または複数の小段差が形成されていること、前記傾斜側板は、基底部に隣接する下端の曲げ始め位置に、基底部側に凹んだ大段差が形成されていること、および前記傾斜側板は、水平部に隣接する上端において、基底部側に凹んだ、張り出し凹部が形成されていること、がより好ましい解決手段を提供する。   In the roof plate of the present invention, the outer goby side fitting portion is formed by forming a fold line made of a protruding portion having a different curvature at the top of the dome-shaped head, and the inner gobe side fitting. The folded portion is formed on the non-leg side of the chevron head, the base part side leg part of the outer goby side fitting part and the leg part of the inner goat side fitting part are each horizontal part The inclined side plate is formed with one or more small steps in the height direction, and the inclined side plate is formed at the lower end adjacent to the base portion. A large step that is recessed toward the base portion is formed at the bending start position, and the inclined side plate is formed with an overhang recessed portion that is recessed toward the base portion at the upper end adjacent to the horizontal portion. Provides a more preferred solution.

上述した構成を採用した本発明では、外ハゼ側嵌合部を茸形とし、内ハゼ側嵌合部を傘形としたハゼ締め嵌合構造としたことにより、風の吹き上げや作業者の踏み込み等によって屋根板の左右どちらに圧力がかかったとしても、内ハゼ側嵌合部と外ハゼ側嵌合部とが、左右両側部に設けられた張り出し部において互いにぶつかり合い、屋根板の回転が拘束される故に、風の吹き上げによる負圧や作業者の踏み込み等による押圧によっても、この屋根材が回転してハゼ締め嵌合状態が簡単に弛んだり外れたりするようなことがなく、従って雨の侵入を効果的に防ぐことができる。   In the present invention adopting the above-described configuration, the outer goat side fitting portion has a saddle shape and the inner goat side fitting portion has an umbrella shape so that the wind blows up or the operator steps on. Regardless of which pressure is applied to the left or right side of the roofing board, the inner side fitting part and the outer side fitting part collide with each other at the protruding parts provided on the left and right side parts, and the roofing board rotates. Because of the restraint, the roofing material does not rotate and the gouge-tightened fitting state does not easily loosen or come off due to negative pressure due to wind blowing or pressing by the operator, etc. Can be effectively prevented.

また、本発明にかかる屋根材によれば、外ハゼ側嵌合部のドーム形頭部の頂部に予め折り線を設けたので、ハゼ締め加工（シーマ加工）が容易で、稜線（尾根）の直進性（通り芯）が高く、屋根下地やタイトフレームの歪みに起因する施工誤差を吸収しやすくなり、屋根葺き外観形状が綺麗に仕上がる。   Moreover, according to the roof material concerning this invention, since the folding line was previously provided in the top part of the dome-shaped head part of an outer goby side fitting part, goat fastening processing (seama processing) is easy, and a ridgeline (ridge) High straightness (core), easy to absorb construction errors due to distortion of the roof base and tight frame, and the roofing appearance shape is beautifully finished.

さらに、本発明によれば、内・外ハゼ側嵌合部によるハゼ締め嵌合状態の結合力が強く、しかも内ハゼ側嵌合部に折返し重畳部を具えるので、該内ハゼ側嵌合部の形状精度が高く、ハゼ締め後の形状安定性および嵌着力に優れる。   Furthermore, according to the present invention, the inner / outer goby side fitting portion has a strong coupling force in the gouge tightening fitted state, and the inner goat side fitting portion has a folded overlap portion. The shape accuracy of the part is high, and the shape stability and the fitting force after goze fastening are excellent.

さらに、本発明では、基底部からの立上がり側板を傾斜させたことにより、屋根板の基底部から嵌合部頂部までの山高さを高くし、屋根板の曲げ剛性を向上させることができる。 Furthermore, in the present invention, by inclining the rising side plate from the base portion, the peak height from the base portion of the roof plate to the top of the fitting portion can be increased, and the bending rigidity of the roof plate can be improved.

本発明に係る嵌合式折板屋根材の一実施形態を示す正面図である。It is a front view which shows one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 上記実施形態の屋根材の、ハゼ締め加工した後の内・外ハゼ側嵌合部の拡大端面図である。It is an expanded end elevation of the inner / outer goby side fitting part of the roof material of the embodiment after the gouge fastening process. 上記実施形態の屋根材の、ハゼ締め加工した後の内・外ハゼ側嵌合部の一変形例を示す拡大端面図である。It is an enlarged end elevation which shows one modification of the inner / outer goby side fitting part of the roof material of the embodiment after the gouge fastening process. 本発明に係る嵌合式折板屋根材の上記実施形態を受金具（タイトフレーム）に取り付けた状態の一部を示す正面図である。It is a front view which shows a part of the state which attached the said embodiment of the fitting type folded-plate roof material which concerns on this invention to the metal fitting (tight frame). 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 本発明に係る嵌合式折板屋根材のさらに他の一実施形態を示す正面図である。It is a front view which shows other one Embodiment of the fitting type folded-plate roof material which concerns on this invention. 従来例である丸ハゼ式の嵌合式折板屋根材の形態を示す正面図である。It is a front view which shows the form of the round goby type fitting type folded-plate roof material which is a prior art example.

以下に、この発明について代表的な実施形態を挙げて説明する。
図１に示す、本発明に係る嵌合式折板屋根材の一実施形態は、矩形状金属板を幅方向に波形に屈曲成形したものであって、幅方向の中央部に造形される基底部１に対し、その幅方向両側端からそれぞれ斜め上方に折り起して起立させた傾斜側板部２、２’を連設し、さらにそれらの傾斜側板部２、２’のそれぞれの上端部からは、水平方向に張り出した水平部３、３’を連設し、そしてそれらの水平部３、３’の遊端部には、後で詳述する外ハゼ側嵌合部４および内ハゼ側嵌合部５をそれぞれ曲成してなるものである。 Hereinafter, the present invention will be described with reference to typical embodiments.
One embodiment of the fitting type folded plate roof material according to the present invention shown in FIG. 1 is a rectangular metal plate bent into a waveform in the width direction, and is formed at the center in the width direction. 1, inclined side plate portions 2, 2 ′ that are folded up and raised from both side ends in the width direction are connected to each other, and from the upper end portions of the inclined side plate portions 2, 2 ′. The horizontal portions 3 and 3 'projecting in the horizontal direction are connected in series, and the free end portions of the horizontal portions 3 and 3' are fitted to the outer gouge side fitting portion 4 and the inner goze side fitting which will be described in detail later. Each of the joint portions 5 is formed by bending.

かかる本実施形態の屋根材は、一の屋根板の内ハゼ側嵌合部５に対し、後述する受金具を介して他の屋根板の外ハゼ側嵌合部４を上から被せて嵌合させて順次につなぎ合わせ、隣接する屋根材同士を幅方向に、ボルトレス施工方式により屋根葺きするものである。なお、本実施形態の屋根板の形状および構造の説明は、主に該屋根材の断面形状に基づいて述べる。   The roofing material of this embodiment is fitted to the inner goby side fitting portion 5 of one roof plate by covering the outer gobe side fitting portion 4 of another roof plate from above via a receiving metal fitting to be described later. Then, the roof materials are joined together one after another and roofed by a boltless construction method in the width direction between adjacent roof materials. In addition, description of the shape and structure of the roof board of this embodiment is mainly described based on the cross-sectional shape of this roofing material.

本実施形態の屋根材における特徴的な構成は、外ハゼ側嵌合部４および内ハゼ側嵌合部５の断面形状、およびこれらのハゼ締め加工時の嵌合構造にある。そこで、まず外ハゼ側嵌合部４について説明する。この外ハゼ側嵌合部４は、図２に示すように、屋根の傾斜側板部２から張り出した水平部３の遊端部の位置にあって、ハゼ締め加工前の状態が略垂直に立ち上がる基底部側脚部としての右脚部４ａと、その右脚部４ａの上端部に連設されたドーム形頭部４ｂと、この頭部４ｂの延長上に、ハゼ締め加工後に内ハゼ側嵌合部５の脚部５ａに沿うように延在する側端部側脚部としての左脚部４ｃとを連設してなるものであって、断面形状が略茸形を呈し、前記内ハゼ側嵌合部５全体を包囲するように被せるものである。ここで、ドーム形頭部４ｂには、その頂部に折れ曲がりの起点となるべき、他とは曲率の異なる（曲率半径の小さい）部分が、その幅方向両側の他の（曲率半径の大きい）部分に対し滑らかに連なるように形成してある。   The characteristic structure in the roofing material of the present embodiment is the cross-sectional shape of the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 and the fitting structure at the time of the gouge fastening process. First, the outer goby side fitting portion 4 will be described. As shown in FIG. 2, the outer goby side fitting portion 4 is located at the free end portion of the horizontal portion 3 protruding from the inclined side plate portion 2 of the roof, and the state before the goze tightening process rises substantially vertically. A right leg 4a as a base side leg, a dome-shaped head 4b connected to the upper end of the right leg 4a, and an extension of the head 4b on the inner goat side fitting after the gouge fastening A left leg portion 4c as a side end portion side leg portion extending along the leg portion 5a of the joint portion 5 is provided in a row, and the cross-sectional shape has a substantially bowl shape, The entire side fitting portion 5 is covered. Here, in the dome-shaped head 4b, a portion having a different curvature (small curvature radius) from the other, which should be a starting point of bending at the top, is another portion (large curvature radius) on both sides in the width direction. Are formed so as to be smoothly connected.

これに対し、内ハゼ側嵌合部５は、図２に示すように、前記傾斜側板部２’から張り出した水平部３’の遊端部の位置にあって、略垂直に立ち上がる脚部５ａと、その脚部５ａの上端部に連設して形成された山形頭部５ｂとからなり、全体の断面形状が略傘形を呈するものである。   On the other hand, as shown in FIG. 2, the inner goby-side fitting portion 5 is located at the position of the free end of the horizontal portion 3 ′ protruding from the inclined side plate portion 2 ′ and rises substantially vertically. And a mountain-shaped head portion 5b formed continuously with the upper end portion of the leg portion 5a, and the entire cross-sectional shape has a substantially umbrella shape.

本実施形態の屋根材によれば、図２に示すように、外ハゼ側嵌合部４を内ハゼ側嵌合部５の上に被せた後、外ハゼ側嵌合部４の左脚部４ｃを、点線で示した位置から実線で示す位置まで押し下げ、該左脚部４ｃによって内側に位置する内ハゼ側嵌合部５の脚部５ａを締め付けることにより、強固にハゼ締め加工することができる。   According to the roofing material of the present embodiment, as shown in FIG. 2, the outer leg side fitting portion 4 is placed on the inner goby side fitting portion 5 and then the left leg portion of the outer goby side fitting portion 4. 4c is pushed down from the position indicated by the dotted line to the position indicated by the solid line, and the leg portion 5a of the inner goby-side fitting portion 5 located inside is tightened by the left leg portion 4c, whereby the goze tightening process can be performed firmly. it can.

すなわち、本実施形態では、図に矢印で示したような方向に、風の吹き上げ等による負圧が、屋根板の左右どちらにかかったとしても、あるいは作業者の踏み込み等による押圧力が屋根板の左右どちらにかかったとしても、外ハゼ側嵌合部４のドーム形頭部４ｂ下端の左右張り出し部４ｅ、４ｅ’と、内ハゼ側嵌合部５の山形頭部５ｂ下端の左右張り出し部５ｄ、５ｄ’とが互いにぶつかり合い、屋根板の回転が拘束されることになり、嵌合が弛んだり、外れることを防ぐことができる。   That is, in this embodiment, whether the negative pressure due to wind blowing or the like is applied to the left or right of the roof plate in the direction indicated by the arrow in the figure, or the pressing force due to the operator's stepping or the like is applied to the roof plate. The right and left overhanging portions 4e and 4e 'at the lower end of the dome-shaped head portion 4b of the outer goat side fitting portion 4 and the left and right overhanging portion at the lower end of the angle head portion 5b of the inner goat side fitting portion 5 5d and 5d ′ collide with each other, and the rotation of the roof plate is restricted, so that the fitting can be prevented from loosening or coming off.

なお、この内ハゼ側嵌合部５には、非脚部側すなわち遊端部側の下面に折り返して重ね合わせた折り返し重畳部５ｃが屈曲形成してある。これにより、山形頭部５ｂを補強することができ、ハゼ締め加工時の変形を抑えて形状の精度が向上するとともに、原板幅の許容差（誤差）を、この折り返し重畳部５ｃによって吸収することができるため、内ハゼ側嵌合部５を常に同じ形状に維持することができ、内ハゼ側嵌合部５と外ハゼ側嵌合部４とを強固に嵌着させることができるようになる。なお、この折り返し重畳部５ｃは、図２のように内ハゼ側嵌合部５の下面側に折り返す他、内ハゼ側嵌合部５の上面側に折り返してもよい。   The inner goat side fitting portion 5 is formed with a folded overlap portion 5c that is folded and overlapped with the lower surface of the non-leg portion side, that is, the free end portion side. Thereby, the chevron head 5b can be reinforced, the deformation at the time of the gouge tightening process is suppressed, the accuracy of the shape is improved, and the tolerance (error) of the original plate width is absorbed by the folded overlap portion 5c. Therefore, the inner goby side fitting part 5 can always be maintained in the same shape, and the inner gobe side fitting part 5 and the outer goby side fitting part 4 can be firmly fitted. . The folded overlap portion 5c may be folded back to the upper surface side of the inner goat side fitting portion 5 in addition to being folded back to the lower surface side of the inner goby side fitting portion 5 as shown in FIG.

また、水平部３、３’は、基底部１側に向ってわずかに下向きに傾斜していることが好ましい。これにより、内ハゼ側嵌合部５と外ハゼ側嵌合部４とのハゼ締め接合部に水が浸入するのを防ぐことができる。   Further, it is preferable that the horizontal portions 3 and 3 ′ are inclined slightly downward toward the base portion 1 side. Thereby, it can prevent that water permeates into the goat fastening joint part of the inner goby side fitting part 5 and the outer gore side fitting part 4.

次に、図３は、上記実施形態における外ハゼ側嵌合部４および内ハゼ側嵌合部５の一変形例を示すものである。この変形例では、外ハゼ側嵌合部４については、右脚部４ａ’および左脚部４ｃ’がいずれも水平部３から斜めに立ち上がり、内ハゼ側嵌合部５については、水平部３’に連接される脚部５ａ’が斜めに立ち上がっているところに特徴がある。これにより、脚部を略垂直に立ち上がるように成形した図２の屋根材よりも、外ハゼ側嵌合部４および内ハゼ側嵌合部５として必要とする板幅を少なくすることができ、その分、屋根材の基底部１から嵌合部４、５頂部までの山高を高くすることができるため、屋根材全体の曲げに対する剛性、強度を向上させることができる。   Next, FIG. 3 shows a modification of the outer goat side fitting part 4 and the inner goat side fitting part 5 in the above embodiment. In this modified example, the outer leg side fitting part 4 has both the right leg part 4a ′ and the left leg part 4c ′ rising obliquely from the horizontal part 3, and the inner leg side fitting part 5 with the horizontal part 3 It is characterized in that the leg portion 5a connected to 'is standing obliquely. Thereby, the board width required as the outer goby side fitting part 4 and the inner goat side fitting part 5 can be reduced as compared with the roofing material of FIG. 2 formed so that the legs rise substantially vertically, Accordingly, the height from the base portion 1 of the roof material to the top of the fitting portions 4 and 5 can be increased, so that the rigidity and strength of the entire roof material against bending can be improved.

また、この外ハゼ側嵌合部４のドーム形頭部４ｂには、その頂部に折れ曲がりの起点となるべき、他とは曲率の異なる（曲率半径の小さい）部分、即ち凸条部からなる折り線４ｄが明確に形成してある。この折り線４ｄを設けることで、該外ハゼ側嵌合部４は、ハゼ締め加工時に折れ曲がり始め位置がより明確に特定されて、成形がしやすくなると同時に、稜線（尾根）のばらつきがなく、また、屋根下地（梁材）やタイトフレームが不揃いで多少の位置ずれが生じていたとしても、通り芯のずれをぼかすことができ、屋根葺きの外観を美しく仕上げることができる。   Further, the dome-shaped head portion 4b of the outer goat side fitting portion 4 is a fold-shaped portion that has a different curvature (small radius of curvature) from the other portion, that is, a ridge portion that should be the starting point of bending at the top. The line 4d is clearly formed. By providing this fold line 4d, the outer goat side fitting portion 4 is more clearly identified at the start of bending at the time of the gouge tightening process, and can be easily molded, and at the same time, there is no variation in the ridge line (ridge), Moreover, even if the roof base (beam material) and tight frame are not uniform and some positional deviation occurs, the deviation of the core can be blurred, and the appearance of the roofing can be finished beautifully.

そして、図２の場合と同様に、外ハゼ側嵌合部４と内ハゼ側嵌合部５は、内ハゼ側嵌合部５の上に外ハゼ側嵌合部４を被せた後、外ハゼ側嵌合部４の左脚部４ｃ’を図に点線で示した位置から実線で示した位置まで押し下げ、該左脚部４ｃ’によって内側に位置する内ハゼ側嵌合部５の脚部５ａを締め付けることにより、強固にハゼ締め加工することができる。   As in the case of FIG. 2, the outer gouge side fitting portion 4 and the inner gouge side fitting portion 5 are covered with the outer gouge side fitting portion 4 on the inner gouge side fitting portion 5, The left leg portion 4c ′ of the goby side fitting portion 4 is pushed down from the position indicated by the dotted line to the position indicated by the solid line in the figure, and the leg portion of the inner goat side fitting portion 5 located inside by the left leg portion 4c ′. By tightening 5a, it is possible to perform gouge fastening.

本実施形態の屋根材において、外ハゼ側嵌合部４および内ハゼ側嵌合部５を実質的に支えている傾斜側板部２、２’には、基本的に、図１に示すように１〜複数個の小段差２ａ、２ｂが形成されるとともに、水平部３、３’と隣接する上端部分において基底部１側に凹んだ所謂”アゴ”と称される張り出し凹部２ｃ、２ｃ’が形成されており、これらの張り出し凹部２ｃ、２ｃ’は以下に述べるように、タイトフレーム６の側板から切り起された爪片７、７’と係合されるために機能している。   In the roof material of the present embodiment, the inclined side plate portions 2, 2 'that substantially support the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 are basically as shown in FIG. A plurality of small steps 2a and 2b are formed, and overhanging recesses 2c and 2c ′ called “ago” which are recessed toward the base portion 1 at the upper end adjacent to the horizontal portions 3 and 3 ′ are formed. These overhanging recesses 2c and 2c ′ function so as to be engaged with the claw pieces 7 and 7 ′ cut and raised from the side plate of the tight frame 6 as described below.

図４は、屋根下地に固定された受金具（タイトフレーム）６上に、本実施形態の屋根材を取り付けた状態を示している。この図から明らかなように、この屋根材の、タイトフレーム６への取り付けは、該タイトフレーム６の両側面上部に突設した爪片７、７’を介して行うが、このとき該屋根材の基底部１をタイトフレーム６の底部に落とし込むと同時に、傾斜側板部２、２’の、水平部３、３’に隣接する上端に設けた張り出し凹部２ｃ、２ｃ’に、前記爪片７、７’を係止させることにより行う。   FIG. 4 shows a state in which the roofing material of the present embodiment is mounted on a metal fitting (tight frame) 6 fixed to the roof base. As is apparent from this figure, the roof material is attached to the tight frame 6 through the claw pieces 7 and 7 ′ projecting from the upper portions on both sides of the tight frame 6. At the same time as dropping the base portion 1 into the bottom of the tight frame 6, the protruding claw pieces 7, 2 c ′ are provided in the protruding concave portions 2 c, 2 c ′ provided at the upper ends adjacent to the horizontal portions 3, 3 ′ of the inclined side plate portions 2, 2 ′. This is done by locking 7 '.

そして、上述の如くして先に取り付けた側の屋根材の内ハゼ側嵌合部５に対し、次に施工する屋根材の外ハゼ側嵌合部４を上から覆い被さるように嵌合させる。その後、図示しない電動シーム加工機（シーマ）によって、図２または図３に示すように、外ハゼ側嵌合部４の右脚部４ａ、左脚部４ｃをハゼ締め加工することで、外ハゼ側嵌合部４および内ハゼ側嵌合部５は、図２または図３に実線で示したように互いにしっかりと嵌合した状態になる。   And it fits so that the outer goby side fitting part 4 of the roof material to construct next may be covered with the inner gobe side fitting part 5 of the roof material of the side previously attached as mentioned above. . Thereafter, as shown in FIG. 2 or FIG. 3, the right leg portion 4a and the left leg portion 4c of the outer goat side fitting portion 4 are subjected to gouge fastening processing by an electric seam processing machine (seamer) (not shown). The side fitting portion 4 and the inner goat side fitting portion 5 are in a state of being firmly fitted to each other as shown by a solid line in FIG. 2 or FIG.

また、図３に示す変形例では、外ハゼ側嵌合部４の右脚部４ａ’および左脚部４ｃ’と内ハゼ側嵌合部５の脚部５ａ’とを斜めに立ち上がるように形成したため、一定の原板幅（例えば７６２ｍｍ）を有する金属板を使うときに、嵌合部の脚部を略垂直に立ち上げた屋根材に比べて脚部の板材が少なくてすむので、嵌合部の頂部までの山高さを大きくすることができ、屋根材全体の曲げに対する剛性、強度を向上させることができる。   Further, in the modification shown in FIG. 3, the right leg portion 4 a ′ and the left leg portion 4 c ′ of the outer goby side fitting portion 4 and the leg portion 5 a ′ of the inner goat side fitting portion 5 are formed so as to rise obliquely. Therefore, when using a metal plate having a constant original plate width (for example, 762 mm), the leg portion of the fitting portion can be less than the roof material in which the leg portion of the fitting portion is raised substantially vertically. The peak height to the top of the roof can be increased, and the rigidity and strength against bending of the entire roofing material can be improved.

その他、本発明では、外ハゼ側嵌合部４、内ハゼ側嵌合部５および傾斜側板部２、２’の組み合わせについて、図５〜１０に示すような実施形態が考えられる。そのうち、図５に示すものは、図２に示す外ハゼ側嵌合部４および内ハゼ側嵌合部５が配設されてなり、傾斜側板部２、２’の形状が、１個の小段差とともに、水平部３、３’と隣接する上端部分において基底部１側に凹んだ張り出し凹部２ｃ、２ｃ’を有する例である。   In addition, in this invention, embodiment as shown to FIGS. 5-10 can be considered about the combination of the outer goby side fitting part 4, the inner goat side fitting part 5, and the inclination side board parts 2, 2 '. Among them, the one shown in FIG. 5 is provided with the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 shown in FIG. 2, and the shape of the inclined side plate portions 2, 2 ′ is one small piece. It is an example which has the protrusion recessed part 2c, 2c 'dented in the base part 1 side in the upper end part adjacent to horizontal part 3, 3' with a level | step difference.

図６に示すものは、該傾斜側板部２、２’の形状が、２個の小段差とともに、水平部３、３’と隣接する上端部分において基底部１側に凹んだ張り出し凹部２ｃ、２ｃ’を有すると同時に、基底部１に隣接する下端の曲げ始め位置において、基底部１側に凹んだ大段差２ｄ、２ｄ’を有する例であり、図７に示すものは、図６に示す例において、外ハゼ側嵌合部４および内ハゼ側嵌合部５が、図３に示す構造を有するものであって、外ハゼ側嵌合部４および内ハゼ側嵌合部５の脚部４ａ’、 ４ｃ’、５ａ’が傾斜している例である。   FIG. 6 shows that the inclined side plate portions 2 and 2 ′ have an overhanging concave portion 2 c and 2 c that are recessed to the base portion 1 side at the upper end portion adjacent to the horizontal portions 3 and 3 ′ together with two small steps. 7 and a large step 2d, 2d 'recessed toward the base portion 1 at the bending start position at the lower end adjacent to the base portion 1, and the example shown in FIG. 7 is the example shown in FIG. 3, the outer goat side fitting part 4 and the inner goat side fitting part 5 have the structure shown in FIG. 3, and the leg part 4 a of the outer gore side fitting part 4 and the inner goat side fitting part 5. In this example, ', 4c' and 5a 'are inclined.

図８に示すものは、傾斜側板部２、２’に段差が全くない場合の例であり、図９に示すものは、張り出し凹部がなく、傾斜側板部２、２’の基底部１に隣接する下端の曲げ初め位置に位置する大段差２ｄ、２ｄ’および小段差２ａ、２ａ’が形成されている例であり、図１０に示すものは、図９に示す傾斜側板部２、２’に対し、図３に示す、脚部４ａ’、 ４ｃ’、５ａ’が傾斜した外ハゼ側嵌合部４および内ハゼ側嵌合部５を配設した例である。   The example shown in FIG. 8 is an example in the case where there is no step in the inclined side plate portions 2 and 2 ′, and the one shown in FIG. 9 is adjacent to the base portion 1 of the inclined side plate portions 2 and 2 ′ without an overhanging concave portion. 10 is an example in which large steps 2d, 2d ′ and small steps 2a, 2a ′ positioned at the bending start position of the lower end are formed, and the one shown in FIG. 10 is formed on the inclined side plate portions 2, 2 ′ shown in FIG. On the other hand, FIG. 3 shows an example in which the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 in which the leg portions 4a ′, 4c ′ and 5a ′ are inclined are arranged.

本発明は、一般住宅や学校、ガレージ、工場、倉庫、店舗、集会場、体育館当の屋根葺材として利用することができる。   The present invention can be used as a roofing material for ordinary houses, schools, garages, factories, warehouses, stores, gathering halls, and gymnasiums.

１ 基底部
２、２’ 傾斜側板部
２ａ、２ａ’、２ｂ、２ｂ’ 小段差
２ｃ、２ｃ’ 張り出し凹部
２ｄ、２ｄ’ 大段差
３、３’ 水平部
４ 外ハゼ側嵌合部
４ａ、４ａ’ 右脚部
４ｂ ドーム形頭部４ｂ
４ｃ、４ｃ’ 左脚部
４ｄ 折り線
４ｅ、４ｅ’ 張り出し部
５ 内ハゼ側嵌合部
５ａ、５ａ’ 脚部
５ｂ 山形頭部
５ｃ 折り返し重畳部
５ｄ、５ｄ’ 張り出し部
６ 受金具
７、７’ 爪片 DESCRIPTION OF SYMBOLS 1 Base part 2, 2 'Inclined side board part 2a, 2a', 2b, 2b 'Small level | step difference 2c, 2c' Overhang recessed part 2d, 2d 'Large level | step difference 3, 3' Horizontal part 4 Outer side side fitting part 4a, 4a ' Right leg 4b Domed head 4b
4c, 4c 'Left leg part 4d Folding line 4e, 4e' Overhang part 5 Inner side fitting part 5a, 5a 'Leg part 5b Mountain head 5c Folding overlap part 5d, 5d' Overhang part 6 Bracket 7, 7 ' Nails

Claims (7)

矩形金属板の幅方向中央部に造形された基底部と、その基底部の幅方向両側端からそれぞれの斜め方向に起立させた傾斜側板部と、それらの傾斜側板部の上端部からそれぞれ水平方向に張出した水平部と、それらの水平部の遊端部にそれぞれ立設した内ハゼ側嵌合部および外ハゼ側嵌合部とからなり、これらの内・外ハゼ側嵌合部を介して、隣接する金属板同士を連結するようにしてなる嵌合式折板屋根材において、
前記外ハゼ側嵌合部は；
前記水平部の端縁から立ち上がる基底部側脚部と、その基底部側脚部の上端部に連接されたドーム形頭部と、そのドーム形頭部から延長した位置にハゼ締め嵌合状態において形成される側端部側脚部とからなる断面略茸形を呈するものであり、
前記内ハゼ側嵌合部は；
前記水平部の端縁から立ち上がる脚部と、その脚部の上端部に連接された山形頭部とからなる断面略傘形を呈するものである、
ことを特徴とする嵌合式折板屋根材。 A base part formed in the center part in the width direction of the rectangular metal plate, an inclined side plate part standing upright from each side end in the width direction of the base part, and a horizontal direction from the upper end part of the inclined side plate part, respectively. And an inner goby side fitting portion and an outer gouge side fitting portion that are erected on the free end portions of the horizontal portions, and through these inner and outer gouge side fitting portions, In the fitting type folded plate roof material that connects the adjacent metal plates,
The outer goby side fitting portion is;
The base side leg that rises from the edge of the horizontal part, the dome-shaped head connected to the upper end of the base-side leg, and the gouge-tightened fitting state at the position extended from the dome-shaped head It presents a substantially bowl-shaped cross-section consisting of side end side legs formed,
The inner goby side fitting portion is;
It presents a substantially umbrella-shaped cross section consisting of a leg that rises from the edge of the horizontal part and a chevron head connected to the upper end of the leg.
A fitting type folded plate roof material characterized by that. 前記外ハゼ側嵌合部は、ドーム形頭部の頂部に曲率の違う凸条部からなる折り線を形成してなることを特徴とする請求項１に記載の嵌合式折板屋根材。   The fitting type folded plate roofing material according to claim 1, wherein the outer goby side fitting portion is formed with a fold line made of a protruding portion having a different curvature at the top of the dome-shaped head. 前記内ハゼ側嵌合部は、山形頭部の非脚部側に折り返し重畳部が形成されていることを特徴とする請求項１または２に記載の嵌合式折板屋根材。   The fitted folding plate roofing material according to claim 1 or 2, wherein the inner goby side fitting portion has a folded overlap portion formed on the non-leg portion side of the mountain-shaped head. 前記外ハゼ側嵌合部の基底部側脚部および内ハゼ側嵌合部の脚部は、各水平部の端縁からそれぞれ斜めに立ち上がるように形成されていることを特徴とする請求項1〜３のいずれか１項に記載の嵌合式折板屋根材。   2. The base part side leg part of the outer goby side fitting part and the leg part of the inner gore side fitting part are formed so as to rise obliquely from the edge of each horizontal part, respectively. The fitting type folded-plate roof material of any one of -3. 前記傾斜側板は、高さ方向に１または複数の小段差が形成されていることを特徴とする請求項１〜４のいずれか１項に記載の嵌合式折板屋根材。   The fitting type folded plate roofing material according to any one of claims 1 to 4, wherein the inclined side plate has one or more small steps formed in a height direction. 前記傾斜側板は、基底部に隣接する下端の曲げ始め位置に、基底部側に凹んだ大段差が形成されていることを特徴とする請求項１〜５のいずれか１項に記載の嵌合式折板屋根材。   The fitting type according to any one of claims 1 to 5, wherein the inclined side plate is formed with a large step recessed toward the base portion at a bending start position of a lower end adjacent to the base portion. Folded plate roofing material. 前記傾斜側板は、水平部に隣接する上端において、基底部側に凹んだ、張り出し凹部が形成されていることを特徴とする請求項１〜６のいずれか１項に記載の嵌合式折板屋根材。   The fitting type folded plate roof according to any one of claims 1 to 6, wherein the inclined side plate is formed with an overhanging concave portion which is recessed toward the base portion side at an upper end adjacent to the horizontal portion. Wood.
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SG2011066933A SG174437A1 (en) 2009-04-22 2010-04-16 Fitting-type folded-plate roofing material
AU2010240349A AU2010240349B2 (en) 2009-04-22 2010-04-16 Fitting-type folded-sheet roofing material
MYPI2011004882A MY172145A (en) 2009-04-22 2010-04-16 Metal injection molded 316l stainless steel for bio and dental implants
CN201080017599.XA CN102405323B (en) 2009-04-22 2010-04-16 Fitting-type folded-plate roofing material
PCT/JP2010/002774 WO2010122752A1 (en) 2009-04-22 2010-04-16 Fitting-type folded-plate roofing material
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KR20110134893A (en) 2011-12-15
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