JP3947534B2 - Folding plate roof mounting structure - Google Patents

Folding plate roof mounting structure Download PDF

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JP3947534B2
JP3947534B2 JP2004231506A JP2004231506A JP3947534B2 JP 3947534 B2 JP3947534 B2 JP 3947534B2 JP 2004231506 A JP2004231506 A JP 2004231506A JP 2004231506 A JP2004231506 A JP 2004231506A JP 3947534 B2 JP3947534 B2 JP 3947534B2
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fitting
folded
tight frame
locked
plate roof
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JP2006046004A (en
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正志 清水
康令 大隅
貴司 柳井
康寛 井上
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株式会社淀川製鋼所
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本発明は、例えば工場や倉庫、事務所、店舗等の建築物の屋根に適用される折板屋根材の取付構造に関する。   The present invention relates to a structure for attaching a folded plate roof material applied to a roof of a building such as a factory, a warehouse, an office, or a store.

従来より、屋根の構造材上に立設固定されたタイトフレームに折板屋根材を取り付ける構造として、折板屋根材の上部又は下部をタイトフレーム(受金具)に嵌合するものがある(特許文献1〜8参照)。この嵌合式の取付構造によれば、折板屋根材をタイトフレームに取り付ける際、ボルトの締め付け等の作業を省くことができ、施工性が向上する。
特公平3−48986号公報 特公平3−48987号公報 特許第2618393号公報 特許第3426548号公報 特許第3510128号公報 特開2004−3373号公報 特開2001−132176号公報 特開平10−183884号公報
Conventionally, as a structure for attaching a folded plate roof material to a tight frame that is erected and fixed on the structural material of the roof, there is one in which the upper or lower portion of the folded plate roof material is fitted to a tight frame (receiving bracket) (patent) Reference 1-8). According to this fitting type attachment structure, when attaching the folded plate roof material to the tight frame, work such as bolt tightening can be omitted, and workability is improved.
Japanese Patent Publication No. 3-48986 Japanese Patent Publication No. 3-48987 Japanese Patent No. 2618393 Japanese Patent No. 3426548 Japanese Patent No. 3510128 JP 2004-3373 A JP 2001-132176 A Japanese Patent Laid-Open No. 10-183848

しかし、特許文献1〜特許文献5の取付構造は、折板屋根材の上部のみをタイトフレームに嵌合する嵌合部分としたものであり、施工性は向上するが耐風圧(負圧)強度に関しては問題があった。また、例えば、特許文献6〜特許文献8の取付構造のように折板屋根材の下部(底部)のみをタイトフレームに嵌合し、上部(頂上部)を馳締めによってタイトフレームに固定すると、耐風圧(負圧)強度や接続部の水密機能は向上するが、馳締めのための工具や部品が必要となり工数も増え施工性が悪くなるという問題が生じる。   However, the mounting structure of Patent Literature 1 to Patent Literature 5 is a fitting portion in which only the upper part of the folded plate roof material is fitted to the tight frame, and the workability is improved, but the wind resistance (negative pressure) strength is improved. There was a problem with respect to. Moreover, for example, when the lower part (bottom part) of the folded plate roof material is fitted to the tight frame as in the mounting structures of Patent Documents 6 to 8, and the upper part (top part) is fixed to the tight frame by tightening, Although wind resistance (negative pressure) strength and the watertight function of the connection portion are improved, there is a problem that tools and parts for tightening are required, man-hours are increased, and workability is deteriorated.

すなわち、特許文献1〜特許文献8に示す上記従来の取付構造では、折板屋根材とタイトフレームとの嵌合部分を折板屋根材の上下部いずれか一方に設ける構造としており、そのため、各嵌合部分について強度や水密機能を確保すると施工、即ち嵌合部の嵌め込みが困難となる傾向があり、逆に、施工性の向上を図ると各嵌合部分に強度や水密機能を持たせることができなくなり、両立させようとした場合、嵌合部分の構造が複雑になり部品点数も増加する。   That is, in the conventional mounting structure shown in Patent Literature 1 to Patent Literature 8, the fitting portion between the folded plate roof material and the tight frame is provided on either the upper or lower portion of the folded plate roof material. Ensuring strength and water tightness for the mating part tends to make construction, that is, fitting of the mating part difficult, and conversely, improving workability should give each mating part strength and water tightness. When it becomes impossible to achieve both, the structure of the fitting portion becomes complicated and the number of parts increases.

しかも、隣り合う折板屋根材どうしはすくいかぶせの嵌合により連結されるのが一般的であるが、屋根の構造材の中間部、即ち梁と梁の中間部では、折板屋根材を係止(支持)する為のタイトフレームが無いので、施工時に、折板屋根材のすくいかぶせの連結部のかぶせ側を踏み込むあるいは押し込む時にすくい側が逃げて正常な嵌合が得られ難いという課題がある。そして、嵌合強度と水密性能を重視して、嵌合部のすくい側とかぶせ側のかみ合わせを深くするほど、前記嵌合はより困難となる。   Moreover, it is common for adjacent folded-plate roofing materials to be connected by fitting over a pair of roofs, but in the middle of the roof structural material, that is, between the beams and beams, the folded-plate roofing material is engaged. Since there is no tight frame for stopping (supporting), there is a problem that during construction, the rake side escapes when stepping on or pushing in the covering side of the joint part of the folded roof covering material, and normal fitting is difficult to obtain. . Further, the emphasis is placed on the fitting strength and the watertight performance, and the fitting becomes more difficult as the engagement between the rake side and the covering side of the fitting portion is deepened.

本発明は上述の事柄に留意してなされたもので、その目的は、十分な強度および水密性能を確保するとともに施工性に優れ、梁と梁の中間部においても折板屋根材どうしのすくいかぶせの嵌合が容易となる嵌合式折板屋根材の取付構造を提供することである。   The present invention has been made in consideration of the above-mentioned matters, and its purpose is to ensure sufficient strength and water tightness and excellent workability, and to fold the folded roof material between the beams in the middle of the beams. It is providing the attachment structure of the fitting type folded-plate roof material from which fitting of becomes easy.

上記目的を達成するために、本発明の折板屋根材の取付構造は、屋根の構造材上に立設固定されたタイトフレームに、頂部およびこの頂部の両側から斜め下側に向けて延びる二つの側壁部を備えた山形部と、この山形部の下部に連設され、ほぼ水平に延びる底部とを交互に有する折板屋根材を取り付ける折板屋根材の取付構造であって、隣り合う折板屋根材の少なくとも一方の端の頂部近傍と他方の端の頂部近傍に第一係止部を設け、折板屋根材の底部近傍には第二係止部を形成し、前記タイトフレームには、第一係止部が係止する第一被係止部を備えた第一嵌合部と、第二係止部が係止する第二被係止部を備えた第二嵌合部とを設けて、前記頂部と第一嵌合部、前記底部と第二嵌合部とをそれぞれ嵌合固定してあり、また、隣り合う折板屋根材の一方の端の頂部と他方の端の頂部とをすくいかぶせの嵌合により連結してあり、前記タイトフレームの第一被係止部を、前記すくいかぶせに相対する部分のみに設けてあることを特徴としている(請求項1)。 In order to achieve the above object, a folded plate roof material mounting structure according to the present invention includes a top frame and a two-side structure extending from the both sides of the top portion to a diagonally lower side on a tight frame that is erected and fixed on the roof structural material. A folded plate roof material mounting structure for mounting a folded plate roof material having alternately a chevron portion having two side wall portions and a bottom portion extending in a row and extending substantially horizontally. A first locking portion is provided in the vicinity of the top of at least one end of the plate roof material and in the vicinity of the top of the other end, and a second locking portion is formed in the vicinity of the bottom of the folded plate roof material. A first fitting portion having a first locked portion that the first locking portion locks, and a second fitting portion having a second locked portion that the second locking portion locks. the provided, the top and the first fitting part, Ri the bottom portion and the second fitting portion and the fitted respectively fixed tare, also adjacent Oriban'ya Yes linked by engagement of covered rake a top of the top of one end and the other end of the timber, the first the locked portion of the tight frame is provided only on the portion facing covering the rake (Claim 1).

ここで、前記タイトフレームにほぼ鉛直に起立する壁体が設けられ、この壁体の上端に前記第一被係止部が直接または水平に延びる天部を介して連設されていてもよい(請求項2)。 Here, a wall body standing substantially vertically may be provided on the tight frame, and the first locked portion may be connected to the upper end of the wall body via a top portion extending directly or horizontally ( Claim 2).

さらに、前記タイトフレームは、その両端に前記壁体が設けられ、隣り合うタイトフレームの壁体どうしが当接するように複数並べて配置されると共に、各タイトフレームの二つの壁体間に前記第二嵌合部が設けられていてもよい(請求項3)。 Further, the tight frame is provided with the wall bodies at both ends thereof and arranged side by side so that the wall bodies of adjacent tight frames are in contact with each other, and the second frame is interposed between the two wall bodies of each tight frame. A fitting part may be provided (Claim 3).

請求項1〜3に係る発明では、十分な強度および水密性能を確保するとともに施工性に優れ、梁と梁の中間部においても折板屋根材どうしのすくいかぶせの嵌合が容易となる嵌合式折板屋根材の取付構造が得られる。すなわち、本発明では、タイトフレームに折板屋根材を取り付ける際に、両者の嵌合作業を行えばよく、馳締め等の手間がかかる作業が不要であるから、施工性に優れたものとなる。また、本発明では、折板屋根材とタイトフレームとの嵌合部分として、前記頂部と第一嵌合部、前記底部と第二嵌合部の2種の嵌合部分を設けるので、前記2種の嵌合部分の一方に耐風圧(負圧)強度を持たせ、他方に水密性能を持たせれば、各嵌合部分の構造をシンプルにすることができ、部品点数も最小限に抑えることができる。 In the inventions according to claims 1 to 3 , a fitting type that ensures sufficient strength and water-tightness, is excellent in workability, and facilitates fitting of folded roofing materials between the folded-plate roof materials even in the middle part of the beams. An installation structure for folded plate roofing material is obtained. That is, in the present invention, when the folded roof material is attached to the tight frame, it is only necessary to perform a fitting operation between them, and an operation that requires labor such as tightening is unnecessary, so that the workability is excellent. . Further, in the present invention, as the fitting portion between the folded plate roof material and the tight frame, two types of fitting portions of the top portion and the first fitting portion and the bottom portion and the second fitting portion are provided. If one of the mating parts has windproof (negative pressure) strength and the other has watertightness, the structure of each mating part can be simplified and the number of parts can be minimized. Can do.

特に、前記第二嵌合部に主に耐風圧強度を負担させることにより、第一嵌合部は折板屋根材どうしのすくいかぶせの連結と水密性能を主に負担することが可能になる。このとき、すくいかぶせにより連結される折板屋根材の頂部(連結部)を第一嵌合部と相互に深く嵌合させる必要が無く、折板屋根材の頂部どうしの嵌め込みやすさを重視した形状とすることが可能になる。従って、梁と梁の中間部分のタイトフレームが無い部分でも、折板屋根材どうしのすくいかぶせによる嵌合を容易に行うことができる。   In particular, by making the second fitting part mainly bear wind pressure strength, it is possible for the first fitting part to mainly bear the connection between the folded roof materials and the watertight performance. At this time, there is no need to fit the top part (joint part) of the folded-plate roof material connected by scooping deeply with the first fitting part, and emphasis was placed on the ease of fitting between the top parts of the folded-plate roof material. It becomes possible to make it into a shape. Therefore, it is possible to easily perform the fitting by folding the folded-plate roof materials even in a portion where there is no tight frame in the middle portion between the beams.

また、第一嵌合部の役割が折板相互の連結と水密性能の確保であれば、折板屋根材の中間山部の第一嵌合部はタイトフレームに係止する必要が無い。即ち、折板屋根材の中間山部は第二係止部で強固にタイトフレームに係止されていればよい。従って、請求項1に記載しているように、前記タイトフレームの第一被係止部を、前記折板屋根材のすくいかぶせに相対する部分のみに設け、折板屋根材の中間山部に相対するタイトフレームの部分には第一被係止部(第一嵌合部)を設けず第二被係止部(第二嵌合部)のみとすることが可能となり、この場合、タイトフレームの構造が簡略化され、コストを大幅に下げ、軽量化を図ることが可能である。 Moreover, if the role of a 1st fitting part ensures the connection and watertight performance of folded plates, the 1st fitting part of the intermediate peak part of a folded-plate roof material does not need to latch to a tight frame. In other words, the intermediate peak portion of the folded plate roof material only needs to be firmly locked to the tight frame by the second locking portion. Therefore, as described in claim 1, the first locked portion of the tight frame is provided only in a portion facing the rake of the folded plate roof material, and the intermediate mountain portion of the folded plate roof material is provided. It is possible to provide only the second locked portion (second fitting portion) without providing the first locked portion (first fitting portion) in the opposing tight frame portion. The structure can be simplified, the cost can be greatly reduced, and the weight can be reduced.

図1〜図4は本発明の一実施の形態を示す。図1において、1は薄鋼板を波状に折り曲げ加工して形成された3山タイプの折板屋根材であり、山形部2と、この山形部2の下部に連設され、ほぼ水平に延びる底部(どぶ底、どぶ板とも呼ばれる平坦部分)3とを交互に有している。   1 to 4 show an embodiment of the present invention. In FIG. 1, reference numeral 1 denotes a three-ridge type folded plate roof material formed by bending a thin steel plate into a corrugated shape, and is provided with a mountain-shaped portion 2 and a bottom portion that is provided continuously with the lower portion of the mountain-shaped portion 2 and extends substantially horizontally. (Flat portions, also called dove bottoms, dove plates) 3 are alternately provided.

前記山形部2は、ほぼ水平に延びる頂部4と、この頂部4の両側から斜め下側に向けて延びる二つの側壁部5,6とを備えている。   The mountain-shaped portion 2 includes a top portion 4 that extends substantially horizontally and two side wall portions 5 and 6 that extend obliquely downward from both sides of the top portion 4.

そして、前記頂部4近傍に第一係止部7が、底部3近傍に第二係止部8が形成されている。すなわち、山形部2は、前記頂部4から底部3までの間に、上側(頂部4側)から順に、外側に広がる上側拡大斜面部2aと、内側に狭まる上側縮小斜面部2bと、二つの側壁部5,6と、内側に狭まる下側縮小斜面部2cと、外側に広がる下側拡大斜面部2dとを有している。そして、上側縮小斜面部2bと二つの側壁部5,6の上端部とによってくびれ部分が形成され、このくびれ部分が前記第一係止部7となっており、また、下側縮小斜面部2cと二つの側壁部5,6の下端部とによってくびれ部分が形成され、このくびれ部分が前記第二係止部8となっている。   A first locking portion 7 is formed in the vicinity of the top portion 4, and a second locking portion 8 is formed in the vicinity of the bottom portion 3. That is, the mountain-shaped portion 2 includes, from the top portion 4 to the bottom portion 3, in order from the upper side (the top portion 4 side), an upper enlarged slope portion 2a that spreads outward, an upper reduced slope portion 2b that narrows inward, and two side walls. It has parts 5 and 6, a lower reduced slope part 2c that narrows inward, and a lower enlarged slope part 2d that spreads outward. A constricted portion is formed by the upper reduced slope portion 2b and the upper ends of the two side wall portions 5 and 6, and this constricted portion serves as the first locking portion 7, and the lower reduced slope portion 2c. And the lower end portions of the two side wall portions 5 and 6 form a constricted portion, and this constricted portion serves as the second locking portion 8.

ここで、前記折板屋根材1の一端に設けられた頂部4’は、他の頂部4に比べて若干小さく形成されており、図3に示すように、隣り合う折板屋根材1,1の一方の端の頂部4’と他方の端の頂部4とを重ね合わせてすくいかぶせの嵌合により連結することができるように構成されている。この連結の際には、すくい側の頂部4’の第一係止部7’の外側にかぶせ側の頂部4の第一係止部7が係止した状態となる。また、この実施の形態では、各折板屋根材1は前記第一係止部7、7’を四つ有し、両端の第一係止部7,7’の外側に連なる側壁部5,6がそれぞれ上部で切断されている。   Here, the top 4 ′ provided at one end of the folded plate roofing material 1 is formed to be slightly smaller than the other tops 4, and as shown in FIG. The top 4 ′ at one end and the top 4 at the other end are overlapped with each other and can be connected to each other by fitting. In this connection, the first locking portion 7 of the top portion 4 on the covering side is locked to the outside of the first locking portion 7 ′ of the top portion 4 ′ on the rake side. Moreover, in this embodiment, each folded-plate roof material 1 has four said 1st latching | locking parts 7 and 7 ', and the side wall part 5 connected to the outer side of the 1st latching | locking parts 7 and 7' of both ends. Each 6 is cut at the top.

図2は、屋根の下地材などの構造材(鉄骨等)上に溶接等により立設固定されるタイトフレーム9の構成を概略的に示す斜視図である。この図に示すように、タイトフレーム9は、平面視ほぼ矩形状で平板状の底板部10を備え、この底板部10の2対の辺の一方に、一対(同一形状)の壁体11,12が連設され、他方に一対の凹凸壁13,13が連設されている。そして、タイトフレーム9は、一枚の板からプレス成形(切り起こし)により成形することができる形状となっている。   FIG. 2 is a perspective view schematically showing a configuration of a tight frame 9 that is erected and fixed on a structural material (such as a steel frame) such as a roof base material by welding or the like. As shown in this figure, the tight frame 9 includes a flat bottom plate portion 10 that is substantially rectangular in plan view, and a pair (same shape) of wall bodies 11 on one of two pairs of sides of the bottom plate portion 10. 12, a pair of concavo-convex walls 13 and 13 are continuously provided on the other side. The tight frame 9 has a shape that can be molded from a single plate by press molding (cutting and raising).

前記壁体11,12は、ほぼ鉛直に起立しており、上部に、前記折板屋根材1の第一係止部7’が係止する第一被係止部11a,12aを備えている。詳しくは、壁体11の上端から内側(図2では右側)に向けてほぼ水平に延びる天部11bが設けられており、第一被係止部11aは、この天部11bの先端から斜め下側に向けて延びている。また、壁体12の上端から内側(図2では左側)に向けてほぼ水平に延びる天部12bが設けられており、第一被係止部12aは、この天部12bの先端から斜め下側に向けて延びている。   The wall bodies 11 and 12 are erected substantially vertically, and are provided with first locked portions 11a and 12a on which the first locking portions 7 'of the folded plate roofing material 1 are locked. . Specifically, a ceiling portion 11b extending substantially horizontally from the upper end of the wall 11 toward the inside (right side in FIG. 2) is provided, and the first locked portion 11a is obliquely downward from the tip of the ceiling portion 11b. It extends towards the side. Further, a top portion 12b extending substantially horizontally from the upper end of the wall body 12 toward the inside (left side in FIG. 2) is provided, and the first locked portion 12a is obliquely below the tip end of the top portion 12b. It extends toward.

ここで、前記タイトフレーム9は、隣り合うタイトフレーム9の同一形状の壁体11,12どうしが当接するように複数並べて配置される。そして、当接した壁体11,12の上部と、第一被係止部11a,12aと、天部11b,12bとで、前記折板屋根材1の頂部4に嵌合固定される第一嵌合部K1が構成される(図4参照)。   Here, a plurality of the tight frames 9 are arranged side by side so that the wall bodies 11 and 12 having the same shape of the adjacent tight frames 9 come into contact with each other. And the 1st to be fitted and fixed to the top part 4 of the folded-plate roof material 1 by the upper part of the wall bodies 11 and 12 which contact | abutted, 1st to-be-latched part 11a and 12a, and the top parts 11b and 12b. A fitting portion K1 is configured (see FIG. 4).

一方、前記一対の凹凸壁13は、ほぼ鉛直に起立した一定高さの壁を、適宜の間隔で下部を残して切り欠いた形状となっており、具体的には、複数の壁部14を備え、隣り合う壁部14,14間には小壁15が設けられている。そして、壁部14の両側上部に、前記折板屋根材1の第二係止部8が係止する第二被係止部16が設けられている。すなわち、前記壁部14の上縁部14aがほぼ水平に延びており、この上縁部14aの両側に、外側に広がる拡大傾斜部14bが連設され、また、この拡大傾斜部14bの下側に、内側に狭まる縮小傾斜部14cが連設されている。そして、拡大傾斜部14bと縮小傾斜部14cとで前記第二被係止部16が構成されている。また、壁部14において第二被係止部16の下側にはほぼ垂直に延びる側縁部14dが形成されている。   On the other hand, the pair of concavo-convex walls 13 has a shape in which walls of a certain height standing almost vertically are cut out at appropriate intervals, leaving a lower portion. Specifically, a plurality of wall portions 14 are formed. A small wall 15 is provided between the adjacent wall portions 14 and 14. And the 2nd to-be-latched part 16 which the 2nd latching | locking part 8 of the said folded-plate roof material 1 latches is provided in the both-sides upper part of the wall part 14. As shown in FIG. In other words, the upper edge portion 14a of the wall portion 14 extends substantially horizontally, and on both sides of the upper edge portion 14a, an enlarged inclined portion 14b extending outward is continuously provided, and a lower side of the enlarged inclined portion 14b. Further, a reduction inclined portion 14c that narrows inward is provided continuously. And the said 2nd to-be-latched part 16 is comprised by the expansion inclination part 14b and the reduction | decrease inclination part 14c. Further, a side edge portion 14 d that extends substantially vertically is formed below the second locked portion 16 in the wall portion 14.

ここで、小壁15を挟んで設けられた壁部14の向かい合う二つの第二被係止部16によって、前記折板屋根材1の底部3が嵌合固定される第二嵌合部K2が構成される。   Here, the second fitting portion K2 to which the bottom portion 3 of the folded plate roofing material 1 is fitted and fixed by the two second locked portions 16 facing each other of the wall portion 14 provided across the small wall 15 is provided. Composed.

上記タイトフレーム9に折板屋根材1を取り付けるには、図4に示すように、隣り合うタイトフレーム9の壁体11,12を当接させ、これにより形成された前記第一嵌合部K1を折板屋根材1の前記頂部4’に嵌合固定する。このとき、壁体11,12の第一被係止部11a,12aにそれぞれ折板屋根材1の第一係止部7’の上側縮小斜面部2bが直接係止した状態となる。同時に、前記頂部4’にすくいかぶせの嵌合によって連結される頂部4の第一係止部7が、この頂部4’の第一係止部7’を介して前記第一被係止部11a,12aに間接的に係止した状態となる。   In order to attach the folded roof material 1 to the tight frame 9, as shown in FIG. 4, wall bodies 11 and 12 of the adjacent tight frames 9 are brought into contact with each other, and the first fitting portion K1 formed thereby is used. Is fitted and fixed to the top 4 ′ of the folded roof material 1. At this time, the upper reduced slope portion 2b of the first locking portion 7 'of the folded roof material 1 is directly locked to the first locked portions 11a and 12a of the walls 11 and 12, respectively. At the same time, the first locking portion 7 of the top portion 4 connected to the top portion 4 ′ by fitting the top portion 4 ′ is connected to the first locked portion 11a via the first locking portion 7 ′ of the top portion 4 ′. , 12a is indirectly locked.

また、折板屋根材1の各底部3をタイトフレーム9の第二嵌合部K2に嵌合固定する。このとき、折板屋根材1の側壁部5,6の下部がタイトフレーム9の拡大傾斜部14bに当接するとともに、折板屋根材1の下側縮小斜面部2cがタイトフレーム9の縮小傾斜部14cに当接する状態となる。   Further, each bottom portion 3 of the folded plate roof material 1 is fitted and fixed to the second fitting portion K2 of the tight frame 9. At this time, the lower portions of the side wall portions 5 and 6 of the folded plate roof material 1 abut on the enlarged inclined portion 14b of the tight frame 9, and the lower reduced inclined portion 2c of the folded plate roof material 1 is the reduced inclined portion of the tight frame 9. 14c is brought into contact.

上記の作業により、タイトフレーム9に対する折板屋根材1の取り付けが完了する。すなわち、折板屋根材1の頂部4’および底部3にタイトフレーム9の第一嵌合部K1および第二嵌合部K2を嵌合する際、第一係止部7,7、第二係止部8,8、第一被係止部11a,12aおよび第二被係止部16,16がそれぞれ適宜に弾性変形し、嵌合後には各部のスプリングバック効果によってその嵌合状態が良好に保たれることになる。   With the above operation, the attachment of the folded plate roof material 1 to the tight frame 9 is completed. That is, when the first fitting portion K1 and the second fitting portion K2 of the tight frame 9 are fitted to the top portion 4 ′ and the bottom portion 3 of the folded roof material 1, the first locking portions 7, 7 and the second engagement portion are engaged. The stop portions 8, 8, the first locked portions 11a, 12a, and the second locked portions 16, 16 are appropriately elastically deformed, and after fitting, the fitting state is good due to the springback effect of each portion. Will be kept.

なお、この実施の形態では、前記すくいかぶせの嵌合により隣の折板屋根材1の頂部4が上側に嵌装されたすくい側の頂部4’に、第一嵌合部K1が嵌合するように構成されており、前記タイトフレーム9の第一被係止部11a,12aを、前記すくいかぶせに相対する部分のみに設けてある。また、各タイトフレーム9は、3山タイプの折板屋根材1に対応した形状・サイズとなっており、各折板屋根材1の三つの底部3に嵌合する三つの第二嵌合部K2を備え、さらに、両端の壁部14A,14Bは壁部14をほぼ半分に切断した形状となっている。   In this embodiment, the first fitting portion K1 is fitted to the top portion 4 'on the rake side where the top portion 4 of the adjacent folded plate roofing material 1 is fitted on the upper side by the fitting of the rake. The first locked portions 11a and 12a of the tight frame 9 are provided only in the portion facing the scooping. Each tight frame 9 has a shape and size corresponding to the three-fold type folded-plate roofing material 1, and three second fitting portions that fit into the three bottom portions 3 of each folded-plate roofing material 1. K2 is provided, and the wall portions 14A and 14B at both ends have a shape obtained by cutting the wall portion 14 into almost half.

上記の構成からなる取付構造では、折板屋根材1の頂部4’と第一嵌合部K1との嵌合部分は、折板屋根材1どうしを連結する役割と水密性能を発揮する役割とを持ち、折板屋根材1の底部3と第二嵌合部K2との嵌合部分は、耐風圧(負圧)強度を負担する役割を持つことになる。このように役割を上記2種の嵌合部分に分担させたことにより、各嵌合部分を備えた前記取付構造はシンプルな構成で部品点数の少ないものとなっている。   In the mounting structure having the above configuration, the fitting portion between the top 4 ′ of the folded plate roofing material 1 and the first fitting portion K1 has a role of connecting the folded plate roofing materials 1 to each other and a role of exhibiting watertight performance. The fitting part of the bottom part 3 of the folded-plate roof material 1 and the 2nd fitting part K2 has a role which bears wind-proof pressure (negative pressure) intensity | strength. As described above, since the roles are assigned to the two types of fitting portions, the mounting structure including the fitting portions has a simple configuration and a small number of parts.

また、折板屋根材1の底部3に対する第二嵌合部K2の嵌合により耐風圧強度を確保しているので、タイトフレーム9の両端のみに第一嵌合部K1を構成する同一形状の壁体11,12等を設け、その間に折板屋根材1の底部3に嵌合する第二嵌合部K2を設けるだけで十分であり、第一嵌合部K1を例えば各壁部14の中央に設ける必要はない。しかし、壁部14の中央に第一嵌合部K1を設けてもよい。   Further, since the wind pressure strength is secured by fitting the second fitting portion K2 to the bottom portion 3 of the folded roof material 1, the same shape that forms the first fitting portion K1 only at both ends of the tight frame 9 is obtained. It is sufficient to provide the wall bodies 11, 12, etc., and to provide the second fitting portion K 2 that fits the bottom portion 3 of the folded roof material 1 between them. There is no need to provide it in the center. However, the first fitting portion K <b> 1 may be provided in the center of the wall portion 14.

なお、本発明は上記の実施の形態に限られず、種々に変形して実施することができる。例えば、前記折板屋根材1は3山タイプに限られず、1山タイプ、2山タイプや4山以上のタイプであってもよい。   In addition, this invention is not restricted to said embodiment, It can implement in various deformation | transformation. For example, the folded plate roofing material 1 is not limited to the three mountain type, and may be one mountain type, two mountain types, or four or more mountain types.

また、折板屋根材1の側壁部5,6は、頂部4の両側から斜め下側に向けて延びるものに限られず、例えば、頂部4の両側からほぼ下側に向けて延びていてもよい。   Moreover, the side wall parts 5 and 6 of the folded-plate roof material 1 are not restricted to what is extended toward the diagonally lower side from the both sides of the top part 4, For example, you may extend toward the substantially lower side from the both sides of the top part 4. .

さらに、折板屋根材1およびタイトフレーム9の構成も種々に変形することができる。例えば、図5に示すように、折板屋根材1の山形部2の頂部4が水平ではなく、上側に向けて尖る形状となっていてもよい。また、第二係止部8の側方への突出量を増して、底部3と第二嵌合部K2との嵌合固定をより強力に行えるようにしてもよい。加えて、前記第二係止部8は、山形部2の側壁部5,6の下端ではなく、図5に示すように、下端から上方に適宜の距離だけ離れた位置に設けてもよい。   Further, the configurations of the folded roof material 1 and the tight frame 9 can be variously modified. For example, as shown in FIG. 5, the top 4 of the mountain-shaped portion 2 of the folded plate roofing material 1 may not be horizontal but may have a shape that is pointed toward the upper side. Moreover, the amount of protrusion of the second locking portion 8 to the side may be increased so that the fitting and fixing of the bottom portion 3 and the second fitting portion K2 can be performed more strongly. In addition, the second locking portion 8 may be provided not at the lower ends of the side wall portions 5 and 6 of the mountain-shaped portion 2 but at a position away from the lower end by an appropriate distance as shown in FIG.

また、前記タイトフレーム9を一枚の長尺の薄金属板(鋼帯等)を折曲して成形することができる形状としてもよい。具体的には、タイトフレーム9は、図6に示すように構成することが考えられる。すなわち、図6に示すタイトフレーム9は、両端にほぼ鉛直に起立した前記壁体11,12を備え、二つの壁体11,12の間に、盛り上がり部17とこの盛り上がり部17の下部に連設される底部18とを交互に有している。   The tight frame 9 may have a shape that can be formed by bending a single long thin metal plate (such as a steel strip). Specifically, the tight frame 9 can be configured as shown in FIG. That is, the tight frame 9 shown in FIG. 6 includes the wall bodies 11 and 12 erected almost vertically at both ends, and is connected to the raised portion 17 and the lower portion of the raised portion 17 between the two wall bodies 11 and 12. The bottom portions 18 are alternately provided.

前記盛り上がり部17は、その上面部17aがほぼ水平に延びる板状となっており、この上面部17aの両側に、外側に広がり、前記折板屋根材1の側壁部5,6に当接する拡大傾斜部17bが連設され、また、この拡大傾斜部17bの下側に、内側に狭まり、折板屋根材1の下側縮小斜面部2cに当接する縮小傾斜部17cが連設されている。そして、拡大傾斜部17bと縮小傾斜部17cとで前記第二被係止部16が構成される。また、盛り上がり部17において第二被係止部16の下側にはほぼ垂直に延びる側面部17dが形成されている。また、底部18は、ほぼ水平に延びる板状となっている。   The raised portion 17 has a plate shape with an upper surface portion 17a extending substantially horizontally. The enlarged portion 17 extends outward on both sides of the upper surface portion 17a and is in contact with the side wall portions 5 and 6 of the folded plate roofing material 1. An inclined portion 17b is continuously provided, and a reduced inclined portion 17c that is narrowed inward and is in contact with the lower reduced inclined portion 2c of the folded-plate roof material 1 is provided below the enlarged inclined portion 17b. The enlarged inclined portion 17b and the reduced inclined portion 17c constitute the second locked portion 16. Further, a side portion 17 d that extends substantially vertically is formed below the second locked portion 16 in the raised portion 17. The bottom portion 18 has a plate shape extending substantially horizontally.

また、図6に示すタイトフレーム9では、壁体11,12の下端に連設される底部18A,18Bが他の底部18に比べて短く、また、この底部18A,18Bに連設される盛り上がり部17A,17Bも、他の盛り上がり部17に比べて短く、しかも、盛り上がり部17Aの壁体11に近い側の端部には第二被係止部16が設けられておらず、盛り上がり部17Bの壁体12に近い側の端部にも第二被係止部16が設けられていない。   Further, in the tight frame 9 shown in FIG. 6, the bottom portions 18A and 18B connected to the lower ends of the wall bodies 11 and 12 are shorter than the other bottom portions 18, and the bulges connected to the bottom portions 18A and 18B. The parts 17A and 17B are also shorter than the other raised parts 17, and the second locked part 16 is not provided at the end of the raised part 17A on the side close to the wall body 11, and the raised part 17B. The second locked portion 16 is not provided at the end portion on the side close to the wall body 12.

さらに、図6に示すタイトフレーム9では、壁体11,12の上端に第一被係止部11a,12aが直接連設されている。しかし、壁体11,12の上端に、図2に示した天部11b,12bを介して第一被係止部11a,12aを連設してもよい。   Further, in the tight frame 9 shown in FIG. 6, the first locked portions 11 a and 12 a are directly connected to the upper ends of the wall bodies 11 and 12. However, the first locked portions 11a and 12a may be connected to the upper ends of the walls 11 and 12 via the top portions 11b and 12b shown in FIG.

また、図6に示すタイトフレーム9は盛り上がり部17を一つのみ有していたが、図7に示すように、二つ有していてもよい。この場合、底部18は三つ設けられることになる。もちろん、前記盛り上がり部17は三つ以上設けられていてもよい。また、図7に示すタイトフレーム9では、第一被係止部11a,12aが、壁体11,12の上端に天部11b,12bを介して連設されているが、天部11b,12bを介さずに直接連設されていてもよい。   Further, the tight frame 9 shown in FIG. 6 has only one raised portion 17, but may have two as shown in FIG. In this case, three bottom portions 18 are provided. Of course, three or more raised portions 17 may be provided. In the tight frame 9 shown in FIG. 7, the first locked portions 11a and 12a are connected to the upper ends of the wall bodies 11 and 12 via the top portions 11b and 12b. It may be connected directly without going through.

また、タイトフレーム9を図8に示すように構成してもよい。すなわち、この図に示すタイトフレーム9は、図5に示したタイプの折板屋根材1に対応するものであり、ほぼ鉛直に起立する壁体11,12を両端に備え、壁体11,12の上端に、第一係止部7が係止し、第一嵌合部K1を構成するほぼ板状の第一被係止部11a,12aが突設されている。さらに、壁体11,12の上端にほぼ水平に延びる平坦部分19A,19Bが連設され、平坦部分19A,19Bの間には、盛り上がり部20とこの盛り上がり部20の下部に連設される底部21とが交互に設けられている。   Further, the tight frame 9 may be configured as shown in FIG. That is, the tight frame 9 shown in this figure corresponds to the folded plate roofing material 1 of the type shown in FIG. 5, and includes wall bodies 11 and 12 that stand substantially vertically at both ends, and the wall bodies 11 and 12. The first locking portion 7 is locked to the upper end of the first protruding portion, and substantially plate-like first locked portions 11a and 12a constituting the first fitting portion K1 are projected. Furthermore, flat portions 19A and 19B extending substantially horizontally are connected to the upper ends of the walls 11 and 12, and a raised portion 20 and a bottom portion connected to a lower portion of the raised portion 20 are provided between the flat portions 19A and 19B. 21 are alternately provided.

前記盛り上がり部20は、その上面部20aがほぼ水平に延びる板状となっており、この上面部20aの両側に、外側に広がる拡大傾斜部20bが連設されている。また、両側の平坦部分19A,19Bは、盛り上がり部20の上面部20aよりも高く形成されており、前記平坦部分19A,19Bには斜面部22A,22Bを介して底部21が連設されている。そして、拡大傾斜部20bの上部両端と、斜面部22A,22Bのほぼ中央部両端とに、ほぼ三角形板状の第二被係止部16が突設されており、この第二被係止部16は、折板屋根材1の側壁部5,6に当接する拡大傾斜部14bと、下側縮小斜面部2cに当接する縮小傾斜部14cとを有している。また、底部21は、ほぼ水平に延びる板状となっている。さらに、前記壁体11,12の下端には、ほぼ水平に延びる板状の折り返し部23A,23Bが連設されている。   The raised portion 20 has a plate shape whose upper surface portion 20a extends substantially horizontally, and on both sides of the upper surface portion 20a, enlarged inclined portions 20b extending outward are continuously provided. Further, the flat portions 19A and 19B on both sides are formed higher than the upper surface portion 20a of the raised portion 20, and the bottom portion 21 is connected to the flat portions 19A and 19B via slope portions 22A and 22B. . A substantially triangular plate-like second locked portion 16 is projected from both ends of the upper portion of the enlarged inclined portion 20b and substantially central portions of the slope portions 22A and 22B. The second locked portion 16 has the expansion inclination part 14b contact | abutted to the side wall parts 5 and 6 of the folded-plate roof material 1, and the reduction | decrease inclination part 14c contact | abutted to the lower reduction | decrease slope part 2c. Further, the bottom portion 21 has a plate shape extending substantially horizontally. Further, plate-like folded portions 23A and 23B extending substantially horizontally are connected to the lower ends of the wall bodies 11 and 12, respectively.

また、図2に示したタイトフレーム9に代えて、例えば、図9(A)および(B)に示すように、中間タイプのタイトフレーム24Aと、端部タイプのタイトフレーム24Bとを用いてもよい。すなわち、中間タイプのタイトフレーム24Aは、折板屋根材1の第二係止部8が係止する四つの第二被係止部16を備えた第二嵌合部K2を有しており、図2に示すタイトフレーム9の中間部を切り取った形状をしている。具体的には、タイトフレーム24Aは、一対の小壁15と、各小壁15の両側の壁部14をそれぞれ半分に切断した形状を呈する壁部14Xと、これらが連設される底板部10の一部とを備えている。また、端部タイプのタイトフレーム24Bは、折板屋根材1の第一係止部7が係止する第一被係止部12a(11a)を含む壁体12(11)と、二つの第二被係止部16とを有しており、図2に示すタイトフレーム9の端部を切り取った形状をしている。具体的には、タイトフレーム24Bは、壁体12(11)と、一対の壁部14B(14A)と、各壁部14B(14A)に連なる小壁15をそれぞれ半分に切断した形状を呈する小壁15Xと、これらが連設された底板部10の一部とを備えている。   Further, instead of the tight frame 9 shown in FIG. 2, for example, as shown in FIGS. 9A and 9B, an intermediate type tight frame 24A and an end type tight frame 24B may be used. Good. That is, the intermediate type tight frame 24 </ b> A has a second fitting portion K <b> 2 including four second locked portions 16 to which the second locking portion 8 of the folded roof material 1 is locked. The intermediate frame of the tight frame 9 shown in FIG. Specifically, the tight frame 24 </ b> A includes a pair of small walls 15, a wall portion 14 </ b> X having a shape obtained by cutting the wall portions 14 on both sides of each small wall 15 in half, and the bottom plate portion 10 in which these are continuously provided. With a part of. The end-type tight frame 24B includes a wall body 12 (11) including a first locked portion 12a (11a) to which the first locking portion 7 of the folded-plate roof material 1 is locked, and two second locking frames 12B. 2 and has a shape obtained by cutting off the end of the tight frame 9 shown in FIG. Specifically, the tight frame 24B is a small body having a shape in which the wall body 12 (11), the pair of wall portions 14B (14A), and the small wall 15 connected to each wall portion 14B (14A) are cut in half. The wall 15X and a part of the bottom plate part 10 in which these are continuously provided are provided.

同様に、図7に示したタイトフレーム9に代えて、例えば、図10(A)および(B)に示すように、中間タイプのタイトフレーム25Aと、端部タイプのタイトフレーム25Bとを用いてもよい。すなわち、中間タイプのタイトフレーム25Aは、折板屋根材1の第二係止部8が係止する二つの第二被係止部16を備えた第二嵌合部K2を有しており、図7に示すタイトフレーム9の中間部を切り取り、若干変形させた形状をしている。具体的には、タイトフレーム25Aは、一つの底部18の両側に、図7に示す盛り上がり部17を半分に切断した形状を呈する二つの盛り上がり部26を備え、各盛り上がり部26の外側端部には、鉛直方向に延びる側壁27が連設され、この側壁27の下端には板状の折り返し部28が連設されている。また、端部タイプのタイトフレーム25Bは、折板屋根材1の第一係止部7が係止する第一被係止部12a(11a)を含む壁体12(11)と、一つの第二被係止部16とを有しており、図7に示すタイトフレーム9の端部を切り取った形状をしている。具体的には、タイトフレーム25Bは、壁体12(11)と、盛り上がり部17B(17A)と、この盛り上がり部17B(17A)に連なる底部18を半分に切断した形状を呈する底部18Xとを備えている。   Similarly, instead of the tight frame 9 shown in FIG. 7, for example, as shown in FIGS. 10A and 10B, an intermediate type tight frame 25A and an end type tight frame 25B are used. Also good. That is, the intermediate type tight frame 25 </ b> A has a second fitting portion K <b> 2 provided with two second locked portions 16 to which the second locking portion 8 of the folded roof material 1 is locked. An intermediate portion of the tight frame 9 shown in FIG. 7 is cut out and slightly deformed. Specifically, the tight frame 25 </ b> A includes two raised portions 26 having a shape obtained by cutting the raised portion 17 shown in FIG. 7 in half on both sides of one bottom portion 18. The side wall 27 extending in the vertical direction is continuously provided, and a plate-like folded portion 28 is continuously provided at the lower end of the side wall 27. The end-type tight frame 25B includes a wall body 12 (11) including a first locked portion 12a (11a) to which the first locking portion 7 of the folded plate roofing material 1 is locked, and one first It has two locked portions 16 and has a shape obtained by cutting off the end of the tight frame 9 shown in FIG. Specifically, the tight frame 25B includes a wall body 12 (11), a raised portion 17B (17A), and a bottom portion 18X having a shape obtained by cutting the bottom portion 18 connected to the raised portion 17B (17A) in half. ing.

ここで、図9(A)および図10(A)に示した中間タイプのタイトフレーム24A,25Aは、それぞれ複数連ねて一体的に形成されていてもよい。   Here, a plurality of intermediate-type tight frames 24A and 25A shown in FIGS. 9A and 10A may be integrally formed.

また、図2および図7に示したタイトフレーム9についてのみ、図9および図10に示すように中間タイプと端部タイプとの2種類のタイトフレームで作成することができる旨を上述したが、図6に示したタイトフレーム9など他の構成のタイトフレームについても、中間タイプと端部タイプとの2種類のタイトフレームで作成されていてもよい。   Further, only the tight frame 9 shown in FIG. 2 and FIG. 7 has been described above that it can be created with two types of tight frames, an intermediate type and an end type, as shown in FIG. 9 and FIG. A tight frame having another configuration such as the tight frame 9 shown in FIG. 6 may also be created with two types of tight frames, an intermediate type and an end type.

本発明の一実施の形態に係る折板屋根材の取付構造に用いられる折板屋根材の構成を概略的に示す正面図である。It is a front view which shows roughly the structure of the folded-plate roof material used for the attachment structure of the folded-plate roof material which concerns on one embodiment of this invention. 上記実施の形態におけるタイトフレームの構成を概略的に示す斜視図である。It is a perspective view which shows roughly the structure of the tight frame in the said embodiment. 前記折板屋根材どうしの連結作業途中の構成を概略的に示す説明図である。It is explanatory drawing which shows roughly the structure in the middle of the connection operation | work of the said folded-plate roof materials. 前記折板屋根材の取付構造の構成を概略的に示す正面図である。It is a front view which shows roughly the structure of the attachment structure of the said folded-plate roof material. 前記折板屋根材の変形例の構成を概略的に示す正面図である。It is a front view which shows roughly the structure of the modification of the said folded-plate roof material. 前記タイトフレームの第1変形例の構成を概略的に示す斜視図である。It is a perspective view which shows roughly the structure of the 1st modification of the said tight frame. 前記タイトフレームの第2変形例の構成を概略的に示す斜視図である。It is a perspective view which shows roughly the structure of the 2nd modification of the said tight frame. 前記タイトフレームの第3変形例の構成を概略的に示す斜視図である。It is a perspective view which shows roughly the structure of the 3rd modification of the said tight frame. (A)および(B)は、図2に示すタイトフレームの中間タイプおよび端部タイプの構成を概略的に示す斜視図である。(A) And (B) is a perspective view which shows roughly the structure of the intermediate | middle type and end part type of a tight frame shown in FIG. (A)および(B)は、図7に示すタイトフレームの中間タイプおよび端部タイプの構成を概略的に示す斜視図である。 (A) and (B), Ru perspective view showing the structure of the intermediate type and edge-type tight frame shown in FIG. 7 schematically.

符号の説明Explanation of symbols

1 折板屋根材
3 底部
4 頂部
7 第一係止部
8 第二係止部
9 タイトフレーム
11a 第一被係止部
12a 第一被係止部
16 第二被係止部
K1 第一嵌合部
K2 第二嵌合部
DESCRIPTION OF SYMBOLS 1 Folded plate roof material 3 Bottom part 4 Top part 7 1st latching part 8 2nd latching part 9 Tight frame 11a 1st to-be-latched part 12a 1st to-be-latched part 16 2nd to-be-latched part K1 1st fitting Part K2 Second fitting part

Claims (3)

屋根の構造材上に立設固定されたタイトフレームに、頂部およびこの頂部の両側から斜め下側に向けて延びる二つの側壁部を備えた山形部と、この山形部の下部に連設され、ほぼ水平に延びる底部とを交互に有する折板屋根材を取り付ける折板屋根材の取付構造であって、隣り合う折板屋根材の少なくとも一方の端の頂部近傍と他方の端の頂部近傍に第一係止部を設け、折板屋根材の底部近傍には第二係止部を形成し、前記タイトフレームには、第一係止部が係止する第一被係止部を備えた第一嵌合部と、第二係止部が係止する第二被係止部を備えた第二嵌合部とを設けて、前記頂部と第一嵌合部、前記底部と第二嵌合部とをそれぞれ嵌合固定してあり、また、隣り合う折板屋根材の一方の端の頂部と他方の端の頂部とをすくいかぶせの嵌合により連結してあり、前記タイトフレームの第一被係止部を、前記すくいかぶせに相対する部分のみに設けてあることを特徴とする折板屋根材の取付構造。 A tight frame that is erected and fixed on the structural material of the roof, is connected to a chevron with two tops and two side walls extending obliquely downward from both sides of the top, and a lower part of the chevron, A folded plate roof material mounting structure for mounting folded plate roof materials alternately having bottoms extending substantially horizontally, wherein the first folded plate is located near the top of at least one end of the adjacent folded plate roof and the top of the other end. A first locking portion is provided, a second locking portion is formed in the vicinity of the bottom of the folded roof material, and the tight frame includes a first locked portion that is locked by the first locking portion. A first fitting portion and a second fitting portion provided with a second locked portion to be locked by the second locking portion; and the top portion and the first fitting portion, and the bottom portion and the second fitting portion. a Department Ri respectively fitted and fixed tear, also, the fitting of the covered rake a top of the top of one end of the folded plate roof material and the other end adjacent Yes to more consolidated, the mounting structure of the folding plate roofing, characterized in that the first the locked portion of the tight frame, is provided only on the portion facing covering the rake. 前記タイトフレームにほぼ鉛直に起立する壁体が設けられ、この壁体の上端に前記第一被係止部が直接または水平に延びる天部を介して連設されている請求項1に記載の折板屋根材の取付構造。2. The wall according to claim 1, wherein the tight frame is provided with a wall that stands substantially vertically, and the first locked portion is connected to an upper end of the wall through a top portion that extends directly or horizontally. Folding plate roof mounting structure. 前記タイトフレームは、その両端に前記壁体が設けられ、隣り合うタイトフレームの壁体どうしが当接するように複数並べて配置されると共に、各タイトフレームの二つの壁体間に前記第二嵌合部が設けられている請求項2に記載の折板屋根材の取付構造。The tight frames are provided with the wall bodies at both ends thereof, and are arranged side by side so that the wall bodies of adjacent tight frames are in contact with each other, and the second fitting is performed between the two wall bodies of each tight frame. The folded-plate roof material mounting structure according to claim 2, wherein a portion is provided.
JP2004231506A 2004-08-06 2004-08-06 Folding plate roof mounting structure Expired - Fee Related JP3947534B2 (en)

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JP2004231506A JP3947534B2 (en) 2004-08-06 2004-08-06 Folding plate roof mounting structure

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JP2006046004A JP2006046004A (en) 2006-02-16
JP3947534B2 true JP3947534B2 (en) 2007-07-25

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