JP2010007158A - Surface treatment line for sack-shaped workpiece and surface treatment method therefor - Google Patents

Surface treatment line for sack-shaped workpiece and surface treatment method therefor Download PDF

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JP2010007158A
JP2010007158A JP2008170573A JP2008170573A JP2010007158A JP 2010007158 A JP2010007158 A JP 2010007158A JP 2008170573 A JP2008170573 A JP 2008170573A JP 2008170573 A JP2008170573 A JP 2008170573A JP 2010007158 A JP2010007158 A JP 2010007158A
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bag
workpiece
oil
shaped
rust preventive
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JP5294732B2 (en
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Kiyoshi Kida
潔 木田
Yoji Nakagawa
洋二 中川
Akio Nakamura
明男 中村
Katsuhisa Aoki
活久 青木
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Kidaseiko KK
Sugiura Seisakusho Co Ltd
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Kidaseiko KK
Sugiura Seisakusho Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a surface treatment line for a sack-shaped workpiece, which has an improved technology of applying a rust preventive oil so as to optimize the amount of the rust preventive oil to be applied on the surface of the plated film in the surface treatment for the sack-shaped workpiece, and to provide a surface treatment method therefor. <P>SOLUTION: The surface treatment line which forms a predetermined plated film on the sack-shaped workpiece having a sack-shaped space 5 while transporting the sack-shaped workpiece and then applies a rust preventive oil to the plated film includes: a rust preventive oil immersion section which immerses the sack-shaped workpiece in such an attitude of the sack-shaped space 5 as to make the aperture 6 direct upward; a workpiece attitude conversion section which converts the attitude of the sack-shaped workpiece so that the aperture 6 of the sack-shaped space 5 directs downward, when the sack-shaped workpiece is raised, and then makes the rust preventive oil flow down by its own weight; and the first oil-removing section which is arranged in the sack-shaped space 5 of the sack-shaped workpiece of which the attitude has been converted, sucks air in the sack-shaped space 5 together with the rust preventive oil which deposits in the sack-shaped space 5, or jets a compressed air into the sack-shaped space to make the rust preventive oil depositing therein scattered or further sucks air in the sack-shaped space 5 together with the rust preventive oil which remains in the space after the compressed air has been jetted. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、袋ナット等の袋状ワークにめっき処理等を施すための袋状ワークの表面処理ライン及び表面処理方法に関する。   The present invention relates to a surface treatment line and a surface treatment method for a bag-like workpiece for performing a plating treatment or the like on a bag-like workpiece such as a cap nut.

車両のホイールをハブに固定するハブナットとしての袋ナット等の袋状ワークには、装飾や防錆のために、めっき処理などの表面処理が施されている。かかる表面処理おいて、各処理工程に袋状ワークを搬送するため、木の枝状になったワーク保持治具が使用されている(特許文献1参照)。   A bag-like work such as a cap nut as a hub nut for fixing a vehicle wheel to the hub is subjected to a surface treatment such as plating for decoration or rust prevention. In such surface treatment, a workpiece holding jig having a tree branch shape is used to convey the bag-like workpiece to each processing step (see Patent Document 1).

このワーク保持治具の各枝部に、袋状ワークをばねの弾性力が作用するように差し入れて保持し、かかる状態の袋状ワークを、脱脂槽・アルカリ電解槽・酸電解槽や、多層のめっき被膜を形成するための各種めっき槽、各処理槽間の水洗槽などにおける各処理工程が一連の流れで実施されることにより、めっき処理などの表面処理が行われている。   A bag-like workpiece is inserted and held in each branch of the workpiece holding jig so that the elastic force of the spring acts, and the bag-like workpiece in such a state is degreased, alkaline, acid, or multilayered. Surface treatments such as plating treatment are performed by carrying out each treatment step in various plating tanks for forming a plating film, a washing tank between each treatment tank, and the like in a series of flows.

特開昭62−127498号公報Japanese Patent Laid-Open No. Sho 62-127498

そして、このような表面処理の工程において、めっき処理が完了した袋状ワークの表面に防錆油を塗布して工場出荷している。然しながら、防錆油の塗布量が必要以上に多いと、袋ナットのめねじ表面の防錆油の膜が厚くなり、使用時の締め付けトルクに影響を与え、本来の締め付けトルクで締め付けられなくなったり、また、その後の包装工程でのハンドリング工程で、余分な防錆油が他の関連装置に付着して装置稼動に影響をおよぼすような問題などを解消するための防錆油塗布技術の開発が望まれている。   And in such a surface treatment process, the rust preventive oil is applied to the surface of the bag-like workpiece on which the plating treatment has been completed, and is shipped from the factory. However, if the amount of rust-preventive oil applied is greater than necessary, the film of rust-preventive oil on the surface of the cap nut's female thread will become thick, affecting the tightening torque during use and failing to tighten with the original tightening torque. Also, the development of anti-rust oil coating technology to solve problems such as excess rust preventive oil adhering to other related equipment and affecting the operation of the equipment in the handling process in the subsequent packaging process. It is desired.

本発明の課題は、袋状ワークの表面処理におけるめっき表面に塗布する防錆油の付着量を最適化させるように、防錆油の塗布技術を改善した袋状ワークの表面処理ライン及び表面処理方法を提供することにある。   The object of the present invention is to provide a bag-like workpiece surface treatment line and surface treatment with improved rust-preventive oil application technology so as to optimize the amount of rust-preventive oil applied to the plating surface in the surface treatment of the bag-like workpiece. It is to provide a method.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記課題を解決するために、本発明の袋状ワークの表面処理ラインは、袋状空間を有する袋状ワークに所定のめっき被膜を形成した後、該めっき被膜に防錆油を塗布するようにした表面処理ラインにおいて、袋状空間の開口部を上向きとした姿勢で、前記袋状ワークを防錆油中に浸漬する防錆油浸漬部と、前記袋状ワークの防錆油中から引上げの際に、袋状空間の開口部を下向きとした姿勢に変換させて前記防錆油を自重で流下させるワーク姿勢変換部と、姿勢変換された袋状ワークの袋状空間内に配置されて、該袋状空間内の空気をそこに付着している前記防錆油とともに吸引し、若しくは該袋状空間内に圧縮空気を噴射して、そこに付着している防錆油を飛散させ、又はその噴射後に該袋状空間内の空気を、その空間内に残留する防錆油とともに吸引する第一の油除去部と、前記袋状ワークをその中心軸まわりに軸回転させて、この袋状ワークの外表面に付着している防錆油を遠心力で飛散させるようにした第二の油除去部と、を含むことを特徴とする。   In order to solve the above problems, the surface treatment line of the bag-shaped workpiece of the present invention is such that after a predetermined plating film is formed on the bag-shaped workpiece having a bag-shaped space, a rust preventive oil is applied to the plating film. In the surface treatment line, with the posture with the opening of the bag-shaped space facing upward, the rust-preventing oil immersion portion for immersing the bag-shaped workpiece in the rust-preventing oil; and At the time, it is disposed in the bag-shaped space of the bag-shaped workpiece that has been converted into a posture, the workpiece posture conversion portion that converts the opening of the bag-shaped space downward and the rust preventive oil flows down by its own weight, The air in the bag-like space is sucked together with the rust-preventing oil adhering thereto, or the compressed air is injected into the bag-like space to scatter the anti-rust oil adhering thereto, or Rust preventive oil that leaves the air in the bag-like space after the jet, Both the first oil removing section that sucks together and the bag-like workpiece are rotated about its central axis so that the antirust oil adhering to the outer surface of the bag-like workpiece is scattered by centrifugal force. And a second oil removing unit.

上記構成とすることにより、所定のめっき被膜を形成した後、袋状ワークを防錆油中に浸漬する防錆油浸漬工程と、袋状ワークの袋状空間内を吸引する吸引工程又は/及び噴射する噴射工程と含む第一の油除去工程と、袋状ワークを軸回転させて防錆油を飛散させる第二の油除去工程とを、連続させるようにした表面処理方法を提供できる。しかも、第一の油除去部によって袋状空間内を吸引又は/及び噴射し、さらに袋状空間内の油付着量を低減し、さらに袋状ワーク表面の防錆油を遠心力で飛散させることにより、袋状ワークの余分な防錆油を除去して最適化できるため、袋状ワークとして、例えば袋ナットであれば、めねじ部に付着する防錆油が少なくなることにより、袋ナットの使用時の締め付けトルクの増加を防止でき、かつその後のハンドリング時における他の個所への油付着も低減できることとなる。   By forming the above-described configuration, after forming a predetermined plating film, a rust preventive oil immersing step of immersing the bag-like workpiece in the rust preventive oil, and a suction step of sucking the bag-like space of the bag-like workpiece or / and It is possible to provide a surface treatment method in which the first oil removing step including the spraying step for spraying and the second oil removing step for rotating the bag-shaped workpiece to disperse the antirust oil are continued. In addition, the first oil removing unit sucks or / and sprays the bag-shaped space, further reduces the amount of oil attached to the bag-shaped space, and further scatters the rust-preventing oil on the surface of the bag-shaped workpiece by centrifugal force. Therefore, if the bag-shaped workpiece is, for example, a cap nut, the amount of the rust-preventing oil adhering to the female thread portion is reduced. An increase in tightening torque during use can be prevented, and oil adhesion to other parts during subsequent handling can also be reduced.

上記課題を解決するために、本発明の袋状ワークの表面処理ラインの前記第一の油除去部によって吸引される吸引量と噴射される噴射量は、可変制御されることを特徴とすることにより、袋状ワークの袋状空間内の防錆油の付着量を最適化できる。また、表面処理ラインの第二の油除去部は、袋状ワーク表面の防錆油を、膜状に形成させるように軸回転の回転数を制御させることを特徴とすることにより、袋状ワークの袋状空間内や袋状ワーク表面の防錆油は膜状であるため、その付着量も少なく防錆油の使用量の低減を図ることができ、かつ膜状の防錆油は油滴に成長しにくく、垂れ落ちや、他の個所への油付着を低減できる。   In order to solve the above-mentioned problem, the suction amount sucked by the first oil removing unit of the surface treatment line of the bag-like workpiece of the present invention and the injection amount to be injected are variably controlled. Thereby, the adhesion amount of the rust preventive oil in the bag-like space of the bag-like workpiece can be optimized. Further, the second oil removing portion of the surface treatment line controls the rotational speed of the shaft rotation so that the rust preventive oil on the surface of the bag-like workpiece is formed in a film shape, Since the rust-preventive oil in the bag-shaped space and the surface of the bag-like workpiece is in the form of a film, the amount of adhesion is small and the amount of rust-preventive oil used can be reduced. It is difficult to grow, and dripping and oil adhesion to other places can be reduced.

上記課題を解決するために、本発明の袋状ワークの表面処理ラインの袋状ワークの軸回転操作中に前記第一の油除去部による吸引又は/及び噴射を行うことを特徴とすることにより、袋状ワークの工程時間を短縮させることができ、生産性の向上に繋がる。また、前記第一の油除去工程による噴射の後に、吸引が行われることを特徴とすることにより、噴射時に発生する防錆油のオイルミストも吸引除去できるため、オイルミストの飛散を防止できるので、周囲環境の維持を図ることができる。   In order to solve the above-described problem, the suction or / and injection by the first oil removing unit is performed during the shaft rotation operation of the bag-like workpiece of the surface treatment line of the bag-like workpiece of the present invention. The process time for bag-like workpieces can be shortened, leading to improved productivity. In addition, since the suction is performed after the injection in the first oil removal step, the oil mist of the rust preventive oil generated at the time of the injection can also be removed by suction, so that the oil mist can be prevented from scattering. , Can maintain the surrounding environment.

以下、本発明の実施の形態につき図面を参照して説明する。図1は袋状ワークの一例として袋ナットを示すものである。袋ナット1はめねじ部4を有する本体2と、本体2のおねじ部材の螺入側とは反対側の開口を塞ぐキャップ部3とを備え、めねじ部4とその奥部の空所(ボルト等のおねじ部材の先端部が進入する部分)とにより袋状空間5が形成される。このような袋ナット1が、鍛造加工さらに転造もしくは切削等によるねじ加工、キャップ部3の溶接及び熱処理の後、洗浄や防錆、めっき処理等の表面処理のため、一連の流れで搬送されながら各工程が実施される。   Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a cap nut as an example of a bag-like workpiece. The cap nut 1 is provided with a main body 2 having a female thread portion 4 and a cap portion 3 that closes an opening opposite to the screw-in side of the male screw member of the main body 2. A bag-like space 5 is formed by a portion into which the tip of a male screw member such as a bolt enters. Such a cap nut 1 is conveyed in a series of flow for surface treatment such as cleaning, rust prevention, plating treatment, etc. after forging, further threading by rolling or cutting, welding of the cap part 3 and heat treatment. However, each process is implemented.

図2は、袋ナット1のめっき処理等の表面処理を行う表面処理ラインLを示す図である。図2において、表面処理ラインLは、そのライン基端側Laに配置される袋ナット1を供給するためのワーク供給部7から始まって、ライン終端側Lbに配置される表面処理済みの袋ナット1を排出するためのワーク排出部8とを備えている。   FIG. 2 is a diagram showing a surface treatment line L for performing a surface treatment such as a plating treatment of the cap nut 1. In FIG. 2, the surface treatment line L starts from a workpiece supply unit 7 for supplying the cap nut 1 disposed on the line base end side La, and the surface-treated cap nut disposed on the line end side Lb. 1 and a work discharge unit 8 for discharging 1.

また、表面処理ラインLにおけるワーク供給部7とワーク排出部8との間には、めっき処理等の表面処理の各工程を行うための各種処理液槽や各種処理部が設けられる。本例ではニッケルクロムメッキなどのめっき処理を袋ナット1に施し、めっき処理が完了した袋ナット1に防錆油を塗布し、後工程や出荷などのために排出させるようにしている。   Further, between the workpiece supply unit 7 and the workpiece discharge unit 8 in the surface treatment line L, various treatment liquid tanks and various treatment units for performing each surface treatment step such as plating treatment are provided. In this example, a plating process such as nickel chrome plating is applied to the cap nut 1, rust preventive oil is applied to the cap nut 1 after the plating process is completed, and discharged for subsequent processes or shipment.

また、表面処理ラインLにおけるワーク供給部7とワーク排出部8とは、循環搬送路9によって接続されている。この循環搬送路9は、例えばチェーン等の無限軌道が、モーター等の駆動装置(図示せず)により循環させられるものであればよい。   In addition, the workpiece supply unit 7 and the workpiece discharge unit 8 in the surface treatment line L are connected by a circulation conveyance path 9. The circulating transport path 9 may be any path as long as an endless track such as a chain is circulated by a driving device (not shown) such as a motor.

この循環搬送路9には、図3に示すように、袋ナット1を保持して搬送するためのワーク保持具10が配設されている。ワーク保持具10は、保持具本体10aから延出される中央ピン10bと、その中央ピン10bに対して左右対称に配置された左右ピン10cを備えている。これら3本のピンを使って先端側で袋ナット1を保持する。左右ピン10cは双方の間隔が変る程度に弾性変形可能で、かつ先端部が外側に向かって折れ曲がっている。   As shown in FIG. 3, a work holder 10 for holding and transporting the cap nut 1 is disposed in the circulation transport path 9. The workpiece holder 10 includes a center pin 10b extending from the holder body 10a and left and right pins 10c arranged symmetrically with respect to the center pin 10b. Using these three pins, the cap nut 1 is held on the tip side. The left and right pins 10c can be elastically deformed to such an extent that the distance between them is changed, and the tip end portion is bent outward.

袋ナット1を装着する際には、左右ピン10cに力を加えて双方の間隔を狭め、袋ナット1の開口部6から袋状空間5内に差し込み、力を緩めると、左右ピン10cが外側へ弾性変形する力が袋ナット1の袋状空間5の内面に加わるとともに、先端部が引っかかり、循環搬送路9を搬送される際の移動による振動などでは、簡単には抜けなくしている。   When the cap nut 1 is mounted, a force is applied to the left and right pins 10c to narrow the distance between the two, and when the cap nut 1 is inserted into the bag-like space 5 through the opening 6 of the cap nut 1 The elastic deformation force is applied to the inner surface of the bag-like space 5 of the cap nut 1, and the tip is caught, so that it is not easily removed due to vibration caused by movement when transported through the circulation transport path 9.

このワーク保持具10は、図4に示すように、袋ナット1を個別に保持し、循環搬送路9における袋ナット1の搬送中での姿勢を、袋状空間5の開口部6を上向きとした姿勢から、その開口部6を下向き(本例では斜め下向き)とする姿勢に変換させるようにした姿勢変換機構11に連繋されるとともに、循環搬送路9の無限軌道によって移動制御される搬送移動体9aに接続されている。   As shown in FIG. 4, the workpiece holder 10 holds the cap nut 1 individually, and the posture of the circulating nut 9 during the conveyance of the bag nut 1 in the circulation conveyance path 9 is set so that the opening 6 of the bag-like space 5 faces upward. The transfer movement is connected to the attitude conversion mechanism 11 that converts the opening 6 into an attitude in which the opening 6 faces downward (in this example, obliquely downward), and is controlled to move by the endless track of the circulation transfer path 9. It is connected to the body 9a.

図5はこの姿勢反転機構11を示す概念図である。図5において、ワーク保持具10が固定される固定プレート11aには、油圧、空気圧によって作動するシリンダや、モーターなどの駆動機構11bが連繋されている。そして、この駆動機構11bの作動によって固定プレート11aを動かし、ワーク保持具10で保持される袋ナット1の姿勢を変換させるようにしている。   FIG. 5 is a conceptual diagram showing the posture inversion mechanism 11. In FIG. 5, the fixed plate 11a to which the workpiece holder 10 is fixed is connected to a drive mechanism 11b such as a cylinder or a motor that is operated by hydraulic pressure or air pressure. And the fixed plate 11a is moved by the action | operation of this drive mechanism 11b, and the attitude | position of the cap nut 1 hold | maintained with the workpiece holder 10 is changed.

また、図6に示すように、ワーク供給部7において、開口部6を上向きとなした姿勢の袋ナット1を整列(本例では10個とし、長手側を5列、短手側を2列)載置させて待機させる矩形状の移載トレー7aを配置している。この移載トレー7aは、循環搬送路9における待機位置X1まで移動制御される。このように複数の袋ナット1が表面処理ライン6の循環搬送路9(待機位置X1)に移載されたとき、複数の袋ナット1を一括して保持させるように、複数のワーク保持具10が固定プレート11aから吊り下げられた状態で固定されている。   Further, as shown in FIG. 6, in the workpiece supply unit 7, the cap nuts 1 with the posture with the opening 6 facing upward are aligned (in this example, 10 are arranged, the long side is 5 rows and the short side is 2 rows) ) A rectangular transfer tray 7a that is placed and waits is disposed. The transfer tray 7a is controlled to move to the standby position X1 in the circulation conveyance path 9. As described above, when the plurality of cap nuts 1 are transferred to the circulation conveyance path 9 (standby position X1) of the surface treatment line 6, the plurality of work holders 10 are held so that the plurality of cap nuts 1 are collectively held. Is fixed in a state of being suspended from the fixing plate 11a.

図2に戻り、表面処理ラインLにおいて、袋ナット1の表面処理に用いられる各種処理液槽として、脱脂等が行われる脱脂槽12、スケール除去が行われる陰極酸電解槽13、活性化が行われる陽極電解脱脂槽14、ニッケルクロムメッキが行われる各種めっき槽15、防錆油の塗布が行われる防錆液槽16を備えている。   Returning to FIG. 2, in the surface treatment line L, as various treatment liquid tanks used for the surface treatment of the cap nut 1, a degreasing tank 12 for performing degreasing, a cathodic acid electrolytic tank 13 for performing scale removal, activation is performed. An anodic electrolytic degreasing tank 14, various plating tanks 15 in which nickel chrome plating is performed, and a rust preventive liquid tank 16 in which rust preventive oil is applied.

また、ニッケルクロムメッキが行われる各種めっき槽15で行われるめっきは、下層としてニッケルメッキを施しており、この場合には、例えば半光沢ニッケルメッキ又は光沢ニッケルメッキ等があり、それらのいずれか一方を施すこと又は相前後して半光沢及び光沢のめっきを別々のめっき槽で順番に行うこともできる。また、上層としてニッケルメッキ層に、クロムメッキを施している。   Moreover, the plating performed in the various plating tanks 15 in which nickel chrome plating is performed is nickel plating as a lower layer, and in this case, for example, there is a semi-bright nickel plating or a bright nickel plating. It is also possible to perform semi-gloss and gloss plating sequentially in separate plating tanks. Further, a chromium plating is applied to the nickel plating layer as an upper layer.

また、表面処理ラインLにおける各種めっき槽15であって、袋ナット1のめっき被膜をニッケルクロムメッキとするためのクロムメッキが行われるクロムめっき槽15aと、防錆油の塗布が行われる防錆液槽16との間には、所定のめっき被膜が形成された袋ナット1を、常温水や温水によって洗浄するワーク洗浄工程に使用するワーク洗浄部17と、このワーク洗浄部17によるワーク洗浄工程を経た袋ナット1を乾燥するワーク乾燥工程に使用するワーク乾燥部18とが配置されている。   Moreover, it is various plating tanks 15 in the surface treatment line L, and is a chrome plating tank 15a in which chrome plating is performed so that the plating film of the cap nut 1 is nickel chrome plating; A workpiece cleaning unit 17 used for a workpiece cleaning process for cleaning the cap nut 1 formed with a predetermined plating film between the liquid tank 16 with room temperature water or warm water, and a workpiece cleaning process by the workpiece cleaning unit 17. And a workpiece drying unit 18 used in a workpiece drying process for drying the cap nut 1 having undergone the above.

ワーク洗浄部17は、循環搬送経路9において、水洗浄や温水洗浄するための複数の洗浄槽17aを連接している。また、ワーク乾燥部18の直前に位置するワーク洗浄部17の洗浄槽17aは、温水(40〜50℃程度)による洗浄が行われる。   The work cleaning unit 17 is connected to a plurality of cleaning tanks 17 a for water cleaning and hot water cleaning in the circulation conveyance path 9. Moreover, the washing tank 17a of the workpiece washing unit 17 located immediately before the workpiece drying unit 18 is washed with warm water (about 40 to 50 ° C.).

また、ワーク乾燥部18は、圧縮空気の噴射によって袋ナット1の表面に付着する水滴を除去する水滴除去装置18aと、この水滴除去装置18aによって水滴が除去された袋ナット1の表面の水分を除去する乾燥装置18bと、を備えている。   Further, the work drying unit 18 removes water droplets attached to the surface of the cap nut 1 by jetting compressed air, and water on the surface of the cap nut 1 from which water droplets have been removed by the water droplet removing device 18a. And a drying device 18b for removal.

水滴除去装置18aは、図7に示すように、袋ナット1を保持して搬送するワーク保持具10によって袋状空間5の開口部6を下向きとした姿勢で搬送される袋ナット1に対して、該袋ナット1の開口部6に向かって圧縮空気を噴射する複数の下方ノズル18a1と、袋ナット1のキャップ部3に向かって圧縮空気を噴射する複数の上方ノズル18a2とを備えている。これらのノズルは圧縮空気供給源(図示せず)に接続されている。   As shown in FIG. 7, the water droplet removing device 18 a is configured to move the bag nut 1 conveyed in a posture in which the opening 6 of the bag-shaped space 5 faces downward by the work holder 10 that holds and conveys the bag nut 1. A plurality of lower nozzles 18 a 1 for injecting compressed air toward the opening 6 of the cap nut 1 and a plurality of upper nozzles 18 a 2 for injecting compressed air toward the cap portion 3 of the cap nut 1 are provided. These nozzles are connected to a compressed air supply (not shown).

また、乾燥装置18bは、図8に示すように、循環搬送経路9中に、複数のワーク保持具10によって一括搬送される複数の袋ナット1を通過させるようにしたトンネル状の乾燥炉18b1が配置されている。この乾燥炉18b1には、本例では200℃程度の熱風を供給する熱風供給装置18b2が接続され、乾燥炉18b1内に供給口18b3から熱風を供給して対流伝熱乾燥による装置となしている。また、乾燥炉18b1内には、搬送方向と直交する方向に、袋ナット1と熱風との接触を均一化するための仕切壁18b4が設けられている。なお、対流伝熱乾燥に代えて主として赤外線による輻射伝熱乾燥なども採用可能である。   Further, as shown in FIG. 8, the drying device 18 b includes a tunnel-shaped drying furnace 18 b 1 that allows a plurality of cap nuts 1 that are collectively conveyed by a plurality of workpiece holders 10 to pass through the circulation conveyance path 9. Has been placed. In this example, a hot air supply device 18b2 for supplying hot air of about 200 ° C. is connected to the drying furnace 18b1, and the hot air is supplied into the drying furnace 18b1 from the supply port 18b3 so as to be a device using convection heat transfer drying. . In addition, a partition wall 18b4 for making the contact between the cap nut 1 and the hot air uniform is provided in the drying furnace 18b1 in a direction orthogonal to the conveying direction. In place of convection heat transfer drying, radiation heat transfer drying mainly using infrared rays can also be employed.

図9に示すように、防錆油の塗布が行われる防錆油塗布工程に使用する防錆液槽16を有する防錆油塗布部19は、ワーク乾燥部18よりも搬送方向下流側における循環搬送経路9に設けられるワーク取出位置X2に連設される。   As shown in FIG. 9, the rust preventive oil application part 19 having the rust preventive liquid tank 16 used in the rust preventive oil application process in which the rust preventive oil is applied is circulated downstream of the work drying part 18 in the transport direction. It is connected to the workpiece removal position X2 provided in the conveyance path 9.

このワーク取出位置X2には、循環搬送経路9の外側(図の下側)に袋ナット1を移動するための移載搬送路20の基端側20aを連設している。この移載搬送路20の終端側20bに、防錆液槽16、ワーク回転部としてのワーク回転装置21の順で連設させている。   A base end side 20a of the transfer conveyance path 20 for moving the cap nut 1 is connected to the work removal position X2 outside the circulation conveyance path 9 (lower side in the figure). A rust preventive liquid tank 16 and a work rotating device 21 as a work rotating part are connected in series to the end side 20b of the transfer conveyance path 20.

移載搬送路20には、その基端側20aと終端側20bとの間を往復移動制御される矩形状の移動トレー20cが設けられる。また、ワーク取出位置X2には、乾燥工程が終了した複数の袋ナット1を仮置きするための矩形状の仮置きトレー8aが配置されている。また、図10に示すように、この仮置きトレー8aに載置された袋ナット1を移載搬送路20の基端側20aで待機する矩形状の移動トレー20cに載置させるためのチャック装置22が設けられている。このチャック装置22は袋ナット1を個別に把持するようにしたチャック部22aが複数設けられる。このチャック部22aは空気圧を利用して開閉制御される一対のチャック爪22bによって、袋ナット1を把持するものである。   The transfer conveyance path 20 is provided with a rectangular moving tray 20c that is controlled to reciprocate between a base end side 20a and a terminal end side 20b. In addition, a rectangular temporary storage tray 8a for temporarily storing a plurality of cap nuts 1 after the drying process is disposed at the workpiece removal position X2. Further, as shown in FIG. 10, a chuck device for placing the cap nut 1 placed on the temporary placement tray 8a on a rectangular moving tray 20c waiting on the proximal end side 20a of the transfer conveyance path 20. 22 is provided. The chuck device 22 is provided with a plurality of chuck portions 22a for individually gripping the cap nuts 1. The chuck portion 22a grips the cap nut 1 by a pair of chuck claws 22b that are controlled to open and close using air pressure.

また、図11に示すように、移載搬送路20の終端側20bと、防錆液槽16との間を往復移動制御される移動トレー搬送機23が設けられている。この移動トレー搬送機23によって袋ナット1が整列載置された移動トレー20cの任意個所(例えば短手側の両側部もしくは長手側の両端部)を保持しながら、防錆液槽16まで搬送する。この防錆液槽16には、昇降制御される受け部材16aが設けられて防錆油浸漬部を構成している。この受け部材16aによって移動トレー20cを防錆油中に浸漬させる防錆油浸漬工程と、防錆液槽16の防錆油から袋ナット1を引き上げさせる引上工程とが行われる。   Further, as shown in FIG. 11, there is provided a moving tray transfer machine 23 that is controlled to reciprocate between the terminal end side 20 b of the transfer transfer path 20 and the rust prevention liquid tank 16. The movable tray transporter 23 conveys the rust preventive liquid tank 16 while holding an arbitrary portion (for example, both sides on the short side or both ends on the long side) of the movable tray 20c on which the cap nuts 1 are aligned and placed. . The rust preventive liquid tank 16 is provided with a receiving member 16a that is controlled to be moved up and down to constitute a rust preventive oil immersion portion. The receiving member 16a performs a rust preventive oil immersing step for immersing the moving tray 20c in the rust preventive oil and a pulling step for lifting the cap nut 1 from the rust preventive oil in the rust preventive liquid tank 16.

また、図12に示すように、防錆液槽16と、該防錆液槽16とワーク回転装置21との中間位置X3までの間を往復移動制御させる移動トレー移動機24が設けられている。この移動トレー移動機24によって受け部材16a上の移動トレー20cの任意個所を保持しながら中間位置X3まで移動するようになしている。   Further, as shown in FIG. 12, there is provided a rust preventive liquid tank 16 and a moving tray moving machine 24 for performing reciprocal movement control between the rust preventive liquid tank 16 and an intermediate position X3 between the work rotating device 21. . The moving tray moving machine 24 moves to the intermediate position X3 while holding an arbitrary portion of the moving tray 20c on the receiving member 16a.

また、移動トレー移動機24には、中間位置X3に移動された移動トレー20cを反転させ、袋ナット1の開口部5を下向きとするために、油圧、空気圧によって作動するシリンダや、モーターなどの駆動機構(図示せず)を備えるワーク姿勢変換部としての反転機構25が設けられている。この反転機構25は移動トレー20cを反転させ、その反転時に袋ナット1を落とさないようにするものであればよい。例えば、図13に示すように、移動トレー20cの袋ナット1を上下の網状部材25aで挟んで保持し、上下の網状部材25aを反転させたり、また、移動トレー20cを使用し、この一対(2個)の移動トレー20cで袋ナット1を挟んで保持し、反転させるものが挙げられる。   Further, the moving tray moving machine 24 includes a cylinder operated by hydraulic pressure or air pressure, a motor, etc. in order to reverse the moving tray 20c moved to the intermediate position X3 and make the opening 5 of the cap nut 1 face downward. A reversing mechanism 25 is provided as a workpiece posture changing unit including a driving mechanism (not shown). The reversing mechanism 25 only needs to reverse the moving tray 20c so that the cap nut 1 is not dropped during the reversing. For example, as shown in FIG. 13, the cap nut 1 of the moving tray 20c is held between the upper and lower mesh members 25a, and the upper and lower mesh members 25a are reversed, or the pair of ( One is a case in which the cap nut 1 is held between two moving trays 20c and reversed.

また、図12に戻り、この中間位置X3には、移動トレー20cにおける袋ナット1の開口部6(下向きである)に入り込むように移動制御される第一の油除去部の一部を構成する吸引部としての吸引ノズル26が複数設けられている。この吸引ノズル26は、図示しない吸引機能を備える吸引源(吸引ポンプや圧縮空気を利用したサクション発生器)に接続されている。この吸引ノズル26によって袋ナット1の袋状空間5内の空気をそこの内面に付着している余分な防錆油とともに吸引して除去するようにして、吸引工程による油除去工程が行われる。また、この吸引ノズル26を圧縮空気を噴射させるように共用して使用することも可能である。この場合には圧縮空気供給源(図示せず)が切換バルブ(図示せず)を介して接続されている。また、この吸引ノズル26に加えて圧縮空気を噴射する下方ノズル18a1と同様な別部材の噴射ノズル26aを使用することも可能である。この場合も噴射ノズル26aが袋ナット1の袋状空間5内に入り込むように移動制御される噴射部として構成され、袋状空間5内に圧縮空気を噴射して、そこに付着している防錆油を飛散させて、袋ナット1の袋状空間5の内面に付着する余分な防錆油の油付着量を低減するようにした噴射工程による油除去工程が行われる。この吸引工程、噴射工程の組み合わせによって第一の油除去工程を行うことができる第一の油除去部が構成される。この第一の油除去部によって、袋ナット1のめねじ部4に付着する防錆油が少なくなることにより、袋ナット1の使用時の締め付けトルクの増加や、その後のハンドリング時における他の個所への油付着を低減できることとなる。また、吸引ノズル26によって吸引される吸引量と噴射ノズル26aによって噴射される噴射量は、可変制御される。   Returning to FIG. 12, the intermediate position X3 constitutes a part of the first oil removing section whose movement is controlled so as to enter the opening 6 (downward) of the cap nut 1 in the moving tray 20c. A plurality of suction nozzles 26 as suction portions are provided. The suction nozzle 26 is connected to a suction source (a suction pump or a suction generator using compressed air) having a suction function (not shown). The suction nozzle 26 sucks and removes the air in the bag-like space 5 of the cap nut 1 together with the excess rust preventive oil adhering to the inner surface thereof, so that the oil removing step by the suction step is performed. It is also possible to use the suction nozzle 26 in common so as to inject compressed air. In this case, a compressed air supply source (not shown) is connected via a switching valve (not shown). In addition to the suction nozzle 26, it is also possible to use another injection nozzle 26a similar to the lower nozzle 18a1 that injects compressed air. Also in this case, the injection nozzle 26a is configured as an injection unit whose movement is controlled so as to enter the bag-like space 5 of the bag nut 1, and the compressed air is injected into the bag-like space 5 to prevent it from adhering thereto. An oil removing process is performed by an injection process in which the rust oil is scattered to reduce the amount of extra rust preventive oil adhering to the inner surface of the bag-like space 5 of the cap nut 1. The combination of this suction process and the injection process constitutes a first oil removal section that can perform the first oil removal process. By this first oil removing portion, the rust preventive oil adhering to the female thread portion 4 of the cap nut 1 is reduced, so that an increase in tightening torque when the cap nut 1 is used and other locations during subsequent handling. It is possible to reduce oil adhesion to the water. Further, the suction amount sucked by the suction nozzle 26 and the spray amount ejected by the spray nozzle 26a are variably controlled.

また、図14に示すように、中間位置X3とワーク回転部としてのワーク回転装置21との間を往復移動制御されるワーク移載機27が設けられている。このワーク移載機27は、上述のチャック装置22と同様なものを採用できる。このワーク移載機27によって、反転された移動トレー20cにおける複数の袋ナット1を第二の油除去部の一部であるワーク回転装置21に移載させている。   Further, as shown in FIG. 14, a workpiece transfer machine 27 that is controlled to reciprocate between the intermediate position X <b> 3 and a workpiece rotating device 21 as a workpiece rotating unit is provided. The workpiece transfer machine 27 can employ the same one as the above-described chuck device 22. By this work transfer machine 27, the plurality of cap nuts 1 in the inverted moving tray 20c are transferred to the work rotating device 21 which is a part of the second oil removing unit.

この第二の油除去部(ワーク回転部)としてのワーク回転装置21は、第二の油除去工程(ワーク回転工程)に使用される。このワーク回転装置21は、図15に示すように、複数の袋ナット1に対応した複数の回転軸21aが設けられ、この回転軸21aは下端側に固定される従動プーリ21bと、モーターなどの回転駆動源21cの駆動プーリ21dとの間に掛け渡されるベルト21eによって所定方向に回転制御される。また、回転軸21aには袋ナット1の開口部6内に差し込まれる左右一対のバネ部材21fが設けられ、弾性力によって袋ナット1をその中心軸まわりに軸回転させるように、回転軸21aと共回りさせるようにしている。   The work rotating device 21 as the second oil removing unit (work rotating unit) is used in the second oil removing step (work rotating step). As shown in FIG. 15, the work rotating device 21 is provided with a plurality of rotating shafts 21a corresponding to the plurality of cap nuts 1. The rotating shaft 21a includes a driven pulley 21b fixed to the lower end side, a motor and the like. The rotation is controlled in a predetermined direction by a belt 21e spanned between the drive pulley 21d of the rotation drive source 21c. The rotating shaft 21a is provided with a pair of left and right spring members 21f inserted into the opening 6 of the cap nut 1. The rotating shaft 21a and the rotating shaft 21a are arranged so as to rotate the cap nut 1 about its central axis by elastic force. I try to rotate together.

また、回転軸21aに袋ナット1のめねじ部4と螺合するおねじ部(図示せず)を設けて共回り可能にすることもできる。また、回転軸21aを筒状の中空部材で構成することによって、この回転軸21aを上述の吸引ノズル26のような吸引機能又は噴射ノズル26aのような噴射機能を具有させるものにすることもできる。   In addition, an external thread portion (not shown) that engages with the female thread portion 4 of the cap nut 1 can be provided on the rotary shaft 21a so that it can rotate together. Further, by configuring the rotary shaft 21a with a cylindrical hollow member, the rotary shaft 21a can be provided with a suction function such as the above-described suction nozzle 26 or an injection function such as the spray nozzle 26a. .

次に、袋状ワークの表面処理方法を説明する。図2に示す表面処理ラインLのワーク供給部7における移載トレー7a上には、開口部6を上向きとなした姿勢で複数の袋ナット1がセットされる。この移載トレー7aは、循環搬送経路9における待機位置X1に移載される。その後、待機位置X1の上方に達した複数のワーク保持具10は昇降機構(図示せず)によって下降され、ワーク保持具10によって開口部6を上向きとした姿勢の袋ナット1を複数同時に保持する。   Next, a surface treatment method for the bag-like workpiece will be described. A plurality of cap nuts 1 are set on the transfer tray 7a in the workpiece supply section 7 of the surface treatment line L shown in FIG. 2 with the opening 6 facing upward. The transfer tray 7a is transferred to the standby position X1 in the circulation conveyance path 9. Thereafter, the plurality of workpiece holders 10 that have reached the upper position of the standby position X1 are lowered by an elevating mechanism (not shown), and the workpiece holders 10 simultaneously hold a plurality of cap nuts 1 with the opening 6 facing upward. .

このように保持された袋ナット1は循環搬送路9に配置される各種処理液槽としての脱脂槽12、陰極酸電解槽13、陽極電解脱脂槽14、各種めっき槽15に順次搬送されながらめっき処理が行われる。なお、各種処理液槽の間には、水洗槽27が配置されており、各工程間での水洗工程が行われる。   The cap nut 1 held in this way is plated while being sequentially conveyed to a degreasing tank 12, a cathodic acid electrolytic tank 13, an anodic electrolytic degreasing tank 14, and various plating tanks 15 as various processing liquid tanks disposed in the circulation conveyance path 9. Processing is performed. In addition, the water washing tank 27 is arrange | positioned between the various process liquid tanks, and the water washing process between each process is performed.

そして、所定のめっき被膜を形成した後の袋ナット1は、ワーク洗浄部17において、循環搬送路9の搬送方向上流側から順次配置される複数の洗浄槽17aに搬送される。このワーク洗浄部17の複数の洗浄槽17aの常温水や温水によって、袋ナット1の表面を多段階的に洗浄するワーク洗浄工程が行われる。このワーク洗浄工程を経た袋ナット1は、ワーク乾燥部18に搬送される。このワーク乾燥部18によって袋ナット1の水分を除去するようにしたワーク乾燥工程が行われる。   And the cap nut 1 after forming a predetermined plating film is conveyed in the washing | cleaning part 17 to the some washing tank 17a arrange | positioned sequentially from the conveyance direction upstream of the circulation conveyance path 9. FIG. A workpiece cleaning process is performed in which the surface of the cap nut 1 is cleaned in multiple stages with room temperature water or hot water in the plurality of cleaning tanks 17a of the workpiece cleaning unit 17. The cap nut 1 that has undergone the workpiece cleaning process is conveyed to the workpiece drying unit 18. A workpiece drying process is performed in which the moisture of the cap nut 1 is removed by the workpiece drying unit 18.

このワーク乾燥部18のワーク乾燥工程は、図7に示すように、まず、姿勢変換機構11の作動によって、ワーク保持具10で保持される袋ナット1を、該袋ナット1の開口部6を下向きとなした姿勢に変換される。その後、ワーク保持具10で保持される袋ナット1に対して、水滴除去装置18aの複数の下方ノズル18a1から圧縮空気を噴射させて、袋状空間5内の水滴を吹き飛ばして除去するとともに、複数の上方ノズル18a2から噴射される圧縮空気によって袋ナット1の表面の水滴を吹き飛ばして除去する水滴除去工程が行われる。このように圧縮空気によって袋ナット1に付着する水滴を概ね除去することにより、次工程の乾燥工程で使用する乾燥装置18b(乾燥炉18b1)での負担を低減(省エネルギーを図る)することが可能となる。   As shown in FIG. 7, the workpiece drying process of the workpiece drying unit 18 is performed by first moving the cap nut 1 held by the workpiece holder 10 by the operation of the posture changing mechanism 11 and the opening 6 of the cap nut 1. Converted to a downward posture. Thereafter, the compressed air is sprayed from the plurality of lower nozzles 18a1 of the water droplet removing device 18a to the bag nut 1 held by the work holder 10, and the water droplets in the bag-like space 5 are blown off and removed. A water droplet removing step is performed in which the water droplets on the surface of the cap nut 1 are blown off by the compressed air sprayed from the upper nozzle 18a2. In this way, by substantially removing the water droplets adhering to the cap nut 1 by the compressed air, it is possible to reduce the burden on the drying device 18b (drying furnace 18b1) used in the subsequent drying step (to save energy). It becomes.

そして、このように表面の水滴が除去された袋ナット1は、姿勢変換機構11の作動によって、ワーク保持具10によって保持される状態で、開口部6を上向きとなした姿勢に変換される。その後、図8に示す乾燥装置18bの乾燥炉18b1に搬送され、乾燥炉18b1内を通過することによって袋ナット1の表面や、めっき被膜のピンホールなどの水分が除去される乾燥工程が行われる。   Then, the cap nut 1 from which the water droplets on the surface have been removed in this manner is converted into a posture with the opening 6 facing upward by the operation of the posture changing mechanism 11 while being held by the work holder 10. Thereafter, a drying process is performed in which moisture such as the surface of the cap nut 1 and pinholes of the plating film is removed by being transferred to the drying furnace 18b1 of the drying device 18b shown in FIG. 8 and passing through the drying furnace 18b1. .

その後、ワーク乾燥工程を経た袋ナット1は、次工程である防錆油塗布部19で行う防錆油塗布工程に進む。この防錆油塗布工程では、循環搬送経路9のワーク取出位置X2の仮置きトレー8aに、ワーク保持具10から外されて載置された袋ナット1は、図10に示すように、チャック装置22における下向きとなしたチャック爪22bによって保持され、移載搬送路20の基端側20aで待機する移動トレー20cに載置される。この移載トレー20cは移載搬送路20の終端側20bに移動される(図9参照)。その後、図11に示すように、移動トレー搬送機23によって移載トレー20cは保持されながら、防錆部としての防錆液槽16の受け部材16aまで移動される。そして、この受け部材16aによって移動トレー20cを防錆油中に浸漬させる防錆油浸漬工程と、移動トレー20cを防錆油から引き上げる引上工程とが行われる。   Then, the cap nut 1 which passed the workpiece | work drying process progresses to the antirust oil application process performed in the antirust oil application part 19 which is the next process. In this rust preventive oil application step, the cap nut 1 removed from the workpiece holder 10 and placed on the temporary placement tray 8a at the workpiece removal position X2 of the circulation conveyance path 9 is, as shown in FIG. 22 is held by a chuck claw 22b facing downward, and is placed on a moving tray 20c waiting on the proximal end side 20a of the transfer conveyance path 20. The transfer tray 20c is moved to the end side 20b of the transfer conveyance path 20 (see FIG. 9). Thereafter, as shown in FIG. 11, the transfer tray 20 c is held by the moving tray transporter 23 and is moved to the receiving member 16 a of the rust prevention liquid tank 16 as a rust prevention portion. The receiving member 16a performs a rust preventive oil immersing step for immersing the movable tray 20c in the rust preventive oil and a pulling step for pulling the movable tray 20c from the rust preventive oil.

さらに、図12に示すように、移動トレー移動機24によって受け部材16a上の移動トレー20cを保持しながら中間位置X3まで移動させる。かかる位置では、図13に示すように、反転機構25(ワーク姿勢変換部)によって移動トレー20cの上下を反転させ、袋ナット1の開口部5を下向きとすることにより、袋ナット1の開口部6から防錆油を自重で流下させて、袋ナット1の内部の余分な防錆油を除去するようにしている。その後、図12に示す吸引部としての吸引ノズル26を袋ナット1の袋状空間5内に配置されるように移動させ、袋状空間5の内面に付着する余分な防錆油を除去する吸引工程(図16(a)参照)又は/及び噴射ノズル26aを袋ナット1の袋状空間5内に配置されるように移動させ、袋状空間5の内面に付着する余分な防錆油を除去する噴射工程(図16(b)、(c)参照)が行われる。また、噴射ノズル26aによる噴射工程と同時又は後に、吸引ノズル26による吸引工程(図16(d)参照)を行うこともできる。この場合には、噴射時に発生する防錆油のオイルミストMも吸引ノズル26によって吸引除去(オイルミスト吸引工程)できるため、オイルミストMの飛散を防止できるので、周囲環境の維持を図ることができる。また、吸引機能と噴射機能を兼ね備える吸引ノズル26でも同様な油除去工程を行うことができる。換言すれば、姿勢変換された袋ナット1の袋状空間5内に配置されて、該袋状空間5内の空気をそこに付着している防錆油とともに吸引し、若しくは該袋状空間5内に圧縮空気を噴射して、そこに付着している防錆油を飛散させ、又はその噴射後に該袋状空間5内の空気を、その空間内に残留する防錆油とともに吸引する第一の油除去工程を行っている。このことによって、袋ナット1のめねじ部4に付着する防錆油が少なくなることにより、袋ナット1の使用時の締め付けトルクの増加や、その後のハンドリング時における他の個所への油付着を低減できることとなる。   Further, as shown in FIG. 12, the moving tray moving machine 24 moves the moving tray 20c on the receiving member 16a to the intermediate position X3 while holding it. At this position, as shown in FIG. 13, the moving tray 20c is turned upside down by the reversing mechanism 25 (work posture changing portion), and the opening 5 of the cap nut 1 faces downward, so that the opening of the cap nut 1 is opened. The rust preventive oil is caused to flow down from its own weight from 6 to remove excess rust preventive oil inside the cap nut 1. Thereafter, the suction nozzle 26 as the suction portion shown in FIG. 12 is moved so as to be disposed in the bag-like space 5 of the bag nut 1, and suction for removing excess rust preventive oil adhering to the inner surface of the bag-like space 5 is performed. The process (see FIG. 16 (a)) and / or the injection nozzle 26a is moved so as to be disposed in the bag-like space 5 of the bag nut 1, and excess rust preventive oil adhering to the inner surface of the bag-like space 5 is removed. The injection process (refer FIG.16 (b), (c)) to perform is performed. Moreover, the suction process (refer FIG.16 (d)) by the suction nozzle 26 can also be performed simultaneously with or after the injection process by the injection nozzle 26a. In this case, since the oil mist M of the rust-preventing oil generated at the time of injection can also be removed by suction (oil mist suction process) by the suction nozzle 26, the oil mist M can be prevented from scattering, so that the surrounding environment can be maintained. it can. Further, the same oil removing process can be performed by the suction nozzle 26 having both the suction function and the injection function. In other words, it is arranged in the bag-like space 5 of the cap nut 1 whose posture has been changed, and the air in the bag-like space 5 is sucked together with the rust preventive oil adhering thereto, or the bag-like space 5 Compressed air is injected into the rust preventive oil adhering thereto, or after the injection, the air in the bag-like space 5 is sucked together with the rust preventive oil remaining in the space. The oil removal process is performed. As a result, the rust preventive oil adhering to the female threaded portion 4 of the cap nut 1 is reduced, thereby increasing the tightening torque when the cap nut 1 is used and attaching oil to other locations during subsequent handling. It can be reduced.

続いて、図14に示すように、移動トレー20cの袋ナット1をワーク移載機27のチャック装置22における水平方向を向くチャック爪22bによって保持し、第二の油除去部(ワーク回転部)としてのワーク回転装置21に移載させる。このワーク回転装置21に移載される袋ナット1は、図15に示すように、回転軸21aと共回りされるよう保持され、回転軸21aの回転によって、袋ナット1の外表面に付着している防錆油が油滴状態で飛散されることにより除去される第二の油除去工程としてのワーク回転工程が行われる。この防錆油の遠心力による除去は、袋ナット1の表面に防錆油が膜状に残るように回転軸21aの回転数が制御されている。このことによって、袋ナット1のめねじ部4に付着する防錆油が少なくなることにより、袋ナット1の使用時の締め付けトルクの増加や、その後のハンドリング時における他の個所への油付着を低減できることとなる。また、回転軸21aに吸引機能を具有させるものであれば、回転操作中に吸引工程を行うことができる。   Subsequently, as shown in FIG. 14, the cap nut 1 of the moving tray 20 c is held by the chuck claw 22 b that faces the horizontal direction in the chuck device 22 of the workpiece transfer machine 27, and the second oil removing unit (work rotating unit). As a workpiece rotating device 21. As shown in FIG. 15, the cap nut 1 transferred to the workpiece rotating device 21 is held so as to rotate together with the rotary shaft 21a, and adheres to the outer surface of the cap nut 1 by the rotation of the rotary shaft 21a. The work rotation process is performed as a second oil removal process in which the rust preventive oil being removed is scattered in the form of oil droplets. The removal of the rust preventive oil by the centrifugal force is such that the rotational speed of the rotary shaft 21a is controlled so that the rust preventive oil remains in the form of a film on the surface of the cap nut 1. As a result, the rust preventive oil adhering to the female threaded portion 4 of the cap nut 1 is reduced, thereby increasing the tightening torque when the cap nut 1 is used and attaching oil to other locations during subsequent handling. It can be reduced. Further, if the rotary shaft 21a has a suction function, the suction step can be performed during the rotation operation.

この防錆油塗布工程では、前工程の乾燥工程によって、袋ナット1の水分が熱風によって除去させられた状態であるため、防錆油がはじかれることによる未塗布部を無くすことができる。また、このような乾燥状態から連続して防錆油塗布工程に進むことができる表面処理ラインLを構築することができる。これによて、例えばめっき被膜における微細なピンホールに入り込んでいる水分が除去でき、かつその水分が除去されたピンホール内へ防錆油が入りやすくなり、防錆効果を向上させることが可能となる。   In this rust preventive oil application process, since the moisture of the cap nut 1 is removed by hot air in the drying process of the previous process, the unapplied part due to repelling of the rust preventive oil can be eliminated. Moreover, the surface treatment line L which can advance to a rust prevention oil application | coating process continuously from such a dry state can be constructed | assembled. This makes it possible to remove moisture that has entered fine pinholes in the plating film, for example, and it is easy for rust preventive oil to enter the pinholes from which the moisture has been removed, thereby improving the rust prevention effect. It becomes.

袋状ワークである袋ナットの表面及び断面図。The surface of a cap nut which is a bag-like work, and a sectional view. 本発明の袋状ワークの表面処理ラインの概念図。The conceptual diagram of the surface treatment line of the bag-shaped workpiece | work of this invention. ワーク保持具の各状態の概略図。Schematic of each state of a workpiece holder. ワーク保持具の姿勢変換状態の概略図。Schematic of the attitude | position conversion state of a workpiece | work holder. 姿勢変換装置の概念図。The conceptual diagram of an attitude | position conversion apparatus. 表面処理ラインにおけるライン基端側の部分概略図。The partial schematic of the line base end side in a surface treatment line. ワーク乾燥部の水滴除去装置の概略図。Schematic of the water droplet removal apparatus of a workpiece | work drying part. ワーク乾燥部の乾燥装置の概略図。Schematic of the drying apparatus of a workpiece | work drying part. 表面処理ラインにおけるライン終端側の部分概略図。The partial schematic diagram of the line termination side in a surface treatment line. ライン終端側と移載搬送路との間のワーク移動の概略図。Schematic of the workpiece | work movement between a line terminal side and a transfer conveyance path. 移載搬送路から防錆油槽へのワーク移載の概略図。Schematic of workpiece transfer from a transfer conveyance path to a rustproof oil tank. 防錆油槽とワーク回転装置との間の概略図。Schematic between a rust prevention oil tank and a workpiece | work rotation apparatus. 反転機構によるワーク反転状態の概略図。The schematic diagram of the work reversal state by a reversing mechanism. 反転されたワークをワーク回転装置に移載させる概略図。Schematic which transfers the reversed workpiece | work to a workpiece | work rotation apparatus. ワーク回転装置の概略図。Schematic of a work rotation device. 第一の油除去工程の各工程の状態を示す概要図。The schematic diagram which shows the state of each process of a 1st oil removal process.

符号の説明Explanation of symbols

1 袋ナット(袋状ワーク)
5 袋状空間
6 開口部
17 ワーク洗浄部
18 ワーク乾燥部
18a 水滴除去装置
18b1 乾燥炉
19 防錆油塗布部
26 吸引ノズル
26a 噴射ノズル
1 Cap nut (bag-shaped workpiece)
DESCRIPTION OF SYMBOLS 5 Bag-shaped space 6 Opening part 17 Work washing | cleaning part 18 Work drying part 18a Water droplet removal apparatus 18b1 Drying furnace 19 Antirust oil application part 26 Suction nozzle 26a Injection nozzle

Claims (9)

袋状空間を有する袋状ワークに所定のめっき被膜を形成した後、該めっき被膜に防錆油を塗布するようにした表面処理ラインにおいて、
袋状空間の開口部を上向きとした姿勢で、前記袋状ワークを防錆油中に浸漬する防錆油浸漬部と、
前記袋状ワークの防錆油中から引上げの際に、袋状空間の開口部を下向きとした姿勢に変換させて前記防錆油を自重で流下させるワーク姿勢変換部と、
姿勢変換された袋状ワークの袋状空間内に配置されて、該袋状空間内の空気をそこに付着している前記防錆油とともに吸引し、若しくは該袋状空間内に圧縮空気を噴射して、そこに付着している防錆油を飛散させ、又はその噴射後に該袋状空間内の空気を、その空間内に残留する防錆油とともに吸引する第一の油除去部と、
前記袋状ワークをその中心軸まわりに軸回転させて、この袋状ワークの外表面に付着している防錆油を遠心力で飛散させるようにした第二の油除去部と、
を含むことを特徴とする袋状ワークの表面処理ライン。
After forming a predetermined plating film on a bag-shaped workpiece having a bag-shaped space, in a surface treatment line in which rust preventive oil is applied to the plating film,
In a posture with the opening of the bag-shaped space facing upward, a rust-preventing oil immersion portion for immersing the bag-shaped workpiece in the rust-preventing oil,
When pulling up from the rust preventive oil of the bag-like workpiece, a workpiece posture changing unit that converts the rust preventive oil to flow down by its own weight by converting the opening of the bag-like space downward.
Arranged in the bag-shaped space of the bag-shaped workpiece whose posture has been changed, the air in the bag-shaped space is sucked together with the rust preventive oil adhering thereto, or the compressed air is injected into the bag-shaped space A first oil removing section that scatters the rust preventive oil adhering thereto, or sucks the air in the bag-like space together with the rust preventive oil remaining in the space after the jetting,
A second oil removing unit that rotates the bag-shaped workpiece around its central axis and scatters the antirust oil adhering to the outer surface of the bag-shaped workpiece by centrifugal force;
A surface treatment line for bag-like workpieces, comprising:
前記第一の油除去部によって吸引される吸引量と噴射される噴射量は、可変制御されることを特徴とする請求項1に記載の袋状ワークの表面処理ライン。   2. The bag-shaped workpiece surface treatment line according to claim 1, wherein the suction amount sucked by the first oil removing unit and the spray amount to be sprayed are variably controlled. 前記第二の油除去部は、袋状ワークの外表面の防錆油を、膜状に形成させるように軸回転の回転数を制御させるようにしたことを特徴とする請求項1又は2に記載の袋状ワークの表面処理ライン。   The said 2nd oil removal part was made to control the rotation speed of a shaft rotation so that the antirust oil of the outer surface of a bag-shaped workpiece | work might be formed in a film | membrane form, It is characterized by the above-mentioned. The surface treatment line for the bag-shaped workpiece described. 前記袋状ワークの軸回転操作中に前記第一の油除去部による吸引又は/及び噴射を行うことを特徴とする請求項1ないし3のいずれか1項に記載の袋状ワークの表面処理ライン。   The surface treatment line for a bag-shaped workpiece according to any one of claims 1 to 3, wherein suction or / and jetting are performed by the first oil removing unit during a shaft rotation operation of the bag-shaped workpiece. . 袋状空間を有する袋状ワークに所定のめっき被膜を形成した後、該めっき被膜に防錆油を塗布するようにした表面処理方法において、
袋状空間の開口部を上向きとした姿勢で、前記袋状ワークを防錆油中に浸漬する防錆油浸漬工程と、
前記袋状ワークの防錆油中から引上げの際に、袋状空間の開口部を下向きとした姿勢に変換させて前記防錆油を自重で流下させるワーク姿勢変換工程と、
姿勢変換された袋状ワークの袋状空間内に配置されて、該袋状空間内の空気をそこに付着している前記防錆油とともに吸引し、若しくは該袋状空間内に圧縮空気を噴射して、そこに付着している防錆油を飛散させ、又はその噴射後に該袋状空間内の空気を、その空間内に残留する防錆油とともに吸引する第一の油除去工程と、
前記袋状ワークをその中心軸まわりに軸回転させて、この袋状ワークの外表面に付着している防錆油を遠心力で飛散させるようにした第二の油除去工程と、
を含むことを特徴とする袋状ワークの表面処理方法。
In a surface treatment method in which a predetermined plating film is formed on a bag-shaped workpiece having a bag-shaped space, and then a rust preventive oil is applied to the plating film,
In a posture with the opening of the bag-shaped space facing upward, a rust-preventing oil immersing step of immersing the bag-shaped workpiece in the rust-preventing oil,
When pulling up from the rust preventive oil of the bag-like workpiece, the workpiece posture conversion step of converting the rust preventive oil to flow down by its own weight by converting the opening of the bag-like space downward.
Arranged in the bag-shaped space of the bag-shaped workpiece whose posture has been changed, the air in the bag-shaped space is sucked together with the rust preventive oil adhering thereto, or the compressed air is injected into the bag-shaped space A first oil removing step of scattering the rust preventive oil adhering thereto, or sucking the air in the bag-shaped space together with the rust preventive oil remaining in the space after the jetting,
A second oil removing step in which the bag-like workpiece is rotated about its central axis, and the antirust oil adhering to the outer surface of the bag-like workpiece is scattered by centrifugal force;
A surface treatment method for a bag-like workpiece, comprising:
前記第一の油除去工程による噴射の後に、吸引が行われることを特徴とする請求項5に記載の袋状ワークの表面処理方法。   The bag-shaped workpiece surface treatment method according to claim 5, wherein suction is performed after the jetting in the first oil removing step. 前記第一の油除去工程によって吸引される吸引量と噴射される噴射量は、可変制御されることを特徴とする請求項5又は6に記載の袋状ワークの表面処理方法。   The bag-shaped workpiece surface treatment method according to claim 5 or 6, wherein the suction amount and the injection amount to be sucked in the first oil removing step are variably controlled. 前記第二の油除去工程は、袋状ワーク表面の防錆油を、膜状に形成させるように軸回転の回転数を制御させるようにしたことを特徴とする請求項5ないし7のいずれか1項に記載の袋状ワークの表面処理方法。   8. The second oil removing step according to claim 5, wherein the rotational speed of the shaft rotation is controlled so that the antirust oil on the surface of the bag-like workpiece is formed in a film shape. The surface treatment method for a bag-like workpiece according to item 1. 前記袋状ワークの軸回転操作中に前記第一の油除去工程による吸引又は/及び噴射を行うことを特徴とする請求項5ないし8のいずれか1項に記載の袋状ワークの表面処理方法。   The surface treatment method for a bag-shaped workpiece according to any one of claims 5 to 8, wherein suction or / and jetting in the first oil removing step is performed during the shaft rotation operation of the bag-shaped workpiece. .
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