JP2009150008A - Long and short composite spun yarn and cloth - Google Patents
Long and short composite spun yarn and cloth Download PDFInfo
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- JP2009150008A JP2009150008A JP2007327240A JP2007327240A JP2009150008A JP 2009150008 A JP2009150008 A JP 2009150008A JP 2007327240 A JP2007327240 A JP 2007327240A JP 2007327240 A JP2007327240 A JP 2007327240A JP 2009150008 A JP2009150008 A JP 2009150008A
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Abstract
Description
本発明は、特定の繊維からなる長短複合紡績糸に関するものであり、詳しくは、布帛に積極的な保温性と優れた風合いとを付与しうる、新規な長短複合紡績糸、並びにそれを用いた布帛に関するものである。 The present invention relates to a long / short composite spun yarn comprising a specific fiber, and more specifically, a novel long / short composite spun yarn capable of imparting positive heat retention and excellent texture to a fabric, and the same It relates to a fabric.
これまでに様々な保温素材が提案されている。例えば、特許文献1には、中空繊維を使用した3層構造編地が提案されている。
上記の編地では、編地内に空気層を形成することにより保温力が具現できるものの、蓄熱性の点で劣り、また3層構造を呈しているため肉厚感が発現し、肌着分野には適用し難いという課題がある。 In the above knitted fabric, heat retention can be realized by forming an air layer in the knitted fabric, but it is inferior in terms of heat storage and has a three-layer structure, so that a thick feeling is expressed, and in the underwear field There is a problem that it is difficult to apply.
本発明の目的は、上記従来技術の問題点を解消するものであり、厚さが薄いにもかかわらず、ソフト性と共に吸放湿性に優れ、かつ積極的な保温性をも布帛に付与しうる紡績糸と、この紡績糸を用いてなる布帛とを提供することを技術的な課題とするものである。 The object of the present invention is to solve the above-mentioned problems of the prior art, and although it is thin, it has excellent softness and moisture absorption and desorption properties and can also impart positive heat retention to the fabric. An object of the present invention is to provide a spun yarn and a fabric using the spun yarn.
本発明は、このような課題を解決するものであって、太陽光選択吸収型ポリエステル繊維を含む芯部と、溶剤紡糸セルロース繊維を含む鞘部とからなる長短複合紡績糸であって、紡績糸中に占める前記太陽光選択吸収型ポリエステル繊維の質量比率が15〜60質量%であり、紡績糸中に占める前記溶剤紡糸セルロース繊維の質量比率が40〜85質量%であり、かつ撚係数が3.5〜4.5であることを特徴とする長短複合紡績糸を要旨とし、さらに、かかる長短複合紡績糸を用いてなる布帛を要旨とするものである。 The present invention solves such problems, and is a long / short composite spun yarn comprising a core portion including a sunlight selective absorption type polyester fiber and a sheath portion including a solvent-spun cellulose fiber, and the spun yarn The mass ratio of the sunlight selective absorption type polyester fiber occupying in the fiber is 15 to 60% by mass, the mass ratio of the solvent-spun cellulose fiber in the spun yarn is 40 to 85% by mass, and the twisting factor is 3 The gist of the present invention is a long and short composite spun yarn characterized by being in the range of 5 to 4.5, and further a fabric formed using such a long and short composite spun yarn.
本発明によれば、厚さが薄いにもかかわらず、ソフト性と共に吸放湿性に優れ、かつ積極的な保温性をも布帛に付与しうる紡績糸と、この紡績糸を用いてなる布帛とを提供することができる。 According to the present invention, a spun yarn that is excellent in moisture absorption and release properties as well as softness and can impart positive heat retention properties to the fabric despite being thin, and a fabric using the spun yarn, Can be provided.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明の長短複合紡績糸は、特定の繊維を用いてなるものである。すなわち、本発明の長短複合紡績糸は、太陽光選択吸収型ポリエステル繊維を含む芯部と、溶剤紡糸セルロース繊維を含む鞘部とからなる長短複合紡績糸である。 The long and short composite spun yarn of the present invention is formed using specific fibers. That is, the long / short composite spun yarn of the present invention is a long / short composite spun yarn comprising a core portion containing a selective solar absorption type polyester fiber and a sheath portion containing a solvent-spun cellulose fiber.
本発明における太陽光吸収型ポリエステル繊維とは、光吸収熱変換機能を有する遷移金属炭化物微粒子を練り込んだ繊維形成性ポリマーから形成される長繊維糸条をいう。また、光吸収熱変換機能とは、可視光線、近赤外線などの光エネルギーを吸収し、そのエネルギーを熱エネルギーに転換、放射する機能をいう。 The solar-absorbing polyester fiber in the present invention refers to a long fiber yarn formed from a fiber-forming polymer in which transition metal carbide fine particles having a light-absorbing heat conversion function are kneaded. The light absorption heat conversion function refers to a function of absorbing light energy such as visible light and near infrared light, converting the energy into heat energy, and radiating it.
本発明における繊維形成性ポリマーとしては、ナイロン6やナイロン66で代表されるポリアミド系ポリマー、ポリエチレンテレフタレートで代表されるポリエステル系ポリマー、ポリエチレン、ポリプロピレンで代表されるポリオレフィン系ポリマーの他、ポリアクリロニトリル系ポリマー、ポリビニルアルコール系ポリマー、ポリ塩化ビニル系ポリマーなどが使用できる。本発明では、これらのポリマーをホモポリマーとしては勿論、必要に応じてコポリマーとして使用してもよい。 Examples of the fiber-forming polymer in the present invention include polyamide polymers represented by nylon 6 and nylon 66, polyester polymers represented by polyethylene terephthalate, polyolefin polymers represented by polyethylene and polypropylene, and polyacrylonitrile polymers. Polyvinyl alcohol polymer, polyvinyl chloride polymer and the like can be used. In the present invention, these polymers may be used not only as homopolymers but also as copolymers if necessary.
本発明における太陽光選択吸収型ポリエステル繊維の糸条形態としては、フラット糸、仮撚加工糸及び混繊糸のいずれも採用可能であるが、水分拡散性や伸縮性の観点から、仮撚加工糸が好ましく採用できる。これは、一般に仮撚加工糸はバルキー性に優れることから、糸条内の繊維間隙を広げることができるためである。 As the yarn form of the sunlight selective absorption type polyester fiber in the present invention, any of flat yarns, false twisted yarns and mixed yarns can be adopted. From the viewpoint of moisture diffusibility and stretchability, false twist processing Yarn can be preferably employed. This is because false twisted yarns are generally excellent in bulkiness and can widen the fiber gap in the yarn.
糸条の仮撚加工には、市販の仮撚機械を用いることができ、仮撚条件としても一般の条件が準用できる。例えば、繊維形成性ポリマーとしてポリエステル系ポリマーを採用した場合、撚数T(t/m)としては3000/D≦T≦3500/D(D:供給糸のトータル繊度(dtex))が好ましく、ヒーター温度としては180〜220℃が好ましい。このとき、使用するヒーターの数としては、特に限定されず、加工糸の糸質を勘案して適宜決定すればよい。 A commercially available false twisting machine can be used for false twisting of the yarn, and general conditions can be applied mutatis mutandis as false twisting conditions. For example, when a polyester polymer is used as the fiber-forming polymer, the twist number T (t / m) is preferably 3000 / D ≦ T ≦ 3500 / D (D: total fineness (dtex) of supplied yarn), heater As temperature, 180-220 degreeC is preferable. At this time, the number of heaters to be used is not particularly limited, and may be appropriately determined in consideration of the quality of the processed yarn.
また、太陽光選択吸収型ポリエステル繊維のトータル繊度としては、特に限定されるものでないが、布帛の厚み、目付けを考慮し、33〜167dtxが好ましい。 Further, the total fineness of the sunlight selective absorption type polyester fiber is not particularly limited, but is preferably 33 to 167 dtx in consideration of the thickness and basis weight of the fabric.
一方、本発明における溶剤紡糸セルロース繊維とは、特定の溶剤にパルプを溶解して得た紡糸原液を、特定の手段で紡糸して得られたものである。具体的には、N−メチルモルフォリン−N−オキサイド、ジメチルスルホキシド、N−メチルピペリジン−N−オキサイド、ジメチルアセトアミドといった溶剤にパルプを溶解し、濾過して不純物を除去した後、得られた紡糸原液を乾式紡糸又は湿式紡糸することにより、当該繊維を得ることができる。 On the other hand, the solvent-spun cellulose fiber in the present invention is obtained by spinning a spinning stock solution obtained by dissolving pulp in a specific solvent by a specific means. Specifically, the pulp was dissolved in a solvent such as N-methylmorpholine-N-oxide, dimethyl sulfoxide, N-methylpiperidine-N-oxide, dimethylacetamide, filtered to remove impurities, and the obtained spinning The fiber can be obtained by dry spinning or wet spinning the stock solution.
本発明では、最終的に得られる布帛の風合いを考慮し、溶剤紡糸セルロース繊維の単糸繊度を1.0〜4.0dtexとするのが好ましい。そして、布帛の風合い及び最終的に得られる紡績糸の工程通過性を考慮し、かかる溶剤紡糸セルロース繊維は、短繊維束の状態で用いるのが好ましい。したがって、繊維を紡糸した後は、所定の長さに繊維を切断する。なお、好ましい単繊維長は、30.0〜60.0mmである。 In the present invention, considering the texture of the finally obtained fabric, it is preferable that the single yarn fineness of the solvent-spun cellulose fiber is 1.0 to 4.0 dtex. In consideration of the texture of the fabric and the process passability of the finally obtained spun yarn, the solvent-spun cellulose fiber is preferably used in a short fiber bundle state. Therefore, after spinning the fiber, the fiber is cut into a predetermined length. A preferable single fiber length is 30.0 to 60.0 mm.
本発明の長短複合紡績糸は、上記の太陽光選択吸収型ポリエステル繊維と溶剤紡糸セルロース繊維とを用いた紡績糸である。本発明の紡績糸は、所謂芯鞘構造を呈するものであり、布帛の風合いと保温性とを考慮し、太陽光選択吸収型ポリエステル繊維のみを用いて芯部を、かつ溶剤紡糸セルロース繊維のみを用いて鞘部を形成することが最も好ましいが、本発明の効果を損なわない範囲であれば、芯・鞘部共に他の繊維を含有させてもよい。 The long and short composite spun yarn of the present invention is a spun yarn using the above-mentioned sunlight selective absorption type polyester fiber and solvent-spun cellulose fiber. The spun yarn of the present invention has a so-called core-sheath structure, and in consideration of the texture and heat retention of the fabric, only the sunlight-selective absorption type polyester fiber is used for the core, and only the solvent-spun cellulose fiber is used. It is most preferable to form the sheath portion by use, but other fibers may be contained in the core and the sheath portion as long as the effects of the present invention are not impaired.
ここで、他の繊維としては、綿、麻、羊毛などの天然繊維、レーヨン、ポリノジックなどの再生繊維、ポリエステル、アクリル、ナイロン、ポリウレタンなどの合成繊維があげられる。 Here, examples of other fibers include natural fibers such as cotton, hemp, and wool, regenerated fibers such as rayon and polynosic, and synthetic fibers such as polyester, acrylic, nylon, and polyurethane.
ただし、本発明では、布帛の風合いと保温性とを考慮し、紡績糸中に占める前記太陽光選択吸収型ポリエステル繊維の質量比率が15〜60質量%であり、かつ紡績糸中に占める前記溶剤紡糸セルロース繊維の質量比率が40〜85質量%である必要がある。太陽光選択吸収型ポリエステル繊維の質量比率が15質量%未満(又は溶剤紡糸セルロース繊維の質量比率が85質量%を超える)になると、布帛が十分な保温性を発揮できなくなる。一方、太陽光選択吸収型ポリエステル繊維の質量比率が60質量%を超える(又は溶剤紡糸セルロース繊維の質量比率が40質量%未満になる)と、布帛に十分なソフト性及び吸放湿性を付与できなくなる。 However, in the present invention, in consideration of the texture and heat retention of the fabric, the mass ratio of the sunlight selective absorption type polyester fiber occupying in the spun yarn is 15 to 60% by mass, and the solvent occupying in the spun yarn The mass ratio of the spun cellulose fiber needs to be 40 to 85 mass%. When the mass ratio of the sunlight selective absorption type polyester fiber is less than 15 mass% (or the mass ratio of the solvent-spun cellulose fiber exceeds 85 mass%), the fabric cannot exhibit sufficient heat retention. On the other hand, if the mass ratio of the sunlight selective absorption type polyester fiber exceeds 60 mass% (or the mass ratio of the solvent-spun cellulose fiber is less than 40 mass%), sufficient softness and moisture absorption and desorption can be imparted to the fabric. Disappear.
また、紡績糸の撚係数としては、3.5〜4.5であることが必要である。撚係数とは、A=T/N(ただし、A:撚係数、T:撚数(t/2.54cm)、N:太さ(英式綿番手))なる式で算出されるものであり、撚係数が3.5未満になると、芯部と鞘部とが剥離してしまい、撚係数が4.5を超えると、糸が粗硬になったり布帛に斜向が生じたりする。 In addition, the twist coefficient of the spun yarn needs to be 3.5 to 4.5. The twist coefficient is calculated by the following formula: A = T / N (A: twist coefficient, T: number of twists (t / 2.54 cm), N: thickness (English cotton count)) When the twist coefficient is less than 3.5, the core part and the sheath part are peeled off, and when the twist coefficient exceeds 4.5, the yarn becomes coarse or the fabric is inclined.
さらに、紡績糸の太さとしては、特に限定されるものでないが、布帛の厚み、目付けを考慮し、30〜60番手(英式綿番手)が好ましい。 Furthermore, the thickness of the spun yarn is not particularly limited, but 30 to 60 (English cotton count) is preferable in consideration of the thickness and weight of the fabric.
本発明の紡績糸は、以上のような構成を有するものであり、単独糸の他、2本双糸、3本双糸又は他の任意の糸条と混合して使用される。 The spun yarn of the present invention has the above-described configuration, and is used in combination with a single yarn, two twin yarns, three twin yarns or other arbitrary yarns.
本発明では、かかる紡績糸を用いて、積極的な保温性と優れた風合いとを具備する、新規な布帛を得ることができる。なお、ここでいう布帛とは、よこ編み、たて編み、織物、不織布を指し、布帛となした後、必要に応じ、染色や付帯加工する。本発明の布帛は、特に肌着衣料に適している。 In the present invention, by using such spun yarn, a novel fabric having positive heat retention and excellent texture can be obtained. In addition, the fabric here refers to weft knitting, warp knitting, woven fabric, and non-woven fabric. After forming the fabric, it is dyed or attached as necessary. The fabric of the present invention is particularly suitable for skin clothing.
次に、本発明の紡績糸を得るための手段について説明する。 Next, means for obtaining the spun yarn of the present invention will be described.
本発明の紡績糸は、基本的にリング紡績法に準じて作製することが可能である。具体的には、リング精紡機内のバックローラーに、まず溶剤紡糸セルロース繊維を含む繊維束を供給し、次いで、該繊維束をドラフトしながらフロントローラーに供給すると共に、太陽光選択吸収型ポリエステル繊維を含む糸条を同時にフロントローラーへ供給し、ここで両者を重ね合わせた後、撚係数3.5〜4.5で加撚する。 The spun yarn of the present invention can basically be produced according to the ring spinning method. Specifically, a fiber bundle containing solvent-spun cellulose fibers is first supplied to a back roller in a ring spinning machine, and then the fiber bundle is supplied to a front roller while drafting, and a sunlight selective absorption type polyester fiber is also supplied. Are simultaneously fed to the front roller, and after both are superposed, they are twisted at a twisting factor of 3.5 to 4.5.
次に本発明を実施例により具体的に説明する。 Next, the present invention will be specifically described with reference to examples.
(実施例1)
まず、太陽光選択吸収型ポリエステル繊維から構成されるウーリー加工糸56dtex24fと、単糸繊度1.3dtx、単繊維長38mmの溶剤紡糸セルロース繊維から構成される粗糸とを用意した。次に、リング精紡機にこれら2本の糸を導入し、芯部に太陽光選択吸収型ポリエステル繊維を、鞘部に溶剤紡糸セルロース繊維を配してなる、太さ40番手(英式綿番手)、撚係数3.9、芯鞘質量比40/60の長短複合紡績糸を作製した。
Example 1
First, a wooly processed yarn 56dtex24f composed of a sunlight selective absorption type polyester fiber and a coarse yarn composed of a solvent-spun cellulose fiber having a single yarn fineness of 1.3 dtx and a single fiber length of 38 mm were prepared. Next, these two yarns are introduced into a ring spinning machine, with a sunlight selective absorption type polyester fiber in the core and a solvent-spun cellulose fiber in the sheath, with a thickness of 40 (English cotton count) ), A long / short composite spun yarn having a twist coefficient of 3.9 and a core / sheath mass ratio of 40/60 was produced.
次いで、上記長短複合紡績糸を用いて、(株)福原精機製ダブルニット機「LPJ−H型(商品名)」(釜系76cm、針密度24ゲージ)にて、スムース編地を編成した。編成後、公知法に準じて精錬、染色、仕上セットし、本発明の布帛を得た。 Next, a smooth knitted fabric was knitted using the above-mentioned long / short composite spun yarn with a double knit machine “LPJ-H type (trade name)” manufactured by Fukuhara Seiki Co., Ltd. (pot system 76 cm, needle density 24 gauge). After knitting, refining, dyeing and finishing were set according to a known method to obtain the fabric of the present invention.
(比較例1)
太陽光選択吸収型ポリエステル繊維から構成されるウーリー加工糸56dtex24fに代えて、ポリエチレンテレフタレートポリマーのみを用いた繊維から構成されるウーリー加工糸56dtex24fを用いる以外は、実施例1と同様にして紡績糸及布帛を得た。
(Comparative Example 1)
The spun yarn and the yarn were treated in the same manner as in Example 1 except that a wooly processed yarn 56dtex24f composed of a fiber using only a polyethylene terephthalate polymer was used instead of the woolly processed yarn 56dtex24f composed of a sunlight selective absorption type polyester fiber A fabric was obtained.
(比較例2)
ポリエチレンテレフタレートポリマーのみを用いた繊維から構成されるウーリー加工糸167dtx48fを用意し、以降は実施例1と同様に行い、布帛を得た。
(Comparative Example 2)
A wooly processed yarn 167dtx48f composed of fibers using only a polyethylene terephthalate polymer was prepared.
上記で得られた3つの布帛につき、風合い、吸湿性及び保温性を相対評価した。なお、風合い及び吸湿性は、官能評価により行い、保温性は、室温20℃、湿度65%で恒温恒湿に保たれた室内において、サーモビュアJTG−4200(日本電子(株)製、赤外線センサー)を用いて、エネルギー源として写真用100W白色光源を照射したときの布帛の表面温度を測定した。 For the three fabrics obtained above, the texture, hygroscopicity, and heat retention were relatively evaluated. The texture and hygroscopicity are determined by sensory evaluation, and the heat retention is performed in a room maintained at a constant temperature and humidity at a room temperature of 20 ° C. and a humidity of 65%. Thermoviewer JTG-4200 (manufactured by JEOL Ltd., infrared sensor) Was used to measure the surface temperature of the fabric when a photographic 100 W white light source was irradiated as an energy source.
これによると、実施例1にかかる布帛は、上記3性能とも全て他の布帛よりも優れていた。それに対し、比較例1にかかる編地は、風合い、吸湿性は優れていたものの、保温性の点で実施例1にかかる布帛より劣り、比較例1にかかる布帛は、3性能とも全て実施例1に比べ劣るものであった。
According to this, the fabric according to Example 1 was superior to the other fabrics in all three performances. On the other hand, the knitted fabric according to Comparative Example 1 was superior in texture and hygroscopicity, but was inferior to the fabric according to Example 1 in terms of heat retention, and the fabric according to Comparative Example 1 had all three performance examples. It was inferior to 1.
Claims (2)
A fabric comprising the long and short composite spun yarn according to claim 1.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013028868A (en) * | 2011-07-27 | 2013-02-07 | Unitika Trading Co Ltd | Long and short composite spun yarn, fabric including the same and method for producing the same |
JP2014114512A (en) * | 2012-12-06 | 2014-06-26 | Toyobo Co Ltd | Knitted fabric, undergarment and underwear having both of excellent moisture permeability and excellent moisture dischargeability |
JP2015148029A (en) * | 2014-02-07 | 2015-08-20 | ユニチカトレーディング株式会社 | Long and short composite spun yarns and fabric including the same |
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2007
- 2007-12-19 JP JP2007327240A patent/JP2009150008A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013028868A (en) * | 2011-07-27 | 2013-02-07 | Unitika Trading Co Ltd | Long and short composite spun yarn, fabric including the same and method for producing the same |
JP2014114512A (en) * | 2012-12-06 | 2014-06-26 | Toyobo Co Ltd | Knitted fabric, undergarment and underwear having both of excellent moisture permeability and excellent moisture dischargeability |
JP2015148029A (en) * | 2014-02-07 | 2015-08-20 | ユニチカトレーディング株式会社 | Long and short composite spun yarns and fabric including the same |
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