JP2008311575A - Substrate transfer mechanism for exposure device, and control method thereof - Google Patents

Substrate transfer mechanism for exposure device, and control method thereof Download PDF

Info

Publication number
JP2008311575A
JP2008311575A JP2007160255A JP2007160255A JP2008311575A JP 2008311575 A JP2008311575 A JP 2008311575A JP 2007160255 A JP2007160255 A JP 2007160255A JP 2007160255 A JP2007160255 A JP 2007160255A JP 2008311575 A JP2008311575 A JP 2008311575A
Authority
JP
Japan
Prior art keywords
substrate
suction
exposure apparatus
chuck portion
mask
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2007160255A
Other languages
Japanese (ja)
Other versions
JP5068107B2 (en
Inventor
Toshiyuki Kondo
俊之 近藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NSK Ltd
Original Assignee
NSK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NSK Ltd filed Critical NSK Ltd
Priority to JP2007160255A priority Critical patent/JP5068107B2/en
Priority to KR1020097020367A priority patent/KR101111933B1/en
Priority to KR1020117014245A priority patent/KR101111934B1/en
Priority to PCT/JP2008/056413 priority patent/WO2008120785A1/en
Priority to TW97112393A priority patent/TW200907590A/en
Publication of JP2008311575A publication Critical patent/JP2008311575A/en
Application granted granted Critical
Publication of JP5068107B2 publication Critical patent/JP5068107B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a substrate transfer mechanism for an exposure device capable of preventing substrate deviation from the substrate transfer mechanism for the exposure device, and to provide a control method thereof. <P>SOLUTION: A substrate driving unit 17 for carrying out the vacuum suction of a substrate W levitated and supported by an air flow from a levitation unit 16 and transferring it in the predetermined direction while sucking it comprises a chuck 22 which forms at least two suction regions 35 each of which is defined by a plurality of sucking holes 41 formed at the top face for sucking the substrate, and an air pressure circuit 40 which can control air pressure in the sucking holes 41 independently for each suction region 35. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、露光装置用基板搬送機構及びその制御方法に関し、より詳細には、浮上ユニットによって浮上・支持される基板の一端を、確実に吸着して所定方向に搬送することができる露光装置用基板搬送機構及びその制御方法に関する。   The present invention relates to a substrate transport mechanism for an exposure apparatus and a control method thereof, and more specifically, for an exposure apparatus capable of reliably adsorbing and transporting one end of a substrate levitated and supported by a levitating unit in a predetermined direction. The present invention relates to a substrate transport mechanism and a control method thereof.

従来、大型の薄形テレビ等に用いられる液晶ディスプレイやプラズマディスプレイ等の大型のフラットパネルディスプレイの製造方法として、基板を搬送しながら、基板上にマスクのパターンを露光転写するものが知られている(例えば、特許文献1参照。)。特許文献1に記載の露光装置では、基板の下側で、排気孔から気体を噴出及び吸気孔から噴出気体を吸引する吸排気エアパッド上で基板を浮上させ、この基板の一端を一対のグリップで把持する基板駆動ユニットによって基板を一定方向に搬送しながら、露光する。
特開2007−72267号公報
Conventionally, as a manufacturing method of a large flat panel display such as a liquid crystal display or a plasma display used for a large thin television, a method of exposing and transferring a mask pattern onto the substrate while conveying the substrate is known. (For example, refer to Patent Document 1). In the exposure apparatus described in Patent Document 1, a substrate is floated on an intake / exhaust air pad that ejects gas from an exhaust hole and sucks ejected gas from an intake hole on the lower side of the substrate, and one end of the substrate is paired with a pair of grips. Exposure is performed while the substrate is transported in a certain direction by the substrate driving unit to be gripped.
JP 2007-72267 A

ところで、高価な基板を有効に利用するためには、できる限り露光領域を広く取ることが要求される。このため、特許文献1に記載の露光装置は、一対のグリップで基板の非露光領域である側縁部を把持することで基板を搬送するが、把持される基板の側縁部の面積が十分に確保されていないと、基板がグリップから外れてしまう可能性があった。万一、基板がグリップから外れると、基板は勿論のこと、露光装置にも損傷を及ぼすことが懸念される。特に、浮上ユニットからの空気流によって浮上・支持されている基板には摩擦力が作用せず、グリップによる拘束力がなくなった基板は、減速することなく慣性力によって搬送方向に高速で滑り、露光装置の各部に衝突して重大な損傷を与えるばかりでなく、作業者にとっても危険となる虞がある。   By the way, in order to effectively use an expensive substrate, it is required to take as wide an exposure area as possible. For this reason, the exposure apparatus described in Patent Document 1 transports the substrate by gripping the side edge portion which is a non-exposure region of the substrate with a pair of grips, but the area of the side edge portion of the gripped substrate is sufficient. Otherwise, the substrate may come off the grip. If the substrate is removed from the grip, there is a concern that not only the substrate but also the exposure apparatus may be damaged. In particular, the frictional force does not act on the substrate that is levitated and supported by the air flow from the levitating unit, and the substrate that has lost its restraint force due to the grip slips at high speed in the conveyance direction by the inertial force without decelerating and exposure. Not only does it collide with each part of the apparatus and cause serious damage, but it may be dangerous for the operator.

本発明は、前述した課題に鑑みてなされたものであり、その目的は、露光装置用基板搬送機構からの基板外れを防止することができる露光装置用基板搬送機構及びその制御方法を提供することにある。   The present invention has been made in view of the above-described problems, and an object thereof is to provide a substrate transport mechanism for an exposure apparatus that can prevent the substrate from coming off from the substrate transport mechanism for an exposure apparatus, and a control method thereof. It is in.

本発明の上記目的は、下記の構成により達成される。
(1) 基板に対してマスクを介して露光用光を照射し、前記基板に前記マスクのパターンを露光する露光装置に適用される露光装置用基板搬送機構であって、
前記基板を浮上させて支持する浮上ユニットと、
該基板を吸着しながら所定方向に搬送する基板駆動ユニットと、
を備え、
前記基板駆動ユニットは、上面に前記基板を吸着するための複数の吸着孔が形成されるチャック部と、該チャック部の吸着孔内の空気圧を制御する空気圧回路と、を有し、
前記チャック部は、前記複数の吸着孔によってそれぞれ規定される少なくとも2つの吸着区分を構成し、
前記空気圧回路は、前記少なくとも2つの吸着区分を独立に制御可能であることを特徴とする露光装置用基板搬送機構。
(2) 前記空気圧回路は、前記少なくとも2つの吸着区分ごとに別々に構成される複数の空気圧回路を有することを特徴とする(1)に記載の露光装置用基板搬送機構。
(3) 前記チャック部は、前記吸着された基板を挟み込むクランプ機構を有することを特徴とする(1)又は(2)に記載の露光装置用基板搬送機構。
(4) 前記基板が前記チャック部から外れたことが検出された時、上下方向に昇降して前記基板の端面と当接するストッパ部材をさらに備えることを特徴とする(1)〜(3)のいずれかに記載の露光装置用基板搬送機構。
The above object of the present invention can be achieved by the following constitution.
(1) An exposure apparatus substrate transport mechanism that is applied to an exposure apparatus that irradiates a substrate with exposure light through a mask and exposes the pattern of the mask onto the substrate,
A levitation unit for levitating and supporting the substrate;
A substrate driving unit for conveying the substrate in a predetermined direction while adsorbing the substrate;
With
The substrate drive unit has a chuck portion in which a plurality of suction holes for sucking the substrate are formed on an upper surface, and a pneumatic circuit for controlling air pressure in the suction holes of the chuck portion,
The chuck portion constitutes at least two suction sections respectively defined by the plurality of suction holes,
The substrate transfer mechanism for an exposure apparatus, wherein the pneumatic circuit is capable of independently controlling the at least two suction sections.
(2) The substrate transfer mechanism for an exposure apparatus according to (1), wherein the pneumatic circuit has a plurality of pneumatic circuits configured separately for each of the at least two suction sections.
(3) The substrate transport mechanism for an exposure apparatus according to (1) or (2), wherein the chuck portion includes a clamp mechanism that sandwiches the attracted substrate.
(4) The method according to any one of (1) to (3), further comprising a stopper member that moves up and down in a vertical direction and abuts against an end surface of the substrate when it is detected that the substrate is detached from the chuck portion. The substrate transport mechanism for an exposure apparatus according to any one of the above.

(5) 基板に対してマスクを介して露光用光を照射し、前記基板に前記マスクのパターンを露光する露光装置に適用され、前記基板を浮上させて支持する浮上ユニットと、上面に前記基板を吸着するための複数の吸着孔が形成されるチャック部と、該チャック部の吸着孔内の空気圧を制御する空気圧回路と、を有して、該基板を吸着しながら所定方向に搬送する基板駆動ユニットと、を備える露光装置用基板搬送機構の制御方法であって、
前記複数の吸着孔によってそれぞれ規定される少なくとも2つの吸着区分ごとに複数の空気圧回路を構成する工程と、
前記チャック部が前記基板を真空吸着した状態で、前記各吸着区分の空気圧をそれぞれ検出する工程と、
前記検出された空気圧に異常がある場合、該異常が検出された吸着区分の空気圧回路を遮断して真空遮断回路に切り替え、基板保持不可のアラームを発生する工程と、
を有することを特徴とする露光装置用基板搬送機構の制御方法。
(5) A levitation unit that is applied to an exposure apparatus that irradiates the substrate with exposure light through a mask and exposes the pattern of the mask onto the substrate, and floats and supports the substrate; A substrate having a chuck part in which a plurality of suction holes for adsorbing the substrate are formed and a pneumatic circuit for controlling the air pressure in the suction hole of the chuck part, and transporting the substrate in a predetermined direction while adsorbing the substrate A method for controlling an exposure apparatus substrate transport mechanism comprising: a drive unit;
Configuring a plurality of pneumatic circuits for each of at least two suction sections respectively defined by the plurality of suction holes;
Detecting the air pressure of each of the suction sections in a state where the chuck portion vacuum-sucks the substrate;
If there is an abnormality in the detected air pressure, shutting off the pneumatic circuit of the suction section in which the abnormality is detected and switching to a vacuum interrupt circuit, and generating an alarm not to hold the substrate;
A method for controlling a substrate transport mechanism for an exposure apparatus, comprising:

本発明の露光装置用基板搬送機構及びその制御方法によれば、基板を吸着するチャック部は、空気圧回路によって吸着孔内の空気圧をそれぞれ独立に制御可能である少なくとも2つの吸着区分を備えるので、1ヶ所のチャック部で吸着不良が発生しても、残りのチャック部で基板を吸着・保持することができる。これにより、基板がチャック部から外れることが防止され、基板及び露光装置の損傷を防止することができる。   According to the substrate transport mechanism for an exposure apparatus of the present invention and the control method thereof, the chuck portion that sucks the substrate includes at least two suction sections that can independently control the air pressure in the suction holes by the pneumatic circuit. Even if a suction failure occurs in one chuck portion, the substrate can be sucked and held by the remaining chuck portions. As a result, the substrate is prevented from being detached from the chuck portion, and damage to the substrate and the exposure apparatus can be prevented.

以下、本発明に係る露光装置用基板搬送機構及びその制御方法が適用されるのに好適な近接スキャン露光装置の実施形態を図面に基づいて詳細に説明する。   An embodiment of a proximity scan exposure apparatus suitable for applying a substrate transport mechanism for an exposure apparatus and its control method according to the present invention will be described below in detail with reference to the drawings.

図1及び図2に示すように、本実施形態の近接スキャン露光装置1は、基板(カラーフィルタ基板)Wを浮上させて支持すると共に、所定方向(図1のX方向)に搬送する基板搬送機構10と、複数のマスクMをそれぞれ保持し、所定方向と交差する方向(図1のY方向)に沿って千鳥状に二列配置された複数(図1に示す実施形態において、左右それぞれ6個)のマスク保持部11と、マスク保持部11を移動するためのマスク駆動部12と、複数のマスク保持部11の上部にそれぞれ配置されて露光用光を照射する複数の照射部14と、近接スキャン露光装置1の各作動部分の動きを制御する制御部15と、を主に備える。   As shown in FIGS. 1 and 2, the proximity scanning exposure apparatus 1 of the present embodiment floats and supports a substrate (color filter substrate) W and transports the substrate in a predetermined direction (X direction in FIG. 1). A plurality of mechanisms 10 and a plurality of masks M are respectively held and arranged in two rows in a staggered manner along a direction (Y direction in FIG. 1) intersecting a predetermined direction (6 in each of the left and right in the embodiment shown in FIG. 1). ) Mask holding units 11, a mask driving unit 12 for moving the mask holding unit 11, a plurality of irradiation units 14 arranged on the top of the plurality of mask holding units 11 to irradiate exposure light, And a control unit 15 that controls the movement of each operating part of the proximity scan exposure apparatus 1.

基板搬送機構10は、基板WをX方向に搬送する領域、即ち、複数のマスク保持部11の下方領域、及びその下方領域からX方向両側に亘る領域に設けられた浮上ユニット16と、基板WのY方向一側(図1において上辺)を保持してX方向に搬送する基板駆動ユニット17とを備える。浮上ユニット16は、複数のフレーム19上にそれぞれ設けられた複数の排気エアパッド20及び吸排気エアパッド21を備え、ポンプ(図示せず)やソレノイドバルブ(図示せず)を介して排気エアパッド20や吸排気エアパッド21からエアを排気或いは、吸排気する。基板駆動ユニット17は、図1に示すように、浮上ユニット16によって浮上、支持された基板Wの一端を保持するチャック部である吸着パッド22を備え、モータ23、ボールねじ24、及びナット(図示せず)からなるボールねじ機構25によって、ガイドレール26に沿って基板WをX方向に搬送する。なお、基板Wは、ボールねじ機構25の代わりに、リニアサーボアクチュエータによって搬送されてもよい。   The substrate transport mechanism 10 includes a floating unit 16 provided in a region for transporting the substrate W in the X direction, that is, a region below the plurality of mask holders 11 and a region extending from the bottom region to both sides in the X direction. And a substrate driving unit 17 that holds the one side in the Y direction (the upper side in FIG. 1) and conveys it in the X direction. The levitation unit 16 includes a plurality of exhaust air pads 20 and intake / exhaust air pads 21 respectively provided on a plurality of frames 19, and the exhaust air pads 20 and the intake / exhaust air pads 21 are provided via pumps (not shown) and solenoid valves (not shown). Air is exhausted or sucked and exhausted from the exhaust air pad 21. As shown in FIG. 1, the substrate drive unit 17 includes a suction pad 22 that is a chuck portion that holds one end of the substrate W that is floated and supported by the flying unit 16, and includes a motor 23, a ball screw 24, and a nut (see FIG. The substrate W is transported in the X direction along the guide rail 26 by a ball screw mechanism 25 comprising a not-shown). The substrate W may be transported by a linear servo actuator instead of the ball screw mechanism 25.

フレーム19には、上下方向(図1において紙面と垂直方向)に昇降して基板Wの搬送経路中に進退自在とされた複数のストッパ部材36が配設されている。そして、基板Wが吸着パッド22から外れたことが検出された時、ストッパ部材36を基板Wの搬送経路中に突出させて基板Wの端面と当接させ、慣性力による基板Wの走行を停止させる。複数のフレーム19は、地面にレベルブロック18を介して設置された装置ベース27上に他のレベルブロック28を介して配置されている。   The frame 19 is provided with a plurality of stopper members 36 that are moved up and down in the vertical direction (perpendicular to the plane of the drawing in FIG. 1) to be able to advance and retract in the transport path of the substrate W. When it is detected that the substrate W is detached from the suction pad 22, the stopper member 36 is protruded into the transport path of the substrate W and is brought into contact with the end surface of the substrate W to stop the travel of the substrate W due to inertial force. Let The plurality of frames 19 are arranged via another level block 28 on a device base 27 installed on the ground via the level block 18.

マスク駆動部12は、フレーム(図示せず)に取り付けられ、マスク保持部11をX方向に沿って駆動するX方向駆動部31と、X方向駆動部31の先端に取り付けられ、マスク保持部11をY方向に沿って駆動するY方向駆動部32と、Y方向駆動部32の先端に取り付けられ、マスク保持部11をθ方向(X,Y方向からなる水平面の法線回り)に回転駆動するθ方向駆動部33と、θ方向駆動部33の先端に取り付けられ、マスク保持部11をZ方向(X,Y方向からなる水平面の鉛直方向)に駆動するZ方向駆動部34と、を有する。これにより、Z方向駆動部34の先端に取り付けられたマスク保持部11は、マスク駆動部12によってX,Y,Z,θ方向に移動可能である。なお、X,Y,θ,Z方向駆動部31,32,33,34の配置の順序は、適宜変更可能である。   The mask drive unit 12 is attached to a frame (not shown), and is attached to the X direction drive unit 31 that drives the mask holding unit 11 along the X direction, and the tip of the X direction drive unit 31. Is attached to the tip of the Y direction drive unit 32, and the mask holding unit 11 is rotationally driven in the θ direction (around the horizontal plane of the X and Y directions). A θ-direction drive unit 33 and a Z-direction drive unit 34 that is attached to the tip of the θ-direction drive unit 33 and drives the mask holding unit 11 in the Z direction (vertical direction of the horizontal plane composed of the X and Y directions). Accordingly, the mask holding unit 11 attached to the tip of the Z direction driving unit 34 can be moved in the X, Y, Z, and θ directions by the mask driving unit 12. Note that the order of arrangement of the X, Y, θ, and Z direction drive units 31, 32, 33, and 34 can be changed as appropriate.

また、図1に示すように、千鳥状に二列配置された搬入側及び搬出側マスク保持部11a,11b間には、各マスク保持部11a,11bのマスクMを同時に交換可能なマスクチェンジャー2が配設されている。マスクチェンジャー2により搬送される使用済み或いは未使用のマスクMは、マスクストッカ3,4との間でローダー5により受け渡しが行われる。なお、マスクストッカ3,4とマスクチェンジャー2とで受け渡しが行われる間にマスクプリアライメント機構(図示せず)によってマスクMのプリアライメントが行われる。   Further, as shown in FIG. 1, a mask changer 2 capable of simultaneously exchanging the masks M of the mask holding portions 11a and 11b between the carry-in side and carry-out side mask holding portions 11a and 11b arranged in two rows in a staggered manner. Is arranged. The used or unused mask M transported by the mask changer 2 is transferred to and from the mask stockers 3 and 4 by the loader 5. The mask M is pre-aligned by a mask pre-alignment mechanism (not shown) during the transfer between the mask stockers 3 and 4 and the mask changer 2.

図2に示すように、マスク保持部11の上部に配置される照射部14は、光源6、ミラー7、オプチカルインテグレータ(図示せず)、シャッター(図示せず)等を備える。光源6としては、紫外線を含んだ露光用光ELを放射する、例えば超高圧水銀ランプ、キセノンランプ又は紫外線発光レーザが使用される。   As shown in FIG. 2, the irradiation unit 14 disposed on the upper part of the mask holding unit 11 includes a light source 6, a mirror 7, an optical integrator (not shown), a shutter (not shown), and the like. As the light source 6, for example, an ultra-high pressure mercury lamp, a xenon lamp or an ultraviolet light emitting laser that emits exposure light EL including ultraviolet light is used.

このような近接スキャン露光装置1は、浮上ユニット16の排気エアパッド20及び吸排気エアパッド21の空気流によって基板Wを浮上させて保持し、基板Wの一端を基板駆動ユニット17の吸着パッド22で吸着してX方向に搬送する。そして、マスク保持部11の下方に位置する基板Wに対して、照射部14からの露光用光ELがマスクMを介して照射され、マスクMのパターンを基板Wに塗布されたカラーレジストに転写する。   In such a proximity scanning exposure apparatus 1, the substrate W is levitated and held by the air flow of the exhaust air pad 20 and the intake / exhaust air pad 21 of the levitation unit 16, and one end of the substrate W is adsorbed by the adsorption pad 22 of the substrate drive unit 17. And transport in the X direction. Then, the exposure light EL from the irradiation unit 14 is irradiated to the substrate W located below the mask holding unit 11 through the mask M, and the pattern of the mask M is transferred to the color resist applied to the substrate W. To do.

ここで、図3に示すように、基板駆動ユニット17の吸着パッド22には、その上面に開口する複数の吸着孔41が形成されており、これら吸着孔41は、図4に示す空気圧回路40a,40b,・・・,40gと接続される。   Here, as shown in FIG. 3, the suction pad 22 of the substrate driving unit 17 is formed with a plurality of suction holes 41 opened on its upper surface, and these suction holes 41 are formed in the pneumatic circuit 40a shown in FIG. , 40b,..., 40g.

また、吸着パッド22は、複数の吸着孔41(図3に示す実施形態において、それぞれ12個)によって規定される複数(図3に示す実施形態において、7つ)の吸着領域(吸着区分)35a,35b,・・・,35gに分割されている。また、空気圧回路40a,40b,・・・,40gも、各吸着領域35a,35b,・・・,35gに対応する数(図3に示す実施形態において、7つ)で、それぞれ独立に構成されている。   Further, the suction pad 22 has a plurality (seven in the embodiment shown in FIG. 3) of suction regions (suction sections) 35a defined by a plurality of suction holes 41 (12 in the embodiment shown in FIG. 3). , 35b,..., 35g. In addition, the pneumatic circuits 40a, 40b,..., 40g are also independently configured with a number (seven in the embodiment shown in FIG. 3) corresponding to the suction regions 35a, 35b,. ing.

各空気圧回路40a,40b,・・・,40gには、ソレノイドバルブ43a,43b,・・・,43gを介して真空ポンプ44a,44b,・・・,44gと正圧ポンプ45a,45b,・・・,45gにそれぞれ接続されており、ソレノイドバルブ43a,43b,・・・,43gを切り替えることで、真空ポンプ44a,44b,・・・,44gによって吸着孔41からエアを吸引し、或いは正圧ポンプ45a,45b,・・・,45gによって吸着孔41にエアを供給する。吸着孔41からエアを吸引することによって、基板Wを吸着パッド22に真空吸着し、また、吸着孔41にエアを供給することによって、真空吸着した基板Wを吸着パッド22から解放する。   The pneumatic circuits 40a, 40b, ..., 40g are connected to vacuum pumps 44a, 44b, ..., 44g and positive pressure pumps 45a, 45b, ... via solenoid valves 43a, 43b, ..., 43g. .. are connected to 45g, and by switching the solenoid valves 43a, 43b,..., 43g, the vacuum pumps 44a, 44b,. Air is supplied to the suction holes 41 by the pumps 45a, 45b,. By sucking air from the suction holes 41, the substrate W is vacuum-sucked to the suction pads 22, and by supplying air to the suction holes 41, the vacuum-sucked substrates W are released from the suction pads 22.

また、各吸気孔41とソレノイドバルブ43a,43b,・・・,43gとの間には、吸着孔41の圧力を検出するための圧力センサ46a,46b,・・・,46gが配設されている。そして、基板Wの真空吸着時、圧力センサ46a,46b,・・・,46gが、エアリーク等の理由でエア圧力が真空圧以下に低下したことを検出した場合には、対応するソレノイドバルブ43a,43b,・・・,43gをクローズとすることで、エアリークが発生した吸着領域35a,35b,・・・,35gに対応する空気圧回路40a,40b,・・・,40gを遮断して真空圧回路に切り替える。   Further, pressure sensors 46a, 46b,..., 46g for detecting the pressure of the suction holes 41 are disposed between the intake holes 41 and the solenoid valves 43a, 43b,. Yes. Then, when the pressure sensors 46a, 46b,..., 46g detect that the air pressure has dropped below the vacuum pressure due to an air leak or the like during vacuum suction of the substrate W, the corresponding solenoid valve 43a, By closing 43b,..., 43g, the pneumatic circuits 40a, 40b,..., 40g corresponding to the suction areas 35a, 35b,. Switch to.

また、図5に示すように、吸着パッド22の上方には、エアシリンダ等の駆動装置51によってクランパ52を吸着パッド22に近接又は離間し、吸着パッド22とクランパ52とで基板Wを機械的に挟持するクランプ機構50が配設されている。   Further, as shown in FIG. 5, above the suction pad 22, a clamper 52 is brought close to or away from the suction pad 22 by a driving device 51 such as an air cylinder, and the substrate W is mechanically moved by the suction pad 22 and the clamper 52. A clamp mechanism 50 is disposed between the two.

次に、吸着パッド22の各空気圧回路40a,40b,・・・,40gによる基板保持状態を監視するためのシーケンスについて、図6を参照して説明する。図6に示すように、ステップS1で基板保持動作処理中か否かが判断され、基板保持動作処理中でなければ元のルートに戻って基板保持動作処理中となるまで待機する。基板保持動作処理中であれば、各吸着領域35a,35b,・・・,35gに制御部15から基板吸着指令が出力されているか否かを判断する(ステップS2)。   Next, a sequence for monitoring the substrate holding state by the pneumatic circuits 40a, 40b,..., 40g of the suction pad 22 will be described with reference to FIG. As shown in FIG. 6, it is determined in step S1 whether or not the substrate holding operation process is in progress. If the substrate holding operation process is not in progress, the process returns to the original route and waits until the substrate holding operation process is in progress. If the substrate holding operation is being performed, it is determined whether or not a substrate suction command is output from the control unit 15 to each suction region 35a, 35b,..., 35g (step S2).

基板吸着指令が出力されている場合、各吸着領域35a,35b,・・・,35gの吸気孔41を、それぞれ対応する真空ポンプ44a,44b,・・・,44gに接続するように各ソレノイドバルブ43a,43b,・・・,43gが切り替えられているので、ステップS3で各吸着領域35a,35b,・・・,35gの圧力センサ46a,46b,・・・,46gが検出するエア圧力を確認する。そして、全ての圧力センサ46a,46b,・・・,46gの圧力値が正常であれば、即ち、所定の真空圧以上であれば、基板Wが正常に吸着パッド22によって真空吸着されていると判断してステップS2の前に戻り、以後基板吸着指令が解除されるまで同様の制御を繰り返す。   When the substrate suction command is output, each solenoid valve is connected so that the suction holes 41 of the suction regions 35a, 35b,..., 35g are connected to the corresponding vacuum pumps 44a, 44b,. Since 43a, 43b,..., 43g are switched, the air pressure detected by the pressure sensors 46a, 46b,..., 46g of the respective suction areas 35a, 35b,. To do. If the pressure values of all the pressure sensors 46a, 46b,..., 46g are normal, that is, if the pressure value is equal to or higher than a predetermined vacuum pressure, the substrate W is normally vacuum-sucked by the suction pad 22. After the determination, the process returns to step S2, and the same control is repeated until the substrate suction command is released.

圧力センサ46a,46b,・・・,46gが検出する圧力値の内、1つでも所定の真空圧以下となっていると、基板保持異常と判断し、ステップS4でマスク駆動部12のZ方向駆動部34を作動させてマスクMをマスク保持部11と共に上方に退避させ、基板駆動ユニット17を停止させて基板Wの搬送を停止すると共に、ストッパ部材36を基板Wの搬送経路中に突出させる処理を行って、万一、基板Wが吸着パッド22から外れても基板Wと近接スキャン露光装置1の各部との干渉を防止する処理を行い、基板保持不可のアラームを発生する。また、同時に所定の真空圧以下となった吸着領域のソレノイドバルブ43をクローズとすることで、対応する空気圧回路を遮断して、他の真空圧回路に影響させない。   If at least one of the pressure values detected by the pressure sensors 46a, 46b,..., 46g is equal to or lower than the predetermined vacuum pressure, it is determined that the substrate holding is abnormal, and the Z direction of the mask drive unit 12 is determined in step S4. The driving unit 34 is operated to retract the mask M together with the mask holding unit 11, the substrate driving unit 17 is stopped to stop the transfer of the substrate W, and the stopper member 36 is protruded into the transfer path of the substrate W. Processing is performed to prevent interference between the substrate W and each part of the proximity scan exposure apparatus 1 even if the substrate W is detached from the suction pad 22, and an alarm indicating that the substrate cannot be held is generated. At the same time, by closing the solenoid valve 43 in the suction region that has become equal to or lower than a predetermined vacuum pressure, the corresponding pneumatic circuit is shut off and the other vacuum pressure circuits are not affected.

ステップS2に戻って、基板吸着指令が出力されていない、即ち、解除された場合、ステップS5で各圧力センサ46a,46b,・・・,46gが検出する圧力値を確認し、全ての圧力センサ46a,46b,・・・,46gの圧力値が0であれば正常であるので、ステップS1の前に戻る。1つでも圧力値が0でなければ(負圧が検出されれば)、ステップS6で圧力値が0でない吸着領域35a,35b,・・・35gのソレノイドバルブ43a,43b,・・・,43gに対して正圧ポンプ45a,45b,・・・,45gへの切り替えを指令する。次いで、ステップS7で再び、各圧力センサ46a,46b,・・・,46gが検出する圧力値を確認し、全ての圧力値が0であれば正常状態に復帰したと判断してステップS5の前に戻る。圧力センサ46a,46b,・・・,46gが検出する圧力値が、負圧のまままであれば、ソレノイドバルブ43a,43b,・・・,43gが正常に切り替わらない虞があるので、基板解放異常のアラームを出力する。   Returning to step S2, if the substrate suction command is not output, that is, is canceled, in step S5, the pressure values detected by the pressure sensors 46a, 46b,. If the pressure values of 46a, 46b,..., 46g are 0, it is normal and the process returns to step S1. If at least one of the pressure values is not zero (if a negative pressure is detected), the solenoid valves 43a, 43b,..., 43g of the suction regions 35a, 35b,. Are switched to the positive pressure pumps 45a, 45b,..., 45g. Next, in step S7, the pressure values detected by the pressure sensors 46a, 46b,..., 46g are confirmed again, and if all the pressure values are 0, it is determined that the normal state has been restored and before step S5. Return to. If the pressure values detected by the pressure sensors 46a, 46b,..., 46g remain negative pressure, the solenoid valves 43a, 43b,. The alarm is output.

上記したように、各吸着領域35a,35b,・・・,35gの吸着孔41の圧力を確認して、1つでも異常が検出された場合には、所定の異常処理が行われるので、吸着時に基板Wが外れたり、吸着解除時に基板Wが吸着したままといった、不測の事態を回避することができる。更に、吸着パッド22は、互いに独立した空気圧回路40a,40b,・・・,40gに接続された複数の吸着領域35a,35b,・・・,35gに分割されているので、万一、いずれかの吸着領域の空気圧回路にエアリークなどの不具合が発生して当該吸着領域の吸着孔41の圧力が所定の真空圧以下に低下しても、基板Wは、残りの吸着領域の吸着孔41に吸着されているので、基板Wが吸着パッド22から外れるのを防止することができる。   As described above, the pressures of the suction holes 41 in the suction areas 35a, 35b,..., 35g are confirmed, and if any abnormality is detected, a predetermined abnormality process is performed. It is possible to avoid unexpected situations such as the substrate W sometimes coming off or the substrate W remaining adsorbed when the adsorption is released. Further, the suction pad 22 is divided into a plurality of suction areas 35a, 35b,..., 35g connected to the pneumatic circuits 40a, 40b,. Even if a malfunction such as an air leak occurs in the pneumatic circuit of the suction region, and the pressure of the suction hole 41 in the suction region falls below a predetermined vacuum pressure, the substrate W is sucked into the suction holes 41 in the remaining suction region. Therefore, it is possible to prevent the substrate W from being detached from the suction pad 22.

次に、基板Wの浮上量を監視する基板Wの浮上量制御によって基板Wの外れを防止する。即ち、基板Wが浮上量不足の状態で搬送された場合、基板Wの排気エアパッド20及び吸排気エアパッド21との接触による基板外れを防止する。また、浮上量過多の状態で搬送された場合、基板WがマスクMやマスク保持部11と干渉して発生する基板外れを防止する。   Next, removal of the substrate W is prevented by controlling the flying height of the substrate W to monitor the flying height of the substrate W. That is, when the substrate W is transferred in a state where the flying height is insufficient, the substrate W is prevented from coming off due to the contact of the substrate W with the exhaust air pad 20 and the intake / exhaust air pad 21. Further, when the substrate W is transported in an excessively floating amount state, the substrate W is prevented from coming off due to interference with the mask M or the mask holding unit 11.

図7及び図8は、基板Wの浮上量の制御方法を説明するフローチャートである。基板Wが搬送されて基板ギャップセンサ(図示せず)の位置に達すると、基板ギャップセンサが基板Wの下面の位置及び上面の位置を検出して取り込み(ステップS10)、基板Wの浮上量と基板Wの板厚とを演算により求める(ステップS11)。   7 and 8 are flowcharts for explaining a method for controlling the flying height of the substrate W. FIG. When the substrate W is transported and reaches the position of the substrate gap sensor (not shown), the substrate gap sensor detects and captures the position of the lower surface and the upper surface of the substrate W (step S10), and the flying height of the substrate W The thickness of the substrate W is obtained by calculation (step S11).

求められた浮上量が異常か否かを判別し(ステップS12)、異常であれば浮上量エラーと判断してマスク駆動部12のZ方向駆動部34を作動させてマスク保持部11を退避させ、基板WとマスクMとの干渉を防止すると共に、基板駆動ユニット17による基板Wの搬送を停止させる。さらに、ストッパ部材36を基板Wの搬送経路中に進出させ、万一、基板Wが吸着パッド22から外れてもストッパ部材36と当接させ、基板W及び露光装置1の損傷を防止する(ステップS13)。   It is determined whether or not the obtained flying height is abnormal (step S12). If the flying height is abnormal, it is determined that there is a flying height error, the Z direction driving section 34 of the mask driving section 12 is operated, and the mask holding section 11 is retracted. The substrate W and the mask M are prevented from interfering with each other, and the transport of the substrate W by the substrate driving unit 17 is stopped. Further, the stopper member 36 is advanced into the transport path of the substrate W, and even if the substrate W is detached from the suction pad 22, it is brought into contact with the stopper member 36 to prevent damage to the substrate W and the exposure apparatus 1 (step). S13).

浮上量が正常であれば、浮上量が目標浮上量に対して許容値内にあるかが判断され(ステップS14)、許容値内であれば制御カウンタ値をクリアし(ステップS15)、更に、基板Wの板厚が許容値内にあるか否かを判断する(ステップS16)。板厚が許容値内になければ、基板WはZ方向駆動部34にて補正不能な板厚であると判断し、基板板厚エラー処理とする(ステップS17)。また、基板Wの板厚が許容値内であれば、検出された基板Wの浮上量と板厚に基づいてマスク駆動部12のZ方向駆動部34を作動させ、基板WとマスクMとのギャップが所定の露光ギャップとなるように補正する(ステップS18)。これにより、基板Wの浮上量及び板厚が変動しても、該変動分の誤差を吸収することができる。   If the flying height is normal, it is determined whether the flying height is within the allowable value with respect to the target flying height (step S14). If the flying height is within the allowable value, the control counter value is cleared (step S15). It is determined whether or not the thickness of the substrate W is within an allowable value (step S16). If the plate thickness is not within the allowable value, it is determined that the substrate W has a plate thickness that cannot be corrected by the Z-direction drive unit 34, and substrate plate thickness error processing is performed (step S17). If the thickness of the substrate W is within the allowable value, the Z-direction drive unit 34 of the mask drive unit 12 is operated based on the detected flying height and thickness of the substrate W, and the substrate W and the mask M are moved. Correction is performed so that the gap becomes a predetermined exposure gap (step S18). Thereby, even if the flying height and the plate thickness of the substrate W vary, the error corresponding to the variation can be absorbed.

さらに、ステップS5において、浮上量が許容値内にないと判断されると、浮上量制御カウンタをインクリメントした後(ステップS19)、浮上量制御カウンタ値が許容値内にあるかが判断される(ステップS20)。浮上量制御カウンタ値が許容値内になければ、後述する浮上量制御を行っても目標浮上量に制御されないと判断して、浮上量制御不能エラー処理とする(ステップS21)。   Further, if it is determined in step S5 that the flying height is not within the allowable value, after the flying height control counter is incremented (step S19), it is determined whether the flying height control counter value is within the allowable value (step S19). Step S20). If the flying height control counter value is not within the allowable value, it is determined that the flying height control described later is not controlled to the target flying height, and the flying height control impossible error process is performed (step S21).

一方、浮上量制御カウンタ値が許容値内であれば、浮上量制御シーケンスに移行する。具体的に、該シーケンスでは、図8に示すように、基板ギャップセンサで実測された基板Wの浮上量を確認し(ステップS22)、目標浮上量との差から、補正すべき浮上量に対応するエア圧力及びエア流量を求める(ステップS23)。   On the other hand, if the flying height control counter value is within the allowable value, the flow proceeds to the flying height control sequence. Specifically, in this sequence, as shown in FIG. 8, the flying height of the substrate W actually measured by the substrate gap sensor is confirmed (step S22), and it corresponds to the flying height to be corrected from the difference from the target flying height. An air pressure and an air flow rate are determined (step S23).

そして、制御部15は、圧力センサ及び流量センサによって吸排気エアパッド22の排気孔及び吸気孔から排気及び吸気される空気のエア圧力及びエア流量を検出しながら、所定のエア圧力及びエア流量となるようにソレノイドバルブを開閉してエア圧力及びエア流量を制御する(ステップS24)。   And the control part 15 becomes predetermined air pressure and air flow, detecting the air pressure and air flow rate of the air exhausted and taken in from the exhaust hole and intake hole of the intake / exhaust air pad 22 by the pressure sensor and the flow rate sensor. Thus, the solenoid valve is opened and closed to control the air pressure and the air flow rate (step S24).

次いで、エア流量が許容範囲内にあるかを判断し(ステップS25)、許容範囲から外れているとエア流量エラー処理を行い(ステップS26)、許容範囲内であればエア圧力が許容範囲内にあるかが判断される(ステップS27)。そして、許容範囲から外れているとエア圧力エラー処理を行い(ステップS28)、許容範囲内であれば再びステップS10の前に戻って、同様の制御が繰り返し行われる。なお、上述する基板板厚エラー処理、浮上量制御不能エラー処理、エア流量エラー処理、エア圧力エラー処理は、上述した浮上量エラー処理と同様、Z方向駆動部34を作動させてマスク保持部11を退避させると共に、基板駆動ユニット17による基板Wの搬送を中止する等の処置を行う。   Next, it is determined whether the air flow rate is within the allowable range (step S25). If the air flow rate is out of the allowable range, air flow error processing is performed (step S26). If the air flow rate is within the allowable range, the air pressure is within the allowable range. It is determined whether or not there is (step S27). If it is out of the allowable range, an air pressure error process is performed (step S28), and if it is within the allowable range, the process returns to step S10 again and the same control is repeated. The above-described substrate plate thickness error processing, flying height control impossible error processing, air flow error processing, and air pressure error processing are performed by operating the Z direction driving unit 34 and the mask holding unit 11 in the same manner as the above flying height error processing. Is taken out, and the substrate driving unit 17 stops the conveyance of the substrate W.

上記した基板Wの浮上量制御により、浮上ユニット16の排気エアパッド20及び吸排気エアパッド21から排気され、また吸気される空気の圧力、流量が制御されて、基板Wを目標浮上量に精度よく浮上させて搬送することができる。これにより、浮上量不足による基板Wと浮上ユニット16との接触及び干渉を防止すると共に、浮上量過多による基板Wとマスク保持部11と干渉を防止して、浮上量異常に起因する吸着パッド22からの基板外れが防止される。   By controlling the flying height of the substrate W as described above, the pressure and flow rate of the air exhausted and sucked from the exhaust air pad 20 and the intake / exhaust air pad 21 of the flying unit 16 are controlled, and the substrate W is accurately lifted to the target flying height. Can be transported. Accordingly, contact and interference between the substrate W and the floating unit 16 due to insufficient flying height are prevented, and interference between the substrate W and the mask holding unit 11 due to excessive flying height is prevented, and the suction pad 22 caused by abnormal flying height is obtained. It is possible to prevent the substrate from coming off.

従って、本実施形態の露光装置用基板搬送機構10及びその制御方法によれば、基板Wを吸着する吸着パッド22は、空気圧回路40a,40b,・・・,40gによって吸着孔41内の空気圧をそれぞれ独立に制御可能である複数の吸着領域35a,35b,・・・,35gに分割されているので、一部の吸着領域にエアリーク等の不具合が生じても、他の吸着領域での真空吸着機能に影響を及ぼすことが阻止され、基板Wを保持し続ける。これにより、基板Wが吸着パッド22から外れることが防止され、基板W及び露光装置1の損傷を防止することができる。   Therefore, according to the substrate transport mechanism 10 for an exposure apparatus and its control method of the present embodiment, the suction pad 22 that sucks the substrate W has the air pressure in the suction hole 41 adjusted by the pneumatic circuits 40a, 40b,. Since it is divided into a plurality of suction areas 35a, 35b,..., 35g that can be controlled independently, even if a malfunction such as an air leak occurs in some suction areas, vacuum suction in other suction areas The function is prevented from being affected, and the substrate W is continuously held. Thereby, the substrate W is prevented from being detached from the suction pad 22, and damage to the substrate W and the exposure apparatus 1 can be prevented.

また、空気圧回路40a,40b,・・・,40gは、独立に構成されているので、不具合が発生した吸着領域によって他の吸着領域での真空吸着機能に影響を及ぼすことが確実に阻止される。   In addition, since the pneumatic circuits 40a, 40b,..., 40g are configured independently, it is reliably prevented from affecting the vacuum suction function in the other suction areas due to the suction area where the malfunction has occurred. .

さらに、吸着パッド22に真空吸着された基板Wを、クランプ機構50によって挟み込むので、更に、確実に吸着パッド22からの基板外れを防止することができる。   Furthermore, since the substrate W vacuum-sucked by the suction pad 22 is sandwiched by the clamp mechanism 50, the substrate can be prevented from coming off from the suction pad 22 more reliably.

加えて、基板Wが吸着パッド22から外れたことが検出された時、上下方向に昇降して基板Wの端面と当接するストッパ部材36を備えることで、万一、基板が吸着パッド22から外れても、直ちに基板を停止させることができ、損傷を最小限に止めて短時間で露光作業を回復させることが可能となる。   In addition, when it is detected that the substrate W is detached from the suction pad 22, the substrate is removed from the suction pad 22 by providing the stopper member 36 that moves up and down in a vertical direction and contacts the end surface of the substrate W. However, the substrate can be stopped immediately, and the exposure operation can be recovered in a short time while minimizing damage.

尚、本発明は、前述した各実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。   In addition, this invention is not limited to each embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably.

上記実施形態においては、チャック部である吸着パッド22の複数の吸着区分を、複数の吸着孔41がX方向に連続する吸着領域によって規定しているが、図9に示すように、複数の吸着区分35a,35b,・・・,35gは、複数の吸着孔41がY方向に延びる各吸着列を所定の間隔でグループ化して構成してもよい。   In the above embodiment, a plurality of suction sections of the suction pad 22 that is a chuck portion are defined by a suction region in which a plurality of suction holes 41 are continuous in the X direction. However, as shown in FIG. The sections 35a, 35b,..., 35g may be configured by grouping the respective suction rows in which the plurality of suction holes 41 extend in the Y direction at a predetermined interval.

これにより、各吸着区分35a,35b,・・・,35gに属する各吸着列が、順序よく繰り返されて分散配置されているので、万一、一部の吸着区分の空気圧回路にエアリークなどの不具合が発生しても、基板Wの吸着力不足が発生する部位が分散している。従って、基板Wの纏まったある一部分の吸着力が集中的に低下して当該部位から基板Wが外れる可能性は低く、基板全体としては吸着力低下の影響を軽減することができる。なお、本発明の吸着区分は、これらの規定に限らず、設計仕様等に応じて、適当にグループ化されればよい。   As a result, the respective suction rows belonging to the respective suction sections 35a, 35b,..., 35g are repeatedly distributed in order, so that there is a problem such as an air leak in the pneumatic circuit of some suction sections. Even if it occurs, the portions where the suction force of the substrate W is insufficient are dispersed. Therefore, there is a low possibility that the suction force of a certain portion of the substrate W gathered intensively decreases and the substrate W is detached from the portion, and the influence of the reduction of the suction force can be reduced as a whole. In addition, the adsorption | suction division of this invention should just be appropriately grouped according to design specifications etc. not only in these prescription | regulations.

また、上記実施形態においては、各空気圧回路40a,40b,・・・,40gが真空ポンプ44をそれぞれ有しているが、図10に示すように、単一の真空ポンプ44によって構成し、この真空ポンプ44と、真空圧と正圧切り替えを行うソレノイドバルブ43a,43b,・・・,43gとの間に、真空圧の遮断切り替えを行うソレノイドバルブ47a,47b,・・・,47gを設けるような構成としてもよい。なお、正圧ポンプ側も同様に、正圧ポンプと、真空圧と正圧切り替えを行う各ソレノイドバルブ43a,43b,・・・,43gとの間に、正圧の遮断切り替えを行う複数のソレノイドバルブを設けることで、単一の正圧ポンプによって構成してもよい。   Moreover, in the said embodiment, although each pneumatic circuit 40a, 40b, ..., 40g has the vacuum pump 44, respectively, as shown in FIG. Between the vacuum pump 44 and the solenoid valves 43a, 43b,..., 43g for switching between vacuum pressure and positive pressure, solenoid valves 47a, 47b,. It is good also as a simple structure. Similarly, on the positive pressure pump side, a plurality of solenoids that perform switching switching of positive pressure between the positive pressure pump and the solenoid valves 43a, 43b,..., 43g that perform switching between vacuum pressure and positive pressure. A single positive pressure pump may be provided by providing a valve.

さらに、上記実施形態においては、フレーム19にストッパ部材36を配置することで、搬送時の基板Wが外れた場合に基板Wを停止しているが、吸着パッドの基板端面付近にピンを配置することで、基板Wを停止させてもよい。   Further, in the above embodiment, the stopper member 36 is disposed on the frame 19 so that the substrate W is stopped when the substrate W is removed during transportation. However, pins are disposed in the vicinity of the end surface of the suction pad. Thus, the substrate W may be stopped.

また、上記実施形態においては、マスクと基板が近接した状態で露光する近接スキャン露光装置について述べたが、本発明の基板搬送機構は、投影レンズを用いてマスクのパターンを基板に投影する投影スキャン露光装置であってもよい。
加えて、上記実施形態においては、基板Wがカラーフィルタ基板である場合について述べたが、これに限られず、所定の露光パターンを形成するものであれば半導体基板等如何なるものであってもよい。
In the above embodiment, the proximity scan exposure apparatus that performs exposure in a state where the mask and the substrate are close to each other has been described. However, the substrate transport mechanism of the present invention uses a projection lens to project the mask pattern onto the substrate. An exposure apparatus may be used.
In addition, in the above embodiment, the case where the substrate W is a color filter substrate has been described. However, the present invention is not limited to this, and any substrate such as a semiconductor substrate may be used as long as it forms a predetermined exposure pattern.

本発明の実施形態である露光装置の平面図である。It is a top view of the exposure apparatus which is embodiment of this invention. 図1における露光装置の正面図である。It is a front view of the exposure apparatus in FIG. 第1実施形態の吸着領域の配置を示す吸着パッドの平面図である。It is a top view of the suction pad which shows arrangement | positioning of the suction area | region of 1st Embodiment. 図3における吸着領域と空気圧回路の構成を示す構成図である。It is a block diagram which shows the structure of the adsorption | suction area | region and a pneumatic circuit in FIG. クランプ機構の側面図である。It is a side view of a clamp mechanism. チャック部による基板吸着を確認する手順を示すフローチャートである。It is a flowchart which shows the procedure which confirms the board | substrate adsorption | suction by a chuck | zipper part. 基板の浮上量を制御する手順を示すフローチャートである。It is a flowchart which shows the procedure which controls the flying height of a board | substrate. 基板の浮上量を制御する手順を示すフローチャートである。It is a flowchart which shows the procedure which controls the flying height of a board | substrate. 吸着区分の他の配置を示す吸着パッドの平面図である。It is a top view of the suction pad which shows other arrangement of a suction section. 吸着領域と空気圧回路の他の構成を示す構成図である。It is a block diagram which shows the other structure of an adsorption | suction area | region and a pneumatic circuit.

符号の説明Explanation of symbols

1 近接スキャン露光装置(露光装置)
10 基板搬送機構
16 浮上ユニット
17 基板駆動ユニット
22 吸着パッド(チャック部)
35a,35b,・・・,35g 吸着領域(吸着区分)
36 ストッパ部材
40a,40b,・・・,40g 空気圧回路
41 吸着孔
43a,43b,・・・,43g ソレノイドバルブ
47a,47b,・・・,47g ソレノイドバルブ
50 クランプ機構
EL 露光用光
M マスク
W 基板
1 Proximity scan exposure equipment (exposure equipment)
10 Substrate transport mechanism 16 Floating unit 17 Substrate drive unit 22 Suction pad (chuck part)
35a, 35b, ..., 35g Adsorption region (adsorption section)
, 40 g Pneumatic circuit 41 Suction holes 43 a, 43 b,..., 43 g Solenoid valve 47 a, 47 b,..., 47 g Solenoid valve 50 Clamp mechanism EL Exposure light M Mask W Substrate

Claims (5)

基板に対してマスクを介して露光用光を照射し、前記基板に前記マスクのパターンを露光する露光装置に適用される露光装置用基板搬送機構であって、
前記基板を浮上させて支持する浮上ユニットと、
該基板を吸着しながら所定方向に搬送する基板駆動ユニットと、
を備え、
前記基板駆動ユニットは、上面に前記基板を吸着するための複数の吸着孔が形成されるチャック部と、該チャック部の吸着孔内の空気圧を制御する空気圧回路と、を有し、
前記チャック部は、前記複数の吸着孔によってそれぞれ規定される少なくとも2つの吸着区分を構成し、
前記空気圧回路は、前記少なくとも2つの吸着区分を独立に制御可能であることを特徴とする露光装置用基板搬送機構。
An exposure apparatus substrate transport mechanism that is applied to an exposure apparatus that irradiates a substrate with exposure light through a mask and exposes the mask pattern onto the substrate,
A levitation unit for levitating and supporting the substrate;
A substrate driving unit for conveying the substrate in a predetermined direction while adsorbing the substrate;
With
The substrate drive unit has a chuck portion in which a plurality of suction holes for sucking the substrate are formed on an upper surface, and a pneumatic circuit for controlling air pressure in the suction holes of the chuck portion,
The chuck portion constitutes at least two suction sections respectively defined by the plurality of suction holes,
The substrate transfer mechanism for an exposure apparatus, wherein the pneumatic circuit is capable of independently controlling the at least two suction sections.
前記空気圧回路は、前記少なくとも2つの吸着区分ごとに別々に構成される複数の空気圧回路を有することを特徴とする請求項1に記載の露光装置用基板搬送機構。   2. The substrate transfer mechanism for an exposure apparatus according to claim 1, wherein the pneumatic circuit has a plurality of pneumatic circuits configured separately for each of the at least two suction sections. 前記チャック部は、前記吸着された基板を挟み込むクランプ機構を有することを特徴とする請求項1又は2に記載の露光装置用基板搬送機構。   3. The substrate transport mechanism for an exposure apparatus according to claim 1, wherein the chuck portion includes a clamp mechanism that sandwiches the attracted substrate. 前記基板が前記チャック部から外れたことが検出された時、上下方向に昇降して前記基板の端面と当接するストッパ部材をさらに備えることを特徴とする請求項1〜3のいずれかに記載の露光装置用基板搬送機構。   The stopper member according to any one of claims 1 to 3, further comprising a stopper member that moves up and down in a vertical direction and comes into contact with an end surface of the substrate when it is detected that the substrate is detached from the chuck portion. Substrate transport mechanism for exposure apparatus. 基板に対してマスクを介して露光用光を照射し、前記基板に前記マスクのパターンを露光する露光装置に適用され、前記基板を浮上させて支持する浮上ユニットと、上面に前記基板を吸着するための複数の吸着孔が形成されるチャック部と、該チャック部の吸着孔内の空気圧を制御する空気圧回路と、を有して、該基板を吸着しながら所定方向に搬送する基板駆動ユニットと、を備える露光装置用基板搬送機構の制御方法であって、
前記複数の吸着孔によってそれぞれ規定される少なくとも2つの吸着区分ごとに複数の空気圧回路を構成する工程と、
前記チャック部が前記基板を真空吸着した状態で、前記各吸着区分の空気圧をそれぞれ検出する工程と、
前記検出された空気圧に異常がある場合、該異常が検出された吸着区分の空気圧回路を遮断して真空遮断回路に切り替え、基板保持不可のアラームを発生する工程と、
を有することを特徴とする露光装置用基板搬送機構の制御方法。
Applied to an exposure apparatus that irradiates the substrate with exposure light through a mask and exposes the mask pattern onto the substrate, and floats the substrate to support it, and adsorbs the substrate to the upper surface. A substrate drive unit that has a chuck portion formed with a plurality of suction holes for controlling the pressure and a pneumatic circuit that controls the air pressure in the suction holes of the chuck portion, and transports the substrate in a predetermined direction while sucking the substrate. A method for controlling an exposure apparatus substrate transport mechanism comprising:
Configuring a plurality of pneumatic circuits for each of at least two suction sections respectively defined by the plurality of suction holes;
Detecting the air pressure of each of the suction sections in a state where the chuck portion vacuum-sucks the substrate;
If there is an abnormality in the detected air pressure, shutting off the pneumatic circuit of the suction section in which the abnormality is detected and switching to a vacuum interrupt circuit, and generating an alarm not to hold the substrate;
A method for controlling a substrate transport mechanism for an exposure apparatus, comprising:
JP2007160255A 2007-04-03 2007-06-18 Substrate transport mechanism for exposure apparatus and control method thereof Expired - Fee Related JP5068107B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2007160255A JP5068107B2 (en) 2007-06-18 2007-06-18 Substrate transport mechanism for exposure apparatus and control method thereof
KR1020097020367A KR101111933B1 (en) 2007-04-03 2008-03-31 Exposure apparatus and exposure method
KR1020117014245A KR101111934B1 (en) 2007-04-03 2008-03-31 Exposure apparatus and exposure method
PCT/JP2008/056413 WO2008120785A1 (en) 2007-04-03 2008-03-31 Exposure apparatus and exposure method
TW97112393A TW200907590A (en) 2007-04-03 2008-04-03 Exposure apparatus and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007160255A JP5068107B2 (en) 2007-06-18 2007-06-18 Substrate transport mechanism for exposure apparatus and control method thereof

Publications (2)

Publication Number Publication Date
JP2008311575A true JP2008311575A (en) 2008-12-25
JP5068107B2 JP5068107B2 (en) 2012-11-07

Family

ID=40238899

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007160255A Expired - Fee Related JP5068107B2 (en) 2007-04-03 2007-06-18 Substrate transport mechanism for exposure apparatus and control method thereof

Country Status (1)

Country Link
JP (1) JP5068107B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011191755A (en) * 2010-02-18 2011-09-29 Nsk Ltd Exposure method, method for manufacturing substrate, and exposure apparatus
JP2011210971A (en) * 2010-03-30 2011-10-20 Dainippon Screen Mfg Co Ltd Device and method for processing substrate
JP2012104562A (en) * 2010-11-08 2012-05-31 Disco Abrasive Syst Ltd Cutting device
KR101416789B1 (en) * 2011-10-27 2014-07-08 에이에스엠엘 네델란즈 비.브이. Lithographic apparatus and substrate handling method
TWI588927B (en) * 2015-08-11 2017-06-21 亞智科技股份有限公司 Substrate transferring apparatus, processing equipment and method for picking and desposing substrate
JP2020522732A (en) * 2017-06-06 2020-07-30 エーエスエムエル ネザーランズ ビー.ブイ. How to unload an object from the support table
CN115627531A (en) * 2022-11-09 2023-01-20 季华实验室 Air floatation transmission system and method of epitaxial equipment and epitaxial equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6272139A (en) * 1985-09-26 1987-04-02 Hitachi Electronics Eng Co Ltd Wafer sucking device
JP2005017876A (en) * 2003-06-27 2005-01-20 Nsk Ltd Workpiece chuck and its controlling method
JP2006215470A (en) * 2005-02-07 2006-08-17 Nsk Ltd Vacuum pressure circuit of exposure device
JP2006267802A (en) * 2005-03-25 2006-10-05 Dainippon Printing Co Ltd Exposing device and exposing method
JP2007150280A (en) * 2005-11-04 2007-06-14 Dainippon Printing Co Ltd Substrate supporting apparatus, substrate supporting method, substrate processing apparatus, substrate processing method, and method of manufacturing display apparatus constitutional member

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6272139A (en) * 1985-09-26 1987-04-02 Hitachi Electronics Eng Co Ltd Wafer sucking device
JP2005017876A (en) * 2003-06-27 2005-01-20 Nsk Ltd Workpiece chuck and its controlling method
JP2006215470A (en) * 2005-02-07 2006-08-17 Nsk Ltd Vacuum pressure circuit of exposure device
JP2006267802A (en) * 2005-03-25 2006-10-05 Dainippon Printing Co Ltd Exposing device and exposing method
JP2007150280A (en) * 2005-11-04 2007-06-14 Dainippon Printing Co Ltd Substrate supporting apparatus, substrate supporting method, substrate processing apparatus, substrate processing method, and method of manufacturing display apparatus constitutional member

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011191755A (en) * 2010-02-18 2011-09-29 Nsk Ltd Exposure method, method for manufacturing substrate, and exposure apparatus
JP2011210971A (en) * 2010-03-30 2011-10-20 Dainippon Screen Mfg Co Ltd Device and method for processing substrate
JP2012104562A (en) * 2010-11-08 2012-05-31 Disco Abrasive Syst Ltd Cutting device
KR101416789B1 (en) * 2011-10-27 2014-07-08 에이에스엠엘 네델란즈 비.브이. Lithographic apparatus and substrate handling method
TWI588927B (en) * 2015-08-11 2017-06-21 亞智科技股份有限公司 Substrate transferring apparatus, processing equipment and method for picking and desposing substrate
JP2020522732A (en) * 2017-06-06 2020-07-30 エーエスエムエル ネザーランズ ビー.ブイ. How to unload an object from the support table
US11175594B2 (en) 2017-06-06 2021-11-16 Asml Netherlands B.V. Method of unloading an object from a support table
US11500296B2 (en) 2017-06-06 2022-11-15 Asml Netherlands B.V. Method of unloading an object from a support table
JP7246325B2 (en) 2017-06-06 2023-03-27 エーエスエムエル ネザーランズ ビー.ブイ. How to unload the object from the support table
US11846879B2 (en) 2017-06-06 2023-12-19 Asml Netherland B.V. Method of unloading an object from a support table
CN115627531A (en) * 2022-11-09 2023-01-20 季华实验室 Air floatation transmission system and method of epitaxial equipment and epitaxial equipment

Also Published As

Publication number Publication date
JP5068107B2 (en) 2012-11-07

Similar Documents

Publication Publication Date Title
JP5150949B2 (en) Proximity scan exposure apparatus and control method thereof
JP5068107B2 (en) Substrate transport mechanism for exposure apparatus and control method thereof
TWI661505B (en) Transfer device, transfer method, exposure device, and component manufacturing method
KR101111934B1 (en) Exposure apparatus and exposure method
TWI414895B (en) Exposure desk and exposure device
JP2009295950A (en) Scan exposure equipment and scan exposure method
JP2010098125A (en) Apparatus and method for transporting substrate
JP2015119088A (en) Bonding method, program, computer storage medium, bonding device and bonding system
JP2023055817A (en) Platen substrate adhesion prevention film, substrate handling device and substrate handling method
JP2007173368A (en) Application processor and application processing method
TW202218496A (en) Wendevorrichtung zum handhaben empfindlicher substrate bei der belichtung von zweidimensionalen strukturen auf beiden substratoberflaechen
JP4942401B2 (en) Exposure apparatus and exposure method
KR101117896B1 (en) Exposure device
JP4726814B2 (en) Substrate positioning device and positioning method
JP2009003365A (en) Proximity scanning exposure apparatus and method for controlling the same
JP5105152B2 (en) Proximity scan exposure apparatus and control method thereof
CN116520649A (en) Substrate carrying and exposing device and method, flat panel display and device manufacturing method
KR101489055B1 (en) Pattern forming apparatus
JP2012118544A (en) Exposure apparatus and control method of the same
JP7355174B2 (en) Substrate transport device, exposure device, flat panel display manufacturing method, device manufacturing method, substrate transport method, and exposure method
JP2011134937A (en) Proximity-scanning exposure apparatus and method of controlling the same
JP6996251B2 (en) Board holding device and pattern forming device
JP2010049015A (en) Scan exposure apparatus and substrate for liquid crystal display
JP5288104B2 (en) Scan exposure apparatus and scan exposure method
JP5057370B2 (en) Proximity scan exposure apparatus and illuminance control method thereof

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100218

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20110815

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120403

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120528

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120615

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120717

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120814

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150824

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 5068107

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees