JP2008094642A - 二酸化バナジウム系薄膜の製法及び製品 - Google Patents
二酸化バナジウム系薄膜の製法及び製品 Download PDFInfo
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Abstract
【解決手段】二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品を製造する方法において、耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板を使用すること、二酸化バナジウム系薄膜形成時に、基板の加熱を上記透明導電性薄膜の通電加熱によって行うこと、を特徴とする二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品の製造方法。
【効果】基板構造に導入した透明導電性薄膜を活用し、通電加熱により効率的に基板を加熱できる。また、通電可能な基板構造を利用し、調熱ガラスの光学特性を制御する方法を提供できる。
【選択図】図1
Description
(1)二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品を製造する方法において、1)耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板を使用する、2)二酸化バナジウム系薄膜形成時に、基板の加熱を上記透明導電性薄膜の通電加熱によって行う、ことを特徴とする二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品の製造方法。
(2)透明導電性薄膜を含む耐熱基板部と、電源及び温度制御装置を含む加熱部との間に、通電線により電気的接続を行って基板加熱を行う、前記(1)記載の方法。
(3)上記基板部と加熱部との電気的接続が、脱着可能である、前記(1)記載の方法。
(4)透明導電性薄膜が、1)酸化物系(In2O3、SnO2、ZnO、CdO、TiO2、CdIn2O4、Cd2SnO2、Zn2SnO4、又はIn2O3−ZnO)、2)窒化物系(TiN、ZrN、又はHfN)、3)ホウ化物(LaB6)、4)金属系(Au、Ag、Pt、Cu、Rh、Pd、Al、又はCr)、の中から選択される少なくとも1種類以上からなる、前記(1)記載の方法。
(5)透明導電性薄膜の発熱を均一に制御するために、電極及び/又は導電性金属が、線状又は条状に配置される、前記(1)記載の方法。
(6)透明導電性薄膜が、通電加熱機能と、二酸化バナジウム系薄膜の形成を助ける構造テンプレート機能、二酸化バナジウム系薄膜を含む機能性製品の薄膜系の光学特性を調節する機能、又は赤外線反射による断熱機能の、複数的な機能を有する、前記(1)記載の方法。
(7)透明導電性薄膜の通電加熱による基板表面温度が、50〜700℃の間に制御される、前記(1)記載の方法。
(8)透明導電性薄膜と耐熱基板との間、及び/又は透明導電性薄膜と二酸化バナジウム薄膜との間に、電気的、光学的、結晶学的、又は機械的特性を調節又は機能追加するために、中間層を設ける、前記(1)記載の方法。
(9)二酸化バナジウム系薄膜の上に、特性調節又は機能追加のために、更に被膜を形成する、前記(1)記載の方法。
(10)二酸化バナジウム系薄膜を含む機能性製品の薄膜系の光学的特性を、透明導電性薄膜の自然の温度変化又は通電加熱によって制御する、前記(1)記載の方法。
(11)二酸化バナジウム系薄膜が大きな熱ヒステリシス幅を持ち、その幅が少なくとも10℃以上である、前記(10)記載の方法。
(12)自然の温度変化又は通電加熱により、二酸化バナジウム系薄膜を転移温度以上に加熱して金属特性を持たせて、熱が除去されても大きなヒステリシス幅により金属特性が保たれるようにする、前記(10)記載の方法。
(13)自然の温度変化又は強制冷却により、二酸化バナジウム系薄膜を転移温度以下に冷やして半導体特性を持たせて、熱が加えられても大きなヒステリシス幅により半導体特性が保たれるようにする、前記(10)記載の方法。
(14)二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品の二酸化バナジウム系薄膜を形成するための耐熱基板であって、耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板と、上記透明導電性薄膜に通電して電気的に加熱する加熱手段が内設又は外設されていることを特徴とする耐熱基板。
(15)基板表面に均一な表面抵抗の透明導電膜を設けて、発熱分布を均一に制御できるようにした、前記(14)記載の耐熱基板。
本発明は、二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品を製造する方法であって、耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板を使用すること、二酸化バナジウム系薄膜形成時に、基板の加熱を上記透明導電性薄膜の通電加熱によって行うこと、を特徴とするものである。本発明では、透明導電性薄膜を含む耐熱基板部と、電源及び温度制御装置を含む加熱部との間に、通電線により電気的接続を行って基板加熱を行うこと、上記基板部と加熱部との電気的接続が、脱着可能であること、透明導電性薄膜の発熱を均一に制御するために、電極及び/又は導電性金属が、線状又は条状に配置されること、が好適である。
(1)二酸化バナジウム系サーモクロミック薄膜を効率良く形成することを可能とする透明導電性薄膜を用いた新しい基板加熱方法を提供できる。
(2)透明導電性薄膜を効率良く利用することで基板の余計な構造変化がほとんどない。
(3)透明導電体薄膜自身が発熱体となる直接加熱方式であり、省電力となる。
(4)透明導電性薄膜表面からの発熱で基板の加熱時間が短縮される。
(5)膜の直接通電加熱により余分の基板加熱のスペースを必要せず、既設の成膜設備の利用が可能である。
(6)加熱のための電気的接続が脱着式で簡単であり、連続生産に好適である。
(7)通電加熱の構造はそのまま多機能自動調光ガラス製品の光学特性の制御に使える。
(8)二酸化バナジウム系薄膜の熱ヒステリシスの活用により光学特性の制御方法を確立できる。
実施例1と全く同じ条件で、基板ホルダーに透明導電膜のない石英ガラスを置き、同じスパッタ条件で二酸化バナジウム薄膜を作製した。しかし、それを分光光度計で透過率及びその温度変化を調べたところ、温度による透過率の変化が見られなかった。基板加熱しない場合、VO2相の形成が不可能であることが裏付けられたと同時に、本発明の有効性が証明された。
Claims (15)
- 二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品を製造する方法において、(1)耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板を使用する、(2)二酸化バナジウム系薄膜形成時に、基板の加熱を上記透明導電性薄膜の通電加熱によって行う、ことを特徴とする二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品の製造方法。
- 透明導電性薄膜を含む耐熱基板部と、電源及び温度制御装置を含む加熱部との間に、通電線により電気的接続を行って基板加熱を行う、請求項1記載の方法。
- 上記基板部と加熱部との電気的接続が、脱着可能である、請求項1記載の方法。
- 透明導電性薄膜が、(1)酸化物系(In2O3、SnO2、ZnO、CdO、TiO2、CdIn2O4、Cd2SnO2、Zn2SnO4、又はIn2O3−ZnO)、(2)窒化物系(TiN、ZrN、又はHfN)、(3)ホウ化物(LaB6)、(4)金属系(Au、Ag、Pt、Cu、Rh、Pd、Al、又はCr)、の中から選択される少なくとも1種類以上からなる、請求項1記載の方法。
- 透明導電性薄膜の発熱を均一に制御するために、電極及び/又は導電性金属が、線状又は条状に配置される、請求項1記載の方法。
- 透明導電性薄膜が、通電加熱機能と、二酸化バナジウム系薄膜の形成を助ける構造テンプレート機能、二酸化バナジウム系薄膜を含む機能性製品の薄膜系の光学特性を調節する機能、又は赤外線反射による断熱機能の、複数的な機能を有する、請求項1記載の方法。
- 透明導電性薄膜の通電加熱による基板表面温度が、50〜700℃の間に制御される、請求項1記載の方法。
- 透明導電性薄膜と耐熱基板との間、及び/又は透明導電性薄膜と二酸化バナジウム薄膜との間に、電気的、光学的、結晶学的、又は機械的特性を調節又は機能追加するために、中間層を設ける、請求項1記載の方法。
- 二酸化バナジウム系薄膜の上に、特性調節又は機能追加のために、更に被膜を形成する、請求項1記載の方法。
- 二酸化バナジウム系薄膜を含む機能性製品の薄膜系の光学的特性を、透明導電性薄膜の自然の温度変化又は通電加熱によって制御する、請求項1記載の方法。
- 二酸化バナジウム系薄膜が大きな熱ヒステリシス幅を持ち、その幅が少なくとも10℃以上である、請求項10記載の方法。
- 自然の温度変化又は通電加熱により、二酸化バナジウム系薄膜を転移温度以上に加熱して金属特性を持たせて、熱が除去されても大きなヒステリシス幅により金属特性が保たれるようにする、請求項10記載の方法。
- 自然の温度変化又は強制冷却により、二酸化バナジウム系薄膜を転移温度以下に冷やして半導体特性を持たせて、熱が加えられても大きなヒステリシス幅により半導体特性が保たれるようにする、請求項10記載の方法。
- 二酸化バナジウム系薄膜及び/又は二酸化バナジウム系薄膜を含む機能性製品の二酸化バナジウム系薄膜を形成するための耐熱基板であって、耐熱基板に透明導電性薄膜を配設した、透明導電性薄膜付きの耐熱基板と、上記透明導電性薄膜に通電して電気的に加熱する加熱手段が内設又は外設されていることを特徴とする耐熱基板。
- 基板表面に均一な表面抵抗の透明導電膜を設けて、発熱分布を均一に制御できるようにした、請求項14記載の耐熱基板。
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PCT/JP2007/069225 WO2008044531A1 (fr) | 2006-10-06 | 2007-10-01 | procédé de fabrication d'une couche mince de dioxyde de vanadium et son produit |
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CN102351431A (zh) * | 2011-06-22 | 2012-02-15 | 哈尔滨工业大学 | 空气-水界面氧化钒纳米薄膜的自组装方法 |
KR101127607B1 (ko) | 2009-11-20 | 2012-03-22 | 삼성에스디아이 주식회사 | 전기 전도층이 포함된 써모크로믹 유리 |
KR101202335B1 (ko) | 2010-07-27 | 2012-11-16 | 삼성에스디아이 주식회사 | 써모크로믹 스마트 윈도우 및 그 제조 방법 |
JP2013077508A (ja) * | 2011-09-30 | 2013-04-25 | Covalent Materials Corp | 面状ヒータ |
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JP2018083743A (ja) * | 2016-11-25 | 2018-05-31 | 国立研究開発法人宇宙航空研究開発機構 | 赤外線放射率制御デバイス、赤外線放射率制御装置および宇宙機 |
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KR101417957B1 (ko) | 2013-05-13 | 2014-07-09 | 코닝정밀소재 주식회사 | 써모크로믹 윈도우 및 이의 제조방법 |
JP2018083743A (ja) * | 2016-11-25 | 2018-05-31 | 国立研究開発法人宇宙航空研究開発機構 | 赤外線放射率制御デバイス、赤外線放射率制御装置および宇宙機 |
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