JP2005302484A - Luminaire and lighting system using it - Google Patents

Luminaire and lighting system using it Download PDF

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JP2005302484A
JP2005302484A JP2004115721A JP2004115721A JP2005302484A JP 2005302484 A JP2005302484 A JP 2005302484A JP 2004115721 A JP2004115721 A JP 2004115721A JP 2004115721 A JP2004115721 A JP 2004115721A JP 2005302484 A JP2005302484 A JP 2005302484A
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cover case
led
outer shell
luminaire
substrate
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JP4315042B2 (en
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Satoshi Okada
岡田  聡
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a luminaire having an excellent waterproof property and an excellent heat radiation property and easy to replace as an LED illumination unit, and also to provide a lighting system without causing light irregularity in the longitudinal direction, wherein the luminaires are continuously installed. <P>SOLUTION: This luminaire is provided with: a board 3 with LEDs 1 projected on the front surface and with a radiator 2 projected on the back surface; and a transparent and nearly box-shaped cover case 5 with the back surface formed as an opening 4. The luminaire is so structured that the board 3 is stored in the cover case 5, a transparent filling material 7 is injected and filled and the filling material 7 is solidified with the radiator 2 projected backward from the filling material 7, whereby the board 3 is fixed and integrated to/with the cover case 5 to form an LED illumination unit A; the LED illumination unit A is housed in one-side recessed part S1 of an H-like shape of an outer shell body 13 of the luminaire formed of a cross-sectionally nearly H-shaped material made of a heat conducting material; and the radiator 2 projected backward is jointed and fixed to a middle piece part 18 of the H-like shape of the luminaire outer shell body 13. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本願発明は、LED照明ユニットを照明器具外殻体に結合固定してなる照明器具及び同照明器具を長手方向に連設してなる照明装置に関するものである。   The present invention relates to a lighting fixture in which an LED lighting unit is coupled and fixed to an outer shell of a lighting fixture, and a lighting device in which the lighting fixture is continuously provided in the longitudinal direction.

従来から、図8に示す如く、表面にLED1が突設された基板3を照明器具外殻体13に結合固定してなる照明器具は知られている(特許文献1:特開2003−92022号公報参照)。この場合、照明器具外殻体13はアルミニウムのような熱伝良導材料製の断面略H型材でなり、両側片部17とその中程間に架橋される中片部18とで構成され、同中片部18に基板3が取付ネジ34によって結合固定されている。そして、照明器具外殻体13のH型の一方凹所S1内には前記基板3が収容されていて、同一方凹所S1における両側片部17の端縁間開口は透明なカバー35が装着されて閉塞されている。また、照明器具外殻体13のH型の他方凹所S2内では、中片部18からT字突条36が一体に突設されており、このT字突条36の下面には点灯回路部37が固設されている。   Conventionally, as shown in FIG. 8, a lighting fixture is known in which a substrate 3 having an LED 1 projecting on its surface is bonded and fixed to a lighting fixture outer shell 13 (Patent Document 1: Japanese Patent Laid-Open No. 2003-92022). See the official gazette). In this case, the luminaire outer shell 13 is made of a substantially H-shaped cross section made of a heat conducting and conducting material such as aluminum, and is composed of a side piece 17 and a middle piece 18 that is bridged in the middle. The substrate 3 is coupled and fixed to the middle piece 18 by mounting screws 34. And the board | substrate 3 is accommodated in the H-shaped one recessed part S1 of the lighting fixture outer shell 13, and the transparent cover 35 is attached to the opening between the edge parts of the both side pieces 17 in the same recessed part S1. Has been blocked. In addition, in the H-shaped other recess S2 of the luminaire outer shell 13, a T-shaped ridge 36 is integrally projected from the middle piece 18, and a lighting circuit is provided on the lower surface of the T-shaped ridge 36. The part 37 is fixed.

したがって、前記照明器具においては、基板3の表面に突設された複数のLED1が点灯すると、その光はカバー35を通し照射されて良好な照明が得られる。そして、LED1の点灯で発生した熱は基板3を介し照明器具外殻体13へと伝導して放熱され、LED1を低温状態に保持することが可能でその寿命を伸ばして長期にわたり良好な照明を得ることができるとされている。しかも、この場合、照明器具外殻体13の中片部18が厚肉に形成され、同中片部18にはT字突条36が一体に突設されていて、放熱機能が十分に発揮されるものである。
特開2003−92022号公報
Therefore, in the luminaire, when the plurality of LEDs 1 projecting from the surface of the substrate 3 are lit, the light is irradiated through the cover 35 and good illumination is obtained. The heat generated by the lighting of the LED 1 is conducted to the luminaire outer shell 13 through the substrate 3 to be dissipated, and the LED 1 can be kept at a low temperature, extending its life and providing good illumination over a long period. It is said that you can get. Moreover, in this case, the middle piece 18 of the luminaire outer shell 13 is formed thick, and a T-shaped projection 36 is integrally formed on the middle piece 18 so that the heat dissipation function can be sufficiently exerted. It is what is done.
JP 2003-92022 A

しかしながら、上記従来の照明器具にあっては、LED1を有する基板3がカバー35で閉塞された照明器具外殻体13のH型の一方凹所S1内に収容されてはいるものの、同カバー35を装着するだけでは防水性能が十分でなく、風雨に曝される屋外照明等に用いられた場合には問題を生じるものであった。そこで、照明器具外殻体13のH型の一方凹所S1内に透明な充填材を注入充填し、同充填材内にLED1を有する基板3を埋設して密封することも考えられる。しかしながら、この場合には、充填材を注入充填した後にカバー35を装着することになり、同カバー35と充填材との間に気泡が発生して残存し易く、外観や照明機能が損なわれてしまうという問題が新たに発生するものであった。   However, in the above conventional lighting fixture, although the substrate 3 having the LED 1 is housed in the H-shaped one recess S1 of the lighting fixture outer shell 13 closed by the cover 35, the cover 35 is provided. The waterproof performance is not sufficient only by mounting the device, and it causes a problem when used for outdoor lighting or the like exposed to wind and rain. Therefore, it is also conceivable to inject and fill a transparent filler into the H-shaped one recess S1 of the luminaire outer shell 13 and to embed and seal the substrate 3 having the LED 1 in the filler. However, in this case, the cover 35 is attached after the filling material is injected and filled, bubbles are likely to be generated and remain between the cover 35 and the filling material, and the appearance and lighting function are impaired. The problem that would occur is a new problem.

また、上記従来の照明器具は、照明器具外殻体13に対しLED1を有する基板3を直接に結合固定してその表面側にカバー35を装着するものであるため、同基板3を取り替えることが困難で、この基板3だけを他の照明器具に用いることもできないものであった。特に、前記の如く、防水性を向上させるために、照明器具外殻体13のH型の一方凹所S1内に透明な充填材を注入充填し、この充填材内にLED1を有する基板3を埋設一体化して密封した場合には、照明器具外殻体13に対して同基板3を取り替えることができなくなってしまうものであった。   Moreover, since the conventional lighting fixture is such that the substrate 3 having the LED 1 is directly coupled and fixed to the lighting fixture outer shell 13 and the cover 35 is mounted on the surface side thereof, the substrate 3 can be replaced. It is difficult to use only this substrate 3 for other lighting fixtures. In particular, as described above, in order to improve waterproofness, a transparent filler is injected and filled in the H-shaped one recess S1 of the luminaire outer shell 13, and the substrate 3 having the LED 1 in the filler is provided. When embedded and sealed, the substrate 3 cannot be replaced with the luminaire outer shell 13.

本願発明は、上記従来の技術に鑑みて発明されたもので、その課題は、防水性及び放熱性に優れ、LED照明ユニットとして取り替えも容易な照明器具と、この照明器具を連設した長手方向で光むらを生じない照明装置と、を提供することである。   The present invention has been invented in view of the above-described conventional technology, and its problem is that it is excellent in waterproofness and heat dissipation, and can be easily replaced as an LED lighting unit, and a longitudinal direction in which the lighting fixtures are continuously provided. And an illumination device that does not cause light unevenness.

上記課題を解決するため、本願発明の照明器具は、表面にLEDが突設されると共に背面に放熱体が突設された基板と、背面が開口部として形成された透明で略箱型のカバーケースと、を備え、カバーケース内に基板を収容すると共に透明な充填材を注入充填し、充填材から放熱体が背方へと突出した状態で同充填材を硬化させることで、基板とカバーケースとを固着一体化してLED照明ユニットを形成し、熱伝良導材料製の断面略H型材でなる照明器具外殻体のH型の一方凹所内に前記LED照明ユニットを収容し、同照明器具外殻体のH型の中片部に前記背方へと突出した放熱体を接合固定してなる。   In order to solve the above-described problems, a lighting fixture according to the present invention includes a substrate having an LED projecting on the surface and a heat radiator projecting on the back surface, and a transparent, substantially box-shaped cover formed on the back surface as an opening. A case, and a substrate and a cover by containing the substrate in the cover case and injecting and filling a transparent filler, and curing the filler in a state in which the heat radiator protrudes from the filler to the back. The case is fixedly integrated with the case to form an LED lighting unit, and the LED lighting unit is accommodated in an H-shaped one recess of the outer shell of the lighting fixture made of a substantially H-shaped material made of a heat transfer material. A heat radiating body protruding backward is joined and fixed to an H-shaped middle piece of the outer shell of the instrument.

また、本願発明の照明装置は、前記照明器具外殻体の長手方向略全長においてその一方凹所内に適合収容されるようLED照明ユニットのカバーケースを略矩形箱型に形成し、同カバーケースに対応するよう基板を矩形状に形成してこの基板の表面には複数のLEDを長手方向に配列して突設し、このように形成した前記照明器具を長手方向に連設し、LED照明ユニットの各LEDの長手方向における間隔と隣接する両LED照明ユニットの最端に位置するLEDの間隔とを略合致させたものである。   Further, in the lighting device of the present invention, the cover case of the LED lighting unit is formed in a substantially rectangular box shape so as to be fitted and accommodated in the one recess in the entire length in the longitudinal direction of the luminaire outer shell. A corresponding substrate is formed in a rectangular shape, and a plurality of LEDs are arranged in a projecting manner in the longitudinal direction on the surface of the substrate, and the illuminating device thus formed is continuously provided in the longitudinal direction. The distance between the LEDs in the longitudinal direction is substantially matched with the distance between the LEDs located at the extreme ends of the adjacent LED lighting units.

本願発明の照明器具においては、表面にLEDが突設された基板と、背面が開口部として形成された透明で略箱型のカバーケースと、を備え、カバーケース内に基板を収容すると共に透明な充填材を注入充填してこの充填材を硬化させることで、基板とカバーケースとを固着一体化してLED照明ユニットを形成しているため、このLED照明ユニットでは、基板と共にLEDがカバーケース内の充填材に埋設されて密封され、十分な防水性が確保される。また、この場合、カバーケースと基板との間で充填材による気泡が発生し難くて、LEDが点灯するとその光は透明な充填材及びカバーケースを通し照射されて良好な照明を得ることができる。   The lighting apparatus of the present invention includes a substrate having an LED projecting on the surface and a transparent and substantially box-shaped cover case formed as an opening on the back, and accommodates the substrate in the cover case and is transparent By injecting and filling various fillers and curing the filler, the substrate and the cover case are fixed and integrated to form an LED lighting unit. In this LED lighting unit, the LED is placed in the cover case together with the substrate. It is embedded and sealed in the filler, ensuring sufficient waterproofness. Further, in this case, bubbles due to the filler are unlikely to be generated between the cover case and the substrate, and when the LED is turned on, the light can be irradiated through the transparent filler and the cover case to obtain good illumination. .

しかも、基板の背面に放熱体を突設し、この放熱体が充填材から背方へと突出した状態とされるため、LEDの点灯で発生した熱は基板を介し同放熱体により外部へと支障なく放熱されて十分な放熱性が確保され、LEDを低温状態に保持することが可能でその寿命を伸ばして長期にわたり良好な照明を得ることができる。このように、独立したLED照明ユニットとして一体化形成しているため、同LED照明ユニットを照明器具外殻体に取り付けたり取り外したりすることが可能となってその取り替えは容易化され、異なる種類の照明器具に対して共用化することも可能となる。そして、LEDの点灯で発生した熱は基板及び放熱体を介し照明器具外殻体へと伝導して放熱され、より十分な放熱性が確保される。   In addition, a radiator is provided on the back of the board, and this radiator projects from the filler to the back, so that the heat generated by the lighting of the LED is transferred to the outside through the board by the radiator. The heat is dissipated without hindrance and sufficient heat dissipation is ensured, the LED can be kept at a low temperature, and the lifetime can be extended and good illumination can be obtained over a long period of time. As described above, since the LED lighting unit is integrally formed as an independent LED lighting unit, the LED lighting unit can be attached to or detached from the outer shell of the lighting fixture, and the replacement is facilitated. It is also possible to share lighting equipment. And the heat | fever generate | occur | produced by lighting of LED is conducted to a lighting fixture outer shell body through a board | substrate and a heat radiator, and is thermally radiated, and more sufficient heat dissipation is ensured.

また、本願発明の照明装置においては、前記LED照明ユニットのカバーケースが略矩形箱型に形成されて照明器具外殻体の長手方向略全長にわたりその一方凹所内に適合収容され、基板の表面で長手方向に配列して突設された複数のLEDによって光が均等に照射されるものとなる。そして、このように形成された照明器具を長手方向に連設しているため、同照明器具の連設数を適宜設定して所望の全長寸法となるライン照明として外観良好な照明装置を簡単に得ることができる。しかも、この場合、LED照明ユニットの各LEDの長手方向における間隔と隣接する両LED照明ユニットの最端に位置するLEDの間隔とを略合致させているため、連設される複数の照明器具において、その連設継目部位を含めて各LEDが長手方向で略等間隔に配設され、同連設継目部位における明暗の違和感がなくなってライン照明としての光むらが防止される。   Further, in the lighting device of the present invention, the cover case of the LED lighting unit is formed in a substantially rectangular box shape, and is fitted and accommodated in one of the recesses over substantially the entire length of the luminaire outer shell in the longitudinal direction. Light is evenly irradiated by a plurality of LEDs arranged in a projecting manner in the longitudinal direction. And since the lighting fixtures thus formed are continuously provided in the longitudinal direction, a lighting device having a good appearance can be easily obtained as a line illumination having a desired overall length by appropriately setting the number of the same lighting fixtures. Can be obtained. Moreover, in this case, since the distance in the longitudinal direction of each LED of the LED lighting unit and the distance between the LEDs located at the extreme ends of both adjacent LED lighting units are substantially matched, Each LED including the continuous seam portion is disposed at substantially equal intervals in the longitudinal direction, and the light and darkness in the continuous seam portion is eliminated, thereby preventing uneven light as line illumination.

図1〜6は、本願発明の請求項1〜4の全てに対応した一実施形態である照明器具B及びこれを用いた照明装置を示している。この実施形態の照明器具Bは、図1〜3に示す如く、表面にLED1が突設されると共に背面に放熱体2が突設された基板3と、背面が開口部4として形成された透明で略箱型のカバーケース5と、を備え、カバーケース5内に基板3を収容すると共に透明な充填材7を注入充填し、充填材7から放熱体2が背方へと突出した状態で同充填材7を硬化させることで、基板3とカバーケース5とを固着一体化してLED照明ユニットAを形成し、熱伝良導材料製の断面略H型材でなる照明器具外殻体13のH型の一方凹所S1内に前記LED照明ユニットAを収容し、同照明器具外殻体13のH型の中片部18に前記背方へと突出した放熱体2を接合固定してなるものである。   1-6 has shown the lighting fixture B which is one Embodiment corresponding to all the claims 1-4 of this invention, and an illuminating device using the same. As shown in FIGS. 1 to 3, the lighting fixture B of this embodiment includes a substrate 3 in which an LED 1 protrudes on the surface and a radiator 2 protrudes on the back surface, and a transparent surface in which the back surface is formed as an opening 4. And a substantially box-shaped cover case 5, in which the substrate 3 is accommodated in the cover case 5 and a transparent filler 7 is injected and filled, and the radiator 2 projects from the filler 7 to the back. By curing the filler 7, the substrate 3 and the cover case 5 are fixed and integrated to form the LED lighting unit A, and the lighting fixture outer shell 13 made of a heat conducting and conducting material made of a substantially H-shaped cross section. The LED lighting unit A is accommodated in an H-shaped one recess S1, and the radiator 2 protruding to the back is joined and fixed to the H-shaped middle piece 18 of the outer shell 13 of the lighting fixture. Is.

また、この実施形態の照明器具Bでは、照明器具外殻体13の長手方向略全長においてその一方凹所S1内に適合収容されるようLED照明ユニットAのカバーケース5を略矩形箱型に形成し、同カバーケース5に対応するよう基板3を矩形状に形成してこの基板3の表面には複数のLED1を長手方向に配列して突設している。この場合、照明器具外殻体13のH型の一方凹所S1における両側片部17の端縁間開口とカバーケース5の表面壁部6との位置を略合致させてもいる。また、この実施形態の照明装置は、図2(a)に示す如く、前記照明器具Bを長手方向に連設し、LED照明ユニットAの各LED1の長手方向における間隔L1と隣接する両LED照明ユニットAの最端に位置するLED1の間隔L2とを略合致させたものである。   Moreover, in the lighting fixture B of this embodiment, the cover case 5 of the LED lighting unit A is formed in a substantially rectangular box shape so that the lighting fixture outer shell 13 fits and is accommodated in the one recess S1 in substantially the entire length in the longitudinal direction. The substrate 3 is formed in a rectangular shape so as to correspond to the cover case 5, and a plurality of LEDs 1 are arranged on the surface of the substrate 3 so as to protrude in the longitudinal direction. In this case, the positions of the opening between the end edges of the both side pieces 17 in the H-shaped one recess S1 of the luminaire outer shell 13 and the surface wall 6 of the cover case 5 are substantially matched. Further, in the lighting device of this embodiment, as shown in FIG. 2 (a), the lighting fixtures B are connected in the longitudinal direction, and both the LED illuminations adjacent to the distance L1 in the longitudinal direction of each LED 1 of the LED lighting unit A. The distance L2 between the LEDs 1 located at the extreme end of the unit A is substantially matched.

以下、この実施形態の照明器具B及びこれを用いた照明装置をより具体的詳細に説明する。図4に示す如く、この実施形態におけるLED照明ユニットAにおいて、カバーケース5は背面が開口部4となる断面略コ字型でその長手方向の両端部が閉塞された略矩形箱型であり、透明なアクリル樹脂にて一体に形成されたものである。カバーケース5はアクリル樹脂の他、透光性を有するポリカーボネート等の合成樹脂やガラス等で形成されてもよい。また、この場合、カバーケース5は表面壁部6とその両側に連設される両側面壁部8とで断面略コ字型となっており、背面全体が矩形状に開口して開口部4として形成されている。そして、カバーケース5の表面壁部6と両側面壁部8との間の内隅部分には、長手方向に間隔をあけて複数の凸起10が一体に突設されている。   Hereinafter, the lighting fixture B of this embodiment and a lighting device using the same will be described in more detail. As shown in FIG. 4, in the LED lighting unit A in this embodiment, the cover case 5 is a substantially rectangular box shape in which the back surface is a substantially U-shaped cross-section with the opening 4 and both ends in the longitudinal direction are closed. It is integrally formed with a transparent acrylic resin. The cover case 5 may be made of a synthetic resin such as polycarbonate having transparency, glass, or the like in addition to the acrylic resin. Further, in this case, the cover case 5 has a substantially U-shaped cross section with the surface wall portion 6 and both side surface wall portions 8 provided on both sides thereof, and the entire back surface is opened in a rectangular shape as the opening portion 4. Is formed. A plurality of protrusions 10 are integrally projected at intervals in the longitudinal direction at the inner corner portion between the surface wall portion 6 and both side wall portions 8 of the cover case 5.

基板3はアルミニウム等の熱伝導率の高い帯状金属板でなり、前記カバーケース5の開口部4よりも若干小さな矩形状に形成されている。基板3の表面にはLED1が二列にして配設されており、同裏面にはアルミニウム等の熱伝導率の高い金属でなる放熱体2が突設されている。放熱体2は断面略T字状に形成され、その横片部2aが薄肉に縦片部2bが同横片部2aよりも厚肉とされている。そして、放熱体2の横片部2aの表面全体が基板3の裏面に広い面積にわたって密着接合され、この状態で基板3の表側から挿入螺合される結合ネジ15によってこの基板3に同放熱体2は結合一体化されている。また、放熱体2の縦片部2bの背方端面11は平坦面として巾広に形成されており、同背方端面11に後述する照明器具外殻体13に取り付けるための取付用のネジ穴12が長手方向に複数穿設されている。   The substrate 3 is made of a belt-like metal plate having a high thermal conductivity such as aluminum, and is formed in a rectangular shape slightly smaller than the opening 4 of the cover case 5. The LEDs 1 are arranged in two rows on the front surface of the substrate 3, and the heat radiating body 2 made of a metal having high thermal conductivity such as aluminum protrudes from the rear surface. The heat radiating body 2 is formed in a substantially T-shaped cross section, and the horizontal piece 2a is thin and the vertical piece 2b is thicker than the horizontal piece 2a. The entire surface of the horizontal piece 2a of the radiator 2 is tightly bonded to the back surface of the substrate 3 over a wide area. In this state, the radiator 3 is attached to the substrate 3 by a coupling screw 15 inserted and screwed from the front side of the substrate 3. 2 is united and integrated. Further, the back end surface 11 of the vertical piece 2b of the heat dissipating body 2 is formed to be wide as a flat surface, and a mounting screw hole for attaching to the lighting fixture outer shell 13 described later on the back end surface 11 A plurality of holes 12 are formed in the longitudinal direction.

そして、前記カバーケース5内にその開口部4から基板3が収容され、その後、同カバーケース5内に充填材7が充填され、この充填材7が硬化されることによって、基板3とカバーケース5とは固着一体化される。その際、基板3の両側縁部分はカバーケース5の前記凸起10上に載置支持され、このカバーケース5の表面壁部6と同基板3との間にスペースが設けられ、このスペースはLED1と同表面壁部6との間にも連設されている。この支持状態で、カバーケース5の表面壁部6とLED1との間にはa寸法の間隙が確保され、放熱体2の背方端面11は同カバーケース5の開口部4からb寸法だけ突出して、同背方端面11の両側にc寸法の巾で開口部4が残存開口される。   Then, the substrate 3 is accommodated in the cover case 5 through the opening 4, and then the filler 7 is filled in the cover case 5, and the filler 7 is cured, whereby the substrate 3 and the cover case are filled. 5 is fixed and integrated. At that time, both side edge portions of the substrate 3 are placed and supported on the protrusions 10 of the cover case 5, and a space is provided between the surface wall portion 6 of the cover case 5 and the substrate 3. It is also connected between LED1 and the same surface wall part 6. FIG. In this supported state, a gap of dimension a is secured between the surface wall 6 of the cover case 5 and the LED 1, and the back end surface 11 of the radiator 2 protrudes from the opening 4 of the cover case 5 by dimension b. Thus, the opening 4 is left open on both sides of the dorsal end surface 11 with a width of c dimension.

なお、ここでは、a寸法が1mm以上で好ましくは1.5mm程度に設定され、b寸法が0mmより大きく(突出していればよい)で好ましくは1mm程度に設定され、c寸法が3mm以上で好ましくは5mm程度に設定されている。また、放熱体2の横片部2aの両側部分及び基板3の両側縁部分上に充填材7が注入充填されされることで、同放熱体2及び基板3は前記凸起10上に押圧支持されてカバーケース5内の所定の位置で確実に支持され、同充填材7が硬化されることで強固に固着一体化される。   Here, the a dimension is set to 1 mm or more, preferably about 1.5 mm, the b dimension is larger than 0 mm (it should be protruding), preferably about 1 mm, and the c dimension is preferably 3 mm or more. Is set to about 5 mm. Moreover, the filler 7 is injected and filled on both side portions of the horizontal piece 2a of the radiator 2 and both side edges of the substrate 3, so that the radiator 2 and the substrate 3 are pressed and supported on the protrusion 10. Then, it is securely supported at a predetermined position in the cover case 5, and the filler 7 is hardened and firmly fixed and integrated.

この場合、図5、6に示す如く、前記放熱体2の背方端面11の両側に残存するc寸法の開口部4はカバーケース5の長手方向にわたって開口し、同残存開口した開口部4から充填材7がノズル16によって長手方向に沿い均等に注入充填される。その際、カバーケース5の開口部4よりも若干小さく基板3が形成されていることによって、この基板3の両側縁と同カバーケース5の両側面壁部8の内壁面との間に間隙が形成され、この間隙を通して充填材7は前記スペースへと注入充填される。その際、基板3の両側縁にはその長手方向に沿って断続的に複数の切欠状部9が形成されおり、各切欠状部9をも通じて充填材7はスペースへとスムーズ且つ均等に注入充填され、同充填材7を注入充填する製造時間の短縮化が図られてコスト低減にも繋がる。   In this case, as shown in FIGS. 5 and 6, the c-size openings 4 remaining on both sides of the back end face 11 of the radiator 2 are opened over the longitudinal direction of the cover case 5, and the openings 4 from the remaining openings 4 are opened. The filler 7 is injected and filled evenly along the longitudinal direction by the nozzle 16. At this time, since the substrate 3 is formed slightly smaller than the opening 4 of the cover case 5, a gap is formed between both side edges of the substrate 3 and the inner wall surfaces of the side wall portions 8 of the cover case 5. Through this gap, the filler 7 is injected and filled into the space. At that time, a plurality of cutout portions 9 are intermittently formed along the longitudinal direction on both side edges of the substrate 3, and the filler 7 smoothly and evenly passes through the cutout portions 9. The manufacturing time for filling and filling the filling material 7 is shortened, leading to cost reduction.

また、この場合、LED1とカバーケース5の表面壁部6とが前記a寸法だけ離されていることで、この両者間の隙間に充填材7は回り込み易くて同隙間に空気が残存せず、良好な照明が得られることとなる。すなわち、LED1とカバーケース5の表面壁部6とが接触していると、この両者間のわずかな隙間には充填材7が回り込み難くなって同わずかな隙間に空気が残存し、充填材7は高温で硬化されるものであるため、高温時に同残存した空気が膨張し硬化した際に気泡となり、この気泡によって外観が損なわれると共に良好な照明が得られなくなるものであるが、これが、LED1とカバーケース5の表面壁部6とが離されていることで防止される。   Further, in this case, the LED 1 and the surface wall portion 6 of the cover case 5 are separated by the dimension a, so that the filler 7 can easily wrap around the gap between them, and air does not remain in the gap. Good illumination will be obtained. That is, when the LED 1 and the surface wall portion 6 of the cover case 5 are in contact with each other, the filler 7 is difficult to go around in a slight gap between the two, and air remains in the slight gap. Is hardened at a high temperature, the air remaining at the high temperature expands and hardens to form a bubble. This bubble impairs the appearance and makes it impossible to obtain good illumination. And the surface wall portion 6 of the cover case 5 are separated from each other.

しかも、前記気泡が発生した場合には、この気泡内に湿気が残っていると、LED1の消灯点滅による熱変化によっては、結露を生じて同LED1の絶縁が損なわれることもあり、このような不都合も、前記の如く、LED1とカバーケース5の表面壁部6とが離されていることで生じなくなって品質も向上される。更に、放熱体2の背方端面11がカバーケース5の開口部4から前記b寸法だけ突出されていることにより、充填材7は同背方端面11に付着し難く、この背方端面11に穿設されたネジ穴12にも同充填材7が入り込まなくなって、後述の照明器具外殻体13は同背方端面11に密着して接合され、同ネジ穴12に螺入される固定ネジ14によって支障なく結合固定される。また、前記充填材7は透明なシリコン系樹脂で熱伝導率も高く、同充填材7からも効率良く放熱されることとなる。   In addition, when the bubbles are generated, if moisture remains in the bubbles, depending on the heat change caused by turning off and blinking of the LED 1, condensation may occur and the insulation of the LED 1 may be impaired. Unfortunately, as described above, the LED 1 and the surface wall portion 6 of the cover case 5 are separated from each other, and the quality is improved. Further, since the back end surface 11 of the radiator 2 protrudes from the opening 4 of the cover case 5 by the dimension b, the filler 7 hardly adheres to the back end surface 11. The fixing material 7 does not enter into the drilled screw hole 12, and the luminaire outer shell 13 to be described later is brought into close contact with the dorsal end face 11 and is screwed into the screw hole 12. It is fixed by 14 without any trouble. In addition, the filler 7 is a transparent silicon resin and has high thermal conductivity, so that the filler 7 can efficiently dissipate heat.

図1〜3は、前記LED照明ユニットAが取り付けられた照明器具B及びこの照明装置Bを連設してなる照明装置を示す。この場合、図1に示す如く、照明器具外殻体13はアルミニウム等の熱伝導率の高い断面略H型材でなり、両側片部17とその中程間に架橋される中片部18とで構成されている。そして、LED照明ユニットAは照明器具外殻体13のH型の一方凹所S1内に収容されており、同照明器具外殻体13のH型の中片部18に前記放熱体2が接合固定されている。その際、放熱体2の背方端面11が照明器具外殻体13の中片部18に密着接合され、照明器具外殻体13のH型の他方凹所S2から同中片部18を貫通して同背方端面11のネジ穴12に挿入螺合される固定ネジ14により結合固定される。なお、照明器具外殻体13となる断面略H型材は、その断面外形寸法が30mm×30mm未満の細形断面とされるもので、ここでは、27mm×27mmとされており、照明器具Bの取り扱いや使い勝手が良好となる。   1 to 3 show a lighting fixture B to which the LED lighting unit A is attached and a lighting device in which the lighting device B is connected. In this case, as shown in FIG. 1, the luminaire outer shell 13 is made of a substantially H-shaped material having a high thermal conductivity such as aluminum, and is composed of a side piece 17 and a middle piece 18 bridged in the middle. It is configured. The LED lighting unit A is housed in an H-shaped one recess S1 of the lighting fixture outer shell 13, and the radiator 2 is joined to the H-shaped middle piece 18 of the lighting fixture outer shell 13. It is fixed. At that time, the rear end face 11 of the radiator 2 is tightly joined to the middle piece 18 of the lighting fixture outer shell 13 and penetrates the middle piece 18 from the other H-shaped recess S2 of the lighting fixture outer shell 13. Then, they are coupled and fixed by a fixing screw 14 inserted and screwed into the screw hole 12 of the dorsal end surface 11. Note that the substantially H-shaped cross-section material that becomes the luminaire outer shell 13 has a thin cross-section with a cross-sectional outer dimension of less than 30 mm × 30 mm, and here is 27 mm × 27 mm. Handling and usability are improved.

更に、この場合、照明器具外殻体13のH型の他方凹所S2内にLED1を点灯させるためのAC電源19が収容固定されており、このAC電源19は前記固定ネジ14を用いて中片部18に取着固定されてもよい。このように、AC電源19が収容固定されていると、別途にDC電源を設ける必要がないので、電気工事のコスト低減を図ることができる。また、照明器具外殻体13の長手方向略全長においてその一方凹所S1内に適合収容されるようLED照明ユニットAのカバーケース5が略矩形箱型に形成されており、同カバーケース5に対応するよう基板3が矩形状に形成されてこの基板3の表面には複数のLED1が長手方向に配列して突設されている。この場合、照明器具外殻体13のH型の一方凹所S1における両側片部17の端縁間開口とカバーケース5の表面壁部6との位置が略合致されて、この表面壁部6は同一方凹所S1内にその端縁間開口と略面一状で納まっている。   Further, in this case, an AC power source 19 for lighting the LED 1 is accommodated and fixed in the other H-shaped recess S2 of the outer shell 13 of the lighting fixture. It may be fixedly attached to the piece 18. As described above, when the AC power source 19 is housed and fixed, it is not necessary to provide a separate DC power source, so that the cost of electrical work can be reduced. In addition, the cover case 5 of the LED lighting unit A is formed in a substantially rectangular box shape so as to be accommodated and accommodated in the one recess S1 over the substantially entire length of the luminaire outer shell 13 in the longitudinal direction. Correspondingly, the substrate 3 is formed in a rectangular shape, and a plurality of LEDs 1 are arranged on the surface of the substrate 3 so as to protrude in the longitudinal direction. In this case, the position of the opening between both ends 17 of the H-shaped one recess S1 of the luminaire outer shell 13 and the surface wall 6 of the cover case 5 are substantially matched, and the surface wall 6 Are accommodated in the same recess S1 substantially flush with the opening between the edges.

そして、図2、3に示す如く、前記照明器具Bが長手方向に複数連設されて照明装置となり、この照明装置は防水型で間接照明や建物の壁面等に設置されるライン照明として用いられ、屋外にも施工が可能なものである。この場合、図2(a)に示す如く、LED照明ユニットAの各LED1の長手方向における間隔L1と隣接する両LED照明ユニットAの最端に位置するLED1の間隔L2とが略合致され、照明装置全体において各LED1の間隔が長手方向で略等間隔とされる。なお、図3に示す如く、各照明器具Bでは、照明器具外殻体13のH型の一方凹所S1内にLED照明ユニットAを収容するに際し、このLED照明ユニットAの長手方向の両端部分に同照明器具外殻体13のH型の中片部18との間で凹段部20が配設形成されており、各凹段部20では同中片部18の端縁に略半円状の切欠半孔21が形成されている。   As shown in FIGS. 2 and 3, a plurality of the luminaires B are connected in the longitudinal direction to form an illuminating device, and this illuminating device is waterproof and used as indirect illumination, line illumination installed on the wall surface of a building, and the like. It can also be installed outdoors. In this case, as shown in FIG. 2A, the distance L1 in the longitudinal direction of each LED 1 of the LED lighting unit A and the distance L2 between the LEDs 1 positioned at the extreme ends of both adjacent LED lighting units A are substantially matched. In the entire apparatus, the intervals between the LEDs 1 are substantially equal in the longitudinal direction. As shown in FIG. 3, in each lighting fixture B, when the LED lighting unit A is housed in the H-shaped one recess S1 of the lighting fixture outer shell 13, both end portions of the LED lighting unit A in the longitudinal direction are accommodated. A concave step 20 is disposed between the H-shaped middle piece 18 of the outer shell 13 of the same lighting fixture, and each concave step 20 has a substantially semicircular shape at the edge of the middle piece 18. A cut-out half hole 21 is formed.

また、図2、図3に示す如く、各照明器具Bを連設して設置面22に取り付けるに際しては、同設置面22に取着固定される取付ベース23を介して取り付けられる。この場合、取付ベース23は表方に開口した断面略コ字型で熱伝良導材料でなり、その底板部分に背方へ突出屈曲した略円形状の取付部24が形成されており、同取付部24において取着ネジ25が貫通されて設置面22に取着固定される。取付ベース23は照明器具Bと略同一長さ寸法に形成されており、相互に連結具26を介して接続される。連結具26は略ハット型の金具で、その両側突片部分が隣接する両取付ベース23の端部底板部分にビス27にて固着され、同連結具26の頂片部分には結合用ネジ孔28が穿設されている。ここでは、前記背方へ突出した取付部24の存在により、取付ベース23の底板部分と設置面22との間に間隙が形成され、同間隙を空気が流通することで放熱作用が促進向上される。   As shown in FIGS. 2 and 3, when each lighting fixture B is connected to the installation surface 22 in a continuous manner, it is attached via an attachment base 23 that is fixedly attached to the installation surface 22. In this case, the mounting base 23 is made of a heat conducting and conducting material with a substantially U-shaped cross section that opens to the front, and a substantially circular mounting portion 24 that protrudes and bends backward is formed on the bottom plate portion. A mounting screw 25 is passed through the mounting portion 24 and fixed to the installation surface 22. The mounting base 23 is formed to have substantially the same length as that of the lighting fixture B, and is connected to each other via a connector 26. The connection tool 26 is a substantially hat-shaped metal fitting, and both side protruding pieces are fixed to the bottom plate portions of the adjacent mounting bases 23 with screws 27, and a screw hole for coupling is formed on the top piece of the connection tool 26. 28 is drilled. Here, a gap is formed between the bottom plate portion of the mounting base 23 and the installation surface 22 due to the presence of the mounting portion 24 protruding to the back, and the heat dissipation action is promoted and improved by air flowing through the gap. The

更に、前記連結具26において、照明器具Bの端部同士も接続固定される。ここでは、照明器具外殻体13のH型の他方凹所S2が前記取付ベース23及び連結具26の外側に嵌合されて、同取付ベース23及び連結具26は体裁良く納められ、各照明器具Bが位置決めされてその端部同士はずれなく直線的に連続するよう接続される。そして、前記凹段部20の略半円状の切欠半孔21が相互に突き合わされ、同両切欠半孔21でなる円形孔に挿通される接続ネジ31が前記連結具26の結合用ネジ孔28に螺合されることにより、照明器具Bの端部同士は接続固定される。   Further, in the connector 26, the ends of the lighting fixture B are also connected and fixed. Here, the other H-shaped recess S2 of the outer shell 13 of the lighting fixture is fitted to the outside of the mounting base 23 and the connecting tool 26, and the mounting base 23 and the connecting tool 26 are housed in a good manner. The instrument B is positioned and connected so that the ends thereof are linearly continuous without deviation. Then, the substantially semicircular cut-out half holes 21 of the concave step portion 20 are abutted with each other, and the connection screw 31 inserted through the circular hole formed by the both cut-out half holes 21 is a screw hole for coupling of the coupler 26 By being screwed to 28, the ends of the lighting fixture B are connected and fixed.

この場合、図3に示す如く、隣接する両凹段部20上の間に固定用座金29を架設状に載置し、この固定用座金29に穿設される透孔30に接続ネジ31を挿通して螺合させることが好ましい。すなわち、両切欠半孔21でなる円形孔に接続ネジ31が直接挿入されると、その頭部は同円形孔から外れ易いものであるが、同固定用座金29と前記連結具26の頂片部分とで照明器具外殻体13の中片部18の端縁部分が広範囲において挟持されるように接続固定することにより、照明器具Bの端部同士を安定して確実に連設することができる。また、隣接する両凹段部20の正面視形状に適合する矩形状に固定用座金29を形成しており、この固定用座金29は同両凹段部20内に嵌合されて位置合わせ作用をもなす。   In this case, as shown in FIG. 3, a fixing washer 29 is placed between the adjacent concave stepped portions 20 in an erected shape, and a connection screw 31 is inserted into the through hole 30 formed in the fixing washer 29. It is preferable to insert and screw. That is, when the connection screw 31 is directly inserted into the circular hole formed by the two cutout half holes 21, the head of the screw is easily detached from the circular hole, but the fixing washer 29 and the top piece of the connector 26 are By connecting and fixing so that the edge portion of the middle piece 18 of the lighting fixture outer shell 13 is clamped in a wide range, the end portions of the lighting fixture B can be stably and reliably connected to each other. it can. In addition, a fixing washer 29 is formed in a rectangular shape that fits the shape of the adjacent two concave stepped portions 20 when viewed from the front, and this fixing washer 29 is fitted into the two concave stepped portions 20 to perform an alignment operation. It also makes.

なお、図2に示す如く、照明装置の長手方向の最端(図2では左端)に配置される照明器具Bでは、前記連結具26に代えて端部用固定具32が用いられており、この端部用固定具32と接続ネジ31とによって同照明器具Bの端部を取付ベース23に結合固定している。そして、前記照明器具Bの照明器具外殻体13の開放した端部は、端部キャップ33が嵌着されることによって閉塞されている。   In addition, as shown in FIG. 2, in the lighting fixture B arrange | positioned at the extreme end (left end in FIG. 2) of the longitudinal direction of an illuminating device, it replaces with the said connection tool 26, and the fixing tool 32 for ends is used. The end fixture 32 and the connection screw 31 join and fix the end of the lighting fixture B to the mounting base 23. The open end of the luminaire outer shell 13 of the luminaire B is closed by fitting the end cap 33.

したがって、この実施形態の照明器具のLED照明ユニットAにおいては、カバーケース5内に開口部4から基板3を収容してこの基板3とカバーケース5の表面壁部6との間にスペースを設けた状態で同基板3を支持し、開口部4からスペースへとカバーケース5内に透明な充填材7を注入充填してこの充填材7を硬化させることにより、基板3とカバーケース5とを固着一体化しているため、基板3と共にLED1がカバーケース5内の充填材7に埋設されて密封され、十分な防水性が確保される。また、この場合、カバーケース5の表面壁部6を主とする内壁面と基板3との間において充填材7による気泡が発生し難くいため、LED1が点灯するとその光は透明な充填材7及びカバーケース5を通し支障なく照射されて良好な照明を得ることができる。   Therefore, in the LED lighting unit A of the lighting fixture of this embodiment, the substrate 3 is accommodated in the cover case 5 from the opening 4 and a space is provided between the substrate 3 and the surface wall portion 6 of the cover case 5. In this state, the substrate 3 is supported, a transparent filler 7 is injected and filled into the cover case 5 from the opening 4 to the space, and the filler 7 is cured, whereby the substrate 3 and the cover case 5 are fixed. Since they are fixed and integrated, the LED 1 together with the substrate 3 is embedded and sealed in the filler 7 in the cover case 5 to ensure sufficient waterproofness. Further, in this case, since the bubbles due to the filler 7 are unlikely to be generated between the inner wall surface mainly including the surface wall portion 6 of the cover case 5 and the substrate 3, when the LED 1 is turned on, the light is transparent and Good illumination can be obtained by irradiation through the cover case 5 without any trouble.

しかも、前記LED照明ユニットAにおいては、基板3の背面に放熱体2を突設し、この放熱体2が充填材7から背方へと突出した状態とされるため、LED1の点灯で発生した熱は基板3を介し同放熱体2により外部へと支障なく放熱されて十分な放熱性が確保され、LED1を低温状態に保持することが可能でその寿命を伸ばして長期にわたり良好な照明を得ることができる。このように、前記LED照明ユニットAは独立したユニットとして一体化されるものであるため、同LED照明ユニットAを照明器具外殻体13に取り付けたり取り外したりすることが可能となってその取り替えは容易化され、異なる種類の照明器具に対して共用化することも可能となる。   In addition, in the LED lighting unit A, the heat radiating body 2 is protruded from the back surface of the substrate 3, and the heat radiating body 2 protrudes from the filler 7 to the back. The heat is radiated to the outside by the heat radiating body 2 through the substrate 3 without hindrance so that sufficient heat dissipation is ensured, the LED 1 can be kept at a low temperature, and the lifetime is extended to obtain good illumination over a long period. be able to. Thus, since the LED lighting unit A is integrated as an independent unit, the LED lighting unit A can be attached to or detached from the outer shell 13 of the lighting fixture, and replacement thereof is possible. It becomes easy and can also be shared for different types of lighting fixtures.

また、前記LED照明ユニットAにおいては、カバーケース5を長尺な略矩形箱型に形成してその開口部4を矩形状となし、この矩形状よりも若干小さな矩形状に基板3を形成してこの基板3の表面には複数のLED1を長手方向に配列して突設し、同基板3の両側縁とカバーケース5の両側面壁部8の内壁面との間隙を通して充填材7を前記スペースへと注入充填するものであるため、長尺なLED照明ユニットAであってもその長手方向にわたり均等にまんべんなく充填材7が注入充填されて、同長手方向で複数のLED1によって光が均等に照射されるものとなる。更に、この場合、充填材7を通すための複数の切欠状部9を基板3の両側縁にその長手方向に沿って断続的に形成しているので、前記間隙からだけでなく同複数の切欠状部9をも通じて充填材7は前記スペースへとスムーズ且つ均等に注入充填され、気泡発生がより確実に防止されると共に、同充填材7を注入充填する製造時間の短縮化も図られてコスト低減に繋がる。   In the LED lighting unit A, the cover case 5 is formed in a long, substantially rectangular box shape, the opening 4 is formed in a rectangular shape, and the substrate 3 is formed in a rectangular shape slightly smaller than the rectangular shape. A plurality of LEDs 1 are projected in a longitudinal direction on the surface of the substrate 3, and the filler 7 is passed through the gap between the side edges of the substrate 3 and the inner wall surfaces of the side wall portions 8 of the cover case 5. Even in the case of a long LED lighting unit A, the filler 7 is evenly injected and filled evenly in the longitudinal direction, and light is evenly irradiated by the plurality of LEDs 1 in the longitudinal direction. Will be. Further, in this case, a plurality of notches 9 for passing the filler 7 are formed intermittently along the longitudinal direction on both side edges of the substrate 3, so that the plurality of notches are not only from the gap. The filling material 7 is smoothly and evenly injected and filled into the space through the shape portion 9, and the generation of bubbles is more reliably prevented, and the manufacturing time for injecting and filling the filling material 7 can be shortened. Leads to cost reduction.

また、前記LED照明ユニットAにおいては、カバーケース5の内壁面に複数の凸起10を相互に間隔をあけて配設し、LED1とカバーケース5の表面壁部6との間に前記スペースを設けた状態で基板3を同凸起10によって支持するものであるため、同スペースが確保されて各凸起10の間隔を通し充填材7が支障なく充填される。この場合、凸起10も透明な樹脂でカバーケース5と一体に形成されており、LED1からの光が各凸起10を透光し支障なく照射されて外観には影響を及ぼすことがない。   Further, in the LED lighting unit A, a plurality of protrusions 10 are arranged on the inner wall surface of the cover case 5 at intervals, and the space is provided between the LED 1 and the surface wall portion 6 of the cover case 5. Since the substrate 3 is supported by the protrusions 10 in the provided state, the same space is secured and the filler 7 is filled without any trouble through the intervals of the protrusions 10. In this case, the protrusions 10 are also made of a transparent resin and are integrally formed with the cover case 5, so that the light from the LED 1 is transmitted through the protrusions 10 without any trouble and does not affect the appearance.

また、前記LED照明ユニットAにおいては、充填材7から背方へと突出する放熱体2の背方端面11に取付用のネジ穴12を設けているので、このネジ穴12に固定ネジ14を螺入して、照明器具外殻体13に簡単且つ確実に結合固定することができる。しかも、この場合においては、放熱体2の背方端面11をカバーケース5の背方の開口部4から突出させているので、充填材7を注入充填する際、同充填材7が前記ネジ穴12に入り込むことはなく、照明器具外殻体13の中片部18が同背方端面11に密着して接合され、同ネジ穴12に螺入される固定ネジ14によって支障なく結合固定される。   Further, in the LED lighting unit A, the mounting screw hole 12 is provided on the back end surface 11 of the heat radiating body 2 protruding from the filler 7 to the back. It can be screwed in and can be easily and securely coupled and fixed to the luminaire outer shell 13. Moreover, in this case, since the back end face 11 of the radiator 2 protrudes from the opening 4 on the back side of the cover case 5, when the filler 7 is injected and filled, the filler 7 is screwed into the screw hole. 12, the middle piece 18 of the luminaire outer shell 13 is tightly joined to the back end surface 11, and is joined and fixed without any trouble by the fixing screw 14 screwed into the screw hole 12. .

また、この実施形態の照明器具Bにおいては、前記LED照明ユニットAを熱伝良導材料でなる照明器具外殻体13に結合固定してなるものであり、この場合、放熱体2の背方端面11を断面略H型材でなる照明器具外殻体13の中片部18に密着接合させ、同背方端面11に設けられたネジ穴12に螺入される固定ネジ14によって結合固定しているため、同固定ネジ14を着脱することによりLED照明ユニットAの取り替えを容易に行うことができる。しかも、この場合、LED1の点灯で発生した熱は基板3及び放熱体2を介し照明器具外殻体13へと伝導して放熱され、より十分な放熱性が確保される。   Moreover, in the lighting fixture B of this embodiment, the said LED lighting unit A is couple | bonded and fixed to the lighting fixture outer shell 13 which consists of a heat transfer / conductivity material, In this case, the back of the heat radiator 2 The end face 11 is tightly joined to the middle piece 18 of the lighting fixture outer shell 13 having a substantially H-shaped cross section, and is fixedly coupled by a fixing screw 14 screwed into a screw hole 12 provided in the dorsal end face 11. Therefore, the LED illumination unit A can be easily replaced by attaching and detaching the fixing screw 14. In addition, in this case, the heat generated by the lighting of the LED 1 is conducted to the luminaire outer shell 13 through the substrate 3 and the radiator 2 to be dissipated, so that more sufficient heat dissipation is ensured.

更に、前記LED照明ユニットAは照明器具外殻体13のH型の一方凹所S1内に保護されるように収容されており、この場合、同照明器具外殻体13の長手方向略全長においてその一方凹所S1に適合収容されるようLED照明ユニットAのカバーケース5が略矩形箱型に形成されているため、同LED照明ユニットAはライン照明用として体裁良くコンパクトに納まる。また、その際、照明器具外殻体13のH型の一方凹所S1における両側片部17の端縁間開口とカバーケース5の表面壁部6との位置が略合致されるため、納まり外観は良好で、カバーケース5も確実に保護されてその破損が防止される。   Further, the LED lighting unit A is housed in an H-shaped one recess S1 of the luminaire outer shell 13, and in this case, in the substantially entire length of the luminaire outer shell 13 in the longitudinal direction. On the other hand, since the cover case 5 of the LED illumination unit A is formed in a substantially rectangular box shape so as to be accommodated in the recess S1, the LED illumination unit A is compact and fits for line illumination. At that time, the position of the opening between both edges 17 of the H-shaped one-side recess S1 of the luminaire outer shell 13 and the position of the surface wall portion 6 of the cover case 5 are substantially matched, so that the housing appearance The cover case 5 is reliably protected and its breakage is prevented.

また、この実施形態の照明装置においては、前記照明器具Bを長手方向に連設したものであるため、同照明器具Bの連設数を適宜設定して所望の全長寸法となるライン照明として外観良好な照明装置を簡単に得ることができる。しかも、この場合に、LED照明ユニットAの各LED1の長手方向における間隔L1と隣接する両LED照明ユニットAの最端に位置するLED1の間隔L2とを略合致させているため、連設される複数の照明器具Bにおいて、その連設継目部位を含めて各LED1が長手方向で略等間隔に配設されることになり、同連設継目部位における明暗の違和感がなくなってライン照明としての光むらが防止される。そして、この実施形態の照明装置では、照明器具Bを直線的に設置施工できるものであり、建築物の外壁面や橋梁等の屋外で振動や風雨に曝される施工部位にあっても、防水性を確保した状態で安全に設置固定することができる。   Moreover, in the illuminating device of this embodiment, since the said luminaire B is provided continuously in the longitudinal direction, the appearance is provided as a line illumination having a desired overall length by appropriately setting the number of the luminaire B continuously provided. A good lighting device can be obtained easily. In addition, in this case, the distance L1 in the longitudinal direction of each LED 1 of the LED lighting unit A and the distance L2 between the LEDs 1 positioned at the extreme ends of the two adjacent LED lighting units A are substantially matched, and therefore, they are continuously provided. In the plurality of lighting fixtures B, the LEDs 1 including the continuous seam portions are arranged at substantially equal intervals in the longitudinal direction, and there is no sense of incongruity of light and darkness in the continuous seam portions. Unevenness is prevented. And in the illuminating device of this embodiment, the luminaire B can be installed and constructed linearly, and it is waterproof even in a construction site that is exposed to vibration or wind and rain outdoors such as an outer wall surface of a building or a bridge. It can be safely installed and fixed in a state where the safety is ensured.

図7は、本願発明の請求項1〜3に対応した別の実施形態である照明器具B1、B2及びこれを用いた照明装置を示している。この実施形態の照明器具B1、B2は長手方向に連設されておらず、略L状となるように両者の端部が直交方向で接合されて連設されている。そして、この場合に、LED照明ユニットA1、A2の各LED1の長手方向における間隔L1と、LED照明ユニットA1、A2のLED1の各列間巾方向における間隔L3と、隣接する両LED照明ユニットA1、A2の最端に位置するLED1の接合突きつけ方向における間隔L4と、を略合致させている。したがって、この場合も、連設される両照明器具B1、B2において、その連設継目部位を含め各LED1が相互に略等間隔に配設されることになり、同連設継目部位における明暗の違和感がなくなって長尺となる照明装置としての光むらが防止される。   FIG. 7 shows lighting fixtures B1 and B2 which are another embodiment corresponding to claims 1 to 3 of the present invention and a lighting device using the same. The lighting fixtures B1 and B2 of this embodiment are not continuously provided in the longitudinal direction, but both ends thereof are joined in the orthogonal direction so as to be substantially L-shaped. In this case, the distance L1 in the longitudinal direction of the LEDs 1 of the LED lighting units A1 and A2, the distance L3 in the width direction between the rows of the LEDs 1 of the LED lighting units A1 and A2, and the adjacent LED lighting units A1 and A2, The distance L4 in the bonding and abutting direction of the LED 1 located at the extreme end of A2 is substantially matched. Therefore, also in this case, in both luminaires B1 and B2 that are connected, the LEDs 1 including the connected seam portion are arranged at substantially equal intervals from each other. Unevenness of light as a long illuminating device with no sense of incongruity is prevented.

また、この照明装置にあっては、一方の照明器具B2の端部において、その照明器具外殻体13の片側の側片部17の一部が欠如され、この欠如部位に他方の照明器具B1の開放された端部が突きつけ接合されて、両照明器具B1、B2は連設されている。この場合、前記一方の照明器具B2の欠如部位における照明器具外殻体13の中片部18の側縁に略半円状の切欠半孔21が形成され、他方の照明器具B1の端部における照明器具外殻体13の中片部18の端縁に略半円状の切欠半孔21が形成されており、両切欠半孔21が相互に突き合わされてなる円形孔に挿通される接続ネジ31によって、両照明器具B1、B2の端部同士は直交方向に接続固定されている。なお、それ以外については、上記実施形態の照明器具Bと同様に構成されており、上記同照明器具Bにおけると同様の作用効果が奏される。   Further, in this lighting device, a part of the side piece 17 on one side of the lighting device outer shell 13 is missing at the end portion of one lighting device B2, and the other lighting device B1 is located at the lacking portion. The open ends of the lamps are abutted and joined to each other, and the two lighting fixtures B1 and B2 are connected. In this case, a substantially semicircular cut-out half hole 21 is formed at the side edge of the middle piece 18 of the luminaire outer shell 13 in the absence of the one luminaire B2, and at the end of the other luminaire B1. A substantially semicircular cut-out half hole 21 is formed at the edge of the middle piece 18 of the luminaire outer shell 13, and the connection screw is inserted into a circular hole formed by abutting the cut-out half holes 21 with each other. By 31, the ends of both lighting fixtures B1 and B2 are connected and fixed in the orthogonal direction. In addition, about the other than that, it is comprised similarly to the lighting fixture B of the said embodiment, and the same effect as the said lighting fixture B is show | played.

本願発明の一実施形態である照明器具を示す断面図。Sectional drawing which shows the lighting fixture which is one Embodiment of this invention. 同照明器具が連設されてなる照明装置を示す(a)は正面図、(b)は側面図。The (a) which shows the illuminating device with which the same lighting fixture is connected is a front view, (b) is a side view. 同照明装置を示す分解斜視図。The disassembled perspective view which shows the same illuminating device. 同照明器具におけるLED照明ユニットを示す断面図。Sectional drawing which shows the LED lighting unit in the lighting fixture. 同LED照明ユニットの充填材を注入充填する前の状態を示す(a)は背面図、(b)は正面図。The state before injecting and filling the filler of the LED lighting unit is shown in (a) is a rear view, and (b) is a front view. 同LED照明ユニットの充填材を注入充填している状態を示す断面図。Sectional drawing which shows the state which injects and fills the filler of the LED lighting unit. 本願発明の別の実施形態である照明器具を用いた照明装置を示す正面図。The front view which shows the illuminating device using the lighting fixture which is another embodiment of this invention. 従来例である照明器具を示す断面図。Sectional drawing which shows the lighting fixture which is a prior art example.

符号の説明Explanation of symbols

1 LED
2 放熱体
3 基板
4 開口部
5 カバーケース
6 表面壁部
7 充填材
13 照明器具外殻体
17 側片部
18 中片部
S1 一方凹所
A LED照明ユニット
B 照明器具
1 LED
2 Radiator 3 Substrate 4 Opening 5 Cover Case 6 Surface Wall 7 Filler
13 Light fixture outer shell
17 Side piece
18 Middle piece S1 One recess A LED lighting unit B Lighting equipment

Claims (4)

表面にLEDが突設されると共に背面に放熱体が突設された基板と、背面が開口部として形成された透明で略箱型のカバーケースと、を備え、カバーケース内に基板を収容すると共に透明な充填材を注入充填し、充填材から放熱体が背方へと突出した状態で同充填材を硬化させることで、基板とカバーケースとを固着一体化してLED照明ユニットを形成し、熱伝良導材料製の断面略H型材でなる照明器具外殻体のH型の一方凹所内に前記LED照明ユニットを収容し、同照明器具外殻体のH型の中片部に前記背方へと突出した放熱体を接合固定してなる照明器具。   An LED is projected on the front surface and a heat dissipation body is projected on the back surface, and a transparent and substantially box-shaped cover case with the back surface formed as an opening, and the substrate is accommodated in the cover case In addition, a transparent filler is injected and filled, and the filler is cured in a state in which the radiator projects from the filler to the back, so that the substrate and the cover case are fixed and integrated to form an LED lighting unit, The LED lighting unit is housed in an H-shaped recess of the outer shell of the lighting fixture made of a heat transfer material having a substantially H-shaped cross section, and the back of the H-shaped middle piece of the outer shell of the lighting fixture is housed in the back. A lighting fixture made by joining and fixing a radiator that protrudes toward the direction. 照明器具外殻体の長手方向略全長においてその一方凹所内に適合収容されるようLED照明ユニットのカバーケースを略矩形箱型に形成し、同カバーケースに対応するよう基板を矩形状に形成してこの基板の表面には複数のLEDを長手方向に配列して突設したことを特徴とする請求項1記載の照明器具。   The cover case of the LED lighting unit is formed in a substantially rectangular box shape so as to fit and be accommodated in one recess in the entire length of the luminaire outer shell in the longitudinal direction, and the substrate is formed in a rectangular shape so as to correspond to the cover case. 2. The lighting apparatus according to claim 1, wherein a plurality of LEDs are arranged in a projecting manner on the surface of the lever substrate in the longitudinal direction. 照明器具外殻体のH型の一方凹所における両側片部の端縁間開口とカバーケースの表面壁部との位置を略合致させたことを特徴とする請求項2記載の照明器具。   The luminaire according to claim 2, wherein the positions of the opening between both end portions of the H-shaped one recess of the luminaire outer shell substantially coincide with the position of the surface wall portion of the cover case. 請求項2又は3記載の照明器具を長手方向に連設し、LED照明ユニットの各LEDの長手方向における間隔と隣接する両LED照明ユニットの最端に位置するLEDの間隔とを略合致させたことを特徴とする照明装置。   The lighting fixture according to claim 2 or 3 is continuously provided in the longitudinal direction, and the distance in the longitudinal direction of each LED of the LED lighting unit is substantially matched with the distance between the LEDs located at the extreme ends of both adjacent LED lighting units. A lighting device characterized by that.
JP2004115721A 2004-04-09 2004-04-09 Lighting apparatus and lighting apparatus using the same Expired - Lifetime JP4315042B2 (en)

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