JP2004082145A - Device and method for binding metal plate - Google Patents

Device and method for binding metal plate Download PDF

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Publication number
JP2004082145A
JP2004082145A JP2002243851A JP2002243851A JP2004082145A JP 2004082145 A JP2004082145 A JP 2004082145A JP 2002243851 A JP2002243851 A JP 2002243851A JP 2002243851 A JP2002243851 A JP 2002243851A JP 2004082145 A JP2004082145 A JP 2004082145A
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JP
Japan
Prior art keywords
metal plate
electrolytic copper
corners
shaft
bent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002243851A
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Japanese (ja)
Inventor
Tomio Yoshiki
吉木 富夫
Masahiro Shibata
柴田 政裕
Takeshi Kobayashi
小林 剛
Koichi Miyamoto
宮本 公一
Hideo Murayama
村山 英夫
Akira Takada
高田 晃
Shuji Sakai
酒井 修二
Yoichi Suzuki
鈴木 洋一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Cable Ltd
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Hitachi Cable Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Cable Ltd filed Critical Hitachi Cable Ltd
Priority to JP2002243851A priority Critical patent/JP2004082145A/en
Publication of JP2004082145A publication Critical patent/JP2004082145A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a metal plate binding device for binding a plurality of metal plates in a flat condition with an simple mechanism without using any additional material, and realizing an efficient and automatic operation in a metal plate carrying and feeding device. <P>SOLUTION: A plurality of overlapped electrolytic copper plates 2 are placed on a steel surface plate 1 so that four corners thereof are arranged on each steel block 3, a shaft of a hydraulic cylinder is lowered, and the electrolytic copper plates 2 are pressed by a steel surface plate 5 fixed to a tip of the shaft. Four corners of the plurality of overlapped electrolytic copper plates 2 are bent by this pressure in a substantially vertical state to form a projection 4. Then, the shaft of each hydraulic cylinder 9 is protruded in a direction of an arrow 12 to bend the uppermost electrolytic copper plate 2 to a surface part thereof while pressing each projection 4 by a piece 8 fixed to the tip of the shaft. The plurality of overlapped electrolytic copper plates 2 are integrated with each other to form a bundle of the electrolytic copper plates. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、溶解炉に供給される薄い金属板材を複数束ねる金属板材の結束装置に関し、特に電気銅(カソード)を主とする銅板材を結束する金属板材の結束装置及び金属板材の結束方法に関する。
【0002】
【従来の技術】
従来、銅板材をシャフト炉などの溶解炉へ供給する場合、一般的に、ローラーコンベアやチェーンコンベアで銅板材を搬送して溶解炉へ供給(投入)する搬送供給装置が用いられている。また、銅板材の供給量を増やす場合、複数枚重ねて搬送するようになっている。
【0003】
【発明が解決しようとする課題】
しかし、従来のように銅板材を複数枚重ねて搬送する場合、搬送中に上の板と下の板とが離れやすいため、重なった銅板材の位置や搬送速度を制御することが困難であり、搬送供給装置を自動運転することができないという問題がある。また、自動運転のために、搬送供給装置の途中に上方から銅板材を負圧吸着する装置を設けた場合、銅板材を1枚ずつ搬送することになるので時間的に不合理となる。
【0004】
一方、複数枚の銅板材を帯材等の付加材料で束ねることも考えられるが、複雑な構造の結束機などが必要となり、更に、結束用の付加材料の管理も増えることになる。
【0005】
また、電気銅の場合は、溶接で束ねることが考えられるが、このための装置が非常に大きくなるため合理的でない。また、電気銅の場合、形状が波状(屋根用スレートの様な形)になることもあるが、この波状では、平坦な板よりも搬送制御がしづらくなる。
【0006】
本発明は、かかる点に鑑みてなされたものであり、複数枚の金属板材を付加材料を用いず、容易な機構で平坦状態で結束することができ、これによって金属板材の搬送供給装置における効率の良い自動運転を実現可能とする金属板材の結束装置及び金属板材の結束方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために、本発明の金属板材の結束装置は、複数枚重ねた金属板材の角部が載置される鋼製の凸部が、表面に固定された第1の盤と、前記第1の盤に対向して配置され、前記凸部に対向する領域に切り欠きが形成された第2の盤と、前記凸部に載置された金属板材の角部が、前記凸部と前記切り欠きとの段差で折り曲がり、この折り曲がった角部以外の部分が前記第1の盤に当接するように、前記第2の盤を押圧する第1の押圧手段と、前記折り曲がった角部が金属板材の表面又は表面付近まで折り曲がるように、前記角部を押圧する第2の押圧手段とを備えたことを特徴としている。
【0008】
また、前記第1および第2の盤の対向面は、平坦面であることを特徴としている。
【0009】
また、本発明の金属板材の結束方法は、複数枚重ねた金属板材の角部を、各金属板材が結束するように折り曲げることを特徴としている。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態について、図面を参照して詳細に説明する。
【0011】
(実施の形態)
図1は、本発明の実施の形態に係る金属板材の結束装置の構成を示す図である。
【0012】
この図1に示す金属板材の結束装置は、正方形状(又は長方形状)の鋼製定盤1と、この鋼製定盤1の上面の四隅に固定された鋼製ブロック3(図には三隅の鋼製ブロック3のみを記載)と、鋼製定盤1の上方に設けられた油圧シリンダー7と、この油圧シリンダー7の垂直方向に移動する軸先端に固定され、各鋼製ブロック3の直上位置である四隅に切り欠きが形成された正方形状(又は長方形状)の鋼製定盤5と、鋼製定盤1の四隅外側のやや上方に配置された油圧シリンダー9(図には対向する2つの油圧シリンダー9のみを記載)と、各油圧シリンダー9の水平方向に移動する軸先端に固定された円柱形状の金具8とを備えて構成されている。
【0013】
但し、鋼製定盤5の四隅の切り欠きは次のように形成されている。複数枚重ねた電気銅板材2を、鋼製定盤1の上に、その四隅が各鋼製ブロック3に配置されるように載置した後、鋼製定盤5を油圧シリンダー7で下げた場合に、図2に示すように、鋼製定盤5が各鋼製ブロック3を避けて、鋼製定盤1を押圧するように形成されている。かつ、その押圧によって、各電気銅板材2の四隅がほぼ垂直に折り曲げられた突起4を、各油圧シリンダー9の軸を矢印12で示す方向へ突き出すことによって、その軸先端に固定された金具8で押しながら、矢印13で示すように最上の電気銅板材2の表面部分まで曲げることが可能なように形成されている。
【0014】
このような構成の結束装置によって、図3(a)に示すような、複数枚重ねた電気銅板材2を結束する際の動作を説明する。
【0015】
まず、複数枚重ねた電気銅板材2を、図1に示すように鋼製定盤1の上に、その四隅が各鋼製ブロック3に配置されるように載置する。この載置後、油圧シリンダー7の軸を矢印11で示す方向へ下げることによって、軸先端に固定された鋼製定盤5で電気銅板材2を押圧する。この押圧によって、図3(b)に示すように、複数枚重ねた電気銅板材2の四隅がほぼ垂直状態に曲げられ、突起4が形成される。この際、電気銅板材2は、上側の鋼製定盤5によって下側の鋼製定盤1に押圧されるので、各々の電気銅板材2は波状であっても密着して平坦となる。
【0016】
この後、図2に示すように、各油圧シリンダー9の軸を矢印12で示す方向へ突き出すことによって、その軸先端に固定された金具8で、各突起4を押しながら、図3(c)に示すように、最上部の電気銅板材2の表面部分まで曲げる。これによって、複数枚重ねた電気銅板材2が一体化し、電気銅板材の束6となる。
【0017】
このように、本実施の形態の金属板材の結束装置によれば、複数枚の薄い電気銅板材2を付加材料を用いず、容易な機構で平坦状態で結束することができる。ところで、現在、世界の市場に出ている電気銅は、約5mm以下の薄板が多く、また波形が多いが、このように複数枚重ねた電気銅板材2が波状であっても、結束時に、平坦に矯正することができる。
【0018】
このような電気銅板材の束6を、ローラーコンベアやチェーンコンベアを用いた搬送供給装置で搬送して溶解炉に供給する場合、従来のような搬送途中での上下板の離れが生じないので、その束6の位置や搬送速度を制御することが容易となり、また、複数枚纏めて搬送されるので、効率の良い自動搬送運転を実現することが可能となる。
【0019】
【発明の効果】
以上説明したように、本発明によれば、複数枚重ねた金属板材の角部を、各金属板材が結束するように、押圧によって折り曲げるようにしたので、複数枚の金属板材を付加材料を用いず、容易な機構で平坦状態で結束することができ、これによって金属板材の搬送供給装置における効率の良い自動運転を実現可能とすることができる。
【図面の簡単な説明】
【図1】本発明の実施の形態に係る金属板材の結束装置の構成を示す図である。
【図2】上記結束装置における油圧シリンダー9と四隅が垂直状に曲げられた電気銅板材の一部分を示す側面図である。
【図3】(a)は電気銅板材を複数枚重ねた状態を示す図、(b)は複数枚重ねた電気銅板材の四隅を垂直状に折り曲げた状態を示す図、(c)は四隅を更に上面部分まで折り曲げた状態(電気銅板材の束)を示す図である。
【符号の説明】
1,5 鋼製定盤
2 複数枚重ねた電気銅板材
3 鋼製ブロック
4 垂直状に折り曲げることによる突起
6 電気銅板材の束
7,9 油圧シリンダー
8 金具
11 鋼製定盤5の移動方向
12 金具8の移動方向
13 電気銅板材2の四隅の折り曲げ方向
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a metal plate binding device for binding a plurality of thin metal plates supplied to a melting furnace, and more particularly to a metal plate binding device and a metal plate binding method for binding a copper plate mainly composed of electrolytic copper (cathode). .
[0002]
[Prior art]
2. Description of the Related Art Conventionally, when supplying a copper plate material to a melting furnace such as a shaft furnace, generally, a transfer and supply device that transfers the copper plate material by a roller conveyor or a chain conveyor and supplies (inputs) the copper plate material to the melting furnace is used. When the supply amount of the copper plate material is increased, a plurality of sheets are conveyed in a stacked manner.
[0003]
[Problems to be solved by the invention]
However, when a plurality of copper plates are transported in a stack as in the conventional case, it is difficult to control the position and the transport speed of the overlapped copper plates because the upper plate and the lower plate are easily separated during the transport. In addition, there is a problem that the transport supply device cannot be automatically operated. Further, when a device for negatively adsorbing a copper plate material is provided from above in the middle of the transport supply device for automatic operation, the copper plate material is transported one by one, which is irrational in time.
[0004]
On the other hand, it is conceivable to bind a plurality of copper plate materials with an additional material such as a band material. However, a binding machine having a complicated structure is required, and the management of the additional material for binding is increased.
[0005]
In the case of electrolytic copper, it is conceivable to bind them together by welding, but this is not reasonable because the equipment for this is very large. Further, in the case of electrolytic copper, the shape may be wavy (like a slate for a roof), but with such a wavy shape, it is more difficult to control the conveyance than a flat plate.
[0006]
The present invention has been made in view of the above point, and it is possible to bind a plurality of metal plate members in a flat state with an easy mechanism without using an additional material. It is an object of the present invention to provide a metal plate material binding device and a metal plate material binding method capable of realizing good automatic operation.
[0007]
[Means for Solving the Problems]
In order to solve the above problems, a metal plate material binding device of the present invention includes a first plate on which a steel convex portion on which a corner portion of a plurality of stacked metal plate materials is placed is fixed to a surface, A second plate, which is arranged to face the first plate and has a cutout formed in a region facing the projection, and a corner of a metal plate material placed on the projection, A first pressing means for pressing the second board so that portions other than the bent corners come into contact with the first board, and the bending means. And a second pressing means for pressing the corner so that the corner is bent to the surface or near the surface of the metal plate.
[0008]
Further, the opposed surfaces of the first and second boards are flat surfaces.
[0009]
Further, the method of binding metal plate materials according to the present invention is characterized in that corner portions of a plurality of stacked metal plate materials are bent so that each metal plate material is bound.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0011]
(Embodiment)
FIG. 1 is a diagram illustrating a configuration of a metal plate material binding device according to an embodiment of the present invention.
[0012]
The metal plate material binding device shown in FIG. 1 includes a square (or rectangular) steel platen 1 and a steel block 3 (three corners in FIG. 1) fixed to four corners of the upper surface of the steel platen 1. ), A hydraulic cylinder 7 provided above the steel platen 1, and fixed to the tip of a shaft that moves in a vertical direction of the hydraulic cylinder 7 and directly above each steel block 3. A square (or rectangular) steel platen 5 having notches formed at the four corners of the steel platen, and a hydraulic cylinder 9 disposed slightly outside the four corners of the steel platen 1 (Only two hydraulic cylinders 9 are described) and a cylindrical metal fitting 8 fixed to the tip of a shaft that moves in the horizontal direction of each hydraulic cylinder 9.
[0013]
However, the notches at the four corners of the steel platen 5 are formed as follows. After placing a plurality of stacked copper sheet materials 2 on the steel platen 1 so that the four corners are arranged on each steel block 3, the steel platen 5 was lowered by the hydraulic cylinder 7. In this case, as shown in FIG. 2, the steel platen 5 is formed so as to press the steel platen 1 while avoiding each steel block 3. Further, by the pressing, the protrusions 4 of which the four corners of each of the copper electroplated materials 2 are bent substantially vertically protrude in the direction indicated by the arrow 12 in the axis of each hydraulic cylinder 9, so that the metal fitting 8 fixed to the tip of the shaft , And can be bent to the uppermost surface portion of the electrolytic copper plate material 2 as shown by the arrow 13.
[0014]
An operation of binding a plurality of stacked copper sheets 2 as shown in FIG. 3A by the binding device having such a configuration will be described.
[0015]
First, as shown in FIG. 1, a plurality of stacked electrical copper plate members 2 are placed on a steel platen 1 such that four corners thereof are arranged in each steel block 3. After the mounting, the shaft of the hydraulic cylinder 7 is lowered in the direction indicated by the arrow 11, whereby the electrolytic copper plate 2 is pressed by the steel platen 5 fixed to the tip of the shaft. Due to this pressing, as shown in FIG. 3B, the four corners of the plurality of stacked copper sheets 2 are bent substantially vertically, and the projections 4 are formed. At this time, the electroplated copper plate 2 is pressed against the lower steel platen 1 by the upper steel platen 5, so that each of the electroplated copper plates 2 adheres and becomes flat even if it is corrugated.
[0016]
Thereafter, as shown in FIG. 2, the shaft of each hydraulic cylinder 9 is protruded in the direction shown by the arrow 12, and the metal fitting 8 fixed to the tip of the shaft presses each projection 4, and as shown in FIG. As shown in (2), it is bent to the surface portion of the uppermost copper plate material 2. As a result, the stacked copper sheets 2 are integrated into a bundle 6 of copper sheets.
[0017]
As described above, according to the metal plate material binding apparatus of the present embodiment, a plurality of thin electrolytic copper plate materials 2 can be bound in a flat state by an easy mechanism without using an additional material. By the way, there are many thin copper sheets having a thickness of about 5 mm or less and many corrugations at present in the world market, but even if the plurality of stacked copper sheets 2 is corrugated, It can be flattened.
[0018]
When such a bundle 6 of electroplated copper materials is conveyed by a conveyance and supply device using a roller conveyor or a chain conveyor and supplied to the melting furnace, separation of the upper and lower plates does not occur during the conventional conveyance. It is easy to control the position and the transport speed of the bundle 6, and since a plurality of the bundles 6 are transported together, an efficient automatic transport operation can be realized.
[0019]
【The invention's effect】
As described above, according to the present invention, since the corners of a plurality of stacked metal plate members are bent by pressing so that the respective metal plate members are bound, the plurality of metal plate members are formed using an additional material. Instead, it can be bound in a flat state with an easy mechanism, and thereby, it is possible to realize efficient automatic operation in the transporting and feeding device for the metal plate material.
[Brief description of the drawings]
FIG. 1 is a diagram showing a configuration of a metal plate material binding device according to an embodiment of the present invention.
FIG. 2 is a side view showing a hydraulic cylinder 9 and a part of an electrolytic copper plate material whose four corners are vertically bent in the binding device.
3A is a view showing a state in which a plurality of copper sheets are stacked, FIG. 3B is a view showing a state in which four corners of the stacked copper sheets are vertically bent, and FIG. FIG. 5 is a view showing a state in which is further bent to the upper surface portion (a bundle of electroplated copper materials).
[Explanation of symbols]
1,5 steel surface plate 2 a plurality of superposed electric copper plate materials 3 steel blocks 4 protrusions by bending vertically 6 bundles of electric copper plate materials 7,9 hydraulic cylinders 8 metal fittings 11 moving direction 12 of steel surface plate 5 Movement direction 13 of metal fitting 8 Bending direction of four corners of copper electroplate 2

Claims (3)

複数枚重ねた金属板材の角部が載置される鋼製の凸部が、表面に固定された第1の盤と、
前記第1の盤に対向して配置され、前記凸部に対向する領域に切り欠きが形成された第2の盤と、
前記凸部に載置された金属板材の角部が、前記凸部と前記切り欠きとの段差で折り曲がり、この折り曲がった角部以外の部分が前記第1の盤に当接するように、前記第2の盤を押圧する第1の押圧手段と、
前記折り曲がった角部が金属板材の表面又は表面付近まで折り曲がるように、前記角部を押圧する第2の押圧手段と
を備えたことを特徴とする金属板材の結束装置。
A first board having a steel projection on which the corners of a plurality of stacked metal plate members are placed, the first board being fixed to the surface;
A second board arranged to face the first board and having a notch formed in a region facing the projection;
The corners of the metal plate material placed on the protrusions are bent at the step between the protrusions and the notches, so that portions other than the bent corners abut on the first board, First pressing means for pressing the second board;
A second pressing means for pressing the corner so that the bent corner is bent to or near the surface of the metal plate;
前記第1および第2の盤の対向面は、平坦面である
ことを特徴とする請求項1に記載の金属板材の結束装置。
2. The apparatus according to claim 1, wherein the opposing surfaces of the first and second boards are flat surfaces. 3.
複数枚重ねた金属板材の角部を、各金属板材が結束するように折り曲げる
ことを特徴とする金属板材の結束方法。
A method for binding metal plate materials, comprising bending a corner of a plurality of stacked metal plate materials so that each metal plate material is bound.
JP2002243851A 2002-08-23 2002-08-23 Device and method for binding metal plate Pending JP2004082145A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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JP2002243851A JP2004082145A (en) 2002-08-23 2002-08-23 Device and method for binding metal plate

Publications (1)

Publication Number Publication Date
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007301565A (en) * 2006-05-08 2007-11-22 Toyota Motor Corp Method for joining driving parts and driving parts
JP2010519142A (en) * 2007-02-22 2010-06-03 エクストラータ テクノロジー プロプライアタリー リミテッド Self dunnage cathode bundle
CN105215104A (en) * 2015-10-23 2016-01-06 镇江中船现代发电设备有限公司 Copper bar leading bending device and bending method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007301565A (en) * 2006-05-08 2007-11-22 Toyota Motor Corp Method for joining driving parts and driving parts
JP2010519142A (en) * 2007-02-22 2010-06-03 エクストラータ テクノロジー プロプライアタリー リミテッド Self dunnage cathode bundle
CN105215104A (en) * 2015-10-23 2016-01-06 镇江中船现代发电设备有限公司 Copper bar leading bending device and bending method

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