CN108820803A - Turnover device and method for ceramic substrate group automated production - Google Patents

Turnover device and method for ceramic substrate group automated production Download PDF

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Publication number
CN108820803A
CN108820803A CN201810746670.6A CN201810746670A CN108820803A CN 108820803 A CN108820803 A CN 108820803A CN 201810746670 A CN201810746670 A CN 201810746670A CN 108820803 A CN108820803 A CN 108820803A
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CN
China
Prior art keywords
ceramic substrate
limiting slot
circular arc
substrate group
arc limiting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810746670.6A
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Chinese (zh)
Inventor
尹强
曾艳红
彭辉
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Wuhan Polytechnic University
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Wuhan Polytechnic University
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Publication date
Application filed by Wuhan Polytechnic University filed Critical Wuhan Polytechnic University
Priority to CN201810746670.6A priority Critical patent/CN108820803A/en
Publication of CN108820803A publication Critical patent/CN108820803A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B65G47/252Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/08Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings

Abstract

The invention discloses a kind of turnover devices and method for ceramic substrate group automated production, including:Circular arc limiting slot, multiple rollers, roller input gear and synchromesh gear;Roller is arranged in circular arc limiting slot by drum shaft, and multiple rollers are successively arranged in parallel along the arc surface of circular arc limiting slot, and roller input gear and synchromesh gear are located on drum shaft, roller input gear and synchromesh gear engaged transmission.Utilize the uninterrupted continuous overturning that the arrangement achieves ceramic substrate groups on automatic production line, and prevent ceramic substrate fragmentation and substrate layer bending in switching process, conducive to processes such as subsequent product quality inspection and loading packings, improve the production efficiency of ceramic substrate group automatic production line, guarantee product quality, saves human cost.

Description

Turnover device and method for ceramic substrate group automated production
Technical field
The invention belongs to the manufacturing technology fields of ceramic substrate group, are used for ceramic substrate group certainly more particularly, to one kind The turnover device and method that dynamic metaplasia produces.
Background technique
Ceramic substrate is widely applied single welding liner material in the manufacture such as current ship, steel bridge, railway freight-car, container Material, since ceramic substrate has the characteristics that processability is excellent, Technological adaptability is good, and has excellent performance steel in many fields It pads and is gradually widelyd popularize.
Ceramic substrate group automatic production line there has been no mature, containing complete process domestic at present, such as application No. is 201610347530.2《The production line of welding backing group》Patent of invention, the assembly line packet of the welding backing group Include conveyer belt, feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and center line drawing apparatus etc. The appliance arrangements such as pad set pre-processing do not include turnover device, therefore are not easy to ceramic substrate group and carry out subsequent product quality The processes such as inspection, loading packing, it is insufficiency, not very practical and be difficult to promote and apply.
Since ceramic substrate is the small blocky brittle material of abnormity, the shape for padding each face is neither identical, to guarantee welding life The requirement for producing efficiency and welding quality must be arranged orderly before packing by the porcelain liner after punching press sintering sizing The production technologies such as column, substrate are pasted, center line is drawn are to be fabricated to ceramic substrate group, wherein also relating to turning over for ceramic substrate group It changes a job sequence, is conducive to on-line monitoring and subsequent loading packing, most of each processing step for making ceramic substrate group at present is By being accomplished manually, production efficiency is very low.And since ceramic liner is lined with brittleness, the substrate layer of bonded ceramics pad set is pliable, According to the turnover device not only ceramic substrate group easy to damage with clamping device, but also it is difficult to realize continuously give birth to incessantly It produces.
Therefore, it is desirable to develop a kind of turnover device and method for ceramic substrate group automated production, ceramic liner is realized Uninterrupted continuous overturning of the pad group on automatic production line.
Summary of the invention
The object of the present invention is to provide a kind of turnover devices and method for ceramic substrate group automated production, realize pottery Uninterrupted continuous overturning of the porcelain pad set on automatic production line, and prevent ceramic substrate fragmentation and base in switching process The bending of material layer, is conducive to the processes such as subsequent product quality inspection and loading packing.
To achieve the goals above, the present invention provides a kind of turnover device for ceramic substrate group automated production, It is characterized in that, which includes:
Circular arc limiting slot, multiple rollers, roller input gear and synchromesh gear;
The roller is arranged in the circular arc limiting slot by drum shaft, circle of multiple rollers along the circular arc limiting slot Cambered surface is successively arranged in parallel, and the roller input gear and the synchromesh gear are located on the drum shaft, the roller input Gear and synchromesh gear engaged transmission.
It preferably, further include upper layer conveyer belt and conveying belt of lower floor, the upper layer conveyer belt docks the circular arc limiting slot It is suitable for reading, the conveying belt of lower floor docks the lower mouth of the circular arc limiting slot.
It preferably, further include driving motor, the driving motor is equipped with generator shaft gear, the generator shaft gear and institute State roller input gear engaged transmission.
Preferably, the depth h of the circular arc limiting slot meets:h>L2/ 2 (D+d), wherein L is the length of ceramic substrate group, D is the diameter of circular arc limiting slot great circle cambered surface, and d is the diameter of circular arc limiting slot small arc surface.
Preferably, the circular arc limiting slot is the semi-annular pipeline being uprightly arranged.
Preferably, the roller is arranged along the great circle cambered surface of the circular arc limiting slot, positioned at the lower half of the great circle cambered surface Section.
Preferably, the roller input gear and the synchromesh gear are located at the roller of circular arc limiting slot two sides On axis, it is intermeshed between the synchromesh gear.
Preferably, the tangent line at circular arc limiting slot both ends is parallel with the upper layer conveyer belt and conveying belt of lower floor.
Preferably, the gap width between the roller is less than the thickness of the ceramic substrate group.
A kind of method for turning for ceramic substrate group automated production utilizes according to claim 1 any one of -9 institutes The turnover device for the automated production of ceramic substrate group stated, which is characterized in that described method includes following steps:
Ceramic substrate group is transported to end entrance on the circular arc limiting slot of turnover device by upper layer conveyer belt;
Start driving motor, by the transmission of generator shaft gear, roller input gear and synchromesh gear, rotates roller.
Ceramic substrate group moves in circular arc limiting slot under the action of self gravity and roller rotary power;
When ceramic substrate group is moved to the outlet of circular arc limiting slot lower end, 180 ° of overturnings are realized, and drop down onto conveying belt of lower floor, i.e., It can be sent by conveying belt of lower floor to next process station.
The beneficial effects of the present invention are:The automatic of ceramic substrate group is realized using circular arc limiting slot and the cooperation of multiple rollers It overturns, without clamping ceramic substrate group in switching process, prevents ceramic substrate fragmentation and substrate layer from bending;In circular arc limiting slot Lower semisection is aided with multiple roller rotations, prevents ceramic substrate group from blocking in overturning rotary course;The device can realize ceramic liner Pad group continuous overturning incessantly, productive temp is continuously adjustable, overcomes the shortcomings of discrete production method and time response asking slowly Topic;The depth h of circular arc limiting slot meets:h>L2/ 2 (D+d) prevent ceramic substrate group cannot be by circular arc limiting slot;Make ceramics The production efficiency of pad set automatic production line improves, and guarantees product quality, saves human cost.
Other features and advantages of the present invention will then part of the detailed description can be specified.
Detailed description of the invention
Exemplary embodiment of the invention is described in more detail in conjunction with the accompanying drawings, it is of the invention above-mentioned and its Its purpose, feature and advantage will be apparent, wherein in exemplary embodiment of the invention, identical reference label Typically represent same parts.
Fig. 1 shows a kind of overturning for ceramic substrate group automated production according to an embodiment of the invention and fills The schematic diagram set.
Fig. 2 shows the right views of circular arc limiting slot according to an embodiment of the invention.
Fig. 3 shows the left view of circular arc limiting slot according to an embodiment of the invention.
Fig. 4 shows the schematic diagram of ceramic substrate group.
Description of symbols
10, ceramic substrate group;11, substrate layer;12, ceramic substrate;20, turnover device;21, circular arc limiting slot;22, motor Shaft gear;23, roller input gear;24, drum shaft;25, roller;26, bracket;27, driving motor;28, synchromesh gear;30, Upper layer conveyer belt;40, conveying belt of lower floor
Specific embodiment
The preferred embodiment of the present invention is described in more detail below.Although the following describe preferred implementations of the invention Mode, however, it is to be appreciated that may be realized in various forms the present invention without that should be limited by the embodiments set forth herein.Phase Instead, these embodiments are provided so that the present invention is more thorough and complete, and can be by the scope of the present invention completely It is communicated to those skilled in the art.
A kind of turnover device for ceramic substrate group automated production according to the present invention, including:
Circular arc limiting slot, multiple rollers, roller input gear and synchromesh gear;
Roller is arranged in circular arc limiting slot by drum shaft, and multiple rollers are successively parallel along the arc surface of circular arc limiting slot Setting, roller input gear and synchromesh gear are located on drum shaft, roller input gear and synchromesh gear engaged transmission.
Specifically, ceramic substrate group under the effect of gravity, realizes ceramic liner by circular arc limiting slot and the cooperation of multiple rollers The automatic turning of pad group prevents ceramic substrate fragmentation and substrate layer from bending without clamping ceramic substrate group in switching process;It is multiple Roller rotation prevents ceramic substrate group from blocking in overturning rotary course;
Preferably, including upper layer conveyer belt and conveying belt of lower floor, upper layer conveyer belt dock the upper of circular arc limiting slot Mouthful, conveying belt of lower floor docks the lower mouth of circular arc limiting slot.
Specifically, by the achievable ceramic substrate group of the cooperation of conveyer belt, continuous overturning, productive temp are continuous incessantly It is adjustable, overcome the shortcomings of discrete production method and time response slow problem;
It preferably, further include driving motor, driving motor is equipped with generator shaft gear, generator shaft gear and roller Input gear engaged transmission.
Preferably, the depth h of circular arc limiting slot meets:h>L2/ 2 (D+d), wherein L is the length of ceramic substrate group Degree, D are the diameter of circular arc limiting slot great circle cambered surface, and d is the diameter of circular arc limiting slot small arc surface.
Specifically, the depth h of circular arc limiting slot meets:h>L2/ 2 (D+d), prevent ceramic substrate group from cannot limit by circular arc Position slot.
Preferably, circular arc limiting slot is the semi-annular pipeline being uprightly arranged.
Preferably, roller is arranged along the great circle cambered surface of circular arc limiting slot, positioned at the lower semisection of great circle cambered surface.
Preferably, roller input gear and synchromesh gear are located on the drum shaft of circular arc limiting slot two sides, It is intermeshed between synchromesh gear.
Preferably, the tangent line at circular arc limiting slot both ends is parallel with upper layer conveyer belt and conveying belt of lower floor.
Preferably, the gap width between roller is less than the thickness of the ceramic substrate group.
Specifically, it prevents from ceramic substrate group from entering in the gap between roller to damage, influences production efficiency.
A kind of method for turning for ceramic substrate group automated production is used for ceramic substrate group automated production using this Turnover device, include the following steps:
Ceramic substrate group is transported to end entrance on the circular arc limiting slot of turnover device by upper layer conveyer belt;
Start driving motor, by the transmission of generator shaft gear, roller input gear and synchromesh gear, rotates roller.
Ceramic substrate group moves in circular arc limiting slot under the action of self gravity and roller rotary power;
When ceramic substrate group is moved to the outlet of circular arc limiting slot lower end, 180 ° of overturnings are realized, and drop down onto conveying belt of lower floor, i.e., It can be sent by conveying belt of lower floor to next process station.
Embodiment
As shown in Figures 1 to 3, which includes:
Circular arc limiting slot 21 is the semi-annular pipeline being uprightly arranged, and 11 rollers 25 are arranged by drum shaft 24 in circle In arc limiting slot 21, the lower semisection along the great circle cambered surface of circular arc limiting slot 21 is successively arranged in parallel, and gap width therebetween is less than The thickness of ceramic substrate group 10, roller input gear 23 and synchromesh gear 28 are located at the drum shaft of 21 two sides of circular arc limiting slot It on 24, is intermeshed between synchromesh gear 28,28 engaged transmission of roller input gear 23 and synchromesh gear, upper layer conveyer belt 30 is right The suitable for reading of circular arc limiting slot 21 is connect, conveying belt of lower floor 40 docks the lower mouth of circular arc limiting slot 21, and driving motor 27 is equipped with motor Shaft gear 22,23 engaged transmission of generator shaft gear 22 and roller input gear.
Wherein, the depth h of circular arc limiting slot 21 meets:h>L2/ 2 (D+d), wherein L is the length of ceramic substrate group 10, D For the diameter of 21 great circle cambered surface of circular arc limiting slot, d is the diameter of 21 small arc surface of circular arc limiting slot, 21 both ends of circular arc limiting slot Tangent line is parallel with upper layer conveyer belt 30 and conveying belt of lower floor 40.
Wherein, the structure of ceramic substrate group is as shown in Figure 4.
A kind of method for turning for ceramic substrate group automated production is included the following steps using the device:
Ceramic substrate group is transported to end entrance on the circular arc limiting slot of turnover device by upper layer conveyer belt;
Start driving motor, by the transmission of generator shaft gear, roller input gear and synchromesh gear, rotates roller.
Ceramic substrate group moves in circular arc limiting slot under the action of self gravity and roller rotary power;
When ceramic substrate group is moved to the outlet of circular arc limiting slot lower end, 180 ° of overturnings are realized, and drop down onto conveying belt of lower floor, i.e., It can be sent by conveying belt of lower floor to next process station.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill Many modifications and changes are obvious for the those of ordinary skill in art field.

Claims (10)

1. a kind of turnover device for ceramic substrate group automated production, which is characterized in that the turnover device includes:
Circular arc limiting slot, multiple rollers, roller input gear and synchromesh gear;
The roller is arranged in the circular arc limiting slot by drum shaft, arc surface of multiple rollers along the circular arc limiting slot It is successively arranged in parallel, the roller input gear and the synchromesh gear are located on the drum shaft, the roller input gear And the synchromesh gear engaged transmission.
2. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that further include Upper layer conveyer belt and conveying belt of lower floor, the upper layer conveyer belt dock the suitable for reading of the circular arc limiting slot, the conveying belt of lower floor Dock the lower mouth of the circular arc limiting slot.
3. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that further include Driving motor, the driving motor are equipped with generator shaft gear, and the generator shaft gear engages biography with the roller input gear It is dynamic.
4. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that the circle The depth h of arc limiting slot meets:h>L2/ 2 (D+d), wherein L is the length of ceramic substrate group, and D is circular arc limiting slot great circle cambered surface Diameter, d be circular arc limiting slot small arc surface diameter.
5. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that the circle Arc limiting slot is the semi-annular pipeline being uprightly arranged.
6. the turnover device according to claim 5 for the automated production of ceramic substrate group, which is characterized in that the rolling Cylinder is arranged along the great circle cambered surface of the circular arc limiting slot, positioned at the lower semisection of the great circle cambered surface.
7. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that the rolling Cylinder input gear and the synchromesh gear are located on the drum shaft of circular arc limiting slot two sides, between the synchromesh gear Intermeshing.
8. the turnover device according to claim 2 for the automated production of ceramic substrate group, which is characterized in that the circle The tangent line at arc limiting slot both ends is parallel with the upper layer conveyer belt and conveying belt of lower floor.
9. the turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that the rolling Gap width between cylinder is less than the thickness of the ceramic substrate group.
10. a kind of method for turning for ceramic substrate group automated production, using according to claim 1 described in any one of -9 The turnover device for the automated production of ceramic substrate group, which is characterized in that described method includes following steps:
Ceramic substrate group is transported to end entrance on the circular arc limiting slot of turnover device by upper layer conveyer belt;
Start driving motor, by the transmission of generator shaft gear, roller input gear and synchromesh gear, rotates roller.
Ceramic substrate group moves in circular arc limiting slot under the action of self gravity and roller rotary power;
When ceramic substrate group is moved to the outlet of circular arc limiting slot lower end, 180 ° of overturnings are realized, and drop down onto conveying belt of lower floor, Ji Keyou Conveying belt of lower floor is sent to next process station.
CN201810746670.6A 2018-07-09 2018-07-09 Turnover device and method for ceramic substrate group automated production Pending CN108820803A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810746670.6A CN108820803A (en) 2018-07-09 2018-07-09 Turnover device and method for ceramic substrate group automated production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810746670.6A CN108820803A (en) 2018-07-09 2018-07-09 Turnover device and method for ceramic substrate group automated production

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Publication Number Publication Date
CN108820803A true CN108820803A (en) 2018-11-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117446462A (en) * 2023-12-22 2024-01-26 佛山市宜奥科技实业有限公司 Overturning fixing device for mattress production

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0680234A (en) * 1992-09-04 1994-03-22 Nitta Ind Corp Inversion device
CN204675339U (en) * 2015-05-25 2015-09-30 淮阴工学院 A kind of tire feeding overturning device
CN205274407U (en) * 2016-01-07 2016-06-01 陈志渊 Automatic conveying pusher for board processing
CN105835516A (en) * 2016-05-24 2016-08-10 武汉轻工大学 Production line of weld backing groups
CN205526503U (en) * 2016-01-19 2016-08-31 苏州昶兴科技有限公司 Automatic brush machine tilting mechanism of binary channels
CN107336978A (en) * 2017-08-07 2017-11-10 黄山小罐茶业有限公司 Turn over tank method and turn over tank arrangement
CN107364685A (en) * 2017-08-01 2017-11-21 温晓妮 A kind of Production line of packing machine automatic turning device
CN207078675U (en) * 2017-07-13 2018-03-09 南京中钞长城金融设备有限公司 A kind of coin power turn-over rig
CN108045904A (en) * 2017-12-28 2018-05-18 温州职业技术学院 Fusible pattern overturns conveying device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0680234A (en) * 1992-09-04 1994-03-22 Nitta Ind Corp Inversion device
CN204675339U (en) * 2015-05-25 2015-09-30 淮阴工学院 A kind of tire feeding overturning device
CN205274407U (en) * 2016-01-07 2016-06-01 陈志渊 Automatic conveying pusher for board processing
CN205526503U (en) * 2016-01-19 2016-08-31 苏州昶兴科技有限公司 Automatic brush machine tilting mechanism of binary channels
CN105835516A (en) * 2016-05-24 2016-08-10 武汉轻工大学 Production line of weld backing groups
CN207078675U (en) * 2017-07-13 2018-03-09 南京中钞长城金融设备有限公司 A kind of coin power turn-over rig
CN107364685A (en) * 2017-08-01 2017-11-21 温晓妮 A kind of Production line of packing machine automatic turning device
CN107336978A (en) * 2017-08-07 2017-11-10 黄山小罐茶业有限公司 Turn over tank method and turn over tank arrangement
CN108045904A (en) * 2017-12-28 2018-05-18 温州职业技术学院 Fusible pattern overturns conveying device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117446462A (en) * 2023-12-22 2024-01-26 佛山市宜奥科技实业有限公司 Overturning fixing device for mattress production

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