CN108820885A - Negative pressure turnover device and method for ceramic substrate group automated production - Google Patents
Negative pressure turnover device and method for ceramic substrate group automated production Download PDFInfo
- Publication number
- CN108820885A CN108820885A CN201810746041.3A CN201810746041A CN108820885A CN 108820885 A CN108820885 A CN 108820885A CN 201810746041 A CN201810746041 A CN 201810746041A CN 108820885 A CN108820885 A CN 108820885A
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- CN
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- Prior art keywords
- negative pressure
- ceramic substrate
- suction disc
- substrate group
- pressure suction
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Abstract
The invention discloses a kind of negative pressure turnover devices and method for ceramic substrate group automated production, including：Negative pressure suction disc, negative pressure suction disc are installed on bracket by bearing, and multiple negative pressure suckers are respectively equipped in the upper and lower surface of negative pressure suction disc, and multiple negative pressure suckers are connected with pneumatic system；Servo motor, one end that servo motor is connected to bearing drive bearing rotary.Utilize the uninterrupted continuous overturning that the arrangement achieves ceramic substrate groups on automatic production line, and prevent ceramic substrate fragmentation and substrate layer bending in switching process, conducive to processes such as subsequent product quality inspection and loading packings, improve the production efficiency of ceramic substrate group automatic production line, guarantee product quality, saves human cost.
Description
Technical field
The invention belongs to the manufacturing technology fields of ceramic substrate group, are used for ceramic substrate group certainly more particularly, to one kind
The negative pressure turnover device and method that dynamic metaplasia produces.
Background technique
Ceramic substrate is widely applied single welding liner material in the manufacture such as current ship, steel bridge, railway freight-car, container
Material, since ceramic substrate has the characteristics that processability is excellent, Technological adaptability is good, and has excellent performance steel in many fields
It pads and is gradually widelyd popularize.
Ceramic substrate group automatic production line there has been no mature, containing complete process domestic at present, such as application No. is
201610347530.2《The production line of welding backing group》Patent of invention, the assembly line packet of the welding backing group
Include conveyer belt, feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and center line drawing apparatus etc.
The appliance arrangements such as pad set pre-processing do not include turnover device, therefore are not easy to ceramic substrate group and carry out subsequent product quality
The processes such as inspection, loading packing, it is insufficiency, not very practical and be difficult to promote and apply.
Since ceramic substrate is the small blocky brittle material of abnormity, the shape for padding each face is neither identical, to guarantee welding life
The requirement for producing efficiency and welding quality must be arranged orderly before packing by the porcelain liner after punching press sintering sizing
The production technologies such as column, substrate are pasted, center line is drawn are to be fabricated to ceramic substrate group, wherein also relating to turning over for ceramic substrate group
It changes a job sequence, is conducive to on-line monitoring and subsequent loading packing, most of each processing step for making ceramic substrate group at present is
By being accomplished manually, production efficiency is very low.And since ceramic liner is lined with brittleness, the substrate layer of bonded ceramics pad set is pliable,
According to the turnover device not only ceramic substrate group easy to damage with clamping device, but also it is difficult to realize continuously give birth to incessantly
It produces.
Therefore, it is desirable to develop a kind of turnover device and method for ceramic substrate group automated production, ceramic liner is realized
Uninterrupted continuous overturning of the pad group on automatic production line.
Summary of the invention
The object of the present invention is to provide a kind of turnover devices and method for ceramic substrate group automated production, realize pottery
Uninterrupted continuous overturning of the porcelain pad set on automatic production line, and prevent ceramic substrate fragmentation and base in switching process
The bending of material layer, is conducive to the processes such as subsequent product quality inspection and loading packing.
To achieve the goals above, the present invention provides a kind of turnover device for ceramic substrate group automated production, packet
It includes：
Negative pressure suction disc, the negative pressure suction disc are installed on bracket by bearing, are divided in the upper and lower surface of the negative pressure suction disc
Not She You multiple negative pressure suckers, the multiple negative pressure sucker is connected with pneumatic system；
Servo motor, one end that the servo motor is connected to the bearing drive the bearing rotary.
It preferably, further include pressing plate, the pressing plate is located above the negative pressure suction disc, is connected by guide rod and pressing plate cylinder
In the bracket.
It preferably, further include upper layer conveyer belt and conveying belt of lower floor, the upper layer conveyer belt is located at negative pressure suction disc top
It holds in front, the conveying belt of lower floor is located at the negative pressure suction disc subjacent.
Preferably, the upper layer conveyer belt is connect with negative pressure suction disc top surface by chute.
Preferably, the upper layer conveyer belt is equipped with pushing block.
Preferably, the angle between the chute and the upper layer conveyer belt is 30 °~45 °.
Preferably, multiple negative pressure suckers of negative pressure suction disc upper surface and multiple negative pressure suckers of lower surface are separately connected
In two mutually independent pneumatic systems.
Preferably, negative pressure suction disc two sides are equipped with edge.
Preferably, the distance between the pressing plate and negative pressure suction disc are greater than the half of the negative pressure suction disc width.
A kind of negative pressure method for turning of ceramic substrate group automated production, utilizes according to claim 1 any one of -9 institutes
The negative pressure turnover device for the automated production of ceramic substrate group stated, which is characterized in that described method includes following steps：
Ceramic substrate group is transported on chute by upper layer conveyer belt, is pushed into ceramic substrate group using the pushing block on conveyer belt
On negative pressure suction disc；
Starting pneumatic system makes negative pressure suction disc generate negative pressure；
Ceramic substrate group is adsorbed on negative pressure suction disc by negative pressure suction disc by several negative pressure suckers in upper surface；
If pad set tilts in Transportation Engineering, negative pressure suction disc cannot achieve adsorption function, then starts pressing plate cylinder, pass through
Pressing plate cylinder pushes pressing plate that ceramic substrate group is tightly attached to negative pressure suction disc；
Pressing plate cylinder, which retracts, to be resetted；
Starting servo motor make negative pressure suction disc overturn 180 °, drive ceramic substrate group rotate to conveying belt of lower floor just on
Side.
Servo motor positions negative pressure suction disc；
It closes pneumatic system and releases negative pressure, drop down onto pad set on conveying belt of lower floor；
Ceramic substrate group is transported to next station by conveying belt of lower floor.
The beneficial effects of the present invention are：The automatic of ceramic substrate group is realized using the cooperation of negative pressure suction disc and servo motor
It overturns, without clamping ceramic substrate group in switching process, prevents ceramic substrate fragmentation and substrate layer from bending；Pressing plate cylinder is in negative pressure
Suction disc can not be realized automatically is tightly attached to negative pressure suction disc for ceramic substrate group when adsorption function, and auxiliary negative pressure suction disc adsorbs ceramic liner
Pad group；Setting conveyer belt can realize ceramic substrate group continuous overturning incessantly, and productive temp is continuously adjustable, overcome discrete production
The deficiency of the mode problem slow with time response；Setting chute is that ceramic substrate group is more smooth in transmit process；Negative pressure is inhaled
Multiple negative pressure suckers of plate upper surface and multiple negative pressure suckers of lower surface are connected to two mutually independent pneumatic systems,
Negative pressure suction disc can be made to realize two-sided absorption, improve overturning efficiency；In conclusion the device makes ceramic substrate group automatic production line
Production efficiency improve, guarantee product quality, save human cost.
Other features and advantages of the present invention will then part of the detailed description can be specified.
Detailed description of the invention
Exemplary embodiment of the invention is described in more detail in conjunction with the accompanying drawings, it is of the invention above-mentioned and its
Its purpose, feature and advantage will be apparent, wherein in exemplary embodiment of the invention, identical reference label
Typically represent same parts.
Fig. 1 shows a kind of negative pressure for ceramic substrate group automated production according to an embodiment of the invention and turns over
The schematic diagram of rotary device.
Fig. 2 shows the structure charts of negative pressure device according to an embodiment of the invention.
Fig. 3 shows the structure chart of turnover device main component according to an embodiment of the invention.
Fig. 4 shows the schematic diagram of ceramic substrate group.
Fig. 5 shows the step of method for turning according to an embodiment of the invention figure.
Description of symbols
10, ceramic substrate group；11, substrate layer；12, ceramic substrate；20, turnover device 21, bearing；22, chute；23, it bears
Press suction disc；24, bracket；25, guide rod；26, pressing plate cylinder；27, pressing plate；28, servo motor；30, upper layer conveyer belt；40, lower layer
Conveyer belt；
Specific embodiment
The preferred embodiment of the present invention is described in more detail below.Although the following describe preferred implementations of the invention
Mode, however, it is to be appreciated that may be realized in various forms the present invention without that should be limited by the embodiments set forth herein.Phase
Instead, these embodiments are provided so that the present invention is more thorough and complete, and can be by the scope of the present invention completely
It is communicated to those skilled in the art.
A kind of negative pressure turnover device for ceramic substrate group automated production according to the present invention, including：
Negative pressure suction disc, negative pressure suction disc are installed on bracket by bearing, are respectively equipped in the upper and lower surface of negative pressure suction disc more
A negative pressure sucker, multiple negative pressure suckers are connected with pneumatic system；
Servo motor, one end that servo motor is connected to bearing drive bearing rotary.
Specifically, ceramic substrate group is adsorbed in negative pressure plate using the cooperation of negative pressure suction disc, pneumatic system and servo motor
On, negative pressure plate is overturn, realizes the automatic turning of ceramic substrate group, is not necessarily to clamp ceramic substrate group in switching process, prevents ceramics
Pad fragmentation and substrate layer bending.
It preferably, further include pressing plate, pressing plate is located above negative pressure suction disc, is connected to by guide rod and pressing plate cylinder
Bracket.
Specifically, if pad set substrate layer tilts in Transportation Engineering, negative pressure suction disc cannot achieve adsorption function, then passes through
Pressing plate cylinder pushes pressing plate that substrate layer is made to be tightly attached to negative pressure suction disc, realizes absorption positioning.
It preferably, further include upper layer conveyer belt and conveying belt of lower floor, upper layer conveyer belt is located at negative pressure suction disc top surface
Front end, conveying belt of lower floor are located at negative pressure suction disc subjacent.
Specifically, the achievable ceramic substrate group of the cooperation of conveyer belt excessively incessantly continuously may be used by continuous overturning, productive temp
It adjusts, overcomes the shortcomings of discrete production method and time response slow problem.
Preferably, upper layer conveyer belt is connect with negative pressure suction disc top surface by chute.
Specifically, the ceramic substrate group on conveyer belt is avoided occurring in transmission process by chute to negative pressure suction disc upper surface
It collides with, keeps transmit process more smooth.
Preferably, upper layer conveyer belt is equipped with pushing block.
Preferably, the angle between chute and upper layer conveyer belt is 30 °~45 °.
Preferably, multiple negative pressure suckers of negative pressure suction disc upper surface and multiple negative pressure suckers of lower surface connect respectively
It is connected to two mutually independent pneumatic systems.
Specifically, multiple negative pressure suckers of negative pressure suction disc upper surface and multiple negative pressure suckers of lower surface are connected to two
A mutually independent pneumatic system can make negative pressure suction disc realize two-sided absorption, improve overturning efficiency.
Preferably, negative pressure suction disc two sides are equipped with edge.
Preferably, the distance between pressing plate and negative pressure suction disc are greater than the half of negative pressure suction disc width.
Specifically, it avoids colliding in negative pressure suction disc switching process with pressing plate.
A kind of negative pressure method for turning of ceramic substrate group automated production, using the negative pressure turnover device, including walks as follows
Suddenly：
Ceramic substrate group is transported on chute by upper layer conveyer belt, is pushed into ceramic substrate group using the pushing block on conveyer belt
On negative pressure suction disc；
Starting pneumatic system makes negative pressure suction disc generate negative pressure；
Ceramic substrate group is adsorbed on negative pressure suction disc by negative pressure suction disc by several negative pressure suckers in upper surface；
If pad set tilts in Transportation Engineering, negative pressure suction disc cannot achieve adsorption function, then starts pressing plate cylinder, pass through
Pressing plate cylinder pushes pressing plate that ceramic substrate group is tightly attached to negative pressure suction disc；
Pressing plate cylinder, which retracts, to be resetted；
Starting servo motor make negative pressure suction disc overturn 180 °, drive ceramic substrate group rotate to conveying belt of lower floor just on
Side.
Servo motor positions negative pressure suction disc；
It closes pneumatic system and releases negative pressure, drop down onto pad set on conveying belt of lower floor；
Ceramic substrate group is transported to next station by conveying belt of lower floor.
Embodiment
As shown in Figure 1 to Figure 3, the negative pressure turnover device for being used for ceramic substrate group automated production, including：
Multiple negative pressure suckers are respectively equipped in the upper and lower surface of negative pressure suction disc 23, two sides are equipped with edge, multiple negative pressure suckers
It is connected with pneumatic system, negative pressure suction disc 23 is installed on bracket 24 by bearing 21, and servo motor 28 is connected to bearing 21
One end band dynamic bearing 21 rotates, and pressing plate 27 is located at 23 top of negative pressure suction disc, and the distance between negative pressure suction disc 23 is inhaled greater than negative pressure
The half of 23 width of plate is connected to bracket 24 by guide rod 25 and pressing plate cylinder 26, and upper layer conveyer belt 30 is located at negative pressure suction disc 23
Front end of the top surface, conveying belt of lower floor 40 are located at 23 subjacent of negative pressure suction disc, and upper layer conveyer belt 30 is equipped with pushing block, with negative pressure suction disc
23 top surfaces are connected by chute 22, and the angle between chute 22 and upper layer conveyer belt 30 is 45 °.
Wherein, multiple negative pressure suckers of 23 upper surface of negative pressure suction disc and multiple negative pressure suckers of lower surface are connected to two
A mutually independent pneumatic system.
Wherein, the structure of ceramic substrate group is as shown in figure 4, the step of method for turning as shown in Fig. 5 figure.
A kind of negative pressure method for turning of ceramic substrate group automated production, using the negative pressure turnover device, including walks as follows
Suddenly：
Ceramic substrate group is transported on chute by upper layer conveyer belt, is pushed into ceramic substrate group using the pushing block on conveyer belt
On negative pressure suction disc；
Starting pneumatic system makes negative pressure suction disc generate negative pressure；
Ceramic substrate group is adsorbed on negative pressure suction disc by negative pressure suction disc by several negative pressure suckers in upper surface；
If pad set tilts in Transportation Engineering, negative pressure suction disc cannot achieve adsorption function, then starts pressing plate cylinder, pass through
Pressing plate cylinder pushes pressing plate that ceramic substrate group is tightly attached to negative pressure suction disc；
Pressing plate cylinder, which retracts, to be resetted；
Starting servo motor make negative pressure suction disc overturn 180 °, drive ceramic substrate group rotate to conveying belt of lower floor just on
Side.
Servo motor positions negative pressure suction disc；
It closes pneumatic system and releases negative pressure, drop down onto pad set on conveying belt of lower floor；
Ceramic substrate group is transported to next station by conveying belt of lower floor.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and
It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill
Many modifications and changes are obvious for the those of ordinary skill in art field.
Claims (10)
1. a kind of negative pressure turnover device for ceramic substrate group automated production, which is characterized in that the negative pressure turnover device packet
It includes：
Negative pressure suction disc, the negative pressure suction disc are installed on bracket by bearing, are set respectively in the upper and lower surface of the negative pressure suction disc
There are multiple negative pressure suckers, the multiple negative pressure sucker is connected with pneumatic system；
Servo motor, one end that the servo motor is connected to the bearing drive the bearing rotary.
2. the negative pressure turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that also
Including pressing plate, the pressing plate is located above the negative pressure suction disc, is connected to the bracket by guide rod and pressing plate cylinder.
3. the negative pressure turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that also
Including upper layer conveyer belt and conveying belt of lower floor, the upper layer conveyer belt is located at the negative pressure suction disc front end of the top surface, and the lower layer is defeated
Band is sent to be located at the negative pressure suction disc subjacent.
4. the negative pressure turnover device according to claim 3 for the automated production of ceramic substrate group, which is characterized in that institute
It states upper layer conveyer belt and is connect with negative pressure suction disc top surface by chute.
5. the negative pressure turnover device according to claim 3 for the automated production of ceramic substrate group, which is characterized in that institute
Upper layer conveyer belt is stated equipped with pushing block.
6. the negative pressure turnover device according to claim 4 for the automated production of ceramic substrate group, which is characterized in that institute
Stating the angle between chute and the upper layer conveyer belt is 30 °~45 °.
7. the negative pressure turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that institute
Multiple negative pressure suckers of the multiple negative pressure suckers and lower surface of stating negative pressure suction disc upper surface be connected to two it is mutually independent
Pneumatic system.
8. the negative pressure turnover device according to claim 1 for the automated production of ceramic substrate group, which is characterized in that institute
Negative pressure suction disc two sides are stated equipped with edge.
9. the negative pressure turnover device according to claim 2 for the automated production of ceramic substrate group, which is characterized in that institute
State the half that the distance between pressing plate and negative pressure suction disc are greater than the negative pressure suction disc width.
10. a kind of negative pressure method for turning of ceramic substrate group automated production, using according to claim 1 described in any one of -9
The negative pressure turnover device for the automated production of ceramic substrate group, which is characterized in that described method includes following steps：
Ceramic substrate group is transported on chute by upper layer conveyer belt, and ceramic substrate group is pushed into negative pressure using the pushing block on conveyer belt
On suction disc；
Starting pneumatic system makes negative pressure suction disc generate negative pressure；
Ceramic substrate group is adsorbed on negative pressure suction disc by negative pressure suction disc by several negative pressure suckers in upper surface；
If pad set tilts in Transportation Engineering, negative pressure suction disc cannot achieve adsorption function, then starts pressing plate cylinder, pass through pressing plate
Cylinder pushes pressing plate that ceramic substrate group is tightly attached to negative pressure suction disc；
Pressing plate cylinder, which retracts, to be resetted；
Starting servo motor makes negative pressure suction disc overturn 180 °, and ceramic substrate group is driven to rotate to conveying belt of lower floor；
Servo motor positions negative pressure suction disc；
It closes pneumatic system and releases negative pressure, drop down onto pad set on conveying belt of lower floor；
Ceramic substrate group is transported to next station by conveying belt of lower floor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810746041.3A CN108820885A (en) | 2018-07-09 | 2018-07-09 | Negative pressure turnover device and method for ceramic substrate group automated production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810746041.3A CN108820885A (en) | 2018-07-09 | 2018-07-09 | Negative pressure turnover device and method for ceramic substrate group automated production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108820885A true CN108820885A (en) | 2018-11-16 |
Family
ID=64136264
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|---|---|---|---|
| CN201810746041.3A Pending CN108820885A (en) | 2018-07-09 | 2018-07-09 | Negative pressure turnover device and method for ceramic substrate group automated production |
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| CN205526521U (en) * | 2016-01-29 | 2016-08-31 | 福耀集团(福建)机械制造有限公司 | Glass overturning device |
| CN205650926U (en) * | 2016-03-31 | 2016-10-19 | 东莞市好帮手自动化设备科技有限公司 | Full -automatic solar wafer stringer's upset negative pressure discharging device |
| CN205972862U (en) * | 2016-08-22 | 2017-02-22 | 无锡先导智能装备股份有限公司 | Battery cluster unloading turn -over mechanism |
| CN206857713U (en) * | 2017-05-12 | 2018-01-09 | 上海工众机械技术有限公司 | A kind of conveying device with switching mechanism |
| CN207329591U (en) * | 2017-10-26 | 2018-05-08 | 济南速雕数控机械有限公司 | It is a kind of can two-sided engraving engraving equipment |
| CN108163506A (en) * | 2017-12-26 | 2018-06-15 | 东莞市联洲知识产权运营管理有限公司 | A kind of absorption workbench of display screen glass substrate grinding |
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| CN101549799A (en) * | 2008-04-02 | 2009-10-07 | 日本梅克特隆株式会社 | Plate workpiece reverse device |
| CN102325709A (en) * | 2009-02-23 | 2012-01-18 | 应用材料公司 | Substrate inverting system |
| CN203005809U (en) * | 2012-11-29 | 2013-06-19 | 亿和精密工业（苏州）有限公司 | Turnover device |
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Application publication date: 20181116 |