JP2002331408A - Abrasion resistant coating film-covered tool - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a hard coating film-covered tool remarkably superior in oxidation resistance, abrasion resistance, a lubricity, and adhesion for coping with drying and speedup of cutting work of highly hard steel, and provide a composite hard coating film-covered tool further superior in adhesion by a combination with a conventional coating film. SOLUTION: This abrasion resistant coating film-covered tool is formed by covering a base body surface with a hard coating film. The coating film is formed of a hard layer composed of the chemical composition indicated by (Tia Si1-a )(Nx B1-x ), here, 0.5<=a<1, and 0.5<=x<=1. The hard layer is composed of a phase relatively rich in Si, and a phase relatively less in Si. An amorphous microcrystal (Tia Si1-a )(Nx B1-x ) exists in the hard layer. The hard layer is constituted by being alternately and respectively covered with one or more layers of a layer composed of the chemical composition indicated by general (CrAl)N.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hard film-coated tool used for high-speed cutting of high hardness steel.

[0002]

2. Description of the Related Art Japanese Patent Application Laid-Open No. Sho 62-56565 discloses the direct cutting of tempered steel for the purpose of improving the efficiency of metal working.
TiAlN represented by JP-A-2-194159
Coatings have been developed and applied to cutting tools. TiAlN
Since the coating has better oxidation resistance than TiN and TiCN, the performance of the cutting tool is remarkably improved in cutting of tempered steel whose cutting edge reaches a high temperature.

However, in recent years, in order to meet the demand for higher efficiency and higher precision of processing, dry cutting has been regarded as important in view of environmental problems and reduction of processing cost in addition to increasing the cutting speed. I have. In such a cutting environment, the welding phenomena between the wear-resistant film coated on the cutting tool surface and the material to be cut (hereinafter referred to as the work material) has a great effect on the cutting performance, and the cutting temperature decreases. As the temperature becomes higher, oxidation resistance is not sufficient even with a TiAlN-based film. That is, the conventional TiN, TiCN, and TiAlN coatings have sufficient cutting performance under such severe cutting environment due to an increase in frictional resistance and progress of oxidation caused by a welding phenomenon with a work material and the like. At present, it is not possible to obtain any further, and it is no longer possible to sufficiently suppress the progress of wear due to oxidation.

In order to solve such a problem, molybdenum disulfide disclosed in JP-A-11-502775 and JP-A-7-164211 are disclosed from the viewpoint of improving the welding resistance.
The cutting tool has been developed in which a lubricating film consisting of tungsten carbide and diamond-like carbon is laminated on the outermost surface of the hard film, but the adhesion of the hard film is poor and the film itself is very brittle. It is poor in oxidation resistance, and cannot be adequately treated in the above cutting environment due to peeling or destruction during cutting, oxidative wear and the like.

From the viewpoint of improving oxidation resistance, there is a case where a third component is added to TiAlN as typified by JP-A-7-237010 and JP-A-10-130620. In fact, a satisfactory improvement in oxidation resistance has not yet been realized by merely adding chromium. Japanese Patent Application Laid-Open No. Hei 8-118106 discloses T
The case of iSiN has also been proposed, but only TiSiN
Thus, the oxidation resistance has not been improved.

Further, Japanese Patent Application Laid-Open No. 11-138038 discloses
Si inside the hard coating so that₃N ₄With particles
In some cases, Si₃N₄Oxidation proceeds via grain boundaries
Therefore, sufficient oxidation resistance has not been imparted.

[0007]

In view of these circumstances, the present invention provides a hard layer which can cope with dry and high-speed cutting, that is, which has excellent oxidation resistance and low adhesion to a work material. It is an object of the present invention to provide a wear-resistant film-coated tool capable of simultaneously realizing oxidation resistance and welding resistance and capable of cutting high-hardness steel dry at high speed.

[0008]

The inventor of the present invention has conducted detailed studies on the wear resistance of a hard coating, its effect on various work materials and reduction of frictional resistance, and the layer structure of the coating.
Imparting adhesion resistance _{(Ti a Si 1-a)} (N x B
_1−x ), provided that 0.5 ≦ a <1.0, 0.5 ≦ x ≦
Hard coating coated tool with improved oxidation resistance by coating with a hard layer having a chemical composition represented by 1.0, and further having oxidation resistance and wear resistance simultaneously controlled by its crystal morphology As a result, the present inventors have found that the performance of a cutting tool becomes extremely good in dry high-speed cutting of high-hardness steel, and have reached the present invention. The hard layer is made of C
Combination with an rAlN-based hard coating or the like realizes a coated tool having more excellent adhesion and oxidation resistance.
It is desirable that the abrasion resistant film is coated by a physical vapor deposition method.

[0009]

[Operation] First, regarding the hard layer, the work of each configuration is performed.
The details will be described. (Ti _aSi_1-a) (N_x
B_1-x), Provided that 0.5 ≦ a <1.0 and 0.5 ≦ x ≦
1.0 and Ti and Si having the chemical composition represented by
The nitrides or boronitrides formed can be stored in air at room temperature.
Coefficient of friction with conventional steel is 0.8
It shows a low friction of 0.6 compared to
The value drops sharply to 0.3. This is because the Si
Is diffused into the film surface by the reaction between
Due to the formation of low melting point Si oxide on the surface
And was confirmed.

[0010] The Si oxides of low melting point _(Ti a S
_{i 1-a) (N x} B 1-x) film functions as a lubricating film, it was confirmed that those having an action to suppress an increase in cutting resistance due to welding. Furthermore, it has been clarified that the addition of boron causes boron to form a BN phase inside the film, and the lubricating action of the BN phase further improves the lubricity.

[0011] For improving the oxidation resistance, the present inventors have a result of intensive _{studies, (Ti a Si 1-a} ) (N x B 1-x)
The crystal morphology of the phase has a great influence on the oxidation resistance, and by controlling the crystal morphology, it is possible to impart oxidation resistance superior to (TiAl) N-based coatings, which are generally said to have excellent oxidation resistance. That led to the surprising finding. _{(Ti a Si 1-a)} (N x B 1-x) phase have different crystal form by ion energy during coating, if a low ion energy exhibited an overall columnar crystals, _Si 3 _{N 4} therein It is in the form of intervening particles. When the ion energy is high, the overall state is close to an amorphous state, and a state in which a bond between Si and N is confirmed in TiNB. When the ion energy is moderate and the coating temperature is 550 ° C. or higher, completely amorphous TiS
The iBN phase exists in the form of fine crystals.
It was confirmed that the i content was in a form richer than the TiSiBN phase serving as the matrix. It was confirmed that when the temperature was low, a crystal form similar to that when the ion energy was high was exhibited. The reason for the correlation between temperature, ion energy and crystal morphology requires future physical studies.

In particular, when the completely amorphous TiSiBN phase exists as fine crystals, the crystal grain boundaries become very aligned grain boundaries, there are few defects, diffusion of oxygen at the grain boundaries is remarkably suppressed, and excellent oxidation resistance is obtained. It was confirmed to have. At the same time, by interposing fine crystals, the matrix was strain-reinforced, the hardness was improved, and as a result, the wear resistance was also improved.

The coating conditions are such that the ion energy is relatively moderate, that the applied bias is -100 V to -150 V, the reaction pressure is about 1 Pa to 5 Pa, and the coating temperature is 550.
C. or higher is a preferable range.

The composition of the metal element of the hard layer constituting the hard coating of the present invention is such that in (Ti _a Si _1-a ), the value of a satisfies the expression 0.5 ≦ a <1.0. is necessary. When the value of a is less than 0.5, the Si content becomes too large, the toughness of the film itself is deteriorated, and the internal destruction of the film and the peeling of the film accompanying the destruction become remarkable in dry high-speed cutting, and sufficient performance is obtained. Can not be demonstrated.

[0015] In the case of nitrides or窒硼product according to the hard _layer, it is necessary to satisfy 0.5 ≦ x ≦ 1.0 with N _{x B 1-x,} the value of x is 0. If it is less than 5, the hardness of the coating increases significantly, the residual compressive stress increases, and the adhesion of the coating deteriorates, so that sufficient cutting performance is not exhibited.

If the fine crystal grain size of the amorphous TiSiBN phase exceeds 500 nm, the effect of lattice distortion is small and the contribution to improving the hardness of the film is reduced, so that it is more preferably 500 nm or less. Although the hard layer has excellent adhesion, low friction, and high oxidation resistance under static and dynamic conditions, it is a single material for dry high-speed cutting of high-hardness steel having an HRC of more than 60. The coating may not have sufficient adhesiveness and peeling may occur. Therefore, lamination with a (CrAl) N hard layer having excellent adhesion resistance, abrasion resistance, and oxidation resistance is a more preferable result in such high hardness steel cutting. Lamination with a (TiAl) N-based hard layer also improves performance, but lamination with a (CrAl) N hard layer is more preferable from the viewpoint of improving oxidation resistance.

It is needless to say that the (CrAl) N layer used here may have the same effect even if the third metal component is added in some cases.

The method of coating the hard film-coated tool of the present invention is not particularly limited, but in consideration of the thermal effect on the coated base material, the fatigue strength of the tool, the adhesion of the film, etc. Arc discharge ion plating that can be coated at a relatively low temperature and compressive stress remains in the coated film,
Alternatively, a physical vapor deposition method of applying a bias voltage to the coated substrate side such as sputtering is preferable.

[0019]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on embodiments. A
Evaporation of metal components using the ion plating system
The source is a target made of various alloys and a reaction gas.
N ₂Select a gas that provides the desired film from the gas,
Conditions of 600 ° C. substrate temperature and 3.0 Pa reaction gas pressure
, 2 blades made of cemented carbide with an outer diameter of 10 mm, which is the coated substrate
-130V for end mills and cemented carbide inserts
Voltage to form a total film thickness of 3 μm.
Filmed. In addition, boron and Si are necessary for the evaporation source
Was added. The (TiSi) N-based coatings of Comparative Examples 19 and 20
Substrate temperature 400 ° C, reaction gas pressure 3.0 Pa, bias
Simple solid solution (TiSi) deposited at -100V
N layer. Table 1 shows the prototypes of the present invention and comparative examples.
You. In the case of a multilayer, the total thickness of the TiSiN-based layer is 1.5 μm,
The coating was evenly applied to a total layer thickness of 1.5μ.

[0020]

[Table 1]

A cutting test was performed using the obtained hard-coated end mill and hard-coated insert. The tool life was defined as the cutting length when the tool could not be cut due to chipping or wear of the cutting edge. Table 1 also shows the obtained results.

The cutting conditions of the two-flute carbide end mill are side cutting down cut, work material S50C (hardness HB22).
0), incision Ad10mm × Rd1mm, cutting speed 2
50 m / min, feed 0.06 mm / tooth, and use of air blow.

The insert cutting conditions are as follows: Tool shape SEE4
2TN, 100mm width x 250mm length chamfering,
Work material SKD61 (hardness HRC45), depth of cut 2.0
mm, cutting speed 150m / min, feed 0.15mm /
rev, dry cutting. Table 1 also shows the test results.

Table 2 shows the results of measuring the oxidation resistance and the high temperature friction coefficient of the film in the same manner. The oxidation resistance was evaluated based on the thickness of an oxide layer formed when a 5 μm film was coated and held at 900 ° C. for 1 hour in the atmosphere. The coefficient of friction was measured by a general ball-on-disk method using a ball of SKD61 at 600 ° C.

[0025]

[Table 2]

Comparative Examples 16 and 17 are comparative examples in which the amount of Si or boron is too large. Although the static evaluation values are satisfied, the adhesion is not sufficient and the tool life is short. 19 and 20 are the same (TiSi) N-based films, but are examples of simple solid solution (TiSi) N in which amorphous nanocrystals do not intervene depending on the coating conditions. Comparative Example 1
Nos. 3, 14, and 15 are examples in which the third component is added to the TiAlN-based coating, and although the oxidation resistance is improved, the improvement effect is less than that of the present invention.

On the other hand, the examples of the present invention are excellent in static evaluation characteristics and also excellent in adhesiveness, and are free from abnormal wear, film oxidative wear and film peeling due to the welding phenomenon. Tool life is significantly improved. Therefore, the present invention is sufficient for dry high-speed cutting of high hardness steel.

[0028]

As described above, the hard-coated tool of the present invention has excellent high adhesion, low friction and high oxidation resistance at the same time as the conventional coated tool. A long tool life can be obtained, which is extremely effective in improving productivity in cutting.

[Brief description of the drawings]

Figure 1 is the present invention embodiment _{(Ti a Si 1-a)} (N
_x B _1-x) fine amorphous crystal interposed in a matrix of _{(Ti a Si 1-a)} (N x B 1-x) TEM
An image is shown.

FIG. 2 corresponds to spot 1 in FIG. 1 (Ti
₁ shows a microelectron diffraction image of _a Si _1-a ) (N _x B _1-x ) matrix.

FIG. 3 corresponds to a spot 2 in FIG. 1 (Ti
shows the _{a Si 1-a) (N} x B 1-x) fine amorphous crystal _{(Ti a Si 1-a)} (N x nanobeam electron diffraction image of _{B 1-x).}

FIG. 4 corresponds to spot 1 in FIG. 1 (Ti
shows the _{a Si 1-a) (N} x B 1-x) composition analysis result of the matrix.

FIG. 5 is a diagram corresponding to spot 2 in FIG. 1 (Ti
shows the _{a Si 1-a) (N} x B 1-x) the composition analysis of the fine amorphous crystal _{(Ti a Si 1-a)} (N x B 1-x).

Claims (4)

[Claims] 1. A hard film on a _{substrate, (Ti a Si 1-a} )
(N _x B _1-x ), provided that 0.5 ≦ a < ₁ , 0.5 ≦ x
In a wear-resistant coating-coated tool coated with at least one hard layer having a chemical composition represented by ≦ 1, the hard layer is relatively relatively to a Si-rich TiSi (N _x B _1-x ) phase. abrasion coating coated tool, characterized in that it is composed of a Si less TiSi _{(N x B 1- x)} phase. 2. A tool as claimed in claim 1, wherein said relatively Si-rich TiSi (N _x B _1-x ) phase is an amorphous phase. 3. The tool according to claim 1, wherein said relatively Si-rich TiSi (N _x B
_1-x ) A tool coated with a wear-resistant coating, wherein the phase has a crystal grain size of 500 nm or less. 4. The tool as claimed in claim 1, wherein said hard layer and at least two layers of nitride, carbonitride, nitride oxide and boride containing Cr and Al as main components. A wear-resistant film-coated tool characterized by being laminated.