JP2002296605A - Method of laminating liquid crystal substrates - Google Patents

Method of laminating liquid crystal substrates

Info

Publication number
JP2002296605A
JP2002296605A JP2001100408A JP2001100408A JP2002296605A JP 2002296605 A JP2002296605 A JP 2002296605A JP 2001100408 A JP2001100408 A JP 2001100408A JP 2001100408 A JP2001100408 A JP 2001100408A JP 2002296605 A JP2002296605 A JP 2002296605A
Authority
JP
Japan
Prior art keywords
substrate
liquid crystal
upper substrate
substrates
seal line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001100408A
Other languages
Japanese (ja)
Inventor
Masayuki Takahashi
正行 高橋
Hiroyuki Nagano
寛之 長野
Takanori Funahashi
隆憲 舟橋
Masakazu Hiraishi
正和 平石
Norihiko Egami
典彦 江上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2001100408A priority Critical patent/JP2002296605A/en
Publication of JP2002296605A publication Critical patent/JP2002296605A/en
Pending legal-status Critical Current

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  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

PROBLEM TO BE SOLVED: To laminate the upper substrate and lower substrate with high produc tivity, free from mixing bubbles into the gap between the lower substrate and the upper substrate. SOLUTION: Liquid crystal material 4 is dropped in the space surrounded by an annular seal-line 3 on the lower substrate 1 which is arranged in the vacuum chamber 5 where the upper substrate 2 is laid facing to the lower substrate 1 by means of vacuum-chucking. At least one of the substrates is moved toward the other substrate and pressurized to laminate keeping the inside of the vacuum chamber 5 in a vacuum-exhaust state. This method has the ability not only to prevent the introduction of air bubbles into the gap but also to vacuum chucking the upper substrate 2 reliably using a short- duration vacuum exhausting means by making the inside of the vacuum chamber 5 under pressure of 50-400 Pa.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、液晶表示装置にお
ける液晶パネルを構成する基板を貼り合わせる液晶基板
の貼り合わせ方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for bonding a liquid crystal substrate for bonding substrates constituting a liquid crystal panel in a liquid crystal display device.

【0002】[0002]

【従来の技術】液晶表示装置における液晶パネルは、ガ
ラス基板などの透光性材料からなる下基板と上基板の間
に紫外線硬化型接着剤などから成る環状のシールライン
を介してそれらの間に例えば5μm程度の所定のギャッ
プを保って対向配置し、そのシールラインで囲まれたギ
ャップ内に液晶材料を充填して構成されている。
2. Description of the Related Art A liquid crystal panel in a liquid crystal display device is provided between a lower substrate made of a light-transmitting material such as a glass substrate and an upper substrate through an annular seal line made of an ultraviolet curing adhesive or the like. For example, they are arranged facing each other with a predetermined gap of about 5 μm, and a gap surrounded by the seal line is filled with a liquid crystal material.

【0003】このように下基板と上基板の間のギャップ
に液晶材料を充填した状態で下基板と上基板を貼り合わ
せる方法としては、下基板の上に接着剤を塗布して1又
は複数の環状のシールラインを形成し、そのシールライ
ンで囲まれた空間の内部に液晶材料を滴下し、次いでそ
の上部に上基板を配置して上基板と下基板のアライメン
ト(位置合わせ)を行い、その後上基板と下基板を重ね
合わせて上基板と下基板の間の間隔が所定ギャップにな
るまで加圧し、紫外線を照射してシールラインの接着剤
を硬化させる液晶滴下方法が、例えば特開平10−33
3157号公報などにおいて開示されている。
As a method of bonding the lower substrate and the upper substrate with the liquid crystal material filled in the gap between the lower substrate and the upper substrate, one or more adhesives are applied to the lower substrate by applying an adhesive. An annular seal line is formed, a liquid crystal material is dropped into a space surrounded by the seal line, and then an upper substrate is disposed thereon to perform alignment (alignment) between the upper substrate and the lower substrate. A method of dropping a liquid crystal in which an upper substrate and a lower substrate are overlapped and pressed until the distance between the upper substrate and the lower substrate becomes a predetermined gap, and ultraviolet light is applied to cure the adhesive in the seal line is disclosed in, for example, 33
No. 3157, for example.

【0004】このような液晶基板貼り合わせ方法の具体
例について、特開2000−137235号公報に開示
された方法を、図4を参照して説明する。まず、図4
(a)に示すように、上面に紫外線硬化型接着剤からな
るシール材を例えば厚み30μmで環状に塗布して環状
のシールライン23を形成し、そのシールライン23で
囲まれた空間に液晶材料24を滴下した下基板21を、
真空チャンバー25内の位置決めテーブル26上に弾性
スペーサ27を介して載置固定し、一方上基板22は吸
着盤28にて真空吸着して下基板21の上部に例えば
0.5mm程度の間隔をあけて対向配置し、その状態で
位置決めテーブル26を水平方向に位置調整して下基板
21と上基板22のアライメントを行う。
With respect to a specific example of such a method of bonding a liquid crystal substrate, a method disclosed in Japanese Patent Application Laid-Open No. 2000-137235 will be described with reference to FIG. First, FIG.
As shown in (a), a sealing material made of an ultraviolet curable adhesive is applied on the upper surface in an annular shape with a thickness of, for example, 30 μm to form an annular sealing line 23, and a liquid crystal material is filled in a space surrounded by the sealing line 23. The lower substrate 21 on which 24 has been dropped is
The upper substrate 22 is placed and fixed on a positioning table 26 in a vacuum chamber 25 via an elastic spacer 27, while the upper substrate 22 is vacuum-sucked by a suction disk 28 and spaced above the lower substrate 21 by, for example, about 0.5 mm. The lower substrate 21 and the upper substrate 22 are aligned by adjusting the position of the positioning table 26 in the horizontal direction in this state.

【0005】次に、ギャップ内に気泡が混入しないよう
に、真空チャンバー25内を真空排気して例えば100
Pa以下の雰囲気圧力に保持した状態で、加圧手段29
にて吸着盤28を下降移動させて上基板22を下基板2
1に向けて垂直方向に移動させ、図4(b)に示すよう
に、下基板21と上基板22の間のギャップgが5μm
になるまで加圧し、下基板21と上基板22を貼り合わ
せる。その後、紫外線を照射してシールライン23を硬
化させて貼り合わせが完了する。
Next, the inside of the vacuum chamber 25 is evacuated to a vacuum of, for example, 100 to prevent air bubbles from entering the gap.
While maintaining the atmospheric pressure of Pa or less, the pressing means 29
The suction board 28 is moved downward to move the upper substrate 22 to the lower substrate 2.
1 and the gap g between the lower substrate 21 and the upper substrate 22 is 5 μm as shown in FIG.
And the lower substrate 21 and the upper substrate 22 are bonded together. After that, the sealing line 23 is cured by irradiating ultraviolet rays to complete the bonding.

【0006】なお、サブミクロンの精度が要求される下
基板21と上基板22の間のギャップgは、下基板21
と上基板22の間に介在されたビースや下基板21に突
設されたポストスペーサやシールライン23の接着剤に
充填されたファイバによって規制され、また下基板2
1、上基板22、位置決めテーブル26、吸着盤28の
平面度に関わりなく加圧によって上記所定のギャップg
の精度を確保するのに弾性スペーサ27が寄与してい
る。
The gap g between the lower substrate 21 and the upper substrate 22, which requires submicron precision, is
The lower substrate 2 is regulated by a bead interposed between the upper substrate 22 and a post spacer protruding from the lower substrate 21 or a fiber filled in the adhesive of the seal line 23.
1, regardless of the flatness of the upper substrate 22, the positioning table 26, and the suction disk 28, the predetermined gap g
The elastic spacer 27 contributes to ensuring the accuracy of the above.

【0007】[0007]

【発明が解決しようとする課題】ところが、気泡の混入
を防止するため、真空チャンバー25内を上記のように
100Pa以下の圧力状態にしているため、吸着盤28
における吸着圧を20〜30Pa程度にしても、その差
圧は80Pa程度しかなく、上基板22の吸着力が小さ
いために作業中に上基板22が不測に落下し、微細な薄
膜形成などの加工処理が施されて非常に高価である上基
板22や下基板21を損傷させる恐れがあるという問題
があった。
However, since the inside of the vacuum chamber 25 is kept at a pressure of 100 Pa or less as described above in order to prevent air bubbles from being mixed therein,
Even if the suction pressure in the above is about 20 to 30 Pa, the differential pressure is only about 80 Pa, and because the suction force of the upper substrate 22 is small, the upper substrate 22 drops unexpectedly during the work, and processing such as formation of a fine thin film is performed. There is a problem that the processing may cause damage to the very expensive upper and lower substrates 22 and 21.

【0008】これに対して、吸着盤28の吸着圧を更に
低くすることも考えられるが、吸着盤28の吸着面と上
基板22の平面度を現状以上に高くすることは商品化す
る上で現実的に不可能であり、そのため圧力を低くする
には装置が大型化するとともに所定の圧力にするまでに
時間がかかり、生産性を著しく低下させるという問題が
ある。また、真空吸着に代えて静電吸着を適用すること
も考えられるが、静電吸着は基板上の素子に悪影響を与
えたり、後続する工程で静電気が悪影響を与える恐れが
あり、適用できる基板が限られて汎用性がないという問
題がある。
On the other hand, it is conceivable to further lower the suction pressure of the suction disk 28. However, increasing the flatness of the suction surface of the suction disk 28 and the flatness of the upper substrate 22 to a level higher than the current level is necessary for commercialization. In practice, it is impossible to reduce the pressure. Therefore, there is a problem that the apparatus is increased in size to reduce the pressure, and it takes a long time to reach a predetermined pressure, and the productivity is significantly reduced. It is also conceivable to apply electrostatic attraction instead of vacuum attraction. However, electrostatic attraction may adversely affect elements on the substrate or may have an adverse effect of static electricity in a subsequent process. There is a problem that the versatility is limited.

【0009】本発明は、上記従来の問題に鑑み、下基板
と上基板の間のギャップ内に気泡を混入する恐れなく、
生産性良く、上基板と下基板を貼り合わせることができ
る液晶基板の貼り合わせ方法を提供することを目的とし
ている。
The present invention has been made in consideration of the above-described conventional problems, and has no risk of air bubbles entering a gap between a lower substrate and an upper substrate.
It is an object of the present invention to provide a method for bonding a liquid crystal substrate which can bond an upper substrate and a lower substrate with high productivity.

【0010】[0010]

【課題を解決するための手段】本発明の液晶基板の貼り
合わせ方法は、下基板上の環状のシールラインで囲まれ
た空間に液晶材料を滴下し、この下基板を真空チャンバ
ー内に配置し、真空チャンバー内で上基板を真空吸着し
て下基板上に対向配置し、真空チャンバー内を50〜4
00Paの圧力状態にし、少なくとも一方の基板を相手
側に向けて移動させて加圧し、両基板を貼り合わせるも
のであり、真空チャンバー内の圧力状態を50〜400
Paに限定することによって、ギャップ内に気泡が混入
するのを防止でき、かつ上基板の吸着圧力を、上基板及
び吸着盤の平面度が現行のままでも短時間で達成するこ
とができる20〜30Pa程度に設定しても、高い信頼
性をもって上基板を吸着保持することができ、画像表示
品質の良い液晶基板を生産性良く製造することができ
る。
According to a method of bonding a liquid crystal substrate of the present invention, a liquid crystal material is dropped into a space surrounded by an annular seal line on a lower substrate, and the lower substrate is placed in a vacuum chamber. The upper substrate is vacuum-adsorbed in the vacuum chamber and placed on the lower substrate so as to face each other.
A pressure state of 00 Pa, at least one of the substrates is moved toward the other side and pressurized, and the two substrates are bonded to each other.
By limiting to Pa, air bubbles can be prevented from being mixed into the gap, and the suction pressure of the upper substrate can be achieved in a short time even if the flatness of the upper substrate and the suction disk remains unchanged. Even if it is set to about 30 Pa, the upper substrate can be sucked and held with high reliability, and a liquid crystal substrate having good image display quality can be manufactured with high productivity.

【0011】また、下基板上の環状のシールラインで囲
まれた空間に液晶材料を滴下し、この下基板を真空チャ
ンバー内に配置し、真空チャンバー内で上基板を真空吸
着して下基板上に対向配置し、真空チャンバー内を真空
排気して所定の圧力状態にし、その後上基板の一端側が
シールラインに接触した時点で上基板の他端側がシール
ラインに対して所定間隔あくように上基板が傾斜した状
態を経るように少なくとも一方の基板を相手側に向けて
移動させて加圧し、両基板を貼り合わせると、上基板が
下基板に対して傾斜した姿勢で接触した後、その傾斜を
無くしつつ加圧するので、ギャップ内に混入される可能
性のある気泡を一端側から他端側に押し出しながら貼り
合わせることができ、真空チャンバー内の圧力がある程
度高くてもギャップ内への気泡の混入を防止でき、画像
表示品質の良い液晶基板を生産性良く製造することがで
きる。
Further, a liquid crystal material is dropped into a space surrounded by an annular seal line on the lower substrate, the lower substrate is placed in a vacuum chamber, and the upper substrate is vacuum-adsorbed in the vacuum chamber so that the lower substrate is placed on the lower substrate. And the inside of the vacuum chamber is evacuated to a predetermined pressure state, and then, when one end of the upper substrate comes into contact with the seal line, the other end of the upper substrate is spaced from the seal line by a predetermined distance. When at least one of the substrates is moved toward the other side and pressurized so as to pass through an inclined state, and the two substrates are bonded together, the upper substrate comes into contact with the lower substrate in an inclined position, and then the inclination is reduced. Since pressure is applied while losing air bubbles, air bubbles that may enter the gap can be bonded together while being pushed from one end to the other end. Prevents mixing of air bubbles into the inner, a good liquid crystal substrate of the image display quality can be produced with good productivity.

【0012】ここで、真空チャンバー内の圧力状態を上
記のように50〜400Paにして基板の移動・加圧を
行うと、気泡の混入をさらに防止できて好ましい。ま
た、上基板の一端側がシールラインに接触した時点で上
基板の他端側とシールラインとの間に、100〜100
0μmの間隔が生じるようにし、その後基板の両端部と
もその移動速度が30〜300μm/secを越えない
ように規制して移動・加圧を行うと、上記気泡の混入防
止効果が確実に得られる。
Here, it is preferable that the substrate is moved and pressurized by setting the pressure state in the vacuum chamber to 50 to 400 Pa as described above, because the intrusion of bubbles can be further prevented. When one end of the upper substrate comes into contact with the seal line, 100-100
When a gap of 0 μm is generated, and thereafter, the movement speed is controlled so that both ends of the substrate do not exceed 30 to 300 μm / sec, and the movement and pressurization are performed, the above-described effect of preventing bubbles from being mixed can be surely obtained. .

【0013】また、下基板上に、液晶材料の充填深さを
t、シールラインの高さをTとして、t<T<4tの範
囲の高さの環状のシールラインを形成し、シールライン
で囲まれた空間に液晶材料を滴下した下基板を真空チャ
ンバー内に配置し、真空チャンバー内で上基板を真空吸
着して下基板上に対向配置し、真空チャンバー内を真空
排気して所定の圧力状態にし、少なくとも一方の基板を
相手側に向けて移動させて加圧し、両基板を貼り合わせ
ると、シールラインの高さ寸法を低く限定したことによ
り、上基板がシールラインに接触した状態で、上基板と
液晶材料との間の空間容積を小さくでき、その分加圧時
にシールラインから逃出させる空気量が少なくて済む分
空気が残り難く、ギャップ内への気泡の混入を防止で
き、画像表示品質の良い液晶基板を生産性良く製造する
ことができる。
Further, an annular seal line having a height in the range of t <T <4t is formed on the lower substrate, where t is the filling depth of the liquid crystal material and T is the height of the seal line. The lower substrate with the liquid crystal material dropped in the enclosed space is placed in a vacuum chamber, the upper substrate is vacuum-adsorbed in the vacuum chamber, placed opposite to the lower substrate, and the vacuum chamber is evacuated to a predetermined pressure. State, pressurize by moving at least one substrate toward the other side, pressurize and bond both substrates, by limiting the height dimension of the seal line low, in a state where the upper substrate is in contact with the seal line, The volume of space between the upper substrate and the liquid crystal material can be reduced, and the amount of air escaping from the seal line during pressurization can be reduced by that amount, so that air does not easily remain and air bubbles can be prevented from entering the gap. Display quality It can be produced with good productivity crystal substrate had.

【0014】ここで、真空チャンバー内の圧力状態を上
記のように50〜400Paにして基板の移動・加圧を
行うと、気泡の混入をさらに防止できて好ましい。ま
た、上基板の一端側がシールラインに接触した時点で上
基板の他端側がシールラインに対して所定間隔あくよう
に上基板が傾斜した状態を経るように少なくとも一方の
基板を相手側に向けて移動させて加圧し、両基板を貼り
合わせると、ギャップ内に混入される可能性のある気泡
を一端側から他端側に押し出すことができ、さらにギャ
ップ内への気泡の混入を防止できて好ましい。
Here, it is preferable that the substrate is moved and pressurized by setting the pressure state in the vacuum chamber to 50 to 400 Pa as described above, because the inclusion of bubbles can be further prevented. Also, at the time when one end of the upper substrate comes into contact with the seal line, at least one substrate is directed toward the other side so that the upper substrate passes through a state in which the upper substrate is inclined so that the other end of the upper substrate is at a predetermined interval with respect to the seal line. When the substrate is moved and pressurized, and the two substrates are bonded to each other, bubbles that may be mixed in the gap can be pushed out from one end to the other end, and furthermore, mixing of bubbles into the gap can be prevented, which is preferable. .

【0015】また、下基板上の環状のシールラインで囲
まれた空間に液晶材料を滴下し、この下基板を真空チャ
ンバー内に配置し、真空チャンバー内で上基板を真空吸
着して下基板上に対向配置し、真空チャンバー内を真空
排気して第1の所定圧力状態にし、その後少なくとも一
方の基板を相手側に向けて移動させ、上基板の少なくと
も一部が下基板のシールラインに近接又は接触した後、
真空チャンバー内をさらに真空排気して第1の所定圧力
よりも低い第2の所定の圧力状態にして両基板を加圧
し、両基板を貼り合わせると、比較的高い第1の所定圧
力状態で上基板を確実に吸着保持して下基板に接触する
まで移動させた後、それよりも低い第2の所定の圧力状
態で加圧することによりギャップ内に気泡が混入するの
を確実に防止することができ、画像表示品質の良い液晶
基板を生産性良く製造することができる。
Further, a liquid crystal material is dropped into a space surrounded by an annular seal line on the lower substrate, the lower substrate is placed in a vacuum chamber, and the upper substrate is vacuum-adsorbed in the vacuum chamber to remove the upper substrate. The vacuum chamber is evacuated to a first predetermined pressure state, and then at least one of the substrates is moved toward the other side, and at least a part of the upper substrate is close to or close to the seal line of the lower substrate. After contact
The inside of the vacuum chamber is further evacuated to a second predetermined pressure state lower than the first predetermined pressure, and both substrates are pressurized. When the two substrates are bonded to each other, the substrate is lifted at a relatively high first predetermined pressure state. After firmly holding the substrate and moving it until it comes into contact with the lower substrate, the substrate is pressurized at a second predetermined pressure lower than that to reliably prevent bubbles from being mixed into the gap. Thus, a liquid crystal substrate having good image display quality can be manufactured with high productivity.

【0016】ここで、第1の所定圧力を50〜400P
aとし、第2の所定圧力を10〜50Paとすると、可
及的に低い第1の所定圧力で上基板を確実に吸着保持で
きるとともに第2の所定圧力状態に速やかに減圧して気
泡の混入を確実に防止できて好ましい。また、下基板上
に、液晶材料の充填深さをt、シールラインの高さをT
として、t<T<4tの範囲の高さの環状のシールライ
ンを形成すると、シールラインの高さ寸法を低く限定し
たことにより、上記のようにさらにギャップ内への気泡
の混入を防止できて好ましい。また、上基板の一端側が
シールラインに接触した時点で上基板の他端側がシール
ラインに対して所定間隔あくように上基板が傾斜した状
態を経るように少なくとも一方の基板を相手側に向けて
移動させて加圧し、両基板を貼り合わせると、上記のよ
うにギャップ内に混入される可能性のある気泡を一端側
から他端側に押し出すことができ、さらにギャップ内へ
の気泡の混入を防止できて好ましい。
Here, the first predetermined pressure is set to 50 to 400 P
When the second predetermined pressure is set to 10 to 50 Pa, the upper substrate can be surely sucked and held at the first predetermined pressure as low as possible, and the pressure is quickly reduced to the second predetermined pressure state to mix bubbles. This is preferable because it is possible to reliably prevent the occurrence of On the lower substrate, the filling depth of the liquid crystal material is t, and the height of the seal line is T.
When an annular seal line having a height in the range of t <T <4t is formed, the height dimension of the seal line is limited to a small value, so that it is possible to further prevent air bubbles from entering the gap as described above. preferable. Also, at the time when one end of the upper substrate comes into contact with the seal line, at least one substrate is directed toward the other side so that the upper substrate passes through a state in which the upper substrate is inclined so that the other end of the upper substrate is at a predetermined distance from the seal line. When it is moved and pressurized and the two substrates are bonded together, air bubbles that may be mixed into the gap can be pushed out from one end to the other end as described above. It is preferable because it can be prevented.

【0017】[0017]

【発明の実施の形態】以下、本発明の液晶基板の貼り合
わせ方法の一実施形態について、図1〜図3を参照して
説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the method for bonding liquid crystal substrates according to the present invention will be described below with reference to FIGS.

【0018】図1に、下基板1と上基板2の間のギャッ
プgに形成されたシールライン3で囲まれた空間に液晶
材料4を充填して成る液晶基板を製造する工程を示す。
まず、図1(a)に示すように、下基板1の上面に紫外
線硬化型接着剤からなるシール材を環状に塗布して環状
のシールライン3を形成し、そのシールライン3で囲ま
れた空間に液晶材料4を滴下し、この下基板1を真空チ
ャンバー5内の位置決めテーブル6上に弾性スペーサ7
を介して載置固定する。位置決めテーブル6は下基板1
の水平方向の位置決めを行う。
FIG. 1 shows a process of manufacturing a liquid crystal substrate in which a space surrounded by a seal line 3 formed in a gap g between a lower substrate 1 and an upper substrate 2 is filled with a liquid crystal material 4.
First, as shown in FIG. 1A, a sealing material made of an ultraviolet curable adhesive is applied in a ring shape on the upper surface of the lower substrate 1 to form a ring-shaped sealing line 3, which is surrounded by the sealing line 3. A liquid crystal material 4 is dropped into the space, and the lower substrate 1 is placed on a positioning table 6 in a vacuum chamber 5 by an elastic spacer 7.
Place and fix via. Positioning table 6 is lower substrate 1
Is performed in the horizontal direction.

【0019】下基板1と上基板2は例えば550mm×
670mmの大きさであり、下基板1及び上基板2に
は、これら基板1、2で作製する液晶パネルの数に応じ
て1又は複数の画像表示域(以下、表示セルと称する)
が形成されており、環状のシールライン3は各表示セル
毎にその周囲を取り囲むように塗布形成する。
The lower substrate 1 and the upper substrate 2 are, for example, 550 mm ×
The lower substrate 1 and the upper substrate 2 each have a size of 670 mm, and one or a plurality of image display areas (hereinafter, referred to as display cells) according to the number of liquid crystal panels to be manufactured on the substrates 1 and 2.
Is formed, and the annular seal line 3 is formed by application so as to surround the periphery of each display cell.

【0020】液晶材料4は、各表示セル毎にその充填深
さが所定のギャップgと等しい、例えば5μmになるよ
うにその滴下量が正確に制御される。なお、液晶材料4
を滴下した状態ではその粘性によって図1(a)に示す
ように山形を呈する。シールライン3は、下基板1と上
基板2を加圧するときに、この液晶材料4が不測にその
上を乗り越えてはみ出すことがないように、適当な高さ
で塗布する必要があり、従来は十分な余裕を持って30
μm程度になるように塗布していたが、本実施形態で
は、液晶材料4がはみ出さない範囲でできるだけ低い高
さに設定している。具体的には、図2に示すように、液
晶材料4の充填深さをt、シールライン3の高さをTと
して、t<T<4t、好適には2t<T<3Tに設定し
ている。すなわち、液晶材料4の充填深さが5μmとし
て、シールライン3の高さを5〜20μm、好適には1
0〜15μmに設定している。
The amount of liquid crystal material 4 to be dropped is precisely controlled so that the filling depth of each liquid crystal cell is equal to a predetermined gap g, for example, 5 μm. The liquid crystal material 4
In a state where is dropped, it has a mountain shape due to its viscosity as shown in FIG. When the lower substrate 1 and the upper substrate 2 are pressurized, the seal line 3 must be applied at an appropriate height so that the liquid crystal material 4 does not unexpectedly run over the lower substrate 1 and the upper substrate 2. 30 with plenty of time
In this embodiment, the height is set as low as possible within a range where the liquid crystal material 4 does not protrude. Specifically, as shown in FIG. 2, the filling depth of the liquid crystal material 4 is t, and the height of the seal line 3 is T, and t <T <4t, preferably 2t <T <3T. I have. That is, the filling depth of the liquid crystal material 4 is 5 μm, and the height of the seal line 3 is 5 to 20 μm, preferably 1 to 20 μm.
It is set to 0 to 15 μm.

【0021】次に、上基板2を吸着盤8にて真空吸着
し、真空チャンバー5内に挿入配置するとともに、真空
チャンバー5内を50〜400Pa、好適には150P
a程度の圧力P1 に真空排気する。吸着盤8の吸着圧力
は、上基板2や吸着盤8の吸着面の平面度を特別に良く
しなくても短時間で達成できる圧力範囲である20〜3
0Paに設定されている。これによって上基板2を生産
性良く吸着保持でき、かつ真空排気された真空チャンバ
ー5内の50〜400Paの圧力との間で100Pa程
度の十分な圧力差が得られ、吸着保持した上基板2が不
測に落下して損傷する恐れを無くすことができる。
Next, the upper substrate 2 is vacuum-sucked by the suction disk 8 and inserted and arranged in the vacuum chamber 5, and the inside of the vacuum chamber 5 is filled with 50 to 400 Pa, preferably 150 P
evacuated to a pressure P 1 of about a. The suction pressure of the suction disk 8 is a pressure range of 20 to 3 which can be achieved in a short time without particularly improving the flatness of the suction surface of the upper substrate 2 or the suction disk 8.
It is set to 0 Pa. As a result, the upper substrate 2 can be sucked and held with high productivity, and a sufficient pressure difference of about 100 Pa can be obtained between the pressure of 50 to 400 Pa in the evacuated vacuum chamber 5. It is possible to eliminate the risk of accidental drop and damage.

【0022】次に、吸着盤8の上下移動と加圧力の負荷
を行う移動加圧手段9にて吸着盤8にて吸着保持した上
基板2を下基板1の上部に例えば0.5〜1mm程度の
間隔Dをあけて対向配置し、対向配置された上基板1と
下基板2にそれぞれ設けられている位置決めマークを画
像認識し、それらが一致するように位置決めテーブル6
を位置調整する。
Next, the upper substrate 2 sucked and held by the suction disk 8 by the moving pressure means 9 for vertically moving the suction disk 8 and applying a pressing force is placed on the lower substrate 1 by, for example, 0.5 to 1 mm. The upper and lower substrates 1 and 2 which are opposed to each other with an interval D are image-recognized, and the positioning table 6 is positioned so that they match.
Adjust the position.

【0023】吸着盤8の四隅部には高さ規制部材10が
配設され、位置決めテーブル6の四隅部の高さ規制部材
10に対向する位置には上下方向のリニアアクチュエー
タ11が配設されており、次に、図1(b)に示すよう
に、各高さ規制部材10がリニアアクチュエータ11に
当接するまで吸着盤8を下降させる。各高さ規制部材1
0は、図3に示すように、上基板2の一端側がシールラ
イン3に接触し、上基板2の他端側は下基板1に対して
例えば100μm程度以上の所定間隔dだけあくように
上基板2が傾斜している状態でそれぞれリニアアクチュ
エータ11に当接するようにその長さ寸法が調整設定さ
れている。
A height regulating member 10 is provided at each of the four corners of the suction cup 8, and a vertical linear actuator 11 is provided at a position facing the height regulating member 10 at each of the four corners of the positioning table 6. Then, as shown in FIG. 1B, the suction disk 8 is lowered until each height regulating member 10 comes into contact with the linear actuator 11. Each height regulating member 1
0, as shown in FIG. 3, one end of the upper substrate 2 is in contact with the seal line 3 and the other end of the upper substrate 2 is spaced from the lower substrate 1 by a predetermined distance d of, for example, about 100 μm or more. The length dimension of the substrate 2 is adjusted and set so as to abut on the linear actuator 11 in a state where the substrate 2 is inclined.

【0024】次に、真空チャンバー5内を真空排気し、
その圧力状態を50〜400PaのP1 から10〜50
PaのP2 まで真空度を高める。また、すべてのリニア
アクチュエータ11を30〜300μm/sec程度の
所定の速度Vで下降動作させ、吸着盤8とともに上基板
2を上記傾斜姿勢からその傾斜を無くしつつ、下基板1
に向けて移動させ、その後、図1(c)に示すように、
引き続いて移動加圧手段9にて下基板1と上基板2の間
が所定のギャップgになるまで所定の加圧力にて加圧す
る。これによって、下基板1と上基板2が、それらの間
のギャップg内に混入される可能性のある気泡を一端側
から他端側に押し出しながら貼り合わされる。その後、
紫外線を照射してシールライン3を硬化させ、上基板2
と下基板1の貼り合わせが完了する。
Next, the inside of the vacuum chamber 5 is evacuated,
The pressure state from P 1 of 50~400Pa 10~50
Increase the degree of vacuum until the P 2 of Pa. Further, all the linear actuators 11 are moved down at a predetermined speed V of about 30 to 300 μm / sec, and the lower substrate 1 is moved together with the suction plate 8 while the upper substrate 2 is removed from the above-mentioned inclined posture.
, And then, as shown in FIG.
Subsequently, pressure is applied by a predetermined pressure until the gap between the lower substrate 1 and the upper substrate 2 reaches a predetermined gap g. As a result, the lower substrate 1 and the upper substrate 2 are bonded together while extruding bubbles that may be mixed into the gap g between them from one end to the other end. afterwards,
The seal line 3 is cured by irradiating ultraviolet rays, and the upper substrate 2
And the lower substrate 1 are completed.

【0025】以上の本実施形態の構成によれば、真空チ
ャンバー5内の圧力状態を50〜400Paに限定して
いることによって、上基板2の吸着圧力を短時間で達成
することができる20〜30Pa程度に設定しても、高
い信頼性をもって上基板2を吸着保持することができ、
液晶基板を生産性良く製造することができる。
According to the configuration of the present embodiment described above, since the pressure state in the vacuum chamber 5 is limited to 50 to 400 Pa, the suction pressure of the upper substrate 2 can be achieved in a short time. Even if it is set to about 30 Pa, the upper substrate 2 can be suction-held with high reliability,
A liquid crystal substrate can be manufactured with high productivity.

【0026】また、上基板2を、その一端側がシールラ
イン3に接触した時点で他端側が下基板1に対して10
0μm以上の所定間隔dだけあくように傾斜した状態を
経るように移動させて下基板1に向けて加圧することに
よって、上基板2が下基板1に対して傾斜した姿勢で接
触した後、その傾斜を無くしつつ加圧することができ、
それによって下基板1と上基板2間のギャップ内に混入
される可能性のある気泡を一端側から他端側に押し出し
ながら貼り合わせることができ、真空チャンバー5内の
圧力がある程度高くてもギャップg内への気泡の混入を
防止でき、画像表示品質の良い液晶基板を製造すること
ができる。
When one end of the upper substrate 2 contacts the seal line 3, the other end of the upper substrate 2 is
After the upper substrate 2 contacts the lower substrate 1 in an inclined position by moving it through a state of being inclined so as to open by a predetermined interval d of 0 μm or more and pressing it toward the lower substrate 1, Pressurizing while eliminating the inclination,
As a result, air bubbles that may be mixed in the gap between the lower substrate 1 and the upper substrate 2 can be bonded while being pushed from one end to the other end. It is possible to prevent air bubbles from being mixed into g, and to manufacture a liquid crystal substrate having good image display quality.

【0027】所定間隔dは100〜1000μm程度が
好適である。100μm以下では、加圧力が作用すると
下基板1と位置決めテーブル6間に介装された弾性スペ
ーサ7が弾性変形して下基板1の他端側の浮き上がりに
よって傾斜量が相殺され、上記作用が十分に得られなく
なり、逆に1000μm以上では移動に時間を要する割
に効果が向上せず、生産性を低下させるだけになる。
The predetermined distance d is preferably about 100 to 1000 μm. When the pressure is 100 μm or less, the elastic spacer 7 interposed between the lower substrate 1 and the positioning table 6 is elastically deformed when a pressing force acts, and the amount of inclination is offset by the lifting of the other end of the lower substrate 1, and the above operation is sufficiently performed. On the other hand, when the thickness is 1000 μm or more, the effect is not improved despite the time required for the movement, and the productivity is merely reduced.

【0028】また、傾斜姿勢からのリニアアクチュエー
タ11による下降速度Vを、30〜300μm/sec
程度の速度に規制して移動・加圧を行うことにより、気
泡の混入防止効果が確実に得られる。基板1、2上の表
示セル数が少ない場合には、シールライン3で囲まれた
各空間から気泡を逃がし易いので、この下降速度Vを高
く設定することができる。一方、表示セル数が多い場合
には、基板1、2の他端側では両基板1、2が殆ど平行
となっているためシールライン3で囲まれた各空間の気
泡を逃がし難いので、下降速度Vを低く設定するのが好
ましい。
Further, the descent speed V of the linear actuator 11 from the inclined posture is set to 30 to 300 μm / sec.
By performing the movement and pressurization while controlling the speed to about the degree, the effect of preventing bubbles from being mixed can be reliably obtained. When the number of display cells on the substrates 1 and 2 is small, bubbles can easily escape from each space surrounded by the seal line 3, so that the descending speed V can be set high. On the other hand, when the number of display cells is large, since the two substrates 1 and 2 are almost parallel at the other end side of the substrates 1 and 2, bubbles in each space surrounded by the seal line 3 are hard to escape, and It is preferable to set the speed V low.

【0029】また、下基板1上のシールライン3の高さ
をT、液晶材料4の充填深さをtとして、t<T<4t
の範囲にし、シールライン3の高さ寸法を低く限定して
いるので、上基板2がシールライン3に接触した状態
で、上基板2と液晶材料4との間の空間容積を小さくで
き、その分加圧時にシールライン3から逃出させる空気
量が少なくて済み、その分空気が残り難く、ギャップ内
への気泡の混入をより確実に防止できる。
Also, assuming that the height of the seal line 3 on the lower substrate 1 is T and the filling depth of the liquid crystal material 4 is t, t <T <4t
And the height dimension of the seal line 3 is limited to a low value, so that the space volume between the upper substrate 2 and the liquid crystal material 4 can be reduced while the upper substrate 2 is in contact with the seal line 3, The amount of air escaping from the seal line 3 at the time of partial pressurization can be reduced, and the air is less likely to remain, and air bubbles can be more reliably prevented from entering the gap.

【0030】さらに、上記のように真空チャンバー5内
を50〜400Paの圧力状態にして、吸着盤8にて吸
着保持した上基板2を下基板1に向けて移動させ、上基
板2の少なくとも一部が下基板1のシールライン3に近
接又は接触した後、真空チャンバー5内をさらに真空排
気して10〜50Paの圧力状態にして両基板1、2を
加圧して貼り合わせているので、比較的高い50〜40
0Paの圧力状態で上基板2を確実に吸着保持して下基
板1に接触するまで移動させた後、10〜50Paの圧
力状態で加圧することによりギャップ内に気泡が混入す
るのを確実に防止することができる。
Further, as described above, the inside of the vacuum chamber 5 is brought into a pressure state of 50 to 400 Pa, and the upper substrate 2 sucked and held by the suction disk 8 is moved toward the lower substrate 1 so that at least one of the upper substrates 2 is moved. After the part approaches or comes into contact with the seal line 3 of the lower substrate 1, the inside of the vacuum chamber 5 is further evacuated to a pressure state of 10 to 50 Pa, and the substrates 1 and 2 are pressed and bonded. High 50-50
After firmly holding the upper substrate 2 under the pressure of 0 Pa and moving it until it comes into contact with the lower substrate 1, pressurization is performed at a pressure of 10 to 50 Pa to reliably prevent bubbles from being mixed into the gap. can do.

【0031】本実施形態によれば、以上のようにして画
像表示品質の良い液晶基板を生産性良く製造することが
できる。
According to the present embodiment, as described above, a liquid crystal substrate having good image display quality can be manufactured with high productivity.

【0032】なお、上記実施形態では、下基板1に対し
て上基板2を移動させて加圧するようにしたが、逆に上
基板2に対して下基板1を移動させて加圧してもよいこ
とは言うまでもない。また、上基板2を傾斜姿勢とした
後所定速度で貼り合わせる手段として高さ規制部材10
とリニアアクチュエータ11を用いたが、それに限定さ
れるものではなく、移動加圧手段9にそのような機能を
持たせる等、任意に構成することができる。
In the above embodiment, the upper substrate 2 is moved and pressed against the lower substrate 1. However, the lower substrate 1 may be moved and pressed against the upper substrate 2. Needless to say. Also, as a means for bonding the upper substrate 2 at a predetermined speed after the inclined position of the upper substrate 2, a height regulating member 10 is provided.
Although the linear actuator 11 has been used, the invention is not limited to this, and the moving pressurizing means 9 can be arbitrarily configured such as having such a function.

【0033】また、上記実施形態では真空チャンバー5
内の圧力を50〜400Paに限定した上で、加圧工程
時にさらに10〜50paまで真空排気したが、50〜
400Paに限定したことにより、そのままの圧力で両
基板1、2を加圧して貼り合わせても気泡の混入を防止
することができる。また、逆に加圧工程時に10〜50
Paまで真空排気するのであれば、それまでの真空チャ
ンバー5内の圧力は上記のように50〜400Paに限
定する必要はなく、もっと高くても良いが、この程度に
真空排気しておくことにより、加圧工程時の10〜50
Paの圧力状態まで短時間で真空排気できて生産性が向
上する。
In the above embodiment, the vacuum chamber 5
After limiting the internal pressure to 50 to 400 Pa, the pressure was further evacuated to 10 to 50 Pa during the pressurizing step.
By limiting the pressure to 400 Pa, it is possible to prevent air bubbles from being mixed even when both substrates 1 and 2 are pressed and bonded with the same pressure. Conversely, 10 to 50 during the pressing step
If the chamber is evacuated to Pa, the pressure in the vacuum chamber 5 up to that time need not be limited to 50 to 400 Pa as described above, and may be higher. , 10 to 50 during the pressurizing step
Vacuum can be evacuated to a pressure state of Pa in a short time, and productivity is improved.

【0034】また、上記上基板2の傾斜貼り合わせやシ
ールライン3の高さ限定についても、それぞれ単独で実
施しても所要の効果を奏することができる。しかし、以
上の各技術手段を適宜に組み合わせることによって、生
産性良く、より効果的に気泡の混入を防止することがで
きる。
Also, the required effects can be obtained even when the above-mentioned oblique bonding of the upper substrate 2 and the limitation of the height of the seal line 3 are performed independently. However, by appropriately combining the above technical means, it is possible to more effectively prevent the air bubbles from being mixed with good productivity.

【0035】[0035]

【発明の効果】本発明の液晶基板の貼り合わせ方法によ
れば、真空チャンバー内の圧力状態を50〜400Pa
に限定することによって、ギャップ内に気泡が混入する
のを防止でき、かつ上基板の吸着圧力を、上基板及び吸
着盤の平面度が現行のままでも短時間で達成することが
できるように設定しても高い信頼性をもって上基板を吸
着保持することができる。
According to the liquid crystal substrate bonding method of the present invention, the pressure state in the vacuum chamber is set to 50 to 400 Pa.
By setting the upper limit, it is possible to prevent air bubbles from being mixed in the gap, and to set the suction pressure of the upper substrate in a short time even if the flatness of the upper substrate and the suction plate remain unchanged. However, the upper substrate can be suction-held with high reliability.

【0036】また、上基板を下基板に対して傾斜した姿
勢で接触させた後、その傾斜を無くしつつ加圧すること
によって、ギャップ内に混入される可能性のある気泡を
一端側から他端側に押し出しながら貼り合わせることが
でき、真空チャンバー内の圧力がある程度高くてもギャ
ップ内への気泡の混入を防止できる。
Further, after the upper substrate is brought into contact with the lower substrate in an inclined posture, pressure is applied while eliminating the inclination, so that air bubbles which may be mixed in the gap are reduced from one end to the other end. It is possible to prevent air bubbles from entering the gap even if the pressure in the vacuum chamber is high to some extent.

【0037】また、シールラインの高さ寸法を、液晶材
料の充填深さをt、シールラインの高さをTとして、t
<T<4tの範囲の低い値に限定することによって、上
基板がシールラインに接触した状態で、上基板と液晶材
料との間の空間容積を小さくでき、加圧時にシールライ
ンから逃出させる空気量が少なくて済む分、空気が残り
難くでき、ギャップ内への気泡の混入を防止できる。
The height of the seal line is defined as t, the filling depth of the liquid crystal material is defined as t, and the height of the seal line is defined as t.
By limiting the value to a low value in the range of <T <4t, the space volume between the upper substrate and the liquid crystal material can be reduced in a state where the upper substrate is in contact with the seal line, and escape from the seal line when pressurized. Since the amount of air is small, the air can be hardly left, and air bubbles can be prevented from entering the gap.

【0038】また、比較的高い第1の所定圧力状態で上
基板を確実に吸着保持して下基板に接触するまて移動さ
せた後、それよりも低い第2の所定の圧力状態で加圧す
ることによって、ギャップ内に気泡が混入するのを確実
に防止することができる。
Further, after the upper substrate is reliably sucked and held at a relatively high first predetermined pressure state and moved until it contacts the lower substrate, pressure is applied at a lower second predetermined pressure state. As a result, it is possible to reliably prevent air bubbles from entering the gap.

【0039】以上のように、本発明によれば上記方法を
単独又は適宜に組み合わせて実施することによって、画
像表示品質の良い液晶基板を生産性良く製造することが
できる。
As described above, according to the present invention, a liquid crystal substrate having good image display quality can be manufactured with high productivity by carrying out the above-mentioned methods singly or in an appropriate combination.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態における液晶基板貼り合わ
せ工程を示す断面図である。
FIG. 1 is a cross-sectional view illustrating a liquid crystal substrate bonding step in one embodiment of the present invention.

【図2】同実施形態におけるシールラインの高さ寸法の
説明図である。
FIG. 2 is an explanatory diagram of a height dimension of a seal line in the embodiment.

【図3】同実施形態における上基板の傾斜状態の説明図
である。
FIG. 3 is an explanatory diagram of an inclined state of an upper substrate in the embodiment.

【図4】従来例の液晶基板貼り合わせ工程を示す断面図
である。
FIG. 4 is a sectional view showing a conventional liquid crystal substrate bonding step.

【符号の説明】[Explanation of symbols]

1 下基板 2 上基板 3 シールライン 4 液晶材料 5 真空チャンバー 8 吸着盤 9 移動加圧手段 DESCRIPTION OF SYMBOLS 1 Lower substrate 2 Upper substrate 3 Seal line 4 Liquid crystal material 5 Vacuum chamber 8 Suction board 9 Moving pressure means

───────────────────────────────────────────────────── フロントページの続き (72)発明者 舟橋 隆憲 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 平石 正和 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 江上 典彦 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 2H088 FA17 FA30 MA20 2H089 LA41 NA24 QA12 SA01 5G435 AA17 BB12 KK05  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Takanori Funabashi 1006 Kazuma Kadoma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. 72) Inventor Norihiko Egami 1006 Kadoma, Kadoma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd.F-term (reference)

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 下基板上の環状のシールラインで囲まれ
た空間に液晶材料を滴下し、この下基板を真空チャンバ
ー内に配置し、真空チャンバー内で上基板を真空吸着し
て下基板上に対向配置し、真空チャンバー内を50〜4
00Paの圧力状態にして少なくとも一方の基板を相手
側に向けて移動させて加圧し、両基板を貼り合わせるこ
とを特徴とする液晶基板の貼り合わせ方法。
1. A liquid crystal material is dropped into a space surrounded by an annular seal line on a lower substrate, the lower substrate is placed in a vacuum chamber, and the upper substrate is vacuum-adsorbed in the vacuum chamber to form a liquid crystal material on the lower substrate. And the inside of the vacuum chamber is 50 to 4
A method for bonding liquid crystal substrates, wherein at least one of the substrates is moved toward a counterpart under a pressure of 00 Pa and pressed to bond both substrates.
【請求項2】 下基板上の環状のシールラインで囲まれ
た空間に液晶材料を滴下し、この下基板を真空チャンバ
ー内に配置し、真空チャンバー内で上基板を真空吸着し
て下基板上に対向配置し、真空チャンバー内を真空排気
して所定の圧力状態にし、その後上基板の一端側がシー
ルラインに接触した時点で上基板の他端側がシールライ
ンに対して所定間隔あくように上基板が傾斜した状態を
経るように少なくとも一方の基板を相手側に向けて移動
させて加圧し、両基板を貼り合わせることを特徴とする
液晶基板の貼り合わせ方法。
2. A liquid crystal material is dropped into a space surrounded by an annular seal line on the lower substrate, and the lower substrate is placed in a vacuum chamber, and the upper substrate is vacuum-adsorbed in the vacuum chamber and And the inside of the vacuum chamber is evacuated to a predetermined pressure state, and then, when one end of the upper substrate comes into contact with the seal line, the other end of the upper substrate is spaced from the seal line by a predetermined distance. A liquid crystal substrate bonding method, wherein at least one of the substrates is moved toward a mating side and pressed so as to pass through an inclined state, and the two substrates are bonded to each other.
【請求項3】 真空チャンバー内を50〜400Paの
圧力状態にして基板の移動・加圧を行うことを特徴とす
る請求項2記載の液晶基板の貼り合わせ方法。
3. The method for bonding liquid crystal substrates according to claim 2, wherein the substrate is moved and pressurized by setting the pressure in the vacuum chamber to 50 to 400 Pa.
【請求項4】 上基板の一端側がシールラインに接触し
た時点で上基板の他端側とシールラインとの間に、10
0〜1000μmの間隔が生じるようにし、その後基板
の両端部ともその移動速度が30〜300μm/sec
を越えないように規制して移動・加圧を行うことを特徴
とする請求項2又は3記載の液晶基板の貼り合わせ方
法。
4. When one end of the upper substrate comes into contact with the seal line, a distance between the other end of the upper substrate and the seal line is reduced.
An interval of 0 to 1000 μm is generated, and then the moving speed of both ends of the substrate is 30 to 300 μm / sec.
4. The method for bonding liquid crystal substrates according to claim 2, wherein the movement and pressurization are performed so as not to exceed the range.
【請求項5】 下基板上に、液晶材料の充填深さをt、
シールラインの高さをTとして、t<T<4tの範囲の
高さの環状のシールラインを形成し、シールラインで囲
まれた空間に液晶材料を滴下した下基板を真空チャンバ
ー内に配置し、真空チャンバー内で上基板を真空吸着し
て下基板上に対向配置し、真空チャンバー内を真空排気
して所定の圧力状態にし、少なくとも一方の基板を相手
側に向けて移動させて加圧し、両基板を貼り合わせるこ
とを特徴とする液晶基板の貼り合わせ方法。
5. The method according to claim 1, wherein the filling depth of the liquid crystal material is t,
When the height of the seal line is T, an annular seal line having a height in the range of t <T <4t is formed, and a lower substrate in which a liquid crystal material is dropped in a space surrounded by the seal line is placed in a vacuum chamber. In a vacuum chamber, the upper substrate is vacuum-adsorbed and placed opposite to the lower substrate, the inside of the vacuum chamber is evacuated to a predetermined pressure state, and at least one substrate is moved toward the other side and pressurized, A method for bonding liquid crystal substrates, comprising bonding both substrates.
【請求項6】 真空チャンバー内を50〜400Paの
圧力状態にして基板の移動・加圧を行うことを特徴とす
る請求項5記載の液晶基板の貼り合わせ方法。
6. The method for bonding liquid crystal substrates according to claim 5, wherein the substrate is moved and pressurized by setting the inside of the vacuum chamber to a pressure of 50 to 400 Pa.
【請求項7】 上基板の一端側がシールラインに接触し
た時点で上基板の他端側がシールラインに対して所定間
隔あくように上基板が傾斜した状態を経るように少なく
とも一方の基板を相手側に向けて移動させて加圧し、両
基板を貼り合わせることを特徴とする請求項5又は6記
載の液晶基板の貼り合わせ方法。
7. When at least one of the substrates is in contact with the other end of the upper substrate, the upper substrate is inclined so that the other end of the upper substrate is at a predetermined distance from the seal line when one end of the upper substrate comes into contact with the seal line. 7. The method for bonding liquid crystal substrates according to claim 5, wherein the substrates are moved toward each other and pressurized to bond both substrates.
【請求項8】 下基板上の環状のシールラインで囲まれ
た空間に液晶材料を滴下し、この下基板を真空チャンバ
ー内に配置し、真空チャンバー内で上基板を真空吸着し
て下基板上に対向配置し、真空チャンバー内を真空排気
して第1の所定圧力状態にし、その後少なくとも一方の
基板を相手側に向けて移動させ、上基板の少なくとも一
部が下基板のシールラインに近接又は接触した後、真空
チャンバー内をさらに真空排気して第1の所定圧力より
も低い第2の所定の圧力状態にして両基板を加圧し、両
基板を貼り合わせることを特徴とする液晶基板の貼り合
わせ方法。
8. A liquid crystal material is dropped into a space surrounded by an annular seal line on the lower substrate, and the lower substrate is placed in a vacuum chamber. The vacuum chamber is evacuated to a first predetermined pressure state, and then at least one of the substrates is moved toward the other side, and at least a part of the upper substrate is close to or close to the seal line of the lower substrate. After the contact, the inside of the vacuum chamber is further evacuated to a second predetermined pressure state lower than the first predetermined pressure, and both substrates are pressurized to bond the two substrates together. Matching method.
【請求項9】 第1の所定圧力は50〜400Paと
し、第2の所定圧力を10〜50Paとすることを特徴
とする請求項8記載の液晶基板の貼り合わせ方法。
9. The method for bonding liquid crystal substrates according to claim 8, wherein the first predetermined pressure is 50 to 400 Pa and the second predetermined pressure is 10 to 50 Pa.
【請求項10】 下基板上に、液晶材料の充填深さを
t、シールラインの高さをTとして、t<T<4tの範
囲の高さの環状のシールラインを形成することを特徴と
する請求項8又は9記載の液晶基板の貼り合わせ方法。
10. An annular seal line having a height in the range of t <T <4t, where t is the filling depth of the liquid crystal material and T is the height of the seal line, on the lower substrate. The method for bonding a liquid crystal substrate according to claim 8 or 9, wherein:
【請求項11】 上基板の一端側がシールラインに接触
した時点で上基板の他端側がシールラインに対して所定
間隔あくように上基板が傾斜した状態を経るように少な
くとも一方の基板を相手側に向けて移動させて加圧し、
両基板を貼り合わせることを特徴とする請求項8〜10
の何れかに記載の液晶基板の貼り合わせ方法。
11. When one end of the upper substrate comes into contact with the seal line, at least one of the substrates is moved to the other side so that the upper substrate passes through a state in which the upper substrate is inclined such that the other end of the upper substrate is at a predetermined distance from the seal line. And pressurize,
11. The two substrates are bonded together.
The method for bonding a liquid crystal substrate according to any one of the above.
JP2001100408A 2001-03-30 2001-03-30 Method of laminating liquid crystal substrates Pending JP2002296605A (en)

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US7950345B2 (en) 2002-12-20 2011-05-31 Lg Display Co., Ltd. Dispenser for liquid crystal display panel and dispensing method using the same
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7692756B2 (en) 2001-12-21 2010-04-06 Lg Display Co., Ltd. Liquid crystal display device and method of fabricating the same
USRE46146E1 (en) 2002-02-20 2016-09-13 Lg Display Co., Ltd Liquid crystal display device and method of manufacturing the same
US8899175B2 (en) 2002-03-23 2014-12-02 Lg Display Co., Ltd. Apparatus and method for dispensing liquid crystal material
DE10352412B4 (en) * 2002-11-16 2008-02-28 Lg. Philips Lcd Co., Ltd. A substrate bonding apparatus and method of leveling tables within the substrate bonding apparatus and fabricating a liquid crystal display (LCD) apparatus
US7950345B2 (en) 2002-12-20 2011-05-31 Lg Display Co., Ltd. Dispenser for liquid crystal display panel and dispensing method using the same
US9285614B2 (en) 2003-04-24 2016-03-15 Lg Display Co., Ltd. Liquid crystal dispensing system and method of dispensing liquid crystal material using same
US7785655B2 (en) 2003-05-09 2010-08-31 Lg Display Co., Ltd. Liquid crystal dispensing system and method of dispensing liquid crystal material using same
CN100430790C (en) * 2005-01-27 2008-11-05 芝浦机械电子装置股份有限公司 Sticking device of substrates, judging method for substrates sticking, and method for substrates sticking

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