JP2001295173A - Method for producing refreshing material - Google Patents

Method for producing refreshing material

Info

Publication number
JP2001295173A
JP2001295173A JP2000109385A JP2000109385A JP2001295173A JP 2001295173 A JP2001295173 A JP 2001295173A JP 2000109385 A JP2000109385 A JP 2000109385A JP 2000109385 A JP2000109385 A JP 2000109385A JP 2001295173 A JP2001295173 A JP 2001295173A
Authority
JP
Japan
Prior art keywords
fiber
fibers
producing
ultrafine
soluble component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000109385A
Other languages
Japanese (ja)
Inventor
Katsuyuki Kasaoka
勝行 笠岡
Mitsuo Matsumoto
三男 松本
Masayuki Hayashi
雅幸 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP2000109385A priority Critical patent/JP2001295173A/en
Publication of JP2001295173A publication Critical patent/JP2001295173A/en
Pending legal-status Critical Current

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  • Woven Fabrics (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Multicomponent Fibers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing a refreshing material having both excellent air permeability and a high shadowing property. SOLUTION: This method for producing the refreshing material comprises weaving woven fabric from multifilament yarns comprising conjugate filaments formed of at least two kinds of polymers different in solubility and convertible into an ultrafine state of 0.02-0.50 dtex used as warp yarns and/or weft yarns and having 600-1,500 cover factor, then dissolving and removing a part of the readily soluble polymer of the conjugate filaments and producing ultrafine filaments. Furthermore, the removal ratio of the readily soluble component of the conjugate filaments is preferably 20-80 wt.% and the maximum fineness of the filaments formed of the conjugate filaments by the dissolving and removing treatment is preferably >=1 dtex. The multifilament yarns are preferably uneven yarns. Thereby, the refreshing material for clothes having high air permeability and shadowing effects and prevented from becoming transparent to the skin while preventing twining around the skin is obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、夏向衣料用の清涼
素材の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a cooling material for summer clothing.

【0002】[0002]

【従来の技術】昨今、消費者の要求は多様化しており、
衣料用素材として、肌との接触が少なく吸湿性および通
気性に優れたいわゆる清涼感のある、肌触りのソフトな
夏向の衣料用清涼素材への要求が高まっている。
2. Description of the Related Art In recent years, consumer demands have been diversified,
As a material for clothing, there is an increasing demand for a soft material for summer, which has a so-called refreshing sensation that has little contact with the skin and has excellent moisture absorption and breathability, and is soft to the touch.

【0003】天然素材では古くから盛夏素材として麻織
物があり、麻独有の張り腰でまとわり付きを防止し、麻
のもつ吸湿性能で汗等の水分の吸水発散をうながし、盛
夏素材として最もふさわしい性能を保持しており、現在
も多くの製品に使用されている。
As a natural material, hemp fabric has been used for a long time in the midsummer, and it has a unique hemp to prevent clinging, and has a hygroscopic property of hemp to promote the absorption and diffusion of moisture such as sweat. It has the best performance and is still used in many products.

【0004】一方、合成繊維は吸湿性が劣るため、吸水
性能を付与したもの、紫外線カット機能を付与したもの
等、一部に盛夏用の衣料用素材として開発された物も見
受けられるが、本格的な夏向きの清涼素材としては天然
繊維に遠く及んでいない。そのため清涼感を得るため
に、カバーリングファクタの小さい織物を用いて通気性
を高め、体温の上昇を押さえつつ水分の発散をうながす
方法が、一般的には取られている。しかし、この方法で
は清涼感を増すために目を粗くした場合には、肌や下着
が透けて見えるという欠点があった。
[0004] On the other hand, since synthetic fibers have poor hygroscopicity, some of them have been developed as clothing materials for midsummer, such as those having a water-absorbing property and those having an ultraviolet cut function. It is far from natural fiber as a typical summer refreshing material. Therefore, in order to obtain a refreshing sensation, a method of increasing the air permeability by using a woven fabric having a small covering factor, suppressing the rise in body temperature, and prompting the diffusion of moisture is generally adopted. However, this method has a drawback that when the eyes are coarsened to increase the refreshing feeling, the skin and underwear can be seen through.

【0005】[0005]

【発明が解決しようとする課題】本発明は以上の事情を
背景としてなされたものであり、その目的は通気性と遮
蔽性が両立した清涼素材の製造方法を提供する事にあ
る。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for producing a cooling material having both air permeability and shielding properties.

【0006】[0006]

【課題を解決するための手段】本発明の上記課題は、溶
解性を異にする少なくとも2種のポリマーから形成さ
れ、0.02〜0.50dtexに極細化可能な複合繊
維を含むマルチフィラメント糸を、経糸および/または
緯糸に使用して、カバーファクタが600〜1500の
織物に製織し、次いで該複合繊維の易溶解性ポリマーの
一部を溶解除去して極細繊維を発生させることにより、
達成される。さらに、複合繊維の易溶解成分の除去率が
20〜80重量%であること、溶解除去処理により該複
合繊維から1dtex以上の太繊度の繊維が一部形成さ
れることが望ましい。また、該マルチフィラメント糸が
斑糸であることが望ましい。
SUMMARY OF THE INVENTION The object of the present invention is to provide a multifilament yarn comprising a composite fiber formed from at least two polymers having different solubilities and capable of being finely reduced to 0.02 to 0.50 dtex. Is used for the warp and / or the weft, and woven into a woven fabric having a cover factor of 600 to 1500, and then a part of the easily soluble polymer of the conjugate fiber is dissolved and removed to generate an ultrafine fiber.
Achieved. Further, it is desirable that the removal rate of the easily soluble component of the conjugate fiber is 20 to 80% by weight, and that a fiber having a fineness of 1 dtex or more is partially formed from the conjugate fiber by the dissolution removal treatment. Further, it is desirable that the multifilament yarn is a mottled yarn.

【0007】[0007]

【発明の実施の形態】以下、本発明を詳しく説明する。
本発明に用いる極細化可能な複合繊維としては、アルカ
リ溶液、酸性溶液、有機溶剤あるいは温水で部分的に溶
解し極細繊維を発生し得る、2種類もしくは3種類以上
の溶解性が異なるポリマーを用いたものである。そのう
ち出来るだけ早く溶解させたい成分を易溶解成分とし、
他方の残存させたい成分を難溶解成分とすると、易溶解
成分が1.5倍以上早い速度で溶解が進み、たとえ易溶
解成分が完全に溶解したとしても難溶解成分が繊維形状
を保持し、適度な強伸度を有する物であることが好まし
い。また、難溶解成分が全く溶解せずに非溶解成分とな
り、易溶解成分のみを溶解することが出来る溶解剤との
組み合わせも好ましい。また、難溶解成分は前述の易溶
解成分との関係を満足すれば、1種でなくとも複数の難
溶解成分を用いたものでも良い。このことは、易溶解成
分についても同様に言え、1種でなくとも複数の成分を
用いたものでも良い。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
As the ultrafine conjugate fiber used in the present invention, two or three or more polymers having different solubilities that can partially generate an ultrafine fiber by being partially dissolved in an alkaline solution, an acidic solution, an organic solvent or hot water are used. It was what was. Of these, the components that you want to dissolve as soon as possible
When the other component to be left is a hardly soluble component, the easily soluble component dissolves at a speed 1.5 times or more faster, and even if the easily soluble component is completely dissolved, the hardly soluble component retains the fiber shape, It is preferable that the material has an appropriate high elongation. In addition, a combination with a dissolving agent that can dissolve only the easily soluble component without the hardly soluble component becoming an insoluble component without dissolving at all is also preferable. Further, as long as the hardly soluble component satisfies the above-mentioned relationship with the easily soluble component, not only one kind but also a plurality of hardly soluble components may be used. This is also true for easily soluble components, and a plurality of components may be used instead of one.

【0008】難溶解成分/易溶解成分の組み合わせを例
示すると、ポリエステル/ポリアミド、ポリエステル/
ポリオレフイン、ポリアミド/ポリオレフイン、ポリエ
ステル/第3成分を共重合または配合した改質ポリエス
テル、ポリアミド/第3成分を共重合または配合した改
質ポリアミド、などが挙げられる。また、溶解除去後に
複合繊維がすべて極細繊維とならないように、容易に難
溶解成分と易溶解成分が剥離しない組み合わせが望まし
い。好ましくは、例えばアルカリ溶液により溶解除去す
る場合には、難溶解成分として紡糸が比較的容易なポリ
エステルを、易溶解成分としてポリアルキレングリコー
ル残基やスルホン酸金属塩を側鎖に有するジカルボン酸
残基などの第3成分を共重合または配合した改質ポリエ
ステルとする組み合わせである。
Examples of the combination of the hardly soluble component / the easily soluble component include polyester / polyamide and polyester /
Examples include polyolefin, polyamide / polyolefin, modified polyester obtained by copolymerizing or blending polyester / third component, and modified polyamide obtained by copolymerizing or blending polyamide / third component. Further, a combination in which the hardly soluble component and the easily soluble component are not easily peeled off is desirable so that all the composite fibers do not become ultrafine fibers after dissolution and removal. Preferably, for example, in the case of dissolving and removing with an alkaline solution, a polyester that is relatively easy to be spun as a hardly soluble component, a polyalkylene glycol residue or a dicarboxylic acid residue having a sulfonic acid metal salt in a side chain as a readily soluble component. And a modified polyester obtained by copolymerizing or blending the third component.

【0009】これらの繊維成形性ポリマー成分の易溶解
成分、難溶解成分の複合の形態は、放射型、海島型、ま
たは並列型などいずれでも良く、特に限定されない。断
面形態の図を例示すると、図2のような海島型複合繊維
や図3のような放射状複合繊維があげられる。それぞ
れ、図2では易溶解成分である海成分(1)、難溶解成
分である島成分(2)、図3では易溶解成分(3)、難
溶解成分(4)を表す。
The form of the composite of the easily soluble component and the hardly soluble component of the fiber-forming polymer component may be any of a radiation type, a sea-island type, and a parallel type, and is not particularly limited. Examples of the cross-sectional view include a sea-island composite fiber as shown in FIG. 2 and a radial composite fiber as shown in FIG. FIG. 2 shows a sea component (1) which is an easily soluble component, an island component (2) which is a hardly soluble component, and FIG. 3 shows an easily soluble component (3) and a hardly soluble component (4).

【0010】また極細繊維が発生すれば、易溶解成分と
難溶解成分の比率は特に限定されない。しかしマルチフ
ィラメント糸中の該複合繊維の存在比が高く、特に該複
合繊維のみを使用する場合には、易溶解成分:難溶解成
分の重量比として10:90〜50:50の範囲、さら
には20:80〜40:60の範囲が好ましい。易溶解
成分が10重量%以下では溶解成分が少なく溶解除去処
理工程における易溶解性成分の除去率にバラツキが出て
コントロールが難しくなる傾向に有る。一方易溶解成分
が50重量%以上では除去率の調整は容易にできるもの
の、極細繊維を発生させるには、溶解すべき成分の量が
増加し効率が悪い。また易溶解成分が多い場合には、溶
解剤の種類により表層に位置する極細繊維と中心部に位
置する極細繊維とでの溶解除去の度合いが大幅に異なる
傾向となるものがあり、溶解除去の度合いが高くなる表
層の極細繊維が強度低下をきたし、素材から脱落しやす
くなる傾向になる。
[0010] Further, if ultrafine fibers are generated, the ratio of the easily soluble component to the hardly soluble component is not particularly limited. However, the ratio of the conjugate fiber in the multifilament yarn is high, and particularly when only the conjugate fiber is used, the weight ratio of the easily soluble component: the hardly soluble component is in the range of 10:90 to 50:50, and furthermore, The range of 20:80 to 40:60 is preferred. If the amount of the easily soluble component is 10% by weight or less, the amount of the soluble component is small, and the removal rate of the easily soluble component in the dissolution removal treatment step tends to be uneven, so that the control tends to be difficult. On the other hand, when the amount of the easily soluble component is 50% by weight or more, the removal rate can be easily adjusted, but in order to generate ultrafine fibers, the amount of the component to be dissolved increases and the efficiency is poor. In addition, when there are many easily soluble components, there is a tendency that the degree of dissolution and removal between the ultrafine fibers located in the surface layer and the ultrafine fibers located in the center tends to be significantly different depending on the type of the dissolving agent. The ultrafine fibers in the surface layer having a high degree of strength cause a decrease in strength and tend to easily fall off the material.

【0011】さらに、本発明での溶解除去処理後に発生
する最小の極細繊維繊度は0.02〜0.50dtex
であることが必要である。より好ましくは0.04〜
0.30dtexの範囲が好ましい。0.50dtex
より大きいと極細繊維の乱れが発生しにくく空隙部への
遮蔽効果が薄れる。一方0.02dtexより小さい場
合には、遮蔽性は良いが、極細繊維の強度が弱く短い周
期で洗濯される盛夏用衣料としては脱落繊維が多すぎて
強度上問題となる。また、脱落繊維が多いので、空隙部
での遮蔽効果も経時により薄れる結果となる。なお、複
合繊維の溶解除去処理前の繊度は特に限定されないが、
1〜15dtex、さらには2〜10dtexが好まし
い。
Furthermore, the minimum fine fiber fineness generated after the dissolution removal treatment in the present invention is 0.02 to 0.50 dtex.
It is necessary to be. More preferably 0.04 to
A range of 0.30 dtex is preferred. 0.50dtex
If it is larger, the disturbance of the ultrafine fibers hardly occurs, and the effect of shielding the voids is weakened. On the other hand, when it is smaller than 0.02 dtex, although the shielding property is good, the strength of the ultrafine fibers is weak, and there are too many dropped-off fibers as a high-summer garment to be washed in a short cycle. In addition, since there are many dropped-off fibers, the shielding effect in the voids is weakened over time. The fineness of the composite fiber before the dissolution removal treatment is not particularly limited,
1 to 15 dtex, more preferably 2 to 10 dtex, is preferred.

【0012】上記複合繊維の紡糸方法としては、従来公
知の方法が任意に採用できる。例えば、複数のポリマー
導入部を有する紡糸口金を用いて、前述の少なくとも2
種の溶解性の異なるポリマーをそれぞれ異なるポリマー
導入部から紡糸口金内部に導入し、難溶解成分が極細繊
維に分離可能になるように易溶解成分と複合させ、同じ
吐出孔から吐出して、ワインダーで巻き取ればよい。
As a method for spinning the conjugate fiber, a conventionally known method can be arbitrarily adopted. For example, using a spinneret having a plurality of polymer introduction portions, at least two
Polymers with different solubilities are introduced into the spinneret from different polymer inlets, combined with easily soluble components so that hardly soluble components can be separated into ultrafine fibers, and then discharged from the same discharge hole. And take it up.

【0013】本発明では、上記の極細化可能な複合繊維
を含むマルチフイラメント糸を使用する。単一ポリマー
からなる通常繊維と複合繊維を混合して用いても良く、
複合繊維のみからなるマルチフィラメント糸を用いても
良い。通常繊維としては繊度が1dtex以上、好まし
くは2dtex以上のものを混入することが、マルチフ
ィラメント糸を硬くするために好ましい。単糸繊度を高
めることでマルチフィラメント糸が柔らかくなりすぎる
ことを防ぐことができる。また、清涼素材として肌へま
とわりつかない張り腰を得るために、マルチフィラメン
ト糸の総繊度は30〜300dtexであることが、さ
らには50〜250dtexであることが好ましい。総
繊度が低いと、柔らかくなりすぎ肌にまとわりつきやす
くなる傾向にある。
In the present invention, a multifilament yarn containing the above-mentioned ultrafine conjugate fiber is used. A mixture of ordinary fibers and composite fibers made of a single polymer may be used,
A multifilament yarn consisting of only conjugate fibers may be used. It is preferable to mix a fiber having a fineness of 1 dtex or more, preferably 2 dtex or more in order to harden the multifilament yarn. It is possible to prevent the multifilament yarn from becoming too soft by increasing the single yarn fineness. Further, in order to obtain a firmness that does not stick to the skin as a refreshing material, the total fineness of the multifilament yarn is preferably 30 to 300 dtex, and more preferably 50 to 250 dtex. If the total fineness is low, the skin becomes too soft and tends to cling to the skin.

【0014】さらに、該マルチフィラメント糸を斑糸
(太細糸)とすることで清涼感を増すことができる。単
繊維での太細比は好ましくは1.2〜5倍、より好まし
くは1.5〜3倍である。1.2倍より小さいと斑糸の
効果が少ない。5倍より大きいと、太部と細部がそれぞ
れ集中的に分布しやすい斑糸となるため、織物空隙部の
大きさにむらが生じ、溶解除去処理後の極細繊維の分布
も不均一になりやすい傾向にある。繊度斑を表すU%は
好ましくは1.5%〜12%、より好ましくは2〜7%
である。1.5%より小さいと斑糸と普通糸の区別が付
きにくく極細繊維の分散が少なくなり遮蔽効果が薄れ
る。一方、12%より大きいと、極細繊維の分散の偏り
が大きくなり、織物製品の品位が低下する傾向にある。
Further, by using the multifilament yarn as a mottled yarn (thick and thin yarn), a refreshing feeling can be increased. The thickness ratio of the single fiber is preferably 1.2 to 5 times, more preferably 1.5 to 3 times. If it is less than 1.2 times, the effect of the plaque is small. If it is more than 5 times, the thick portion and the small portion are each likely to be distributed intensively, so that the size of the void portion of the fabric becomes uneven, and the distribution of the ultrafine fibers after the dissolution removal treatment is also likely to be uneven. There is a tendency. U% representing the fineness unevenness is preferably 1.5% to 12%, more preferably 2 to 7%.
It is. If it is less than 1.5%, it is difficult to distinguish between the plaque and the ordinary yarn, and the dispersion of the ultrafine fibers is reduced, and the shielding effect is weakened. On the other hand, if it is larger than 12%, the dispersion of the ultrafine fibers becomes more uneven, and the quality of the woven product tends to decrease.

【0015】このような斑糸は、例えば溶解性の異なる
ポリマーを複合紡糸してワインダーで巻き取る際に、ワ
インダーの上流側に複数のローラーなどを介し、それら
のローラー間で斑延伸することにより得られる。また、
一旦巻き取った後、別の延伸機を用いて斑延伸しても得
られる。
[0015] Such a mottled yarn is obtained, for example, by multiply spinning a polymer having a different solubility and winding it up with a winder, by mottle stretching between the rollers via a plurality of rollers upstream of the winder. can get. Also,
After winding once, it can also be obtained by spot stretching using another stretching machine.

【0016】本発明では、該マルチフィラメント糸を経
糸および/または緯糸に、好ましくは経緯両方に用いか
つ100%使いとして製織する。この時マルチフィラメ
ント糸には200〜3000回/mの撚りを施す。撚り
がきついとマルチフィラメント糸中心部での溶解除去を
抑える方向となり、極細繊維も分散しにくく、この発明
の効果が得にくくなる傾向にある。また、撚りが甘いと
出来上がった織物が平たく柔らかいものとなり、清涼感
が減少する傾向にある。
In the present invention, the multifilament yarn is used for warp and / or weft, preferably for both warp and weaving with 100% use. At this time, the multifilament yarn is twisted at 200 to 3000 turns / m. When twisting is severe, the dissolution and removal at the central part of the multifilament yarn are suppressed, and the ultrafine fibers are hardly dispersed, and the effect of the present invention tends to be hardly obtained. In addition, when the twist is sweet, the finished woven fabric becomes flat and soft, and the refreshing feeling tends to decrease.

【0017】また、織物のトータルカバーファクター
は、600〜1500の範囲とする必要がある。トータ
ルカバーファクターが600より小さいと本発明の方法
を採用しても遮蔽しきれず織物の隙間が大きく肌が透け
て見える。一方1500より大きいと遮蔽効果は大きい
が通気性がダウンし、盛夏素材として使用できない。
The total cover factor of the woven fabric must be in the range of 600 to 1500. If the total cover factor is smaller than 600, even if the method of the present invention is employed, the fabric cannot be completely shielded and the gap between the fabrics is large, so that the skin can be seen through. On the other hand, if it is larger than 1500, the shielding effect is large, but the air permeability is reduced, and it cannot be used as a material for midsummer.

【0018】ただし、本発明におけるトータルカバーフ
ァクター(TCF)の計算方法は次の通りとする。 CF=密度×√(糸繊度・9/10) (糸繊度の単位はdtex) 密度=経糸本数もしくは緯糸本数/(2.54cm) TCF=経糸CF+緯糸CF
However, the calculation method of the total cover factor (TCF) in the present invention is as follows. CF = density × √ (yarn fineness · 9/10) (the unit of yarn fineness is dtex) Density = number of warps or wefts / (2.54 cm) TCF = warp CF + weft CF

【0019】次いで、織物中の複合繊維の易溶解成分を
溶解除去し極細化するが、本発明では、該複合繊維の一
部から単繊維繊度が0.02〜0.50dtexの極細
繊維を発生させ、一部に溶解の進んでいない部分が残存
していることが肝要である。さらに、易溶解成分の溶解
除去処理により、複合繊維から形成される繊維の溶解の
進んでいない部分の最大繊度が1dtex以上であるこ
とが好ましい。これは、複合繊維の溶解除去処理前の繊
度が大きく、溶解除去処理後もマルチフィラメント糸の
中心部等の一部に太繊度の繊維が一部残存することによ
り得られる。このマルチフィラメント糸中の極細繊維で
はない溶解の進んでいない部分が、マルチフィラメント
糸の長さ方向に分布することにより、極細繊維は溶解の
進んでいない部分により固定され、撚りの効果に加えて
ばらけるのが規制される。さらに、極細繊維分布の疎密
が発生し、風合いや清涼感が麻様の優れたものとなる。
Next, the easily soluble component of the conjugate fiber in the woven fabric is dissolved and removed to make it ultrafine. In the present invention, an ultrafine fiber having a single fiber fineness of 0.02 to 0.50 dtex is generated from a part of the conjugate fiber. It is important that some of the undissolved parts remain. Furthermore, it is preferable that the maximum fineness of the portion of the fiber formed from the conjugate fiber where the dissolution has not progressed due to the dissolving and removing process of the easily soluble component is 1 dtex or more. This is obtained because the fineness of the conjugate fiber before the dissolution removal treatment is large, and after the dissolution removal treatment, a part of the large fineness fiber remains in a part of the center portion of the multifilament yarn or the like. The undissolved portion that is not the ultrafine fiber in the multifilament yarn is distributed in the length direction of the multifilament yarn, so that the ultrafine fiber is fixed by the undissolved portion, and in addition to the twisting effect, It is regulated that it is unraveled. Further, the distribution of the fine fibers is uneven, and the texture and the refreshing feeling are excellent as hemp.

【0020】また、経糸や緯糸の剛性を高くするため
に、溶解除去処理により1dtex以上の太繊度の繊維
が一部に形成される複合繊維を用いることも好ましい。
また、処理により極細化されない1dtex以上の通常
繊維が、もとからマルチフィラメント糸に含まれていて
も良い。ただし同じ繊度である場合には、通常丸断面繊
維よりも、断面形状が異形である複合繊維由来の太い繊
維や易溶解成分の溶解除去が途中の繊維の方が、剛性に
は効果的である。
In order to increase the rigidity of the warp or weft, it is preferable to use a composite fiber in which a fiber having a fineness of 1 dtex or more is partially formed by a dissolution removal treatment.
In addition, multifilament yarns may contain ordinary fibers of 1 dtex or more that are not ultrafine by the treatment. However, in the case of the same fineness, a thick fiber derived from a conjugate fiber having an irregular cross-section or a fiber in the middle of dissolving and removing easily soluble components is more effective for rigidity than a fiber having a generally round cross-section. .

【0021】上記のように溶解除去処理後の織物にて、
極細繊維以外に、太い繊度の部分を持つ繊維や1dte
x以上の繊度の繊維が存在するマルチフィラメント糸を
使用する場合には、経糸や緯糸の剛性が高くなり、織物
組織が崩れにくくなる。そのため、染色工程のもみ程度
では、繊維の乱れが生じにくく、経糸緯糸の間隔を十分
に保持でき、織物の変形や曲げ硬さを適度に保つことが
出来る。結果として、麻同様に人体にまとわりつかず、
肌と織物との隙間が適度に保たれ、通気性を高める効果
が生まれる。本発明では、織物組織を崩さずに繊維間空
隙を保つことにより、通気性は確保しながら、極細繊維
による光の遮蔽効果を出している。
In the woven fabric after the dissolution removal treatment as described above,
In addition to ultrafine fibers, fibers with thick fineness and 1 dte
In the case of using a multifilament yarn having fibers having a fineness of x or more, the stiffness of the warp and the weft is increased, and the fabric structure is less likely to collapse. For this reason, when the dyeing process is at the level of the firs, the fibers are hardly disturbed, the interval between the warps and wefts can be sufficiently maintained, and the deformation and bending hardness of the woven fabric can be kept at an appropriate level. As a result, it does not cling to the human body like hemp,
The gap between the skin and the fabric is kept moderate, and the effect of increasing the air permeability is created. In the present invention, by maintaining the inter-fiber gap without breaking the woven fabric structure, the light shielding effect by the ultrafine fibers is obtained while ensuring the air permeability.

【0022】本発明では、極細繊維が存在しかつ易溶解
成分と難溶解成分が部分的に未分離である繊維を得るた
めに、複合繊維の易溶解成分の溶解が途中段階にある加
工条件を採用する。その際、溶解除去処理による複合繊
維の易溶解成分の除去率が20〜80重量%、特に40
〜60重量%の範囲である条件が好ましい。この場合、
ある部分では複合繊維の易溶解成分は完全に溶解除去さ
れ、難溶解成分の極細繊維のみとなり、他の部分では複
合繊維の一部のみが除去され、極細繊維と易溶解成分の
除去進行中の複合繊維とが混在し、さらに他の部分では
ほとんどの易溶解成分が除去されずに複合繊維がそのま
まの繊度を保っている。
In the present invention, in order to obtain a fiber in which the ultrafine fibers are present and the easily soluble component and the hardly soluble component are partially unseparated, the processing conditions under which the easily soluble component of the conjugate fiber is dissolved in the middle stage. adopt. At that time, the removal rate of easily soluble components of the conjugate fiber by the dissolution removal treatment is 20 to 80% by weight, particularly 40% by weight.
Conditions that are in the range of 6060% by weight are preferred. in this case,
In some parts, the easily soluble components of the conjugate fiber are completely dissolved and removed, leaving only the ultra-fine fibers of the hardly soluble components, and in other parts, only part of the conjugate fibers are removed, and the removal of the ultra-fine fibers and the easily soluble components is in progress. The conjugate fiber is mixed with the conjugate fiber, and most of the easily soluble components are not removed in other portions, and the conjugate fiber maintains the fineness as it is.

【0023】この複合繊維の易溶解部分の除去が少ない
部分は、織物組織の中で経糸、緯糸との交差部分や、撚
りによって単繊維が収束したマルチフィラメント糸の中
心部等の、溶解液の浸透が十分でなかつた所に多く発生
する。一方、易溶解成分が除去作用を受けやすい織物の
表層部では、織物全体としての易溶解成分の除去率が低
くても、ほとんどの複合繊維が極細繊維を形成する。中
間領域では、複合繊維の一部のみが除去され、極細繊維
と易溶解成分の除去が進行中の複合繊維とが混在してい
る。この様に、織物上に異なる3者の形態が混在するこ
とが好ましい。全ての繊維が極細繊維である場合には、
本発明のようなカバーファクタの小さい織物では、柔ら
かい上に織物組織が崩れやすく、マルチフィラメント糸
間空隙が極細繊維により埋まりやすいため、通気性は減
少しウオーム感が増大し、清涼感が低下する。
The portion of the conjugate fiber where the easily dissolvable portion is hardly removed is a portion of the dissolving liquid such as a crossing portion between the warp and the weft in the woven fabric and a central portion of the multifilament yarn where the single fibers are converged by the twist. Occurs frequently where penetration is not sufficient. On the other hand, in the surface layer portion of the woven fabric in which the easily soluble component is liable to be removed, even if the removal rate of the easily soluble component in the entire woven fabric is low, most of the composite fibers form ultrafine fibers. In the intermediate region, only a part of the conjugate fiber is removed, and the ultrafine fiber and the conjugate fiber whose removal of easily soluble components is in progress are mixed. Thus, it is preferable that the three different forms are mixed on the woven fabric. If all fibers are microfibers,
In the woven fabric having a small cover factor as in the present invention, the woven fabric structure is easily collapsed on the soft side, and the voids between the multifilament yarns are easily filled with the ultrafine fibers, so that the air permeability decreases, the warm feeling increases, and the refreshing feeling decreases. .

【0024】溶解除去処理の具体的な方法としては、例
えば、次のようなものである。難溶解成分としてポリエ
ステル、易溶解成分としてアルカリ溶液によって容易に
溶解除去できるような第3成分を共重合した改質ポリエ
ステルからなる複合繊維より得られた織物に、染色機を
用いて温水によるのり抜きや汚れ落しの処理を施し、皺
を取るために通常のプレセット工程に掛け皺取りを行っ
た後、溶解液として苛性ソーダを適当な濃度としたアル
カリ溶液を用いて、溶解除去処理としてのアルカリ減量
を実施する方法がある。または、プレセットの前にのり
抜きや汚れ落しの工程に連続して、溶解除去処理として
の減量加工を施す方法をとっても良い。この時、易溶解
成分全量を溶解除去せずに、易溶解成分の除去率が20
〜80重量%となるように布帛の減量率を調節すると良
い。
The specific method of the dissolution removal treatment is, for example, as follows. Using a dyeing machine, a woven fabric obtained from a conjugate fiber made of a modified polyester obtained by copolymerizing a polyester as a hardly soluble component and a third component which can be easily dissolved and removed with an alkaline solution as an easily soluble component, and using a dyeing machine to remove the fabric with hot water. After performing a normal pre-setting process to remove wrinkles, perform a wrinkle removal process, and then use an alkali solution having an appropriate concentration of caustic soda as a dissolution solution, and reduce the alkali as a dissolution removal process. There is a method of implementing. Alternatively, a method of performing a weight reduction process as a dissolving and removing process may be adopted, which is continuous with the step of removing and dirting before the presetting. At this time, the removal rate of the easily soluble component is 20 without dissolving and removing the entire amount of the easily soluble component.
It is advisable to adjust the weight loss rate of the fabric so as to be ~ 80% by weight.

【0025】このようにして得られた本発明の製造方法
による清涼素材は、マルチフィラメント糸間空隙への適
度な極細繊維の分散により、通気性と肌が透けにくい遮
蔽性が両立し、かつ肌へのまとわりつきの少ない盛夏用
素材として優れたものとなる。
The cooling material obtained by the production method of the present invention obtained as described above has both air permeability and shielding property that the skin is hardly transparent due to the appropriate dispersion of ultrafine fibers in the gaps between the multifilament yarns. This material is excellent as a material for midsummer with little clinging to.

【0026】[0026]

【作用】本発明の清涼素材は、織物のカバーファクター
を小さくし、縦緯糸の繊維空隙を大きくすることによ
り、通気性を高めている。通常の織物の場合、通気性を
上げようと、織物空隙部を粗くすると透けの原因となっ
ていたが、本発明では、通気と相反する透け防止の方法
として、経緯糸のマルチフィラメント糸間空隙を、製織
工程後に溶解除去し極細化された単繊維によりカバーす
ることで、通気と透け防止を両立させたのである。
The cooling material of the present invention increases the air permeability by reducing the cover factor of the woven fabric and increasing the fiber void of the warp. In the case of ordinary woven fabrics, roughening of the woven fabric voids was a cause of sheer in order to increase air permeability, but in the present invention, as a method of preventing sheer, which is inconsistent with aeration, a space between multifilament yarns of warp yarns is used. Is covered with a single fiber that has been dissolved and removed after the weaving process and has been made finer, thereby achieving both ventilation and prevention of see-through.

【0027】図によって説明すると、製織した直後は図
4に見られるように、大きなマルチフィラメント糸間空
隙(5)があり、通気性は高いが透けも大きい。ちなみ
に図4は、例えば海島型極細複合繊維の単繊維が複数本
集まった経糸と、同じく海島型極細複合繊維の単繊維が
複数本集まった緯糸で製織された後、精練工程で糊や汚
れを落とし、皺取りのためプレセット処理した後の織物
の表面を拡大した図で、マルチフィラメント糸(6)、
マルチフィラメント糸間空隙(5)、溶解除去処理をす
る前の単繊維(7)である。ここでの単繊維(7)は、
極細化可能な複合繊維以外に、極細繊維とならない通常
繊維を含む。
As shown in FIG. 4, immediately after weaving, as shown in FIG. 4, there are large voids (5) between the multifilament yarns, and the air permeability is high but the see-through is large. Incidentally, FIG. 4 shows that, for example, after weaving a warp in which a plurality of single fibers of sea-island type microfine composite fibers are collected and a weft in which a plurality of single fibers of sea-island type microfine composite fibers are collected, glue and dirt are removed in a scouring process. In an enlarged view of the surface of the woven fabric after dropping and pre-setting for wrinkle removal, a multifilament yarn (6),
The multifilament yarn interstices (5) and the single fibers (7) before the dissolution removal treatment. The single fiber (7) here is
In addition to composite fibers that can be made ultrafine, ordinary fibers that do not become ultrafine fibers are included.

【0028】次に、極細繊維化のために易溶解成分の一
部を溶解除去処理をした後では、図1のように極細繊維
(8)が分散し、その一部がマルチフィラメント糸間の
空隙部(5a)に位置し空隙部を適度に遮蔽する。しか
も、太い繊維による遮蔽と異なり、極細繊維(8)によ
る遮蔽は、極細繊維が薄く存在し、通気性も良い上に、
霞のごとく、光を弱める働きをするので、マルチフィラ
メント糸の織密度が粗くても肌が透けない効果をもたら
す。繊維空隙部に分散した極細繊維が、空隙部の光を遮
蔽し、空気が十分に通気できる薄いものであるからであ
る。更に極細繊維(8)は極細でかつ適度に分散してい
るので、麻のようながりがり感が無いので肌触りが良
く、それでいて密集収束していないので極細繊維使用に
ありがちなぬめり感や暖かみは無く、かつ極細繊維によ
る毛細管現象で肌表面の汗等の水分を吸い取る効果もあ
り、盛夏用素材として気心地良く、吸水機能を備えるも
のとなる。
Next, after a part of the easily soluble component is dissolved and removed for the formation of ultrafine fibers, the ultrafine fibers (8) are dispersed as shown in FIG. It is located in the gap (5a) and appropriately shields the gap. Moreover, unlike the shielding by the thick fiber, the shielding by the ultrafine fiber (8) has the thinning of the ultrafine fiber, good air permeability,
It works to reduce the light like haze, so that even if the weave density of the multifilament yarn is low, the effect of preventing the skin from being seen through is brought about. This is because the ultra-fine fibers dispersed in the fiber voids are thin and can shield the light in the voids and allow sufficient air to pass therethrough. Furthermore, the microfibers (8) are ultrafine and moderately dispersed, so that they do not have a hemp-like ruffled feel and feel good, yet they do not converge densely, so there is no slimy feeling or warmth that is often associated with using microfibers. In addition, there is also an effect of absorbing moisture such as sweat on the skin surface by the capillary action of the ultrafine fibers, so that the material is comfortable as a material for midsummer and has a water absorbing function.

【0029】ここで図1は、例えば図4の織物に溶解除
去処理としての減量加工等をした後、液流染色機で染色
し、ファイナルセットし製品となった織物表面を拡大し
た部分を表した図で、溶解除去処理後にも極細化されて
いない通常繊維や複合繊維の単繊維(7a)、空隙部
(5a)および難溶解成分である極細繊維(8)の分散
状態を示す。さらに図5は図1のA−A’断面を拡大し
た図であって、組織の中に位置する極細ではない単繊維
(7a)と表層部の極細繊維(8)の存在状態を示す
他、経糸と交差する緯糸の単繊維(7a)と極細繊維
(8)の存在状態を示す。
Here, FIG. 1 shows, for example, an enlarged portion of the woven fabric surface which has been subjected to a weight reduction process as a dissolving and removing treatment for the woven fabric of FIG. The figure shows the dispersion state of single fibers (7a), voids (5a), and ultrafine fibers (8), which are hardly soluble components, of ordinary fibers and composite fibers that are not ultrafine even after the dissolution removal treatment. FIG. 5 is an enlarged view of the AA ′ cross section of FIG. 1 and shows the presence of non-fine single fibers (7a) and superfine fibers (8) in the surface layer, which are located in the tissue. The presence state of the single fiber (7a) and the microfiber (8) of the weft crossing the warp is shown.

【0030】さらに、本発明の効果が顕著なのは、マル
チフィラメント糸が斑糸である場合である。例えば、溶
解除去処理で易溶解成分を溶解し難溶解成分のみの極細
繊維とした時、極細繊維は張力や拘束から解き放される
が、斑糸の特性である繊度の違い、収縮差、伸度差の混
在により極細繊維の動きの自由度が増加する。染色工程
等の浴中でのもまれ効果も加わって、極細繊維が一個所
に収束することなく、繊維空隙中への適度の分散がより
促進されるのである。
Further, the effect of the present invention is remarkable when the multifilament yarn is mottled yarn. For example, when dissolving and dissolving components dissolve easily soluble components into ultrafine fibers of only the hardly soluble components, the ultrafine fibers are released from tension and restraint. The degree of freedom of the movement of the ultrafine fibers is increased by the mixture of. In addition to a rare effect in a bath such as a dyeing process, the fine fibers are not converged at one place, and the appropriate dispersion in the fiber voids is further promoted.

【0031】[0031]

【実施例】次に本発明の実施例及び比較例を詳述する
が、本発明はこれらによって限定されるものではない。
また、実施例、比較例中の各測定値は次の方法にしたが
って得られたものである。 (1)U%(繊度斑) スイスのツルベーガ社製のウスターU%測定機(UST
ER TESTER−3)を用い、測定条件を、ノーマ
ル、チャート速度8m/分、チャートレンジ25%、測
定時間5分として測定する。 (2)太細比 ランダムに採取した一本の斑を有する極細マルチフイラ
メント延伸糸をパラフィンに埋蔵し、ミクロトームで切
片を作製し、スライドグラス上に貼り付けた後、パラフ
ィンを溶解し、スライドグラスに残留した断面をメジャ
ー付きの顕微鏡で観察しながら、最も小さい直径と最も
大きい直径を読み取る。この作業を合計5回繰り返し、
最小直径と最大直径を選び出し、最大直径/最小直径で
表す。
The present invention will now be described in more detail with reference to Examples and Comparative Examples, which by no means limit the present invention.
The measured values in the examples and comparative examples were obtained according to the following methods. (1) U% (fineness unevenness) Worcester U% measuring device (UST
Using ER TESTER-3), the measurement is performed under normal conditions, a chart speed of 8 m / min, a chart range of 25%, and a measurement time of 5 minutes. (2) Thickness ratio An ultra-fine multifilament drawn yarn having a single spot collected at random is embedded in paraffin, a section is prepared with a microtome, and the slice is attached to a slide glass, and then the paraffin is dissolved. The smallest and largest diameters are read while observing the cross section remaining in the microscope with a microscope equipped with a measure. Repeat this work 5 times in total,
The minimum diameter and the maximum diameter are selected and expressed as maximum diameter / minimum diameter.

【0032】[実施例1]ポリマーAは、数平均分子量
15万のポリエステル化合物(フタル酸残基と数平均分
子量20000のポリオキシエチレングリコール残基と
で構成)を4重量%、分子量20000のポリエチレン
グリコールを4重量%、及びアルキルスルホン酸ナトリ
ウム塩(アルキル基は平均炭素数14の脂肪族アルキル
基)を0.8重量%配合したポリエチレンテレフタレー
ト(固有粘度が0.63、融点253℃)とした。一
方、ポリマーBは、固有粘度が0.64ののポリエチレ
ンテレフタレートとした。ポリマーAとポリマーBとを
40:60の重量比で同じ吐出孔から吐出して、ポリマ
Bが37個の島をポリマーA中に形成する横断面を呈す
る海島型複合繊維(図2/断面概略図)を紡糸し、速度
3000m/分で巻き取った。得られた極細複合マルチ
フイラメント糸は100デニール/24フイラメントの
伸度150%のものであった。
Example 1 Polymer A was a polyethylene compound having a number average molecular weight of 150,000% (composed of a phthalic acid residue and a polyoxyethylene glycol residue having a number average molecular weight of 20,000) of 4% by weight and a molecular weight of 20,000. Polyethylene terephthalate (intrinsic viscosity: 0.63, melting point: 253 ° C.) containing 4% by weight of glycol and 0.8% by weight of an alkylsulfonic acid sodium salt (the alkyl group is an aliphatic alkyl group having an average of 14 carbon atoms). . On the other hand, the polymer B was polyethylene terephthalate having an intrinsic viscosity of 0.64. The polymer A and the polymer B are discharged from the same discharge hole at a weight ratio of 40:60, and the polymer B forms a cross-section in which 37 islands are formed in the polymer A. FIG. ) Was spun and wound at a speed of 3000 m / min. The resulting ultrafine composite multifilament yarn had an elongation of 150% of 100 denier / 24 filament.

【0033】この極細複合マルチフイラメント糸を加熱
ローラ65℃、延伸ローラ120℃、延伸倍率1.3で
延伸し、78デニール/24フイラメントのU%(繊度
斑)5%、太細比2.5である斑糸が得られた。
This ultra-fine composite multifilament yarn is drawn at a heating roller of 65 ° C., a drawing roller of 120 ° C. and a draw ratio of 1.3, and a 78% denier / 24 filament U% (density of fineness) of 5% and a thickness / thinness ratio of 2.5 Was obtained.

【0034】この極細複合マルチフイラメント糸の斑糸
に300回/mの撚を施し、経糸、緯糸に用いて平組織
で製織した。製織時のトータルカバーファクタは800
であった。ついで染色工程にて70℃で精練した後、プ
レセット温度180℃で45秒間セットし、98℃に熱
した35g/lの苛性ソーダ溶液の中で20重量%減量
(易溶解成分の除去率50重量%に相当)加工した後、
中和洗浄を施し、引き続き130℃の染色液にて45分
間染色後、風乾し、引き続きフィナルセットを170℃
で45秒処理し、製品に仕上げた。織物の表面上に極細
繊維が分布し、織物空隙から肌が透けることも無く、適
度な通気性を有するもので有った。織物の硬さも部分減
量により麻様の硬さを保持していながらタッチは心地良
く、それでいてべとつき感は全くない清涼感覚の強い盛
夏用清涼素材となった。
The mottled yarn of this ultra-fine composite multifilament yarn was twisted at 300 turns / m, and woven in a flat structure using warp and weft. The total cover factor during weaving is 800
Met. After scouring at 70 ° C. in the dyeing process, the pre-set temperature was set at 180 ° C. for 45 seconds, and the weight was reduced by 20% by weight in a 35 g / l caustic soda solution heated to 98 ° C. (removal rate of easily soluble components: 50%). %)
After neutralization and washing, and subsequently staining with a staining solution at 130 ° C. for 45 minutes, air-drying, and then final setting at 170 ° C.
For 45 seconds to finish the product. The microfibers were distributed on the surface of the woven fabric, and the skin did not penetrate through the voids of the woven fabric, and had an appropriate air permeability. The hardness of the woven fabric is also hemp-like due to partial weight loss, while the touch is comfortable, yet it has a strong cooling sensation with no stickiness at all.

【0035】[比較例1]減量率を40重量%(易溶解
成分の除去率100重量%に相当)にした以外は実施例
1と全く同じ方法、工程を通し製品に仕上げた。製品は
薄いながら織物の空隙部が極細繊維で覆われ遮蔽効果は
高いものであるものの、くたくた感があり盛夏用素材と
しては清涼感の劣るものであった。
Comparative Example 1 A product was finished through exactly the same method and process as in Example 1 except that the weight loss rate was 40% by weight (corresponding to 100% by weight of the easily soluble component removal rate). Although the product was thin, the voids of the woven fabric were covered with microfibers and the shielding effect was high, but it was damp and inferior in coolness as a material for midsummer.

【0036】[実施例2]実施例1で紡糸した極細複合
マルチフイラメント糸を加熱ローラ85℃、延伸ローラ
120℃、延伸倍率1.6で延伸し、U%0.8%、太
細比1.1の63デール/24フイラメントとした。こ
の極細複合マルチフイラメント糸を実施例1と同条件で
撚糸から最終製品まで仕上げた。得られた製品は、若
干、極細繊維の分散が少ないものの、通気性が高く、遮
蔽効果による肌のすけが防止された、清涼素材として好
ましいものであった。
Example 2 The ultrafine composite multifilament yarn spun in Example 1 was drawn at a heating roller of 85 ° C., a drawing roller of 120 ° C. and a draw ratio of 1.6, U% 0.8%, and thickness ratio 1. 1. 63 dale / 24 filament. This ultrafine composite multifilament yarn was finished from the twisted yarn to the final product under the same conditions as in Example 1. Although the obtained product had a little dispersion of ultrafine fibers, it had high air permeability and was prevented from being rid of skin due to a shielding effect, and thus was preferable as a refreshing material.

【0037】[比較例2]実施例1で得られたものと同
様の糸を用いて、打ち込み本数を増やした以外は同様の
織り工程により、トータルカバーファクタのみを200
0に変更した織物を作成した。その後、実施例1と同様
の染め仕上げ工程等を通し、最終製品を仕上げた。結
果、得られた素材は、空隙部の多くが極細繊維の分散に
より塞がれて織物空隙部は殆ど無く、蒸れ感の強い通気
性の悪いものであった。
[Comparative Example 2] The same weaving process was performed by using the same yarn as that obtained in Example 1 except that the number of driving was increased, and only the total cover factor was 200.
A woven fabric changed to 0 was made. Thereafter, the same final dyeing process as in Example 1 was performed to finish the final product. As a result, in the obtained material, most of the voids were closed by dispersion of the ultrafine fibers, and there were almost no voids in the woven fabric.

【0038】[0038]

【発明の効果】本発明の清涼素材の製造方法により、通
気性が高く、肌へのまとわりつきを防ぎながら、遮蔽効
果が高く肌の透けが防止された衣料用の清涼素材が提供
された。
According to the method for producing a refreshing material of the present invention, there is provided a refreshing material for clothing which has a high air-permeable property, prevents clinging to the skin, has a high shielding effect and prevents the skin from being transparent.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の清涼性の改善された織物表面を拡大し
た図
FIG. 1 is an enlarged view of the fabric surface of the present invention with improved coolability.

【図2】本発明に用いる海島型複合繊維の横断面図FIG. 2 is a cross-sectional view of the sea-island composite fiber used in the present invention.

【図3】本発明に用いる放射型複合繊維の横断面図FIG. 3 is a cross-sectional view of a radial composite fiber used in the present invention.

【図4】溶解除去処理前の、本発明の織物表面を拡大し
た図
FIG. 4 is an enlarged view of the fabric surface of the present invention before the dissolution removal treatment.

【図5】図1の織物のA−A’縦糸断面を拡大した図FIG. 5 is an enlarged view of a cross section taken along the line A-A ′ of the woven fabric of FIG.

【符号の説明】[Explanation of symbols]

1 海島型複合繊維の易溶解成分である海成分 2 海島型複合繊維の難溶解成分である島成分 3 放射型複合繊維の易溶解成分 4 放射型複合繊維の難溶解成分 5 製織直後のマルチフィラメント糸間空隙 5a 溶解除去処理後のマルチフィラメント糸間空隙 6 マルチフィラメント糸 7 溶解除去処理する前の単繊維 7a 溶解除去処理後に、極細ではない単繊維 8a 溶解除去処理後の極細繊維 DESCRIPTION OF SYMBOLS 1 The sea component which is a soluble component of the sea-island composite fiber 2 The island component which is a hardly soluble component of the sea-island composite fiber 3 The easily soluble component of the radiation type composite fiber 4 The hardly soluble component of the radiation type composite fiber 5 Multifilament immediately after weaving Inter-gap space 5a Multi-filament inter-gap space after dissolution removal treatment 6 Multi-filament yarn 7 Single fiber before dissolution removal treatment 7a Non-fine single fiber after dissolution removal treatment 8a Ultrafine fiber after dissolution removal treatment

フロントページの続き (72)発明者 林 雅幸 愛媛県松山市北吉田町77番地 帝人株式会 社松山事業所内 Fターム(参考) 4L031 AA18 AB08 AB11 AB21 AB32 BA11 CA01 DA01 4L041 AA08 AA20 BA04 BA05 BA09 BA11 BA16 BA52 BD14 BD20 CA06 CA16 DD01 DD11 DD14 EE06 EE07 EE15 4L048 AA20 AA29 AA30 AA36 AA46 AB07 AB12 AC19 BA01 BA02 CA11 CA15 DA01 EB04 EB05Continued on the front page (72) Inventor Masayuki Hayashi 77-77 Kitayoshida-cho, Matsuyama-shi, Ehime F-term in Teijin Limited Matsuyama Office (reference) 4L031 AA18 AB08 AB11 AB21 AB32 BA11 CA01 DA01 4L041 AA08 AA20 BA04 BA05 BA09 BA11 BA16 BA52 BD14 BD20 CA06 CA16 DD01 DD11 DD14 EE06 EE07 EE15 4L048 AA20 AA29 AA30 AA36 AA46 AB07 AB12 AC19 BA01 BA02 CA11 CA15 DA01 EB04 EB05

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 溶解性を異にする少なくとも2種のポリ
マーから形成され、0.02〜0.50dtexに極細
化可能な複合繊維を含むマルチフィラメント糸を、経糸
および/または緯糸に使用して、カバーファクタが60
0〜1500の織物に製織し、次いで該複合繊維の易溶
解性ポリマーの一部を溶解除去して極細繊維を発生させ
ることを特徴とする清涼素材の製造方法。
1. A multifilament yarn formed from at least two polymers having different solubilities and comprising a conjugate fiber which can be ultrafinely reduced to 0.02 to 0.50 dtex is used for a warp and / or a weft. , Cover factor is 60
A method for producing a cooling material, comprising weaving into a woven fabric of 0 to 1500, and then dissolving and removing a part of the easily soluble polymer of the conjugate fiber to produce an ultrafine fiber.
【請求項2】 複合繊維の易溶解成分の除去率が20〜
80重量%である請求項1記載の清涼素材の製造方法。
2. The removal rate of easily soluble components of the conjugate fiber is 20 to 20.
The method for producing a cooling material according to claim 1, wherein the amount is 80% by weight.
【請求項3】 溶解除去処理により、該複合繊維から1
dtex以上の太繊度の繊維が一部形成される請求項1
または2に記載の清涼素材の製造方法。
3. A method for dissolving and removing 1 from the composite fiber.
A fiber having a fineness of dtex or more is partially formed.
Or the method for producing a cooling material according to 2.
【請求項4】 該複合繊維が、海島型複合繊維または放
射状複合繊維である請求項1〜3のいずれか1項に記載
の清涼素材の製造方法。
4. The method according to claim 1, wherein the conjugate fiber is a sea-island conjugate fiber or a radial conjugate fiber.
【請求項5】 該マルチフィラメント糸が、30〜30
0dtexである請求項1〜4のいずれか1項に記載の
清涼素材の製造方法。
5. The method according to claim 1, wherein the multifilament yarn is 30 to 30.
The method for producing a cooling material according to any one of claims 1 to 4, wherein the cooling material is 0 dtex.
【請求項6】 該マルチフィラメント糸が、繊度1dt
ex以上の単一ポリマーからなる繊維を含む請求項1〜
5のいずれか1項に記載の清涼素材の製造方法。
6. The multifilament yarn has a fineness of 1 dt.
ex or fibers comprising a single polymer.
6. The method for producing a cooling material according to any one of the above items 5.
【請求項7】 該マルチフィラメント糸が、斑糸である
請求項1〜6のいずれか1項に記載の清涼素材の製造方
法。
7. The method for producing a cooling material according to claim 1, wherein the multifilament yarn is a mottled yarn.
JP2000109385A 2000-04-11 2000-04-11 Method for producing refreshing material Pending JP2001295173A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000109385A JP2001295173A (en) 2000-04-11 2000-04-11 Method for producing refreshing material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000109385A JP2001295173A (en) 2000-04-11 2000-04-11 Method for producing refreshing material

Publications (1)

Publication Number Publication Date
JP2001295173A true JP2001295173A (en) 2001-10-26

Family

ID=18622087

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000109385A Pending JP2001295173A (en) 2000-04-11 2000-04-11 Method for producing refreshing material

Country Status (1)

Country Link
JP (1) JP2001295173A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006525442A (en) * 2003-04-30 2006-11-09 サーントル ナシオナル ドゥ ラ ルシェルシェ シャーンティフィク(セーエンヌエールエス) Method for producing fiber having high content of colloidal particles and composite fiber obtained therefrom
JP2009249793A (en) * 2008-04-10 2009-10-29 Teijin Fibers Ltd Fabric for car sheet
JP2015108214A (en) * 2015-03-11 2015-06-11 東レ株式会社 Woven fabric and method for producing the same
JP5833269B1 (en) * 2015-07-10 2015-12-16 東洋紡Stc株式会社 Lightweight high density fabric with breathability

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006525442A (en) * 2003-04-30 2006-11-09 サーントル ナシオナル ドゥ ラ ルシェルシェ シャーンティフィク(セーエンヌエールエス) Method for producing fiber having high content of colloidal particles and composite fiber obtained therefrom
JP2009249793A (en) * 2008-04-10 2009-10-29 Teijin Fibers Ltd Fabric for car sheet
JP2015108214A (en) * 2015-03-11 2015-06-11 東レ株式会社 Woven fabric and method for producing the same
JP5833269B1 (en) * 2015-07-10 2015-12-16 東洋紡Stc株式会社 Lightweight high density fabric with breathability

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