GB1085097A - Composite material - Google Patents

Composite material

Info

Publication number
GB1085097A
GB1085097A GB2463564A GB2463564A GB1085097A GB 1085097 A GB1085097 A GB 1085097A GB 2463564 A GB2463564 A GB 2463564A GB 2463564 A GB2463564 A GB 2463564A GB 1085097 A GB1085097 A GB 1085097A
Authority
GB
United Kingdom
Prior art keywords
fibres
continuous
crimped
staple
fibre layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2463564A
Inventor
Ronald Stansfield Goy
John Ince
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dunlop Co Ltd
Original Assignee
Dunlop Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to NL289997D priority Critical patent/NL289997A/xx
Priority to NL129557D priority patent/NL129557C/xx
Priority claimed from GB9077/62A external-priority patent/GB1016551A/en
Priority to DE1963D0041054 priority patent/DE1285439B/en
Priority to DE19631560735 priority patent/DE1560735A1/en
Priority to BE629394D priority patent/BE629394A/xx
Priority to FR927406A priority patent/FR1361941A/en
Priority to US28077263 priority patent/US3235935A/en
Priority to GB4495963A priority patent/GB1088593A/en
Priority to GB518664A priority patent/GB1088393A/en
Application filed by Dunlop Co Ltd filed Critical Dunlop Co Ltd
Priority to GB2463564A priority patent/GB1085097A/en
Priority to BE655744D priority patent/BE655744A/xx
Priority to NL6413244A priority patent/NL6413244A/xx
Priority to FR994867A priority patent/FR86929E/en
Priority to DE19641560737 priority patent/DE1560737A1/en
Priority to NL6501377A priority patent/NL6501377A/xx
Priority to FR4565A priority patent/FR87389E/en
Priority to DE19651560739 priority patent/DE1560739A1/en
Priority to BE659374D priority patent/BE659374A/xx
Priority to NL6507470A priority patent/NL6507470A/xx
Priority to DE19651560746 priority patent/DE1560746A1/en
Priority to BE665331D priority patent/BE665331A/xx
Priority to FR20615A priority patent/FR88095E/en
Publication of GB1085097A publication Critical patent/GB1085097A/en
Expired legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/10—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using knife edges, e.g. heated knife edges, for edge crimping
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00—Needling machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A composite material is made by assembling a layer of extended continuous synthetic crimped textile fibres in substantially aligned relationship, relaxing the fibres into a crimped condition, assembling this layer with a layer of staple textile fibres and needling the layers together by barbed needles. Preferably the material contains up to 90% by weight of staple textile fibres. More than one continuous fibre layer may be assembled with more than one staple fibre layer and a sandwich structure may be built up. Preferably, during the needling operation, the needles pass substantially through the assembly. Needling can be effected from either side of the assembly but, preferably, the assembly is first needled from the surface comprising the continuous fibres and subsequently from the surface comprising the staple textile fibres. Preferably, the assembly receives from 1,500 to 5,000 needle punches per square inch. Preferably, the continuous fibres are crimped and assembled under tension into a sheet and the tension is subsequently removed to allow the continuous fibres to relaxe into a crimped condition. Alternatively, the continuous fibres in non-crimped condition can be drawn from a beam to form a sheet and crimped in any convenient manner in this form. The sheet is subsequently relaxed. Thermoplastic fibres may be crimped by (a) a false twisting technique, (b) a stuffer box treatment, (c) edge crimping, or (d) passing between fluted rollers. Non-thermoplastic fibres may be crimped by cross-linking or steam setting. Alternatively, continuous fibres having a potential crimp may be assembled into a sheet and the crimp developed. For example, fibres spun from two polymers by a conjugate jet or rayon having an unbalanced skin structure can be crimped by wetting. Continuous nylon fibres can be assembled whilst wetted with a swelling medium and crimped by drying off the wetting medium. The staple fibres may be natural or synthetic fibres, e.g. wool, jute, cotton, viscose rayon, acrylic, polyethylene terephthalate, polyamide or polypropylene fibres. Mixtures of staple fibres may be used. The continuous fibre layer may be applied to the staple fibre layer as it is carried from a carding machine to the needling head. Alternatively, the staple fibre layer is applied to the continuous fibre layer as it is carried from the relaxation zone of the machine to the needling head. The staple fibre layer may be cross-lapped onto a carriage moving at right angels thereto and then the continuous fibre layer is applied, optionally by cross lapping, to the upper surface thereof. The layers may be cross-lapped together onto a moving carriage. Subsequent to needling, the material may be milled, bleached and stenter-dried. The surfaces of the material may be raised on a conventional machine. The material may be used as a tennis ball covering, a wadding or packing, a cover for cushions, an upholstery material or in the manufacture of carpets. In the latter case, a carpet backing material of a jute hessian is attached to the material by a latex adhesive.
GB2463564A 1962-03-09 1964-06-13 Composite material Expired GB1085097A (en)

Priority Applications (22)

Application Number Priority Date Filing Date Title
NL289997D NL289997A (en) 1962-03-09
NL129557D NL129557C (en) 1962-03-09
DE1963D0041054 DE1285439B (en) 1962-03-09 1963-03-06 Process for the production of nonwovens
DE19631560735 DE1560735A1 (en) 1962-03-09 1963-03-06 Apparatus for making a felt
BE629394D BE629394A (en) 1962-03-09 1963-03-08
FR927406A FR1361941A (en) 1962-03-09 1963-03-09 Synthetic fiber felt
US28077263 US3235935A (en) 1962-03-09 1963-05-14 Method of making synthetic fibre felt
GB4495963A GB1088593A (en) 1962-03-09 1963-11-14 Composite material
GB518664A GB1088393A (en) 1962-03-09 1964-02-07 Composite material
GB2463564A GB1085097A (en) 1962-03-09 1964-06-13 Composite material
NL6413244A NL6413244A (en) 1962-03-09 1964-11-13
BE655744D BE655744A (en) 1962-03-09 1964-11-13
DE19641560737 DE1560737A1 (en) 1962-03-09 1964-11-13 Multi-layer composite material
FR994867A FR86929E (en) 1962-03-09 1964-11-13 Synthetic fiber felt
NL6501377A NL6501377A (en) 1962-03-09 1965-02-03
FR4565A FR87389E (en) 1962-03-09 1965-02-05 Synthetic fiber felt
DE19651560739 DE1560739A1 (en) 1962-03-09 1965-02-05 Composite material
BE659374D BE659374A (en) 1962-03-09 1965-02-05
NL6507470A NL6507470A (en) 1962-03-09 1965-06-11
BE665331D BE665331A (en) 1962-03-09 1965-06-11
DE19651560746 DE1560746A1 (en) 1962-03-09 1965-06-11 Composite material
FR20615A FR88095E (en) 1962-03-09 1965-06-14 Synthetic fiber felt

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
GB9077/62A GB1016551A (en) 1962-03-09 1962-03-09 Man made fibre felt
GB4495963A GB1088593A (en) 1962-03-09 1963-11-14 Composite material
GB518664A GB1088393A (en) 1962-03-09 1964-02-07 Composite material
GB1858664 1964-05-05
GB2463564A GB1085097A (en) 1962-03-09 1964-06-13 Composite material

Publications (1)

Publication Number Publication Date
GB1085097A true GB1085097A (en) 1967-09-27

Family

ID=27515770

Family Applications (3)

Application Number Title Priority Date Filing Date
GB4495963A Expired GB1088593A (en) 1962-03-09 1963-11-14 Composite material
GB518664A Expired GB1088393A (en) 1962-03-09 1964-02-07 Composite material
GB2463564A Expired GB1085097A (en) 1962-03-09 1964-06-13 Composite material

Family Applications Before (2)

Application Number Title Priority Date Filing Date
GB4495963A Expired GB1088593A (en) 1962-03-09 1963-11-14 Composite material
GB518664A Expired GB1088393A (en) 1962-03-09 1964-02-07 Composite material

Country Status (5)

Country Link
BE (4) BE629394A (en)
DE (5) DE1285439B (en)
FR (2) FR1361941A (en)
GB (3) GB1088593A (en)
NL (5) NL6413244A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6677257B2 (en) 1999-12-24 2004-01-13 Milliken Industrials Limited Fabric for tennis ball covering and method for manufacturing the same

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2365652A1 (en) * 1976-09-23 1978-04-21 Monsanto Co Napped fabric prodn. from coherent flat fibre layer - of continuous synthetic filaments not oriented in one plane
DE2648716C3 (en) * 1976-10-27 1980-11-13 Claus 7075 Mutlangen Kolckmann Carpet liner
US4192086A (en) * 1978-09-29 1980-03-11 Scholl, Inc. Deodorizing insole
DD230572A3 (en) * 1982-09-24 1985-12-04 Forster Tuchfabriken Veb TEXTILE FLAKE PATTERN FROM FADENSCHAREN
GB2211723A (en) * 1987-11-06 1989-07-12 Dunkelman & Son Limited Boot tree
AT395025B (en) * 1990-08-17 1992-08-25 Fehrer Textilmasch METHOD AND DEVICE FOR NEEDING A GOODS FOR THE PAPER MACHINE FELT PRODUCTION
US5298315A (en) * 1991-05-02 1994-03-29 Asahi Kasei Kogyo Kabushiki Kaisha Composite nonwoven fabric
TW219958B (en) * 1992-05-01 1994-02-01 Asahi Chemical Ind
DE20102087U1 (en) * 2001-02-07 2001-06-13 Alveo Ag Luzern Foldable insulation sheet
PL419973A1 (en) * 2016-12-27 2018-07-02 Krasowski Maciej Flocked bar based on foamed PVC and method for forming of the flocked bar based on foamed PVC

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD22369A (en) *
US2672672A (en) * 1949-10-05 1954-03-23 Ernest C Shaw Manufacture of fibrous material in sheet form
US2774129A (en) * 1950-11-06 1956-12-18 Kendall & Co Synthetic felts
US2693844A (en) * 1950-12-30 1954-11-09 Owens Corning Fiberglass Corp Apparatus for reinforcing sheet material
US2900700A (en) * 1954-12-22 1959-08-25 Owens Corning Fiberglass Corp Method of making a textile mat
US2981999A (en) * 1956-07-09 1961-05-02 Apparatus and method for forming porous
DK97497C (en) * 1959-03-31 1963-12-02 Asea Ab Apparatus for making mats of fibrous threads.
US3010178A (en) * 1960-04-18 1961-11-28 Hunter James Machine Co Needle loom

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6677257B2 (en) 1999-12-24 2004-01-13 Milliken Industrials Limited Fabric for tennis ball covering and method for manufacturing the same

Also Published As

Publication number Publication date
DE1560737A1 (en) 1969-10-09
FR1361941A (en) 1964-05-29
GB1088593A (en) 1967-10-25
BE655744A (en) 1965-03-01
DE1560739A1 (en) 1970-09-17
NL6501377A (en) 1965-08-09
NL6413244A (en) 1965-07-26
DE1560735A1 (en) 1969-08-28
FR87389E (en) 1966-07-29
NL289997A (en)
NL6507470A (en) 1965-12-14
GB1088393A (en) 1967-10-25
BE629394A (en) 1963-10-21
DE1560746A1 (en) 1970-09-24
NL129557C (en)
DE1285439B (en) 1968-12-19
BE659374A (en) 1965-05-28
BE665331A (en) 1965-10-01

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