FR2645853B1 - Element composite a matrice de ceramique renforcee par des fibres et procede pour sa fabrication - Google Patents

Element composite a matrice de ceramique renforcee par des fibres et procede pour sa fabrication

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Publication number
FR2645853B1
FR2645853B1 FR909004110A FR9004110A FR2645853B1 FR 2645853 B1 FR2645853 B1 FR 2645853B1 FR 909004110 A FR909004110 A FR 909004110A FR 9004110 A FR9004110 A FR 9004110A FR 2645853 B1 FR2645853 B1 FR 2645853B1
Authority
FR
France
Prior art keywords
manufacture
fiber reinforced
ceramic matrix
composite element
reinforced ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
FR909004110A
Other languages
English (en)
Other versions
FR2645853A1 (fr
Inventor
Michael George Harrison
Michael Lee Millard
Andrew Szweda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of FR2645853A1 publication Critical patent/FR2645853A1/fr
Application granted granted Critical
Publication of FR2645853B1 publication Critical patent/FR2645853B1/fr
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/282Selecting composite materials, e.g. blades with reinforcing filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6306Binders based on phosphoric acids or phosphates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6316Binders based on silicon compounds
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/6342Polyvinylacetals, e.g. polyvinylbutyral [PVB]
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63424Polyacrylates; Polymethacrylates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63452Polyepoxides
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/6346Polyesters
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63488Polyethers, e.g. alkylphenol polyglycolether, polyethylene glycol [PEG], polyethylene oxide [PEO]
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/636Polysaccharides or derivatives thereof
    • C04B35/6365Cellulose or derivatives thereof
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/645Pressure sintering
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/284Selection of ceramic materials
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • C04B2235/6583Oxygen containing atmosphere, e.g. with changing oxygen pressures
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/341Silica or silicates
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/343Alumina or aluminates
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/62Forming laminates or joined articles comprising holes, channels or other types of openings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
FR909004110A 1989-04-14 1990-03-30 Element composite a matrice de ceramique renforcee par des fibres et procede pour sa fabrication Expired - Fee Related FR2645853B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US34100089A 1989-04-14 1989-04-14

Publications (2)

Publication Number Publication Date
FR2645853A1 FR2645853A1 (fr) 1990-10-19
FR2645853B1 true FR2645853B1 (fr) 1994-06-10

Family

ID=23335847

Family Applications (1)

Application Number Title Priority Date Filing Date
FR909004110A Expired - Fee Related FR2645853B1 (fr) 1989-04-14 1990-03-30 Element composite a matrice de ceramique renforcee par des fibres et procede pour sa fabrication

Country Status (6)

Country Link
JP (1) JP2991738B2 (fr)
CA (1) CA2012240C (fr)
DE (1) DE4012229A1 (fr)
FR (1) FR2645853B1 (fr)
GB (1) GB2230259B (fr)
IT (1) IT1241114B (fr)

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US5635250A (en) * 1985-04-26 1997-06-03 Sri International Hydridosiloxanes as precursors to ceramic products
US5488017A (en) * 1989-04-14 1996-01-30 General Electric Company Fibert reinforced ceramic matrix composite member
DE4102909A1 (de) * 1991-01-31 1992-08-06 Man Technologie Gmbh Werkstuecke aus faserverstaerkter keramik
DE4123677A1 (de) * 1991-07-17 1993-01-21 Vaw Ver Aluminium Werke Ag Faserformkoerper und verfahren zu seiner herstellung sowie verwendung des formkoerpers zur herstellung faserverstaerkter aluminium-gussteile
US5856252A (en) * 1995-06-07 1999-01-05 The Regents Of The University Of California Damage tolerant ceramic matrix composites by a precursor infiltration
DE19712808B4 (de) * 1996-03-26 2009-06-18 Mazda Motor Corp. Aluminium- oder Aluminiumlegierungs-Verbundwerkstoffkomponenten im Verbund mit Vorformling-Strukturen
US5849375A (en) * 1996-07-17 1998-12-15 Minnesota Mining & Manufacturing Company Candle filter
US5780126A (en) * 1996-07-17 1998-07-14 Minnesota Mining & Manufacturing Filter material
DE10314271A1 (de) * 2003-03-29 2004-10-14 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Kriech- und thermoschockresistenter Faserverbundwerkstoff
US9410437B2 (en) * 2012-08-14 2016-08-09 General Electric Company Airfoil components containing ceramic-based materials and processes therefor
EP2970023B1 (fr) * 2013-03-15 2020-01-01 General Electric Company Bouillies pour des matières composites
US10563522B2 (en) 2014-09-22 2020-02-18 Rolls-Royce North American Technologies Inc. Composite airfoil for a gas turbine engine
JP6717871B2 (ja) * 2018-03-14 2020-07-08 三菱重工業株式会社 タービン翼部材の製造方法

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CA930261A (en) * 1970-05-11 1973-07-17 Union Carbide Corporation Ceramic coated articles
US4247249A (en) * 1978-09-22 1981-01-27 General Electric Company Turbine engine shroud
DE3175341D1 (en) * 1980-07-11 1986-10-23 Ici Plc Fibrous composite materials and the production and use thereof
FR2514752A1 (fr) * 1981-10-20 1983-04-22 Onera (Off Nat Aerospatiale) Materiaux composites ceramises a resistance mecanique et thermique elevee et leur preparation
FR2547577B1 (fr) * 1983-06-20 1989-12-15 Aerospatiale Matiere refractaire composite renforcee de fibres refractaires et son procede de fabrication
US4737192A (en) * 1983-10-17 1988-04-12 Manville Service Corporation Refractory binder, method for making same, and product produced thereby
JPS61197472A (ja) * 1985-02-27 1986-09-01 工業技術院長 炭化ケイ素繊維強化炭化ケイ素複合体の製造方法
GB2175893A (en) * 1985-04-02 1986-12-10 Ae Plc Fibre-reinforced ceramic materials
JPH0822782B2 (ja) * 1987-05-22 1996-03-06 石川島播磨重工業株式会社 繊維強化セラミックスの製造方法
DE3840781A1 (de) * 1988-12-03 1990-06-07 Hoechst Ag Faserverbundkeramik und verfahren zu ihrer herstellung
US4983422A (en) * 1988-03-11 1991-01-08 Kaiser Aerotech Process for forming aluminum oxide ceramic composites
JPH0288452A (ja) * 1988-09-26 1990-03-28 Nichias Corp 耐熱性無機質成形体
FR2641776B1 (fr) * 1989-01-13 1993-03-26 Europ Propulsion Materiau composite a interphases multiples entre fibres de renfort refractaires et matrice ceramique

Also Published As

Publication number Publication date
IT1241114B (it) 1993-12-29
DE4012229A1 (de) 1990-10-18
IT9020023A0 (it) 1990-04-12
IT9020023A1 (it) 1991-10-12
GB2230259B (en) 1993-11-17
JPH0365570A (ja) 1991-03-20
CA2012240A1 (fr) 1990-10-17
GB9001418D0 (en) 1990-03-21
FR2645853A1 (fr) 1990-10-19
JP2991738B2 (ja) 1999-12-20
GB2230259A (en) 1990-10-17
CA2012240C (fr) 2004-07-06

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