GB2230259B - Fibre reinforced ceramic matrix composite member and method for making - Google Patents

Fibre reinforced ceramic matrix composite member and method for making

Info

Publication number
GB2230259B
GB2230259B GB9001418A GB9001418A GB2230259B GB 2230259 B GB2230259 B GB 2230259B GB 9001418 A GB9001418 A GB 9001418A GB 9001418 A GB9001418 A GB 9001418A GB 2230259 B GB2230259 B GB 2230259B
Authority
GB
United Kingdom
Prior art keywords
making
matrix composite
ceramic matrix
fibre reinforced
composite member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
GB9001418A
Other versions
GB2230259A (en
GB9001418D0 (en
Inventor
Michael George Harrison
Michael Lee Millard
Andrew Szweda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of GB9001418D0 publication Critical patent/GB9001418D0/en
Publication of GB2230259A publication Critical patent/GB2230259A/en
Application granted granted Critical
Publication of GB2230259B publication Critical patent/GB2230259B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/282Selecting composite materials, e.g. blades with reinforcing filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6306Binders based on phosphoric acids or phosphates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6316Binders based on silicon compounds
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/6342Polyvinylacetals, e.g. polyvinylbutyral [PVB]
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63424Polyacrylates; Polymethacrylates
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63452Polyepoxides
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/6346Polyesters
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63488Polyethers, e.g. alkylphenol polyglycolether, polyethylene glycol [PEG], polyethylene oxide [PEO]
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/636Polysaccharides or derivatives thereof
    • C04B35/6365Cellulose or derivatives thereof
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/645Pressure sintering
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/284Selection of ceramic materials
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • C04B2235/6583Oxygen containing atmosphere, e.g. with changing oxygen pressures
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32Ceramic
    • C04B2237/34Oxidic
    • C04B2237/341Silica or silicates
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
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    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/62Forming laminates or joined articles comprising holes, channels or other types of openings
GB9001418A 1989-04-14 1990-01-22 Fibre reinforced ceramic matrix composite member and method for making Expired - Fee Related GB2230259B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US34100089A 1989-04-14 1989-04-14

Publications (3)

Publication Number Publication Date
GB9001418D0 GB9001418D0 (en) 1990-03-21
GB2230259A GB2230259A (en) 1990-10-17
GB2230259B true GB2230259B (en) 1993-11-17

Family

ID=23335847

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9001418A Expired - Fee Related GB2230259B (en) 1989-04-14 1990-01-22 Fibre reinforced ceramic matrix composite member and method for making

Country Status (6)

Country Link
JP (1) JP2991738B2 (en)
CA (1) CA2012240C (en)
DE (1) DE4012229A1 (en)
FR (1) FR2645853B1 (en)
GB (1) GB2230259B (en)
IT (1) IT1241114B (en)

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US5635250A (en) * 1985-04-26 1997-06-03 Sri International Hydridosiloxanes as precursors to ceramic products
US5488017A (en) * 1989-04-14 1996-01-30 General Electric Company Fibert reinforced ceramic matrix composite member
DE4102909A1 (en) * 1991-01-31 1992-08-06 Man Technologie Gmbh WORKPIECES MADE OF FIBER REINFORCED CERAMIC
DE4123677A1 (en) * 1991-07-17 1993-01-21 Vaw Ver Aluminium Werke Ag FIBER MOLDED BODY AND METHOD FOR THE PRODUCTION THEREOF AND USE OF THE MOLDED BODY FOR THE PRODUCTION OF FIBER REINFORCED ALUMINUM CASTING PARTS
US5856252A (en) * 1995-06-07 1999-01-05 The Regents Of The University Of California Damage tolerant ceramic matrix composites by a precursor infiltration
DE19712808B4 (en) * 1996-03-26 2009-06-18 Mazda Motor Corp. Aluminum or aluminum alloy composite components in combination with preform structures
US5849375A (en) * 1996-07-17 1998-12-15 Minnesota Mining & Manufacturing Company Candle filter
US5780126A (en) * 1996-07-17 1998-07-14 Minnesota Mining & Manufacturing Filter material
DE10314271A1 (en) * 2003-03-29 2004-10-14 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Creep and thermal shock resistant fiber composite
US9410437B2 (en) * 2012-08-14 2016-08-09 General Electric Company Airfoil components containing ceramic-based materials and processes therefor
CN105121387A (en) * 2013-03-15 2015-12-02 通用电气公司 Slurries for composite materials
US10563522B2 (en) 2014-09-22 2020-02-18 Rolls-Royce North American Technologies Inc. Composite airfoil for a gas turbine engine
JP6717871B2 (en) * 2018-03-14 2020-07-08 三菱重工業株式会社 Method for manufacturing turbine blade member

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GB1353384A (en) * 1970-05-11 1974-05-15 Union Carbide Corp Composites based on zirconia
GB2033972A (en) * 1978-09-22 1980-05-29 Gen Electric Turbine stator shroud
EP0130105A1 (en) * 1983-06-20 1985-01-02 AEROSPATIALE Société Nationale Industrielle Refractory fibre reinforced composite refractory material, and method of making the same
GB2175893A (en) * 1985-04-02 1986-12-10 Ae Plc Fibre-reinforced ceramic materials
EP0361356A1 (en) * 1988-09-26 1990-04-04 Nichias Corporation Heat-resistant and inorganic shaped article
EP0380375A1 (en) * 1989-01-13 1990-08-01 Societe Europeenne De Propulsion Composit material with multiples interphases between refractory reinforcing fibers and ceramic matrix

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ATE22277T1 (en) * 1980-07-11 1986-10-15 Ici Plc FIBROUS COMPOSITES AND THEIR MANUFACTURE AND USE.
FR2514752A1 (en) * 1981-10-20 1983-04-22 Onera (Off Nat Aerospatiale) CERAMIZED COMPOSITE MATERIALS WITH HIGH MECHANICAL AND THERMAL RESISTANCE AND THEIR PREPARATION
US4737192A (en) * 1983-10-17 1988-04-12 Manville Service Corporation Refractory binder, method for making same, and product produced thereby
JPS61197472A (en) * 1985-02-27 1986-09-01 工業技術院長 Manufacture of sic continuous fiber reinforced sic compositebody
JPH0822782B2 (en) * 1987-05-22 1996-03-06 石川島播磨重工業株式会社 Method for producing fiber-reinforced ceramics
DE3840781A1 (en) * 1988-12-03 1990-06-07 Hoechst Ag FIBER COMPOSITE CERAMICS AND METHOD FOR THEIR PRODUCTION
US4983422A (en) * 1988-03-11 1991-01-08 Kaiser Aerotech Process for forming aluminum oxide ceramic composites

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Publication number Priority date Publication date Assignee Title
GB1353384A (en) * 1970-05-11 1974-05-15 Union Carbide Corp Composites based on zirconia
GB2033972A (en) * 1978-09-22 1980-05-29 Gen Electric Turbine stator shroud
EP0130105A1 (en) * 1983-06-20 1985-01-02 AEROSPATIALE Société Nationale Industrielle Refractory fibre reinforced composite refractory material, and method of making the same
US4568594A (en) * 1983-06-20 1986-02-04 Societe Nationale Industrielle Aerospatiale Refractory composite reinforced with refractory fibers and process for manufacturing same
GB2175893A (en) * 1985-04-02 1986-12-10 Ae Plc Fibre-reinforced ceramic materials
EP0361356A1 (en) * 1988-09-26 1990-04-04 Nichias Corporation Heat-resistant and inorganic shaped article
EP0380375A1 (en) * 1989-01-13 1990-08-01 Societe Europeenne De Propulsion Composit material with multiples interphases between refractory reinforcing fibers and ceramic matrix

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Publication number Publication date
IT1241114B (en) 1993-12-29
JPH0365570A (en) 1991-03-20
IT9020023A0 (en) 1990-04-12
CA2012240C (en) 2004-07-06
GB2230259A (en) 1990-10-17
CA2012240A1 (en) 1990-10-17
DE4012229A1 (en) 1990-10-18
FR2645853B1 (en) 1994-06-10
IT9020023A1 (en) 1991-10-12
FR2645853A1 (en) 1990-10-19
JP2991738B2 (en) 1999-12-20
GB9001418D0 (en) 1990-03-21

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