ES2411805A2 - Automatic feeding system for flexing machines. (Machine-translation by Google Translate, not legally binding) - Google Patents
Automatic feeding system for flexing machines. (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES2411805A2 ES2411805A2 ES201131963A ES201131963A ES2411805A2 ES 2411805 A2 ES2411805 A2 ES 2411805A2 ES 201131963 A ES201131963 A ES 201131963A ES 201131963 A ES201131963 A ES 201131963A ES 2411805 A2 ES2411805 A2 ES 2411805A2
- Authority
- ES
- Spain
- Prior art keywords
- balances
- dimensions
- blocks
- strapping machines
- automatic feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/181—Details of, or auxiliary devices used in, bundling machines or bundling tools applying edge protecting members during bundling
Abstract
Description
OBJETO DE LA INVENCIÓN OBJECT OF THE INVENTION
La presente invención se refiere a un sistema que ha sido especialmente concebido para permitir llevar a cabo de forma totalmente automática el proceso previo de implantación de tapas o tableros sobre apilamientos de embalajes dispuestos sobre los correspondientes palets, que forman un conjunto que debe estabilizarse, en orden a evitar el dañado de los embalajes en el propio proceso de flejado. The present invention relates to a system that has been specially designed to allow the previous process of implantation of covers or boards on stacks of packages arranged on the corresponding pallets, which form a set to be stabilized, to be carried out completely automatically. order to avoid damaging the packaging in the strapping process itself.
El objeto de la invención es proporcionar un sistema que permita aprovechar los saldos de cartón en este proceso de implantación de las tapas, permitiendo adaptarse de forma totalmente automática a diferentes tipos de pedidos, y consecuentemente de anchuras distintas, todo ello de forma totalmente automatizada. The object of the invention is to provide a system that allows to take advantage of the balances of cardboard in this process of implantation of the covers, allowing to adapt completely automatically to different types of orders, and consequently of different widths, all of it in a fully automated way.
En el proceso de fabricación y distribución de embalajes, éstos, una vez obtenidos y plegados, se apilan sobre palets, formando bloques de considerable volumetría, cuyo ancho depende del tipo de embalajes de que se trate, bloques que deben ser estabilizados, mediante el empleo de flejes, que se disponen envolviendo el conjunto transversalmente. In the process of manufacturing and distributing packages, these, once obtained and folded, are stacked on pallets, forming blocks of considerable volumetry, whose width depends on the type of packaging in question, blocks that must be stabilized, by using of strips, which are arranged by wrapping the assembly transversely.
Para esta aplicación, son conocidas máquinas flejadoras, que se encargan de llevar a cabo de forma totalmente automatizada la implantación de los flejes, mediante un dispositivo a través del cual se hacen pasar los diferentes bloques por medio de una mesa de rodillos, de forma automatizada. For this application, strapping machines are known, which are responsible for carrying out the implementation of the strips fully automatically, by means of a device through which the different blocks are passed through a roller table, in an automated way .
Sin embargo, estos flejes si se disponen directamente sobre la mercancía, provocarían el deterioro de la misma, concretamente dañarían los embalajes que se disponen formando las aristas laterales superiores del bloque de embalajes, lo que es a todas luces indeseable, para lo cual, previa alimentación de dichos bloques de embalajes, es habitual que un operario se encargue de disponer en correspondencia con las citadas aristas laterales superiores que forma el bloque de embalajes, tapas de cartón, materializadas en planchas de cartón que se doblan formando un diedro, de manera que éstas protejan parcialmente tanto la superficie superior como la superficie lateral próxima a dicha arista, donde se concentran las tensiones de los flejes. However, if these strips are disposed directly on the merchandise, they would cause the deterioration of the merchandise, specifically they would damage the packages that are arranged forming the upper lateral edges of the packaging block, which is clearly undesirable, for which, prior Feeding of said packaging blocks, it is usual for an operator to be in charge of arranging in correspondence with the aforementioned upper lateral edges that form the packaging block, cardboard covers, materialized in cardboard sheets that are folded into a dihedral, so that these partially protect both the upper surface and the lateral surface close to said edge, where the tension of the strips is concentrated.
Este tipo de tapas deben cortarse y doblarse a medida, en función de la anchura del bloque de embalajes, el cual, en función de la producción de la fábrica de que se trate, puede estar variando constantemente, por lo que hasta la fecha dicho proceso se realiza de forma manual, con los problemas y limitaciones que ello supone. This type of covers must be cut and folded to measure, depending on the width of the packaging block, which, depending on the production of the factory in question, may be constantly changing, so that to date said process It is done manually, with the problems and limitations that this implies.
El sistema de alimentación automática para máquinas flejadoras que se preconiza ha sido concebido para resolver la problemática anteriormente expuesta, permitiendo automatizar el proceso anteriormente descrito, y permitiendo además el empleo de saldos de cartón, con el consecuente ahorro económico que ello supone. The automatic feeding system for strapping machines that has been recommended has been conceived to solve the problem described above, allowing to automate the process described above, and also allowing the use of cardboard balances, with the consequent economic savings that this entails.
Para ello, en la línea de palets automatizada de alimentación de la máquina flejadora, se ha previsto que se instale un pórtico, dispuesto transversalmente a dicha línea, en cuya zona media superior se establece un lector láser, que, conjuntamente con el complementario sistema informático de control, permite obtener, las dimensiones exactas en planta de cada bloque de embalajes que se dirige hacia la flejadora, de manera que, tras dicho pórtico, junto a la línea de alimentación se establece un robot, preferentemente un robot de cuatro ejes, controlado por el sistema informático, cuyo brazo articulado se remata por su extremidad libre en un cabezal de aspiración, a través del cual el sistema permite seleccionar diferentes tipos de saldos en funciones de tapas, de acuerdo con la anchura detectada para los distintos tamaños de bloques de embalajes que entran, de manera que dicho robot se encarga de seleccionar los saldos adecuados a las dimensiones calculadas por el sistema, y de depositarlos, mediante succión y desplazamiento del robot sobre una mesa formadora-dobladora mediante la cual se doblan automáticamente dichos saldos en función de la medida que le proporciona el láser, de manera que, una vez doblados, el robot los deposita sobre el bloque de embalajes, adaptándose perfectamente a las dimensiones en planta del dicho bloque, y procediendo el sistema a activar la línea para entrada del conjunto en la máquina flejadora, de manera que dicho conjunto quede perfectamente estabilizado mediante flejes, todo ello de forma totalmente automatizada. For this, in the automated pallet line of the strapping machine, it is planned to install a gantry, arranged transversely to said line, in whose upper middle area a laser reader is established, which, together with the complementary computer system of control, allows to obtain, the exact dimensions in plan of each block of packagings that goes towards the strapping machine, so that, after said porch, next to the feeding line a robot is established, preferably a four-axis robot, controlled by the computer system, whose articulated arm is topped by its free end in a suction head, through which the system allows to select different types of balances in functions of covers, according to the width detected for the different block sizes of incoming packaging, so that the robot is responsible for selecting the appropriate balances to the dimensions calculated by the system, and of depositing them, by means of suction and displacement of the robot on a forming-bending table by means of which said balances are automatically folded according to the measure provided by the laser, so that, once folded, the robot deposits them on the block of packaging, adapting perfectly to the dimensions of the said block, and proceeding to activate the line for entry of the assembly into the strapping machine, so that said assembly is perfectly stabilized by strapping, all fully automated.
Dado que los flejes se fijan en disposición transversal, es fundamental controlar la anchura de los bloques, y consecuentemente la definición exacta de las líneas de doblez para los extremos de los saldos, pudiéndose utilizar varios saldos con el mismo tipo de plegado, dispuestos alineadamente sobre el bloque de embalajes, en caso de que las dimensiones longitudinales de los mismos no permitan cubrir longitudinalmente a dicho bloque. Since the strips are fixed in transverse arrangement, it is essential to control the width of the blocks, and consequently the exact definition of the fold lines for the ends of the balances, being able to use several balances with the same type of folding, arranged alignedly on the block of packaging, in case the longitudinal dimensions thereof do not allow said block to be covered longitudinally.
En cualquier caso, esta maniobra se llevará igualmente a cabo de forma totalmente automatizada, puesto que, junto al robot, se definen zonas de almacenamiento de dos saldos y dos tableros de diferentes dimensiones, de manera que el programa informático trata de optimizar el uso de los mismos en función de la disponibilidad y de las necesidades específicas de cada caso. In any case, this maneuver will also be carried out in a fully automated way, since, next to the robot, two balances storage areas and two boards of different dimensions are defined, so that the computer program tries to optimize the use of the same depending on the availability and the specific needs of each case.
En cuanto a la mesa formadora-dobladora, esta está formada a partir de un bastidor en el que se definen dos superficies de apoyo coplanarias sobre las que el robot deposita los saldos, (superficies rectangulares), con sus aristas laterales extremas vivas, de manera que dichas superficies son desplazables horizontalmente una con respecto a la otra, en orden a que la distancia entre ambas aristas extremas pueda regularse de acuerdo con la anchura del bloque de embalajes detectada por el sistema láser, y consecuentemente de acuerdo con las líneas de plegado para el saldo a realizar, de manera que una vez adaptada la mesa a la anchura adecuada, el robot deposita el saldo sobre la misma, el cual sobresaldrá con respecto a las aristas descritas, y una pareja de horquillas neumáticas en “U”, asociadas a la estructura que participa en las superficies de apoyo del saldo se desplazan angularmente, de manera que su rama media describe una trayectoria angular tangencial a dichas aristas, impactando sobre el cartón, y provocando en hendido del mismo a la anchura exacta, de modo que, una vez generados dichos pliegues, el robot se encarga de desplazar el saldo plegado sobre el bloque de embalajes para que éste sea desplazado hacia la flejadora y finalizar así de forma automática el proceso. As for the forming-bending table, it is formed from a frame in which two coplanar support surfaces are defined on which the robot deposits the balances, (rectangular surfaces), with its extreme lateral edges alive, so that said surfaces are horizontally movable with respect to each other, in order that the distance between both extreme edges can be adjusted according to the width of the packaging block detected by the laser system, and consequently according to the folding lines for the balance to be made, so that once the table is adapted to the appropriate width, the robot deposits the balance on it, which will stand out with respect to the described edges, and a pair of pneumatic forks in “U”, associated with the structure that participates in the balance support surfaces moves angularly, so that its middle branch describes a tangential angular path to said edges, impacting on the cardboard, and causing it to cleave to the exact width, so that, once said folds are generated, the robot is responsible for moving the folded balance on the packaging block so that it is moved towards the strapping machine and finish thus the process automatically.
Adicionalmente, se ha previsto que en la zona de almacenaje de los diferentes tipos de saldo se defina una zona para apilamiento de tableros, en caso de que el conjunto deba ser rematado superiormente con un tablero previamente al proceso de flejado, tableros que, obviamente se dispondrán directamente sobre el conjunto a flejar sin paso previo por la mesa formadora. Additionally, it is foreseen that in the storage area of the different types of balance an area for stacking boards is defined, in case the assembly must be topped off with a board prior to the strapping process, boards that obviously are obviously they will have directly on the set to strap without previous step by the forming table.
Para complementar la descripción que seguidamente se va a realizar y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente: To complement the description that will then be made and in order to help a better understanding of the features of the invention, according to a preferred example of practical implementation thereof, a set of drawings is attached as an integral part of said description. where, for illustrative and non-limiting purposes, the following has been represented:
La figura 1.- Muestra una vista en perspectiva de un sistema de alimentación automática para máquinas flejadoras realizado de acuerdo con el objeto de la presente invención. Figure 1.- Shows a perspective view of an automatic feeding system for strapping machines made in accordance with the object of the present invention.
La figura 2.- Muestra una vista en planta de la instalación de la figura 1. Figure 2.- Shows a plan view of the installation of Figure 1.
La figura 3.- Muestra una vista en perfil del conjunto de las figuras anteriores. Figure 3.- Shows a profile view of the set of the previous figures.
La figura 4.- Muestra una vista en alzado del conjunto de las figuras anteriores. Figure 4.- Shows an elevation view of the set of the previous figures.
La figura 5.- Muestra un detalle en perspectiva de la mesa formadora que participa en el sistema. Figure 5.- Shows a detail in perspective of the training table that participates in the system.
La figura 6.- Muestra una vista en planta del conjunto de la figura anterior. Figure 6.- Shows a plan view of the assembly of the previous figure.
La figura 7.- Muestra una vista en alzado de la mesa de las figuras 5 y 6. Figure 7.- Shows an elevation view of the table of figures 5 and 6.
La figura 8.- Muestra una vista en perfil de la mesa de las figuras anteriores, sobre la que se ha depositado un saldo, mesa que aparece en fase previa al doblado del saldo. Figure 8 shows a profile view of the table of the previous figures, on which a balance has been deposited, a table that appears in the pre-folding phase of the balance.
La figura 9.- Muestra una vista similar a la de la figura 8, pero correspondiente a un instante después de llevarse a cabo el proceso de doblado del saldo. Figure 9.- Shows a view similar to that of Figure 8, but corresponding to an instant after the balance bending process is carried out.
A la vista de las figuras referidas, puede observarse como en el sistema de la invención participa una máquina flejadora (1), convencional, que se dispone transversalmente a una línea de alimentación (2), convenientemente motorizada, máquina flejadora (1) asistida por los correspondientes rodillos (3) o bobinas de flejes, y que está destinada a estabilizar mediante dichos flejes bloques de embalajes (4) dispuestos sobre palets (5). In view of the aforementioned figures, it can be seen how a conventional strapping machine (1) participates in the system of the invention, which is arranged transversely to a conveniently motorized feed line (2), strapping machine (1) assisted by the corresponding rollers (3) or strapping reels, and which is intended to stabilize by means of said strapping blocks of packages (4) arranged on pallets (5).
Pues bien, de acuerdo ya con la esencia de la invención, se ha previsto que a la entrada de la línea de alimentación (2) se disponga un pórtico (6), bajo el que son pasantes los bloques de embalajes (4), pórtico sobre el que se establece un lector láser (7), encargado de calcular las dimensiones en planta de dichos bloques de embalajes (4) entrantes, de manera que dichos datos son enviados a un equipo informático (8), a través del cual puede controlarse la operativa del sistema. Well, according to the essence of the invention, it is provided that at the entrance of the feed line (2) a porch (6) is arranged, under which the packing blocks (4), gantry are passed on which a laser reader (7) is established, in charge of calculating the plan dimensions of said incoming packing blocks (4), so that said data is sent to a computer equipment (8), through which it can be controlled The operation of the system.
Junto a la línea de alimentación se establece un robot (9) de seis ejes, cuyo brazo articulado está asociado a un cabezal (10) de aspiración, que a través de una pluralidad de elementos de aspiración (11), convenientemente amortiguados, permite desplazar mediante efecto vacío, los saldos de uno en uno, tal y como se indica a continuación. Next to the power line, a six-axis robot (9) is established, whose articulated arm is associated with a suction head (10), which, through a plurality of suction elements (11), conveniently damped, allows movement by means of an empty effect, balances one by one, as indicated below.
De forma más concreta, se ha previsto que junto al robot (9) se definan zonas de apilamiento (12-12’-12’-12’’’) para saldos (13) o tableros de diferentes dimensiones, que lógicamente estarán controlados por el programa asociado el equipo informático (8). More specifically, it is envisaged that next to the robot (9) stacking areas (12-12'-12'-12 '' ') are defined for balances (13) or boards of different dimensions, which logically will be controlled by the associated program the computer equipment (8).
Así pues, el robot se encarga de disponer sobre una mesa formadora (14) el saldo (13) mas adecuado a la anchura del bloque de embalajes (4) entrante. Thus, the robot is responsible for arranging on a training table (14) the balance (13) most appropriate to the width of the incoming packing block (4).
Tal y como se puede observar en las figuras 5 a 9, la mesa formadora (14), está constituida a partir de un bastidor (15), en el que se definen dos superficies de apoyo (16-16’) coplanarias, rectangulares, una de las cuales es desplazable a lo largo de guías (17) con respecto a la otra, a través de un moto-reductor (18), controlado por el sistema informático, de manera que mediante dicho sistema es posible regular la separación entre ambas superficies, adaptándose a la anchura de los bloques de embalajes (4), definiéndose para las mismas sendas aritas extremas (19), de manera que en correspondencia con la estructura asociada a dichas superficies de apoyo (1616’) se establece un mecanismo basculante, constituido a partir de una pareja de horquillas neumáticas en “U” (20), de modo que su rama media describe una trayectoria angular tangencial a dichas aristas, impactando sobre los bordes del saldo (13), tal y como se puede ver en las figuras 8 y 9, provocando en hendido del mismo a la anchura exacta, de modo que, una vez generados dichos pliegues, el robot (9) se encarga de desplazar el saldo plegado sobre el bloque de embalajes (4), de manera que si éste no cubre toda la longitud de dicho bloque podrá utilizar los saldos que sean necesarios hasta cubrir totalmente en sentido longitudinal dicho bloque, previamente a alimentar a la máquina flejadora con el mismo. As can be seen in Figures 5 to 9, the forming table (14) is constituted from a frame (15), in which two rectangular, coplanar, supporting surfaces (16-16 ') are defined, one of which is movable along guides (17) with respect to the other, through a motor-reducer (18), controlled by the computer system, so that by means of said system it is possible to regulate the separation between both surfaces, adapting to the width of the packaging blocks (4), defining for the same paths extreme aritas (19), so that in correspondence with the structure associated with said support surfaces (1616 ') a tilting mechanism is established, constituted from a pair of pneumatic forks in "U" (20), so that its middle branch describes a tangential angular path to said edges, impacting on the edges of the balance (13), as can be seen in the Figures 8 and 9, causing the cleft of same to the exact width, so that, once said folds have been generated, the robot (9) is responsible for moving the folded balance over the packaging block (4), so that if it does not cover the entire length of said block You can use the balances that are necessary until the block is completely covered in a longitudinal direction, before feeding the strapping machine with it.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201131963A ES2411805B1 (en) | 2011-12-02 | 2011-12-02 | AUTOMATIC FEEDING SYSTEM FOR STRIPING MACHINES. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201131963A ES2411805B1 (en) | 2011-12-02 | 2011-12-02 | AUTOMATIC FEEDING SYSTEM FOR STRIPING MACHINES. |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| ES2411805A2 true ES2411805A2 (en) | 2013-07-08 |
| ES2411805R1 ES2411805R1 (en) | 2013-12-13 |
| ES2411805B1 ES2411805B1 (en) | 2014-06-11 |
Family
ID=48652404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES201131963A Expired - Fee Related ES2411805B1 (en) | 2011-12-02 | 2011-12-02 | AUTOMATIC FEEDING SYSTEM FOR STRIPING MACHINES. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2411805B1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106628319A (en) * | 2017-03-10 | 2017-05-10 | 胡珂 | Method for performing automatic transmission scan, smell identification, and packing on packing member |
| CN106829036A (en) * | 2017-03-10 | 2017-06-13 | 胡珂 | A kind of full automatic packing machine with transmission scan device |
| CN106915497A (en) * | 2017-03-10 | 2017-07-04 | 胡珂 | It is a kind of can automatically transmission scan and packing wrapping article method |
| CN106927080A (en) * | 2017-03-10 | 2017-07-07 | 胡珂 | A kind of full automatic packing machine with transmission scan and odor identification device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3700146A1 (en) * | 1987-01-05 | 1988-07-14 | Forsch Entwicklung Wirtschaftl | Machine for strapping packages in the longitudinal and transverse directions |
| US5546730A (en) * | 1994-03-31 | 1996-08-20 | Lantech, Inc. | Method and apparatus for placing corner boards and stretch wrapping a load |
| US20030051439A1 (en) * | 2001-08-24 | 2003-03-20 | Lancaster Patrick R. | Apparatus and method for applying cornerboards to a load |
| EP1357032A1 (en) * | 2002-02-06 | 2003-10-29 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Apparatus for making edge protectors and for placing edge protectors onto packages |
| WO2004041653A1 (en) * | 2002-11-01 | 2004-05-21 | Ranpak Corp. | Packaging system with volume fill measurement |
| US20040216425A1 (en) * | 2003-01-16 | 2004-11-04 | Morton David L. | Automatic cover applicator |
-
2011
- 2011-12-02 ES ES201131963A patent/ES2411805B1/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3700146A1 (en) * | 1987-01-05 | 1988-07-14 | Forsch Entwicklung Wirtschaftl | Machine for strapping packages in the longitudinal and transverse directions |
| US5546730A (en) * | 1994-03-31 | 1996-08-20 | Lantech, Inc. | Method and apparatus for placing corner boards and stretch wrapping a load |
| US20030051439A1 (en) * | 2001-08-24 | 2003-03-20 | Lancaster Patrick R. | Apparatus and method for applying cornerboards to a load |
| EP1357032A1 (en) * | 2002-02-06 | 2003-10-29 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Apparatus for making edge protectors and for placing edge protectors onto packages |
| WO2004041653A1 (en) * | 2002-11-01 | 2004-05-21 | Ranpak Corp. | Packaging system with volume fill measurement |
| US20040216425A1 (en) * | 2003-01-16 | 2004-11-04 | Morton David L. | Automatic cover applicator |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106628319A (en) * | 2017-03-10 | 2017-05-10 | 胡珂 | Method for performing automatic transmission scan, smell identification, and packing on packing member |
| CN106829036A (en) * | 2017-03-10 | 2017-06-13 | 胡珂 | A kind of full automatic packing machine with transmission scan device |
| CN106915497A (en) * | 2017-03-10 | 2017-07-04 | 胡珂 | It is a kind of can automatically transmission scan and packing wrapping article method |
| CN106927080A (en) * | 2017-03-10 | 2017-07-07 | 胡珂 | A kind of full automatic packing machine with transmission scan and odor identification device |
| CN106915497B (en) * | 2017-03-10 | 2019-07-19 | 上海寓尚电子商务有限公司 | It is a kind of can full-automatic transmission scan and the method that is packaged wrapping article |
| CN106927080B (en) * | 2017-03-10 | 2019-10-25 | 新沂市合沟工业集中区建设发展有限公司 | A kind of full automatic packing machine with transmission scan and odor identification device |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2411805B1 (en) | 2014-06-11 |
| ES2411805R1 (en) | 2013-12-13 |
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