EP4279279A1 - Procédé de préparation d'une machine d'impression, appareil mobile et système doté d'une machine d'impression - Google Patents

Procédé de préparation d'une machine d'impression, appareil mobile et système doté d'une machine d'impression Download PDF

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Publication number
EP4279279A1
EP4279279A1 EP22174457.6A EP22174457A EP4279279A1 EP 4279279 A1 EP4279279 A1 EP 4279279A1 EP 22174457 A EP22174457 A EP 22174457A EP 4279279 A1 EP4279279 A1 EP 4279279A1
Authority
EP
European Patent Office
Prior art keywords
printing
tool
information
mobile device
job
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22174457.6A
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German (de)
English (en)
Inventor
Robert Kohl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Grey Elephant oHG
Original Assignee
Grey Elephant oHG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grey Elephant oHG filed Critical Grey Elephant oHG
Priority to EP22174457.6A priority Critical patent/EP4279279A1/fr
Publication of EP4279279A1 publication Critical patent/EP4279279A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • B41F33/02—Arrangements of indicating devices, e.g. counters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • B41F33/0009—Central control units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2233/00—Arrangements for the operation of printing presses
    • B41P2233/10—Starting-up the machine

Definitions

  • the invention relates to a method for setting up a printing press according to the preamble of patent claim 1.
  • the invention also relates to a mobile device according to the preamble of patent claim 11 and a system according to the preamble of patent claim 15.
  • a printing press comprises a plurality of individual printing units (sometimes also referred to as “press units”), with each individual printing unit treating the material to be printed using a printing tool.
  • printing tools can be, for example, flexographic printing plates, screen printing plates, offset printing plates, engraving cylinders, cold foil media, hot stamping media, punches, etc.
  • the material to be printed is passed through the individual printing units one after the other.
  • a paper web for example, it is transported through the printing units by means of suitable transport rollers, with each printing unit processing the printing web using its tool. In this way, several layers of color are usually applied one after the other to the material to be printed using respective printing units.
  • the material to be printed can then be provided with finishes such as glossy or protective coatings in the respective printing units. It is then cut and/or punched into the required shape using our own printing units.
  • finish such as glossy or protective coatings in the respective printing units. It is then cut and/or punched into the required shape using our own printing units.
  • printed products such as packaging parts, labels, folding boxes, flexible packaging, etc.
  • a makeready process may also be necessary within a single print job, for example if a printing tool has reached the end of its service life and/or an ink tank of a printing unit needs to be refilled (with the same ink).
  • the process of “set-up” is understood to mean, in addition to the described physical work on the printing press, the selection of a specific tool and/or a specific color, in particular in combination with several print jobs.
  • the object is specifically achieved by a method for setting up a printing press, wherein the printing press comprises a plurality of printing units, at least some of which are each equipped with a printing tool and/or an ink to complete a print job on the printing press.
  • job information specific to the respective print job is provided, which indicates for each printing unit of the printing press which tool and/or which color it is to be equipped with, the job information comprising a unique tool information which is used to identify an individual physical printing tool.
  • two similar printing tools can be available for a partial image of a print job, each of which is designed for a printing output of 30,000 linear meters.
  • One of the printing tools has already been used for a print job of 17,000 linear meters, the other is unused.
  • the already used printing tool can be efficiently used (and thus virtually used up), while for a print job of 25,000 linear meters, the choice should fall on the unused printing tool. Only if the respective printing tool is individually and clearly specified in the job information can the most suitable tool be selected.
  • the prerequisite here is of course that the individual printing tools are individually marked, for example with a tool ID in the form [Tool image]-[Instance number], according to which, for example, the individual tool IDs "12345-01" and "12345-02" can be assigned for a similar tool image with the number 12345 and two tools with the instances 01 and 02.
  • a tool image is therefore the entirety of all individual physical templates used to create a corresponding image, regardless of the actual physical instance of the template used to create the image. This identification or determination is preferably carried out, for example, by selecting the tool image and instance number.
  • the job information is provided as a graphical representation and includes at least one machine-readable code that represents parts or the entirety of the job information.
  • the job information can, for example, be in printed form and the machine-readable code can be designed as a data matrix code, bar code or QR code.
  • the job information is provided as electronic machine-processable information.
  • the job information can be provided, for example, as a file or bit sequence.
  • the job information is recorded using a mobile device.
  • the mobile device can be, for example, a portable computer, a smartphone or a tablet. It is considered particularly preferred for use with so-called flexographic printing plates if the mobile device is a mobile scanning and processing device that corresponds to the international patent application with the application number PCT/EP2022/050553 dated January 12, 2022 is trained.
  • the job information can be easily made available to the printing technician.
  • the mobile device can be transported by the printing technician to his various work locations so that he can access the job information at any time.
  • Other, similar mobile scanning and processing devices are also conceivable for other types of printing plates.
  • the mobile device clearly identifies a respective printing unit and then outputs printing unit-specific information for the printing unit in question as to which printing tool and/or which color the printing unit is to be equipped with, the printing unit-specific information being based on the job information is formed.
  • the printing unit-specific information is formed on the basis of the job information in such a way that the necessary information about the printing tool and/or color for the respective printing unit is read from the job information and combined to form the printing unit-specific information.
  • the printing unit-specific information essentially forms a subset of the job information that applies to the respective printing unit.
  • the printing unit-specific information also includes the information that individually identifies the printing tool (tool ID).
  • the mobile device is set up to uniquely identify a respective printing unit.
  • the identification can be carried out, for example, using an optically or electronically readable code applied to the printing unit (e.g. data matrix code, bar code, QR code, RFID code), which indicates the specific printing unit and which is read using the mobile device and evaluated to identify the printing unit becomes. Based on the job information, the mobile device then creates the printing unit-specific information.
  • an optically or electronically readable code applied to the printing unit e.g. data matrix code, bar code, QR code, RFID code
  • the job information is already provided in a form that represents the respective printing unit-specific information as such.
  • the mobile device identifies the printing unit to be equipped (e.g. based on the applied code) and then selects the correct printing unit-specific information from the job information.
  • the job information and/or the printing unit-specific information is transmitted from the printing press or the printing unit to the mobile device.
  • the printing press must have communication options.
  • a further advantageous embodiment of the method according to the invention provides that the mobile device detects an optically or electronically readable code of a printing tool and checks whether the printing tool corresponds to the Printing tool specific information corresponds to the printing tool and / or whether the printing tool has a condition that is sufficient to fulfill the print job, the unique tool information contained in the job information being used to carry out the test, and with the mobile device based on the test carried out optical or acoustic display is generated, which indicates whether the printing unit in question is to be equipped with the printing tool.
  • the correct printing tool can be individually selected based on the tool ID contained in the job information and the printing unit-specific information.
  • the aging condition of the printing tool is preferably also taken into account.
  • the printing technician can, on the one hand, be shown the specific printing tool to be used (as well as possible available replacement tools in the event of damage) and, on the other hand, after selecting a printing tool, a confirmation can be given to him as to whether he has actually selected the correct printing tool. This further reduces the susceptibility to errors.
  • the printing tool is recognized using a code that can be detected using the mobile device, e.g. a data matrix code, a bar code, a QR code or an RFID code, which is individually attached to the printing tool and which is compared with the tool ID.
  • the printing unit-specific information includes information that indicates a current storage location of the printing tool to be used.
  • the information can, for example, be presented in a format specified by the operator of the printing press (e.g. "shelf number - compartment number").
  • a format specified by the operator of the printing press e.g. "shelf number - compartment number”
  • any other format is also conceivable.
  • a format that has a maximum of three dimensions is preferably used here (e.g. room number - shelf number - compartment number)
  • storage location-specific information is recorded with the mobile device, on the basis of which the information contained in the printing unit-specific information about the Storage location of the printing tool is adjusted.
  • the individual printing tool can be tracked with regard to its location by constantly tracking the storage location information stored for this printing tool to the current location of the printing tool. After removal from the storage location, the previous information can be overwritten with a note indicating current use of the printing tool. In addition, after the printing tool has been inserted into the corresponding printing unit, the information can indicate the specific printing unit. After the printing tool has been placed in a warehouse again, the information can be adjusted to the new storage location, which can correspond to the previous storage location, but does not have to.
  • acknowledgment information is recorded with the mobile device, which indicates which printing tool and/or color the printing unit in question is currently using is equipped.
  • the acknowledgment information can, for example, be saved or transferred to external systems.
  • the method is carried out repeatedly for each printing unit to be loaded and release information is generated, if the acknowledgment information for each printing unit to be loaded matches the specification specified in the job information, with the printing press only starting to complete the print job if the release information is available.
  • the above-mentioned object is achieved by a mobile device for setting up a printing machine comprising several printing units, which is to be equipped with printing tools and/or inks in order to complete a print job.
  • the mobile device comprises a processor unit which is designed to record and process job information provided by a computing device for the respective print job, the job information indicating for each printing unit of the printing machine with which tool and/or with which color it is to be populated, and wherein the job information includes a unique tool information that serves to identify an individual physical printing tool.
  • the mobile device can be designed to carry out the method described above with regard to claims 4 to 10.
  • the advantages of the mobile device reference is made to the advantages described for the method.
  • the mobile device has a display device and a reading device, the reading device being set up to record the optically and/or electronically provided job information.
  • the reading device can be, for example, an optical scanner.
  • the mobile device is set up to identify each individual printing unit of the printing press.
  • the mobile device can, for example, use appropriate near-field communication (e.g. Bluetooth) or wide-area communication (e.g. WiFi).
  • a code applied to the printing unit can also be scanned or recorded.
  • a system with a printing press comprising a plurality of printing units, at least some of which can be equipped with a printing tool and/or an ink to complete a print job on the printing press.
  • the system comprises a computing device, for example a central planning computer, which is designed to provide job information specific to the respective print job, the job information indicating for each printing unit of the printing press which tool and/or which color it is used is to be populated, and wherein the job information comprises a unique tool information which serves to identify an individual physical printing tool, and that the system comprises a mobile device which is designed according to one of claims 11 to 14.
  • a computing device for example a central planning computer, which is designed to provide job information specific to the respective print job, the job information indicating for each printing unit of the printing press which tool and/or which color it is used is to be populated, and wherein the job information comprises a unique tool information which serves to identify an individual physical printing tool
  • the system comprises a mobile device which is designed according to one of claims 11 to 14.
  • the system is designed to carry out the method according to one of claims 1 to 10.
  • advantages of the system reference is made to the advantages of the method according to the invention and/or the mobile device according to the invention.
  • the Figure 1 shows an exemplary embodiment of a printing press 10 in a schematic representation.
  • the printing machine has a plurality of printing units 11a - 11d, which are designed for the sequential processing of a material 12 to be printed.
  • the material 12 to be printed is a paper web which is fed into the printing machine 10 from a supply roll 13.
  • the exemplary embodiment shown can specifically be a printing press 10 with four printing units 11a - 11d, of which the first printing unit 11a is shown in a sectional view for illustration purposes only.
  • the material to be printed is 12 (in Figure 1 manner not shown) is transported through the printing unit and is brought into contact with a printing cylinder 15 rotating during the printing process.
  • a printing tool for example in the form of a flexographic printing plate, a screen, etc., is mounted on the printing cylinder 15, with which a partial image of an overall image to be applied to the material 12 to be printed is printed.
  • the printing unit 11a further comprises an ink tank 14, into which an ink is filled, which is printed onto the material 12 using the printing tool installed in the printing unit 11a to produce the partial image.
  • the printing units 11b and 11c can be designed corresponding to the printing unit 11a and can also be equipped with a printing tool and an ink.
  • the printing unit 11d can be a cutting or punching unit with which the material 12 to be printed is cut or punched into the desired shape. In this way, labels, packaging parts, images, brochures, leaflets, etc. can be printed in any number.
  • the configuration of the printing press 10 of the Figure 1 is only to be understood as an example.
  • the printing press can have a different number of printing units (usually between 5 and 15 printing units), which are equipped in any way.
  • printing units with other functions for example a refinement of the material surface (glossy layers, protective layers, laminations) or printing units for folding or binding the printed products can also be present.
  • the materials to be printed do not have to be endless tapes, as exemplified in Fig. 1 shown. Rather, individual sheets of paper or sheets of a different material and in different sizes can also be used.
  • the printing press must be set up between two consecutive print jobs or sometimes within a single print job. This means correctly equipping the individual printing units with printing tools and/or colors to be used for the respective print job. In addition, removing a printing tool used in a previous print job and cleaning the ink tank when changing colors are also among the activities that must be carried out during setup. Only if each printing unit to be used is correctly loaded at the end can the printing press carry out the print job in the desired manner.
  • Job information includes a unique tool information that is used to identify an individual physical printing tool.
  • the job information can be, for example, according to the example of Figure 2 be provided on a printed information sheet 20.
  • the example of Figure 2 In addition to textual information, this provides information that serves to identify the respective print job and can, for example, indicate the start time and duration of the print job, the printing machine used and the client of the print job (in Figure 2 indicated schematically by "Job information"), a miniaturized graphical representation 21 of the print result.
  • the job information itself is in the example Figure 2 represented as a matrix code 22, which contains all the necessary information about the printing tools and/or colors to be used in the individual printing units.
  • Such job information is usually created using a planning computer, which plans and determines the implementation of the print job on the respective printing machine in advance. This may differ from the presentation Figure 2
  • the job information only provides an overview of the printing tools and colors to be used to set up the printing press; a breakdown into the individual printing units can only be created afterwards.
  • the job information does not necessarily have to be in printed form; it can also be provided as a file or bit sequence.
  • FIG. 3 An exemplary embodiment of such a mobile device is in Figure 3 shown.
  • FIG. 3 shows mobile device 30 in the form of a mobile scanning and processing device that is able to capture and process job information by scanning or data exchange (e.g. radio transmission).
  • the mobile device 30 consists of a housing 31 which encloses a touchscreen 32.
  • the touchscreen 32 may be configured to display some icons 33 representing apps configured to display various Perform functions of the mobile device 30. Examples of such functionality include starting and stopping a scan, adjusting the operational settings of the mobile device 30, displaying specific print jobs that need to be completed by the print technician, etc.
  • a portion 34 of the touchscreen 32 may also be used to display a live Display camera image 37 of a scanned code that is captured during a scanning process.
  • One side - preferably a top side - of the mobile device 30 consists of a spacer tube 35, which is attached to a code during a scanning process and ensures that the correct distance between the code and the optics of the mobile device 30 is maintained during the scanning process. This is particularly advantageous when scanning codes applied in relief on a printing tool, for example a flexographic printing plate.
  • the housing 31 of the mobile device 30 offers a power interface 36 for plugging in a power cable to charge an electrical power storage device (eg an internal battery) of the mobile device.
  • the mobile device 30 may include a processing unit, such as a microprocessor, coupled to a data memory containing firmware that, when executed by the microprocessor, causes the microprocessor to perform the following steps in connection with Figure 4 to control the functions of the mobile device described.
  • the microprocessor accesses a driver unit for exchanging data with the touchscreen 32.
  • the mobile device can also have a communication unit that is set up, for example, for wireless data exchange according to the WiFi standard, Bluetooth, ZigBee, etc.
  • the mobile device can also have an interface for wired data exchange.
  • the mobile device 30 can, for example, be a device specifically designed for the purposes of working on a printing press, as described, for example, in the international patent application PCT/EP2022/050553 is described.
  • another suitable device such as a smartphone, tablet or laptop with a suitable range of functions, can also be used instead.
  • Figure 4 shows a flowchart in which the actions that are carried out in connection with various components are entered in columns shown next to each other.
  • a first column 41 shows those actions that are carried out in connection with a computing device, for example a planning computer.
  • a second column 42 shows those actions that are related to a mobile device, for example the mobile device 30 of the Figure 3 , be performed.
  • a third column 43 shows those actions that are carried out in connection with the printing press, specifically a respective printing unit of the printing press.
  • a fourth column 44 shows those actions that are carried out in connection with a storage location for printing tools.
  • step S100 the computing device provides job information for a print job to be carried out, which indicates for each printing unit of the printing machine with which the print job is to be carried out which printing tool and/or which color it is to be equipped with, the job information includes a unique tool information (tool ID) that is used to identify an individual physical printing tool.
  • tool ID unique tool information
  • the job information can, for example, be printed out (cf. Figure 2 ) or provided as a saved file or bit sequence.
  • step S101 the job information is transmitted to the mobile device. This can be done by scanning an optically readable code and/or data transfer of the stored file.
  • an individual printing unit of the printing press is identified and selected using the mobile device. This can be done again by reading an optically readable code applied to the printing unit Detecting a signal from an RFID chip applied to the printing unit or by other suitable measures that allow a single one to be selected from the several printing units of the printing press.
  • the mobile device After selecting and identifying the printing unit in question, in step S103 the mobile device generates printing unit-specific information based on the job information, which indicates which printing tool and/or color this particular printing unit is to be equipped with.
  • the printing unit-specific information includes the individual tool ID, with which the printing tool can be clearly identified.
  • the printing unit-specific information is output by the mobile device, for example displayed on the device's display. This allows the printing technician to easily identify which printing tool and/or color he has to use for this special printing unit.
  • the setup process is divided into individual sub-processes that are processed sequentially for each printing unit to be loaded.
  • the printing unit-specific information can also include information about the storage location of the printing tool to be used, for example information about a specific shelf and a compartment number. This makes it easier for the printing technician to find the appropriate printing tool.
  • step S105 a code applied to a printing tool removed from the warehouse is scanned using the mobile device.
  • a special feature here is that each individual printing tool has a unique tool ID. Even if two printing tools are designed to print the same image, they have different tool IDs to allow selection of a specific printing tool. This makes it possible in particular to select a printing tool that is also suitable for completing the printing job in terms of its aging status (running meters already completed, etc.) in order to avoid unnecessary changes during the printing job.
  • step S106 the mobile device checks whether the tool ID scanned on the printing tool matches the tool ID contained in the printing unit-specific information. If there is no match, an error message is generated, prompting the print technician to select a different printing tool.
  • the mobile device adjusts the information about the storage location of the selected printing tool in step S107 in such a way that the previous location is deleted and the printing tool is marked as “in transport”.
  • This information can also be passed on to the computing device in step S108, provided that it includes a database with the storage location of all printing tools, so that the data base of the computing device can be updated.
  • an ink required for the printing unit can be taken from an ink store.
  • step S109 acknowledgment information is recorded with the mobile device, which indicates which printing tool and, if applicable, which color the printing unit in question is currently equipped with.
  • the mobile device uses the acknowledgment information to check whether the correct printing tool and, if applicable, the correct color are actually present in the printing unit in question and issues a confirmation (or, if necessary, an error message).
  • step S110 the storage location-specific information about the printing tool can be adjusted again so that it is marked as “installed in printing unit xyz”. This information can also be transmitted to the computing device to adapt the database (step S111).
  • the mobile device generates release information in step 120, if this is present, the printing press can be started.

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  • Inking, Control Or Cleaning Of Printing Machines (AREA)
EP22174457.6A 2022-05-19 2022-05-19 Procédé de préparation d'une machine d'impression, appareil mobile et système doté d'une machine d'impression Pending EP4279279A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP22174457.6A EP4279279A1 (fr) 2022-05-19 2022-05-19 Procédé de préparation d'une machine d'impression, appareil mobile et système doté d'une machine d'impression

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Application Number Priority Date Filing Date Title
EP22174457.6A EP4279279A1 (fr) 2022-05-19 2022-05-19 Procédé de préparation d'une machine d'impression, appareil mobile et système doté d'une machine d'impression

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EP4279279A1 true EP4279279A1 (fr) 2023-11-22

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013217100A1 (de) * 2012-09-07 2014-03-13 Koenig & Bauer Ag Druckmaschine mit mehreren Druckwerken und einer Vorrichtung zum Überprüfen der Zuordnung einer Druckplatte zum Druckwerk
DE102017205579A1 (de) * 2017-03-31 2018-10-04 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Verfahren zum Betreiben eines Verarbeitungsmaschinensystems
DE102018202749A1 (de) * 2018-02-23 2019-08-29 Koenig & Bauer Ag Verfahren zum Betrieb einer Maschine der grafischen Industrie
DE102021100381B3 (de) * 2021-01-12 2022-04-07 Koenig & Bauer Ag Bearbeitungsmaschine und Verfahren zum Einstellen einer Bearbeitungsmaschine auf ein Bearbeitungswerkzeug

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013217100A1 (de) * 2012-09-07 2014-03-13 Koenig & Bauer Ag Druckmaschine mit mehreren Druckwerken und einer Vorrichtung zum Überprüfen der Zuordnung einer Druckplatte zum Druckwerk
DE102017205579A1 (de) * 2017-03-31 2018-10-04 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Verfahren zum Betreiben eines Verarbeitungsmaschinensystems
DE102018202749A1 (de) * 2018-02-23 2019-08-29 Koenig & Bauer Ag Verfahren zum Betrieb einer Maschine der grafischen Industrie
DE102021100381B3 (de) * 2021-01-12 2022-04-07 Koenig & Bauer Ag Bearbeitungsmaschine und Verfahren zum Einstellen einer Bearbeitungsmaschine auf ein Bearbeitungswerkzeug

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RBV Designated contracting states (corrected)

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR