EP4162089B1 - Use of products made from aluminium copper magnesium alloy that perform well at high temperature - Google Patents
Use of products made from aluminium copper magnesium alloy that perform well at high temperature Download PDFInfo
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- EP4162089B1 EP4162089B1 EP21734420.9A EP21734420A EP4162089B1 EP 4162089 B1 EP4162089 B1 EP 4162089B1 EP 21734420 A EP21734420 A EP 21734420A EP 4162089 B1 EP4162089 B1 EP 4162089B1
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- 229910000861 Mg alloy Inorganic materials 0.000 title description 3
- -1 aluminium copper magnesium Chemical compound 0.000 title description 3
- 239000000956 alloy Substances 0.000 claims description 55
- 229910045601 alloy Inorganic materials 0.000 claims description 54
- 239000000203 mixture Substances 0.000 claims description 18
- 230000032683 aging Effects 0.000 claims description 16
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000035882 stress Effects 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 238000005242 forging Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 3
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 3
- 238000005482 strain hardening Methods 0.000 claims description 3
- 238000009864 tensile test Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 230000007774 longterm Effects 0.000 claims description 2
- 238000010791 quenching Methods 0.000 claims description 2
- 230000000171 quenching effect Effects 0.000 claims description 2
- 238000005070 sampling Methods 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 239000010949 copper Substances 0.000 description 36
- 239000011777 magnesium Substances 0.000 description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 22
- 239000011572 manganese Substances 0.000 description 22
- 239000010936 titanium Substances 0.000 description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 13
- 239000011701 zinc Substances 0.000 description 12
- 238000005496 tempering Methods 0.000 description 8
- 229910017818 Cu—Mg Inorganic materials 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 229910052748 manganese Inorganic materials 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 108091092243 Compositional domain Proteins 0.000 description 1
- 229910019086 Mg-Cu Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000000399 optical microscopy Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/057—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/14—Alloys based on aluminium with copper as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/18—Alloys based on aluminium with copper as the next major constituent with zinc
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
- F04D19/04—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
- F04D19/042—Turbomolecular vacuum pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/17—Alloys
- F05D2300/173—Aluminium alloys, e.g. AlCuMgPb
Definitions
- the invention relates to the use of products made of aluminum-copper-magnesium alloys, intended to be used at high temperatures.
- Certain aluminum alloys are commonly used for applications in which they have a high operating temperature, typically between 80 and 250 °C and generally between 100 and 200 °C, for example as a structural part or means of attachment to proximity to motors in the automotive or aerospace industry or as rotors or other air suction pump parts such as vacuum pumps.
- Good mechanical performance at high temperature means in particular, on the one hand, thermal stability, that is to say that the mechanical properties measured at room temperature are stable after long-term aging at the operating temperature, and on the other hand, on the other hand, hot performance, that is to say that the mechanical properties measured at high temperature (static mechanical properties, creep resistance) are high.
- the AA2618 alloy which includes (% by weight): Cu:1.9-2.7 Mg:1.3-1.8 Fe:0.9-1.3, Ni:0.9-1.2 Si:0.10-0.25 Ti:0, 04-0.10 which was used for the manufacture of Concorde.
- the patent FR 2279852 offers an alloy with a reduced iron and nickel content of the following composition (% by weight): Cu:1.8-3 Mg:1.2-2.7 Si ⁇ 0.3 Fe:0.1-0.4 Ni + Co: 0.1 - 0.4 (Ni + Co)/Fe: 0 .9 - 1.3
- the alloy may also contain Zr, Mn, Cr, V or Mo at contents less than 0.4%, and possibly Cd, In, Sn or Be at less than 0.2% each, Zn at less than 8% or Ag has less than 1%. With this alloy we obtain a significant improvement in the stress concentration factor K1c representative of the resistance to crack propagation.
- the alloys mentioned in this application are particularly useful for applications in which the products are maintained at temperatures of 100°C to 200°C, typically around 150°C.
- the products mentioned in this application are useful for fastening parts intended for use in an automobile engine, such as screws or bolts or rivets or for the manufacture of nacelle parts and/or masts. aircraft hooking, the leading edges of aircraft wings and the fuselage of supersonic aircraft.
- the patent application CN104164635 describes a method for improving the room temperature strength and high temperature performance of an Al-Cu-Mg alloy for an aluminum alloy drill pipe.
- the process includes the steps that the Al-Cu-Mg alloy is pre-stretched and deformed by 0-8% after solution processing, and then heated to 160°C to 190°C, for four hours to 120 hours , then, the alloy is taken out of a furnace, air cooling is carried out on the alloy and the ratio of copper to magnesium content in the Al-Cu-Mg alloy is less than or equal to five, the composition of the alloy being, in % by weight, Cu: 4.0% ⁇ 4.3%, Mg: 1.5% ⁇ 1.6%, Mn: 0.4% ⁇ 0.6%, Ti: 0.1% ⁇ 0.15%, rest Al.
- the patent application CN107354413 relates to a technique for preparing high-strength heat-resistant aluminum alloy material for oil exploration, and belongs to the technical field of heat treatment of aluminum alloy.
- the alloy components are determined as Si ⁇ 0.35, Fe ⁇ 0.45, Cu 4.0-4.5, Mn 0.40-0.80, Mg 1.3-1.7, Zn ⁇ 0.10, Ti 0.08-0.20, Zr0.10-0.15 and other impurities 0.00-0.15.
- the patent RU2278179 C1 relates to aluminum-copper-magnesium alloys useful as structural materials in airspace technology comprising (mass %) copper 3.8-5.5; magnesium 0.3-1.6; manganese 0.2-0.8; titanium 0.5.10 (-6) -0.07; tellurium 0.5.10 (-5) -0.01, at least one element from the silver-containing group 0.2-1.0; nickel 0.5.10 (-6) -0.05; zinc 0.5.10 (-6) -0.1; zirconium 0.05-0.3; chromium 0.05-0.3; iron 0.5.10 (-6) -0.15; silicon 0.5.10 (-6) -0.1; hydrogen 0.1.10 (-5) -2.7.10 (-5); and balance: aluminum.
- the patent application WO2020074818 relates to a thin sheet of essentially recrystallized aluminum-based alloy with a thickness of between 0.25 and 12 mm comprising, in % by weight, Cu 3.4 - 4.0; Mg 0.5 - 0.8; Mn 0.1 - 0.7; Fe ⁇ 0.15; If ⁇ 0.15; Zr ⁇ 0.04; Ag ⁇ 0.65; Zn ⁇ 0.5; unavoidable impurities ⁇ 0.05 each and ⁇ 0.15 in total; remains aluminum.
- the patent application US2004013529 relates to a mechanical vacuum pump comprising a rotor made of a light metal alloy obtained by powder metallurgy. Powder metallurgy increases the rotor's resistance to heat and creep.
- AA2219 alloy with composition (in % by weight) Cu: 5.8 - 6.8 Mn: 0.20 - 0.40 Ti: 0.02 - 0.10, Zr: 0.10 - 0.25 V : 0.05 - 0.15 Mg ⁇ 0.02 is also known for high temperature applications.
- the patent application EP 0 038 605 A1 teaches an alloy of composition (in % by weight), Cu: 3.8 - 4.4, Mg: 1.2 - 1.8 and Mn: 0.3 - 0.9, maximum 0.12 Si, 0 .15 Fe, 0.25 Zn, 0.15 Ti and 0.10 Cr.
- FIG. 1 shows the evolution of the breaking strength with the aging time at 150 °C in hours.
- the static mechanical characteristics in traction in other words the breaking strength R m , the conventional elastic limit at 0.2% elongation R p0.2 , and the elongation at break A%, are determined by a tensile test according to standard NF EN ISO 6892-1, the sampling and direction of the test being defined by standard EN 485-1. Hot tensile tests are carried out according to standard NF EN 10002-5. Creep tests are carried out according to standard ASTM E139-06. Unless otherwise stated, the definitions of EN 12258 apply.
- the present inventors have noted that, surprisingly, there is a range of composition of Al-Cu-Mg alloys containing Mn which allows, when used in the T8 state, to obtain wrought products which are particularly efficient at high temperatures.
- the magnesium content is such that Mg is between 1.2 and 1.4% by weight and preferably between 1.25 and 1.35% by weight.
- Mg content is not in the range according to the invention, the mechanical properties are not satisfactory.
- the breaking strength R m may be insufficient at room temperature and/or after aging at 150°C.
- the copper content is such that Cu is between 3.6 and 4.4% by weight.
- Advantageously Cu is at least 3.9% by weight and preferably at least 4.0% by weight.
- Advantageously Cu is at most 4.3% by weight and preferably at most 4.25% by weight.
- the products intended for use according to the invention contain 0.5 to 0.8% by weight of manganese which contributes in particular to the control of the granular structure.
- the Mn content is between 0.51 and 0.65% by weight.
- the present inventors have found that the simultaneous addition of manganese and zirconium can be advantageous in certain cases, in particular to reduce the sensitivity to aging at high temperatures while achieving high mechanical properties.
- the Zr content is a maximum of 0.15% by weight.
- the Zr content is at least equal to 0.07% by weight and preferably at least equal to 0.08% by weight.
- the products intended for use according to the invention contain 0.09 to 0.15% by weight of zirconium and 0.50 to 0.60% by weight of manganese.
- the titanium content is between 0.01 and 0.05% by weight.
- the addition of titanium contributes in particular to the refining of grains during casting. However, an addition greater than 0.05% by weight can result in excessively fine grain size which impairs creep resistance at elevated temperatures.
- the iron and silicon contents are a maximum of 0.20% by weight each.
- the iron content is a maximum of 0.18% by weight and preferably 0.15% by weight.
- the silicon content is a maximum of 0.15% by weight and preferably 0.10% by weight.
- the zinc content is a maximum of 0.25% by weight. In one embodiment of the invention, the zinc content is between 0.05 and 0.25% by weight and can contribute in particular to the mechanical resistance. However, the presence of zinc can pose recycling problems. In another embodiment, the zinc content is less than 0.20, preferably less than 0.15% by weight.
- the content of the other elements is less than 0.05% by weight and preferably less than 0.04% by weight. Preferably, the total of the other elements is less than 0.15% by weight.
- the other elements are unavoidable impurities.
- the rest is aluminum.
- the wrought products intended for use according to the invention are preferably sheets, profiles or forged products.
- the profiles are typically obtained by spinning.
- Forged products can be obtained by forging cast blocks or extruded products or rolled products.
- the process for manufacturing the products intended for use according to the invention comprises the successive stages of preparing the alloy, casting, optionally homogenization, hot deformation, solution, quenching, cold deformation and tempering.
- a bath of liquid metal is produced so as to obtain an aluminum alloy of composition according to the invention.
- the liquid metal bath is then typically cast in the form of a rolling plate, spinning billet or forging blank.
- the product thus cast is then homogenized so as to reach a temperature of between 450°C and 520°C and preferably between 495°C and 510°C for a period of between 5 and 60 hours.
- the homogenization treatment can be carried out in one or more stages.
- the product is then hot deformed typically by rolling, spinning and/or forging.
- the hot deformation is carried out so as to preferably maintain a temperature of at least 300°C.
- a temperature of at least 350°C and preferably at least 380°C is maintained during hot deformation.
- No significant cold deformation is carried out, in particular by cold rolling, between hot deformation and solution application.
- Significant cold deformation is typically a deformation of at least about 5%.
- the product thus deformed is then put into solution by a heat treatment making it possible to reach a temperature between 485 and 520 ° C and preferably between 495 and 510 ° C for 15 min to 8 h, then quenched.
- the quality of the solution can be evaluated by calorimetry and/or optical microscopy.
- the wrought product obtained typically a sheet metal, a profile or a forged product, then undergoes cold deformation.
- the cold deformation is a deformation of 2 to 5% making it possible to improve the mechanical resistance and to obtain a T8 state after tempering.
- the cold deformation may in particular be a controlled tensile deformation leading to a T851 state or a compression deformation leading to a T852 state.
- tempering is carried out in which the product reaches a temperature between 160 and 210°C and preferably between 175 and 195°C for 5 to 100 hours and preferably 10 to 50 hours. In an advantageous embodiment, tempering is carried out in which the product reaches a temperature of between 170 and 180°C for 10 to 15 hours.
- the income can be made in one or more stages.
- the tempering conditions are determined so that the mechanical resistance Rp 0.2 is maximum (“peak” tempering). Tempering under the conditions according to the invention makes it possible in particular to improve the mechanical properties and their stability during aging at 150°C.
- the thickness of the products intended for use according to the invention is advantageously between 6 mm and 300 mm, preferably between 10 and 200 mm.
- a sheet is a rolled product with a rectangular cross section and a uniform thickness.
- the thickness of the profiles is defined according to standard EN 2066:2001: the cross section is divided into elementary rectangles of dimensions A and B; A always being the largest dimension of the elementary rectangle and B can be considered as the thickness of the elementary rectangle.
- the wrought products obtained according to the process have the advantage of having high mechanical strength and good performance at high temperatures.
- the wrought products intended for use according to the invention preferably have in the longitudinal direction a breaking strength R m of at least 490 MPa and preferably at least 495 MPa and having after aging at 150°C for 1000 hours, a breaking strength R m of at least 475 MPa and preferably at least 480 MPa.
- the wrought products intended for use according to the invention are resistant to creep.
- the wrought products intended for use according to the invention preferably have a duration necessary to reach a deformation of 0.35% during a creep test according to the ASTM E139-06 standard for a stress of 250 MPa and at a temperature of 150°C for at least 700 hours and preferably at least 800 hours.
- the products intended for use according to the invention are particularly useful for applications in which the products are maintained at temperatures of 100°C to 250°C and preferably of 100°C to 200°C, typically at about 150°C. °C, for a significant duration of at least 200 hours and preferably at least 2000 hours.
- the products intended for use according to the invention are useful for applications of structural parts or means of attachment near the engine in the automobile industry or aerospace or preferably for applications of rotors or other parts in particular impellers of air suction pumps such as in particular vacuum pumps, such as in particular turbomolecular pumps or for applications of parts of air blowing devices such as impellers.
- Alloy B has a composition according to the invention. Alloys C and E are taught by demand WO2012/140337 for their performance in high temperature uses. Alloy F is an AA2618 alloy, known for its performance in high temperature applications.
- composition of the alloys in % by weight is given in Table 1. ⁇ b>[Table 1] ⁇ /b> Alloy If Fe Cu Mn Mg Neither Zn Ti Zr HAS 0.08 0.14 4.2 0.51 1.35 - 0.20 0.02 0.02 B (Invention) 0.04 0.07 4.0 0.58 1.40 - 0.12 0.02 0.10 C (Reference) 0.04 0.05 3.3 0.34 1.9 - - 0.02 0.11 D (Reference) 0.04 0.05 4.2 0.34 1.3 - - 0.02 0.11 E (Reference) 0.04 0.05 3.7 0.34 1.6 - - 0.02 0.11 F (Reference) 0.22 1.10 2.6 0.05 1.60 1.10 0.08 0.01 0.00
- the plates were homogenized at a temperature between 490°C and 540°C, adapted depending on the alloy, hot rolled to a thickness of 10 mm (alloy A) and 15 mm (alloys B to E) and 21 mm (alloy F), put in solution at a temperature between 490 °C and 540 °C, adapted depending on the alloy, quenched in water by immersion, tensile from 2 to 4% and returned to 175 °C or 190 °C to reach the peak tensile yield strength in the state T8.
- the alloy plates A and B were homogenized between 20 and 36 hours at 495°C, the sheets obtained after rolling being put in solution for 2 hours at 498°C and returned for 8 hours at 190°C or 12 hours at 175°C.
- the alloy C plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 509 °C, the sheet obtained after rolling being put in solution for 2 hours at 507 °C and returned for 12 hours at 190 °C.
- the alloy D plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 503 °C, the sheet obtained after rolling being put in solution for 2 hours at 500 °C and returned for 8 hours at 190 °C.
- the alloy E plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 503 °C, the sheet obtained after rolling being put in solution for 2 hours at 504 °C and returned for 12 hours at 190 °C.
- the evolution of the breaking strength with the aging time at 150 °C is represented on the Figure 1 .
- the products intended for use according to the invention have a breaking strength R m greater than that of the reference products before aging and greater than most other alloys after 1000 hours at 150°C. After 3000 hours of aging, the products intended for use according to the invention have a mechanical resistance R m greater than that of alloy F, which is an AA2618 alloy known for its high temperature properties.
- T (in Kelvin) is the instantaneous metal treatment temperature, which changes with time t (in hours)
- T ref is a reference temperature fixed at 423 K.
- t i is expressed in hours.
- aging was estimated for 233 h by linear approximation from the value of 426 MPa obtained after 1000 h.
- thermal stability of the product in the T851 state is much greater than the thermal stability in the T351 state.
Description
L'invention concerne l'utilisation de produits en alliages aluminium-cuivre-magnésium, destinés à être mis en oeuvre à haute température.The invention relates to the use of products made of aluminum-copper-magnesium alloys, intended to be used at high temperatures.
Certains alliages d'aluminium sont couramment utilisés pour des applications dans lesquelles ils ont une haute température d'emploi, typiquement entre 80 et 250 °C et généralement entre 100 et 200 °C, par exemple comme pièce de structure ou moyen d'attache à proximité de moteur dans l'industrie automobile ou aérospatiale ou comme rotors ou autres pièces de pompe d'aspiration d'air telles que notamment les pompes à vide.Certain aluminum alloys are commonly used for applications in which they have a high operating temperature, typically between 80 and 250 °C and generally between 100 and 200 °C, for example as a structural part or means of attachment to proximity to motors in the automotive or aerospace industry or as rotors or other air suction pump parts such as vacuum pumps.
Ces alliages nécessitent de bonnes performances mécaniques à haute température. Les bonnes performances mécaniques à haute température signifient notamment d'une part la stabilité thermique, c'est-à-dire que les propriétés mécaniques mesurées à température ambiante sont stables après un vieillissement de longue durée à la température d'emploi, et d'autre part la performance à chaud c'est-à-dire que les propriétés mécaniques mesurées à haute température (propriétés mécaniques statiques, résistance au fluage) sont élevées.These alloys require good mechanical performance at high temperatures. Good mechanical performance at high temperature means in particular, on the one hand, thermal stability, that is to say that the mechanical properties measured at room temperature are stable after long-term aging at the operating temperature, and on the other hand, on the other hand, hot performance, that is to say that the mechanical properties measured at high temperature (static mechanical properties, creep resistance) are high.
Parmi les alliages connus pour ce type d'application on peut citer l'alliage AA2618 qui comprend (% en poids) :
Cu:1,9-2,7 Mg:1,3-1,8 Fe:0,9-1,3, Ni:0,9-1,2 Si:0,10-0,25 Ti:0,04-0,10 qui a été utilisé pour la fabrication du Concorde.Among the alloys known for this type of application we can cite the AA2618 alloy which includes (% by weight):
Cu:1.9-2.7 Mg:1.3-1.8 Fe:0.9-1.3, Ni:0.9-1.2 Si:0.10-0.25 Ti:0, 04-0.10 which was used for the manufacture of Concorde.
Le brevet
Cu:1,8-3 Mg:1,2-2,7 Si<0,3 Fe:0,1-0,4 Ni + Co: 0,1 - 0,4 (Ni + Co)/Fe: 0,9 - 1,3The patent
Cu:1.8-3 Mg:1.2-2.7 Si<0.3 Fe:0.1-0.4 Ni + Co: 0.1 - 0.4 (Ni + Co)/Fe: 0 .9 - 1.3
L'alliage peut contenir également Zr, Mn, Cr, V ou Mo à des teneurs inferieures a 0,4%, et éventuellement Cd, In, Sn ou Be a moins de 0,2% chacun, Zn a moins de 8% ou Ag a moins de 1 %. On obtient avec cet alliage une amélioration sensible du facteur de concentration de contraintes K1c représentatif de la résistance à la propagation de criques.The alloy may also contain Zr, Mn, Cr, V or Mo at contents less than 0.4%, and possibly Cd, In, Sn or Be at less than 0.2% each, Zn at less than 8% or Ag has less than 1%. With this alloy we obtain a significant improvement in the stress concentration factor K1c representative of the resistance to crack propagation.
La demande de brevet
- Cu: 2,0 - 3,0 Mg: 1,5 - 2,1 Mn: 0,3 - 0,7
- Fe<0,3 Ni<0,3 Ag<1,0 Zr<0,15 Ti<0,15
- avec Si tel que: 0,3 < Si + 0,4Ag < 0,6
- autres éléments < 0,05 chacun et < 0,15 au total.
- Cu: 2.0 - 3.0 Mg: 1.5 - 2.1 Mn: 0.3 - 0.7
- Fe<0.3 Ni<0.3 Ag<1.0 Zr<0.15 Ti<0.15
- with Si such that: 0.3 < Si + 0.4Ag < 0.6
- other elements < 0.05 each and < 0.15 total.
Le brevet
- Cu: 3,0 - 4,2 Mg: 1,0 - 2,2 Mn: 0,1 - 0,8 Zr : 0,03 - 0,2 Ti : 0,012 - 0,1, V : 0,001 - 0,15
- au moins un élément parmi Ni : 0,001 - 0,25 et Co : 0,001 - 0,25, reste aluminium.
- Cu: 3.0 - 4.2 Mg: 1.0 - 2.2 Mn: 0.1 - 0.8 Zr: 0.03 - 0.2 Ti: 0.012 - 0.1, V: 0.001 - 0, 15
- at least one element from Ni: 0.001 - 0.25 and Co: 0.001 - 0.25, remains aluminum.
La demande de brevet
La demande de brevet
La demande de brevet
Le brevet
La demande de brevet
Le demande de brevet
L'alliage AA2219 de composition (en % en poids) Cu : 5,8 - 6,8 Mn : 0,20 - 0,40 Ti : 0,02 - 0,10, Zr : 0,10 - 0,25 V : 0,05 - 0,15 Mg < 0,02 est également connu pour des applications à haute température.AA2219 alloy with composition (in % by weight) Cu: 5.8 - 6.8 Mn: 0.20 - 0.40 Ti: 0.02 - 0.10, Zr: 0.10 - 0.25 V : 0.05 - 0.15 Mg < 0.02 is also known for high temperature applications.
Ces alliages présentent cependant des propriétés mécaniques insuffisantes pour certaines applications et posent également des problèmes de recyclage en raison en particulier de la teneur élevée en fer et/ou silicium et/ou nickel et/ou cobalt et/ou vanadium.These alloys, however, have insufficient mechanical properties for certain applications and also pose recycling problems due in particular to the high content of iron and/or silicon and/or nickel and/or cobalt and/or vanadium.
On connaît par ailleurs des alliages Al-Cu-Mg, qui sont le plus souvent à l'état T3, un état métallurgique économique qui ne nécessite pas de traitement thermique de revenu.We also know Al-Cu-Mg alloys, which are most often in the T3 state, an economical metallurgical state which does not require tempering heat treatment.
Le brevet
Le brevet
La demande de brevet
Le brevet
Il existe un besoin pour des produits en alliage d'aluminium ayant de bonnes performances mécaniques à haute température, typiquement à 150 °C, et étant faciles à fabriquer et à recycler.There is a need for aluminum alloy products having good mechanical performance at high temperatures, typically at 150°C, and being easy to manufacture and recycle.
L'objet de l'invention est l'utilisation d'un produit corroyé à l'état T8 en alliage d'aluminium de composition, en % en poids,
- Cu : 3,6 - 4,4
- Mg: 1,2 - 1,4
- Mn : 0,5-0,8
- Zr: 0.07 - 0,15
- Ti : 0,01 - 0,05
- Si ≤ 0,20
- Fe ≤ 0,20
- Zn ≤ 0,25
- impuretés inévitables < 0,05
- reste aluminium,
- dans une application dans laquelle ledit produit est maintenu à des températures de 100 °C à 250 °C pendant une durée significative d'au moins 200 heures.
- Cu: 3.6 - 4.4
- Mg: 1.2 - 1.4
- Min: 0.5-0.8
- Zr: 0.07 - 0.15
- Ti: 0.01 - 0.05
- If ≤ 0.20
- Fe ≤ 0.20
- Zn ≤ 0.25
- unavoidable impurities < 0.05
- remains aluminum,
- in an application in which said product is maintained at temperatures of 100°C to 250°C for a significant period of at least 200 hours.
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Sauf mention contraire, toutes les indications concernant la composition chimique des alliages sont exprimées comme un pourcentage en poids basé sur le poids total de l'alliage. L'expression 1,4 Cu ou 1,4 (Cu) signifie que la teneur en cuivre exprimée en % en poids est multipliée par 1,4. La désignation des alliages se fait en conformité avec les règlements de The Aluminium Association, connus de l'homme du métier. Les définitions des états métallurgiques sont indiquées dans la norme européenne EN 515 - 2017. Cette norme indique notamment qu'un état T8 : est un état mis en solution écroui puis revenu, cette désignation s'appliquant aux produits qui sont soumis à un écrouissage pour améliorer leur résistance mécanique, ou pour lesquels l'effet de l'écrouissage associé au planage ou au dressage se traduit sur les limites de propriétés mécaniques. Par état T8 on entend tous les états métallurgiques pour lesquels le premier chiffre après T est 8. Par exemple les états T851 et T852 sont des états T8.Unless otherwise stated, all indications regarding the chemical composition of alloys are expressed as a weight percentage based on the total weight of the alloy. The expression 1.4 Cu or 1.4 (Cu) means that the copper content expressed in % by weight is multiplied by 1.4. The designation of alloys is done in accordance with the regulations of The Aluminum Association, known to those skilled in the art. The definitions of metallurgical states are indicated in the European standard EN 515 - 2017. This standard indicates in particular that a T8 state: is a state put into solution, work hardened and then tempered, this designation applying to products which are subjected to work hardening for improve their mechanical strength, or for which the effect of work hardening associated with planing or straightening is reflected in the limits of mechanical properties. By T8 state we mean all the metallurgical states for which the first digit after T is 8. For example the T851 and T852 states are T8 states.
Les caractéristiques mécaniques statiques en traction, en d'autres termes la résistance à la rupture Rm, la limite d'élasticité conventionnelle à 0,2% d'allongement Rp0,2, et l'allongement à la rupture A%, sont déterminés par un essai de traction selon la norme NF EN ISO 6892-1, le prélèvement et le sens de l'essai étant définis par la norme EN 485-1. Les essais de traction à chaud sont réalisés selon la norme NF EN 10002-5. Les essais de fluage sont réalisés selon la norme ASTM E139-06. Sauf mention contraire, les définitions de la norme EN 12258 s'appliquent.The static mechanical characteristics in traction, in other words the breaking strength R m , the conventional elastic limit at 0.2% elongation R p0.2 , and the elongation at break A%, are determined by a tensile test according to standard NF EN ISO 6892-1, the sampling and direction of the test being defined by standard EN 485-1. Hot tensile tests are carried out according to standard NF EN 10002-5. Creep tests are carried out according to standard ASTM E139-06. Unless otherwise stated, the definitions of EN 12258 apply.
Les présents inventeurs ont constaté que de manière surprenante, il existe un domaine de composition des alliages Al-Cu-Mg contenant du Mn qui permet lorsqu'ils sont utilisés à l'état T8 d'obtenir des produits corroyés particulièrement performants à haute température.The present inventors have noted that, surprisingly, there is a range of composition of Al-Cu-Mg alloys containing Mn which allows, when used in the T8 state, to obtain wrought products which are particularly efficient at high temperatures.
La teneur en magnésium est telle que Mg soit compris entre 1,2 et 1,4 % en poids et de préférence entre 1,25 et 1,35 % en poids. Lorsque la teneur en Mg n'est pas dans le domaine selon l'invention, les propriétés mécaniques ne sont pas satisfaisantes. En particulier la résistance à la rupture Rm peut être insuffisante à température ambiante et/ou après vieillissement à 150 °C.The magnesium content is such that Mg is between 1.2 and 1.4% by weight and preferably between 1.25 and 1.35% by weight. When the Mg content is not in the range according to the invention, the mechanical properties are not satisfactory. In particular, the breaking strength R m may be insufficient at room temperature and/or after aging at 150°C.
La teneur en cuivre est telle que Cu soit compris entre 3,6 et 4,4 % en poids. Avantageusement Cu est au moins 3,9 % en poids et de préférence au moins 4,0 % en poids. Avantageusement Cu est au plus 4,3 % en poids et de préférence au plus 4,25 % en poids.The copper content is such that Cu is between 3.6 and 4.4% by weight. Advantageously Cu is at least 3.9% by weight and preferably at least 4.0% by weight. Advantageously Cu is at most 4.3% by weight and preferably at most 4.25% by weight.
Les produits destinés à l'utilisation selon l'invention contiennent 0,5 à 0,8 % en poids de manganèse ce qui contribue notamment au contrôle de la structure granulaire. Avantageusement la teneur en Mn est comprise entre 0,51 et 0,65 % en poids. Les présents inventeurs ont constaté que l'addition simultanée de manganèse et de zirconium peut être avantageuse dans certains cas, notamment pour diminuer la sensibilité au vieillissement à haute température tout en atteignant des propriétés mécaniques élevées. La teneur en Zr est au maximum de 0,15 % en poids. La teneur en Zr est au moins égale à 0,07 en % en poids et de préférence au moins égale à 0,08 en % en poids. Dans un mode de réalisation avantageux, les produits destinés à l'utilisation selon l'invention contiennent 0,09 à 0,15 % en poids de zirconium et 0,50 à 0,60 % en poids de manganèse.The products intended for use according to the invention contain 0.5 to 0.8% by weight of manganese which contributes in particular to the control of the granular structure. Advantageously the Mn content is between 0.51 and 0.65% by weight. The present inventors have found that the simultaneous addition of manganese and zirconium can be advantageous in certain cases, in particular to reduce the sensitivity to aging at high temperatures while achieving high mechanical properties. The Zr content is a maximum of 0.15% by weight. The Zr content is at least equal to 0.07% by weight and preferably at least equal to 0.08% by weight. In an advantageous embodiment, the products intended for use according to the invention contain 0.09 to 0.15% by weight of zirconium and 0.50 to 0.60% by weight of manganese.
La teneur en titane est comprise entre 0,01 et 0,05 % en poids. L'addition de titane contribue notamment à l'affinage des grains lors de la coulée. Cependant une addition supérieure à 0,05 % en poids peut résulter en une finesse excessive de la taille de grain ce qui nuit à la résistance au fluage à température élevée.The titanium content is between 0.01 and 0.05% by weight. The addition of titanium contributes in particular to the refining of grains during casting. However, an addition greater than 0.05% by weight can result in excessively fine grain size which impairs creep resistance at elevated temperatures.
Les teneurs en fer et en silicium sont au maximum de 0,20 % en poids chacune. Dans un mode de réalisation avantageux de l'invention, la teneur en fer est au maximum de 0,18% en poids et de préférence 0,15 % en poids. Dans un mode de réalisation avantageux de l'invention, la teneur en silicium est au maximum de 0,15% en poids et de préférence 0,10 % en poids.The iron and silicon contents are a maximum of 0.20% by weight each. In an advantageous embodiment of the invention, the iron content is a maximum of 0.18% by weight and preferably 0.15% by weight. In an advantageous embodiment of the invention, the silicon content is a maximum of 0.15% by weight and preferably 0.10% by weight.
La teneur en zinc est au maximum de 0,25% en poids. Dans un mode de réalisation de l'invention, la teneur en zinc est comprise entre 0,05 et 0,25 % en poids et peut contribuer notamment à la résistance mécanique. Cependant la présence de zinc peut poser des problèmes de recyclage. Dans un autre mode de réalisation, la teneur en zinc est inférieure à 0,20, de préférée, inférieure à 0,15 % en poids.The zinc content is a maximum of 0.25% by weight. In one embodiment of the invention, the zinc content is between 0.05 and 0.25% by weight and can contribute in particular to the mechanical resistance. However, the presence of zinc can pose recycling problems. In another embodiment, the zinc content is less than 0.20, preferably less than 0.15% by weight.
La teneur des autres éléments est inférieure à 0,05 % en poids et de préférence inférieure à 0,04 % en poids. De préférence, le total des autres éléments est inférieur à 0,15 % en poids. Les autres éléments sont des impuretés inévitables. Le reste est de l'aluminium.The content of the other elements is less than 0.05% by weight and preferably less than 0.04% by weight. Preferably, the total of the other elements is less than 0.15% by weight. The other elements are unavoidable impurities. The rest is aluminum.
Les produits corroyés destinés à l'utilisation selon l'invention sont de préférence des tôles, des profilés ou des produits forgés. Les profilés sont typiquement obtenus par filage. Les produits forgés peuvent être obtenus par forge de blocs coulés ou de produits filés ou de produits laminés.The wrought products intended for use according to the invention are preferably sheets, profiles or forged products. The profiles are typically obtained by spinning. Forged products can be obtained by forging cast blocks or extruded products or rolled products.
Le procédé de fabrication des produits destinés à l'utilisation selon l'invention comprend les étapes successives d'élaboration de l'alliage, coulée, optionnellement homogénéisation, déformation à chaud, mise en solution, trempe, déformation à froid et revenu.The process for manufacturing the products intended for use according to the invention comprises the successive stages of preparing the alloy, casting, optionally homogenization, hot deformation, solution, quenching, cold deformation and tempering.
Dans une première étape, on élabore un bain de métal liquide de façon à obtenir un alliage d'aluminium de composition selon l'invention. Le bain de métal liquide est ensuite coulé typiquement sous forme de plaque de laminage, de billette de filage ou d'ébauche de forge.In a first step, a bath of liquid metal is produced so as to obtain an aluminum alloy of composition according to the invention. The liquid metal bath is then typically cast in the form of a rolling plate, spinning billet or forging blank.
Avantageusement, le produit ainsi coulé est ensuite homogénéisé de façon à atteindre une température comprise entre 450°C et 520° C et de préférence entre 495 °C et 510°C pendant une durée comprise entre 5 et 60 heures. Le traitement d'homogénéisation peut être réalisé en un ou plusieurs paliers.Advantageously, the product thus cast is then homogenized so as to reach a temperature of between 450°C and 520°C and preferably between 495°C and 510°C for a period of between 5 and 60 hours. The homogenization treatment can be carried out in one or more stages.
Le produit est ensuite déformé à chaud typiquement par laminage, filage et/ou forgeage. La déformation à chaud est réalisée de façon à maintenir de préférence une température d'au moins 300 °C. Avantageusement, on maintient une température d'au moins 350 °C et de préférence d'au moins 380 °C au cours de la déformation à chaud. On ne réalise pas de déformation à froid significative, notamment par laminage à froid, entre la déformation à chaud et la mise en solution. Une déformation à froid significative est typiquement une déformation d'au moins environ 5%.The product is then hot deformed typically by rolling, spinning and/or forging. The hot deformation is carried out so as to preferably maintain a temperature of at least 300°C. Advantageously, a temperature of at least 350°C and preferably at least 380°C is maintained during hot deformation. No significant cold deformation is carried out, in particular by cold rolling, between hot deformation and solution application. Significant cold deformation is typically a deformation of at least about 5%.
Le produit ainsi déformé est ensuite mis en solution par un traitement thermique permettant d'atteindre une température comprise entre 485 et 520 °C et de préférence entre 495 et 510 °C pendant 15 min à 8 h, puis trempé.The product thus deformed is then put into solution by a heat treatment making it possible to reach a temperature between 485 and 520 ° C and preferably between 495 and 510 ° C for 15 min to 8 h, then quenched.
La qualité de la mise en solution peut être évaluée par calorimétrie et/ou microscopie optique.The quality of the solution can be evaluated by calorimetry and/or optical microscopy.
Le produit corroyé obtenu, typiquement une tôle, un profilé ou un produit forgé, subit ensuite une déformation à froid. Avantageusement, la déformation à froid est une déformation de 2 à 5% permettant d'améliorer la résistance mécanique et d'obtenir après revenu un état T8. La déformation à froid peut notamment être une déformation par traction contrôlée conduisant à un état T851 ou une déformation par compression conduisant à un état T852.The wrought product obtained, typically a sheet metal, a profile or a forged product, then undergoes cold deformation. Advantageously, the cold deformation is a deformation of 2 to 5% making it possible to improve the mechanical resistance and to obtain a T8 state after tempering. The cold deformation may in particular be a controlled tensile deformation leading to a T851 state or a compression deformation leading to a T852 state.
Finalement, un revenu est réalisé dans lequel le produit atteint une température comprise entre 160 et 210°C et de préférence entre 175 et 195°C pendant 5 à 100 heures et de préférence de 10 à 50h. Dans un mode de réalisation avantageux un revenu est réalisé dans lequel le produit atteint une température comprise entre 170 et 180°C pendant 10 à 15 heures. Le revenu peut être réalisé en un ou plusieurs paliers. De préférence, les conditions de revenu sont déterminées pour que la résistance mécanique Rp0,2 soit maximale (revenu « au pic »). Le revenu dans les conditions selon l'invention permet notamment d'améliorer les propriétés mécaniques et leur stabilité lors d'un vieillissement à 150 °C.Finally, tempering is carried out in which the product reaches a temperature between 160 and 210°C and preferably between 175 and 195°C for 5 to 100 hours and preferably 10 to 50 hours. In an advantageous embodiment, tempering is carried out in which the product reaches a temperature of between 170 and 180°C for 10 to 15 hours. The income can be made in one or more stages. Preferably, the tempering conditions are determined so that the mechanical resistance Rp 0.2 is maximum (“peak” tempering). Tempering under the conditions according to the invention makes it possible in particular to improve the mechanical properties and their stability during aging at 150°C.
L'épaisseur des produits destinés à l'utilisation selon l'invention est avantageusement comprise entre 6 mm et 300 mm, de préférence entre 10 et 200 mm. Une tôle est un produit laminé de section transversale rectangulaire dont l'épaisseur uniforme. L'épaisseur des profilés est définie selon la norme EN 2066 :2001 : la section transversale est divisée en rectangles élémentaires de dimensions A et B ; A étant toujours la plus grande dimension du rectangle élémentaire et B pouvant être considéré comme l'épaisseur du rectangle élémentaire.The thickness of the products intended for use according to the invention is advantageously between 6 mm and 300 mm, preferably between 10 and 200 mm. A sheet is a rolled product with a rectangular cross section and a uniform thickness. The thickness of the profiles is defined according to standard EN 2066:2001: the cross section is divided into elementary rectangles of dimensions A and B; A always being the largest dimension of the elementary rectangle and B can be considered as the thickness of the elementary rectangle.
Les produits corroyés obtenus selon le procédé ont l'avantage de présenter une résistance mécanique élevée et de bonnes performances à haute température. Ainsi les produits corroyés destinés à l'utilisation selon l'invention présentent de préférence dans la direction longitudinale une résistance à la rupture Rm d'au moins 490 MPa et de préférence d'au moins 495 MPa et présentant après vieillissement à 150 °C pendant 1000h, une résistance à la rupture Rm d'au moins 475 MPa et de préférence d'au moins 480 MPa. Les produits corroyés destinés à l'utilisation selon l'invention sont résistants au fluage. Ainsi les produits corroyés destinés à l'utilisation selon l'invention présentent de préférence une durée nécessaire pour atteindre une déformation de 0,35 % lors d'un test de fluage selon la norme ASTM E139-06 pour une contrainte de 250 MPa et à une température de 150 °C d'au moins 700 heures et de manière préférée d'au moins 800h.The wrought products obtained according to the process have the advantage of having high mechanical strength and good performance at high temperatures. Thus the wrought products intended for use according to the invention preferably have in the longitudinal direction a breaking strength R m of at least 490 MPa and preferably at least 495 MPa and having after aging at 150°C for 1000 hours, a breaking strength R m of at least 475 MPa and preferably at least 480 MPa. The wrought products intended for use according to the invention are resistant to creep. Thus the wrought products intended for use according to the invention preferably have a duration necessary to reach a deformation of 0.35% during a creep test according to the ASTM E139-06 standard for a stress of 250 MPa and at a temperature of 150°C for at least 700 hours and preferably at least 800 hours.
Les produits destinés à l'utilisation selon l'invention sont particulièrement utiles pour des applications dans lesquelles les produits sont maintenus à des températures de 100°C à 250 °C et de préférence de 100 °C à 200 °C, typiquement à environ 150 °C, pendant une durée significative d'au moins 200 heures et de préférence d'au moins 2000 heures.The products intended for use according to the invention are particularly useful for applications in which the products are maintained at temperatures of 100°C to 250°C and preferably of 100°C to 200°C, typically at about 150°C. °C, for a significant duration of at least 200 hours and preferably at least 2000 hours.
Ainsi les produits destinés à l'utilisation selon l'invention sont utiles pour des applications de pièce de structure ou moyen d'attache à proximité de moteur dans l'industrie automobile ou aérospatiale ou préférentiellement pour des applications de rotors ou autres pièces notamment des impulseurs de pompe d'aspiration d'air telles que notamment les pompes à vide, telles que en particulier des pompes turbomoléculaires ou pour des applications de pièces de dispositifs de soufflage d'air telles que des impulseurs.Thus the products intended for use according to the invention are useful for applications of structural parts or means of attachment near the engine in the automobile industry or aerospace or preferably for applications of rotors or other parts in particular impellers of air suction pumps such as in particular vacuum pumps, such as in particular turbomolecular pumps or for applications of parts of air blowing devices such as impellers.
Ces aspects, ainsi que d'autres de l'invention sont expliqués plus en détail à l'aide des exemples illustratifs et non limitatifs suivants.These and other aspects of the invention are explained in more detail using the following illustrative and non-limiting examples.
Dans cet exemple 6 alliages ont été coulés sous forme de plaques de laminage. L'alliage B a une composition selon l'invention. Les alliages C et E sont enseignés par la demande
La composition des alliages en % en poids est donnée dans le tableau 1.
Les plaques ont été homogénéisées à une température comprise entre 490 °C et 540 °C, adaptée en fonction de l'alliage, laminées à chaud jusqu'à une épaisseur de 10 mm (alliage A) et 15 mm (alliages B à E) et 21 mm (alliage F), mises en solution à une température comprise entre 490 °C et 540 °C, adaptée en fonction de l'alliage, trempées à l'eau par immersion, tractionnées de 2 à 4 % et revenues à 175°C ou 190 °C pour atteindre le pic de limite d'élasticité en traction à l'état T8. Ainsi les plaques en alliage A et B ont été homogénéisée entre 20 et 36 h à 495 °C, les tôles obtenues après laminage étant mises en solution 2h à 498°C et revenue 8h 190°C ou 12h à 175 °C. La plaque en alliage C a été homogénéisée en deux paliers de 10h à 500 °C puis 20h à 509 °C, la tôle obtenue après laminage étant mise en solution 2h à 507 °C et revenue 12h à 190 °C. La plaque en alliage D a été homogénéisée en deux paliers de 10h à 500 °C puis 20h à 503 °C, la tôle obtenue après laminage étant mise en solution 2h à 500 °C et revenue 8h à 190 °C. La plaque en alliage E a été homogénéisée en deux paliers de 10h à 500 °C puis 20h à 503 °C, la tôle obtenue après laminage étant mise en solution 2h à 504 °C et revenue 12h à 190 °C.The plates were homogenized at a temperature between 490°C and 540°C, adapted depending on the alloy, hot rolled to a thickness of 10 mm (alloy A) and 15 mm (alloys B to E) and 21 mm (alloy F), put in solution at a temperature between 490 °C and 540 °C, adapted depending on the alloy, quenched in water by immersion, tensile from 2 to 4% and returned to 175 °C or 190 °C to reach the peak tensile yield strength in the state T8. Thus the alloy plates A and B were homogenized between 20 and 36 hours at 495°C, the sheets obtained after rolling being put in solution for 2 hours at 498°C and returned for 8 hours at 190°C or 12 hours at 175°C. The alloy C plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 509 °C, the sheet obtained after rolling being put in solution for 2 hours at 507 °C and returned for 12 hours at 190 °C. The alloy D plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 503 °C, the sheet obtained after rolling being put in solution for 2 hours at 500 °C and returned for 8 hours at 190 °C. The alloy E plate was homogenized in two stages of 10 hours at 500 °C then 20 hours at 503 °C, the sheet obtained after rolling being put in solution for 2 hours at 504 °C and returned for 12 hours at 190 °C.
Les propriétés mécaniques obtenues à mi-épaisseur à 25°C dans la direction longitudinale avant et après vieillissement sont données dans le Tableau 2 en MPa.
L'évolution de la résistance à la rupture avec la durée de vieillissement à 150 °C est représentée sur la
Des essais de fluage ont été réalisés selon la norme ASTM E139-06 pour une contrainte de 285 MPa et à une température de 150 °C (alliages C, E et F) et pour une contrainte de 250 MPa et à une température de 150 °C (alliages A, B et F) On a notamment mesuré la durée nécessaire pour atteindre une déformation de 0,35%. Les résultats sont rassemblés dans le Tableau 3.
La performance des produits destinés à l'utilisation selon l'invention au test de fluage est largement supérieure à celle d'un produit de référence pour les utilisations à hautes température (produit F) et supérieure également à celle des produits C et E.The performance of the products intended for use according to the invention in the creep test is far superior to that of a reference product for uses at high temperatures (product F) and also superior to that of products C and E.
Dans cet exemple, on a comparé l'évolution avec la durée de vieillissement à 150 °C de la limite d'élasticité Rp0,2 pour un produit laminé en alliage B d'épaisseur 10 mm obtenu par le procédé tel que décrit dans l'exemple 1, avec un produit laminé en alliage B d'épaisseur 10 mm à l'état T351. Pour le produit à l'état T351 un vieillissement de 233 h à 150 °C est estimé grâce aux données obtenues après un traitement de 8h à 190 °C.In this example, we compared the evolution with the aging time at 150 °C of the elastic limit R p0.2 for a rolled product in alloy B with a thickness of 10 mm obtained by the process as described in the Example 1, with a rolled product in alloy B with a thickness of 10 mm in the T351 condition. For the product in state T351, aging of 233 hours at 150°C is estimated using the data obtained after treatment for 8 hours at 190°C.
Le temps équivalent t i à 150 °C est défini par la formule 1 :
Les résultats sont présentés dans le tableau 4.
On constate que la stabilité thermique du produit à l'état T851 est largement supérieure que la stabilité thermique à l'état T351.It can be seen that the thermal stability of the product in the T851 state is much greater than the thermal stability in the T351 state.
Claims (12)
- Use of a wrought aluminum alloy in a T8 temper with the following composition, in wt%,Cu: 3.6 - 4.4Mg: 1.2 - 1.4Mn: 0.5 - 0.8Zr: 0.07 - 0.15Ti: 0.01- 0.05Si ≤ 0.20Fe ≤ 0.20Zn ≤ 0.25unavoidable impurities < 0.05the remainder being aluminum,in an application wherein said product is kept at temperatures of 100°C to 250°C for a significant period of at least 200 hours.
- Use according to claim 1 wherein Cu is at least equal to 3.9 wt% and preferably at least equal to 4.0 wt% and/or Cu is at most 4.3 wt% and preferably at most 4.25 wt%.
- Use according to claim 1 or claim 2 wherein the Mn content is between 0.51 and 0.65 wt%.
- Use according to any one of claims 1 to 3 wherein Zr is at least equal to 0.08 wt%.
- Use according to any one of claims 1 to 4 characterized in that the thickness of said wrought product is between 6 mm and 300 mm and preferably between 10 and 200 mm, given that if the wrought product is a profile, the thickness is defined as per the standard EN 2066:2001.
- Use according to any one of claims 1 to 5 wherein said wrought product has in the longitudinal direction an ultimate tensile strength Rm of at least 490 MPa and preferably at least 495 MPa and has after long term exposure at 150°C for 1000h, an ultimate tensile strength Rm of at least 475 MPa and preferably at least 480 MPa, the ultimate tensile strength Rm, being determined by a tensile test as per the standard NF EN ISO 6892-1, the sampling and direction of the test being defined by the standard EN 485-1.
- Use according to any one of claims 1 to 6 wherein said wrought product has a necessary period to attain a 0.35% deformation during a creep test as per the standard ASTM E139-06 for a stress of 250 MPa and at a temperature of 150°C of at least 700 hours and preferably of at least 800h.
- Use according to any one of claims 1 to 7 wherein the process for manufacturing said wrought product comprises, successively,- preparing a liquid metal bath so as to obtain an aluminum alloy with a composition according to any one of claims 1 to 4,- casting said alloy typically in rolling ingot, extrusion billet or forging stock form,- optionally homogenizing the product thus cast so as to attain a temperature between 450°C and 520°C,- hot working the product thus obtained,- solution heat treating the product thus hot worked with a heat treatment enabling to reach a temperature between 485 and 520°C and preferably between 495 and 510°C for 15 min to 8 h, then quenching,- cold working the product thus solution heat treated and quenched,- ageing wherein the product thus obtained attains a temperature between 160 and 210°C and preferably between 175 and 195°C for 5 to 100 hours and preferably from 8 to 50h to obtain a T8 temper.
- Use according to any one of claims 1 to 8, wherein the product is kept at temperatures of 100°C to 200°C.
- Use according to any one of claims 1 to 9 wherein the application is a structural component or attachment means near engines in the automotive or aerospace industry.
- Use according to any one of claims 1 to 9 wherein the application is a rotor or another component of an air suction pump such as a vacuum pump, preferably a turbomolecular pump.
- Use according to any one of claims 1 to 9 wherein the application is a component of an air blowing device such as a booster.
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FR2005856A FR3111143B1 (en) | 2020-06-04 | 2020-06-04 | High temperature performance aluminum copper magnesium alloy products |
PCT/FR2021/050981 WO2021245345A1 (en) | 2020-06-04 | 2021-05-31 | Use of products made from aluminium copper magnesium alloy that perform well at high temperature |
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US (1) | US20230220530A1 (en) |
EP (1) | EP4162089B1 (en) |
JP (1) | JP2023533152A (en) |
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CN115323294B (en) * | 2022-06-30 | 2023-07-14 | 广西科技大学 | Strong plastic deformation method of Al-Cu-Mg alloy |
CN115466889B (en) * | 2022-09-02 | 2023-05-23 | 中国航发北京航空材料研究院 | High-strength high-toughness high-fatigue-resistance aluminum alloy and preparation method thereof |
EP4151860A3 (en) * | 2022-12-22 | 2023-04-05 | Pfeiffer Vacuum Technology AG | Vacuum pump |
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US3826688A (en) | 1971-01-08 | 1974-07-30 | Reynolds Metals Co | Aluminum alloy system |
FR2279852B1 (en) | 1974-07-23 | 1977-01-07 | Cegedur Transf Aumin Pechiney | ALUMINUM ALLOY WITH GOOD CREEP RESISTANCE AND IMPROVED CRICK PROPAGATION RESISTANCE |
US4294625A (en) | 1978-12-29 | 1981-10-13 | The Boeing Company | Aluminum alloy products and methods |
US5376192A (en) | 1992-08-28 | 1994-12-27 | Reynolds Metals Company | High strength, high toughness aluminum-copper-magnesium-type aluminum alloy |
FR2737225B1 (en) | 1995-07-28 | 1997-09-05 | Pechiney Rhenalu | AL-CU-MG ALLOY WITH HIGH FLUID RESISTANCE |
EP1042521B8 (en) | 1997-12-12 | 2004-09-22 | Aluminum Company of America | Aluminum alloy with a high toughness for use as plate in aerospace applications |
DE10053664A1 (en) * | 2000-10-28 | 2002-05-08 | Leybold Vakuum Gmbh | Mechanical kinetic vacuum pump |
RU2210614C1 (en) | 2001-12-21 | 2003-08-20 | Региональный общественный фонд содействия защите интеллектуальной собственности | Aluminum-base alloy, article made of this alloy and method for it preparing |
RU2278179C1 (en) * | 2004-12-21 | 2006-06-20 | Федеральное государственное унитарное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" (ФГУП "ВИАМ") | Aluminum-based alloy and article made of the same |
FR2974118B1 (en) | 2011-04-15 | 2013-04-26 | Alcan Rhenalu | PERFECT MAGNESIUM ALUMINUM COPPER ALLOYS WITH HIGH TEMPERATURE |
CN104164635A (en) | 2013-05-17 | 2014-11-26 | 中国石油天然气集团公司 | Method for improving room temperature strength and high-temperature performance of Al-Cu-Mg alloy for aluminum alloy drilling rod |
CN107881444B (en) * | 2016-09-29 | 2019-04-23 | 北京有色金属研究总院 | A kind of manufacturing method of super large-scale aluminium alloy plate |
CN107354413A (en) * | 2017-07-07 | 2017-11-17 | 哈尔滨中飞新技术股份有限公司 | A kind of preparation technology of oil exploration High-strength heat-resistant aluminum alloy material |
FR3087206B1 (en) * | 2018-10-10 | 2022-02-11 | Constellium Issoire | High performance 2XXX alloy sheet for aircraft fuselage |
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FR3111143B1 (en) | 2022-11-18 |
WO2021245345A1 (en) | 2021-12-09 |
JP2023533152A (en) | 2023-08-02 |
CA3184620A1 (en) | 2021-12-09 |
US20230220530A1 (en) | 2023-07-13 |
BR112022023160A2 (en) | 2022-12-20 |
CN115698356A (en) | 2023-02-03 |
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KR20230019884A (en) | 2023-02-09 |
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