Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
  • F21S41/32—Optical layout thereof
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
  • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
  • F21S41/141—Light emitting diodes [LED]
  • F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
  • F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
  • F21S41/19—Attachment of light sources or lamp holders
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
  • F21S41/25—Projection lenses
  • F21S41/26—Elongated lenses
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
  • F21S41/29—Attachment thereof
  • F21S41/295—Attachment thereof specially adapted to projection lenses
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
  • F21S41/32—Optical layout thereof
  • F21S41/321—Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
  • F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
  • F21S41/39—Attachment thereof
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F21—LIGHTING
  • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
  • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
  • F21S45/40—Cooling of lighting devices
  • F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings

Definitions

• the present invention relates to the field of lighting and / or light signaling in the automotive field, and more particularly to light modules configured to perform such a lighting and / or signaling function.
• the field of lighting and / or light signaling of motor vehicles is subject to regulations which require that each motor vehicle be equipped with lights, fulfilling specific safety functions, and in particular high beam and low beam .
• Low beam headlights allow a motor vehicle to be seen by other users and its driver to properly see the roadway up to 30 meters, without dazzling users on the road scene.
• the main beam headlights emit more intense light beams so that the driver of the motor vehicle can properly see the roadway, at least 100 meters away in night conditions.
• each light module possibly comprising an essentially point light source, for example of the light-emitting diode type, and a reflector, which has a reflecting surface. of revolution with an elliptical profile, the light module possibly further comprising a support which serves as a reference frame for fixing to the source and to the reflector.
• the light source is then located at a first focal point of the reflecting surface while being oriented so as to illuminate essentially in the direction of said reflecting surface.
• the light rays are reflected convergently towards a second focal point of the reflective surface of the collector, coincident with a focal point of an optical element of the light module, such as a lens, configured to project a light beam reflected by the reflector towards the pavement.
• the light module includes a protective cover to prevent any leakage of light rays outside the light module except through the optical element.
• the optical element is generally elongated and substantially rectangular in shape, thus having two sides of greater dimension than the other two sides.
• the larger sides are oriented mainly parallel to the roadway to advantageously project the light beam of the light module over the width of the roadway while avoiding dazzling the drivers of other vehicles.
• the optical element is integral with the support and / or the protective cover, in particular to fix the position of the latter and thus so that the focal point of the optical element remains coincident with the second focal point of the reflector, thus so as to ensure that the beam emitted by the optical element is correctly projected onto the roadway.
• the support and / or the protective cover of the light module is integral with the optical element at the level of the sides of larger dimensions of the optical element.
• This attachment of the optical element to the support and / or to the protective cover at its larger sides induces the formation of zones of light inactivity on the optical element.
• the fixing areas of the optical element with the support and / or the protective cover consist of opaque areas preventing the light rays emitted by the light source from passing in the direction of the roadway. These optical element attachment areas thus reduce the active area through which light rays pass through the optical element, reducing the optical efficiency of the light module.
• the presence of these fixing zones implies an increase in the size of the light module on each side of greater dimension, which tends to penalize the visual rendering that one wishes to give with the use of an element. elongated optics, or thin lens.
• the present invention provides an alternative to existing solutions for fixing an optical element to a support and / or protective cover of a light module which allows said light module to have an active optical zone, that is to say that is to say a zone through which the light rays emitted by the light module pass through the optical element, of maximum dimensions.
• the first aspect of the present invention is an optical element of a vehicle light module, the light module comprising at least one light source, the rays emitted from which pass through a transparent optical surface of the optical element, emerging under the shape of a light beam, the transparent optical surface extending mainly along a transverse axis between a first transverse end and a second transverse end, characterized in that the optical element comprises at least one means of attachment to the light module at each of the transverse ends of the transparent optical surface.
• the optical element which is the subject of the invention comprises on the one hand the transparent optical surface, which can be considered as a projection lens of the module, configured to conform the light rays emitted by the light source into a regulatory light beam to be projected onto the roadway, and secondly fixing means arranged laterally which allow the positioning of the transparent optical surface facing the path of the rays emitted by the light source.
• the transparent optical surface that is to say the projection lens of the module, has an elongated shape, having a main direction here transverse. From the front, the transparent optical surface thus has a substantially rectangular shape with the larger sides arranged transversely.
• the lateral fixing means are arranged on either side of the transparent optical surface, at the transverse ends of this transparent optical surface, making it possible to laterally attach the transparent optical surface to a structuring element of the light module.
• the fixing means is a fixing lug extending substantially perpendicular to the transparent optical surface along a longitudinal axis.
• the transparent optical surface is advantageously positioned perpendicular to the optical axis of the light module, that is to say the main direction of movement of the rays emitted, so as to be able to conform these rays into a beam projected onto the roadway, and the fixing lugs thus extend substantially parallel to the optical axis between the light source (s) and the transparent optical surface or, where appropriate, between the reflector and the surface transparent optics.
• the fixing lugs of the transparent optical surface can be arranged laterally without hindering the propagation of light rays in the direction of this transparent optical surface.
• Each fixing lug has a substantially planar shape, that is to say a shape of which one dimension, here the thickness according to the transverse dimension, is less than the other two dimensions, and in particular the longitudinal dimension mentioned above.
• the small thickness along the transverse dimension makes it possible to minimize the opaque zone which may be visible by transparency by an external observer facing the transparent optical surface.
• the optical element fixing means and the transparent optical surface of the optical element form a single unit.
• the assembly is said to be one-piece in that the elements which compose it, namely the transparent optical surface and the fixing means, are inseparable from one another, that is to say that the separation of these components cannot be done without leading to the degradation or destruction of at least one of the components.
• the optical element with transparent optical surface and mounting brackets is made in one piece, with a single block formed from a single material.
• Each component of the optical element is thus made of the same base material, possibly punctually loaded, so that the fixing lugs are made of a transparent or translucent material, without having any optical function.
• the invention also relates to a light module comprising an optical element in accordance with what has just been described, the light module comprising at least one light source, the emitted rays of which pass through the transparent optical surface of the optical element. emerging in the form of a light beam.
• the light module comprises at least one support for the at least one light source and the optical element, the support having a housing for each fixing means of the optical element.
• each housing formed specifically in the support to receive a fixing lug of the optical element participates in the positioning, the maintenance in position and the fixing of the optical element with respect to the support.
• the fixing means being, as mentioned above, a fixing lug extending substantially along the longitudinal axis, the fixing lug comprises at least one locating stud for the optical element.
• the housing capable of cooperating with a groove made in a wall of the housing to ensure the position of the optical element relative to the support along the longitudinal axis, and / or at least one positioning pin of the optical element capable of resting on a wall of the housing to form an abutment for vertical positioning of the optical element relative to the support along a vertical axis perpendicular to the longitudinal axis and to the transverse axis.
• Each positioning stud and each positioning pin is configured to cooperate with a positioning member formed on or by a wall of the support to allow the optical element to be positioned relative to this support.
• each positioning means carried by the fixing lug makes it possible to put in position, and if necessary to maintain in position, the optical element along a particular axis.
• the positioning pad and the complementary positioning member are configured to ensure that the optical element, and therefore the transparent optical surface, is held in position with respect to the longitudinal axis.
• the positioning pin and its complementary positioning member that is to say a wall against which the pin abuts, are configured to provide a stop in the vertical position of the fixing lug, the maintenance in position according to this direction is also effected by clamping the fixing lug between the support and a reflector of the light module or between the support and a protective cover of the light module as will be presented below.
• the positioning pin of the optical element and the positioning groove of the housing are configured, in particular by their shapes and their dimensions, so as to ensure the positioning of the optical element relative to the support along the longitudinal axis, the positioning stud being able to be partially housed in the groove, the faces of the stud being in contact with or in close proximity to the walls delimiting the housing longitudinally.
• at least one positioning stud of the optical element and at least one positioning pin are formed on the same face of the fixing lug.
• each fixing lug has an internal face oriented opposite the other fixing lug, that is to say towards the inside of the light module, an opposite external face, c 'that is to say oriented towards the outside of the light module, an upper face and a lower face connecting the internal face and the external face, the lower face being arranged opposite a bottom wall of the corresponding housing, the module being characterized in that the at least one positioning stud of the optical element and the at least one positioning pin are formed on the underside of the fixing lug, the groove being able to cooperate with the bottom wall housing.
• the fixing lug thus advantageously comprises four faces, the fixing lug advantageously extending in the form of a rectangular parallelepiped.
• the lower face of this rectangular parallelepiped is substantially perpendicular to the internal face and to the external face, and it corresponds to the face brought to be opposite the support of the light module forming a frame for fixing the light source.
• the upper face of this rectangular parallelepiped corresponds to the face brought to face the protective cover of the light module which covers in particular the transparent optical surface.
• At least one underside of a fixing lug comprises means for positioning the optical element along at least two defined axes. More particularly, these positioning means can be positioning studs configured to ensure the position of the optical element relative to the support along a longitudinal axis, that is to say the main axis of elongation of the elements. fixing lugs, or positioning pins configured to ensure the position of the optical element relative to the support along another axis, bearing on the support of the light module.
• the housing is delimited transversely by a longitudinal wall and an internal wall protruding from the support, the light module being characterized in that the external face and / or the internal face of the fixing lug comprises at least one rib for positioning relative to the support which is suitable for resting on one of the walls delimiting the corresponding housing to ensure the position of the optical element relative to the support along the transverse axis.
• positioning ribs make it possible to position the optical element along the transverse axis, and to fix this position, by making a tight guide of the fixing lugs in a suitable housing of the support. It is notable that the tight guidance is effected by contact of the positioning ribs with the walls transversely delimiting the housing.
• the optical element is positioned cantilevered from the support of the light module.
• the support has a transverse edge, which extends longitudinally from one housing to the other. Each housing is delimited longitudinally by this transverse edge.
• the fixing lugs adapted to cooperate with a housing for positioning and fixing the optical element on the support comprise a part disposed inside the housing and a part which extends longitudinally to the support. 'exterior of this housing, beyond the transverse edge.
• the transparent optical surface, extending transversely between these parts of the fixing lugs arranged beyond the transverse edge thus extends in a cantilever manner, that is to say by not being supported by the support.
• the transparent optical surface, or module projection lens can also be described as floating.
• the module further comprises a reflector fixed on the support to deflect the light rays emitted by the light source in the direction of the optical element, said reflector being arranged to cover the means of covering the fixing lugs of the optical element respectively arranged in a housing of the support.
• the reflector comprises at least one elastically deformable tongue in contact with one of the fixing means of the optical element so as to immobilize said fixing means in the corresponding housing along the axis vertical.
• the elastically deformable tongues of the reflector comprise a bearing wall pressing on the fixing lugs to hold them in their housings by locking them along the vertical axis. Even more, the deformable tabs elastically tend to push the fixing tabs towards the bottom of their respective housing, so that the positioning pins of the fixing tabs rest on the support in the bottom of their respective housing, immobilizing the optical element along the vertical axis.
• the light module further comprises a protective cover configured to be fixed on the support so as to surround at least the reflector and the fixing means of the optical element, the reflector comprising at least at least one positioning lug configured to cooperate with a wall of the protective cover and / or the protective cover comprises at least one retaining rib configured to cooperate with a wall of the reflector.
• the protective cover comprises an upper wall extending in a first plane parallel to the longitudinal axis and to the transverse axis and a lower wall extending in a second plane parallel to the longitudinal axis and to the transverse axis, the upper wall and the lower wall being connected to each other by longitudinal walls, the protective cover comprising a front wall arranged at a longitudinal end of the upper wall, of the lower wall and of the transverse walls, said front wall comprising an opening, the opening being intended to receive the transparent optical surface of the optical element, the upper wall having towards the inside of the light module the at least one rib support cooperating with the positioning lug of the reflector.
• the ribs of the protective cover rest on the positioning pins of the reflector.
• This cooperation makes it possible to achieve linear contact between the cover and the reflector and to ensure precise positioning of the protective cover along the vertical axis, so that the transparent optical surface is correctly arranged in the opening defined in the front wall of the protective cover.
• This cooperation also makes it possible to generate surely a contact between the protective cover and the reflector.
• the large transverse sides of the transparent optical surface of the optical element are edges arranged opposite one to the support and the other of a face of a protective cover facing the support, the surface transparent optics being suitable, due to its lateral fixing means, to be kept clamped between the support and the protective cover.
• the protective cover comprises a lower fixing tab extending an edge of the lower wall of the protective cover and at least one upper fixing tab extending an edge of the upper wall of the protective cover , each tab having a window configured to cooperate with an attachment means formed on the support of the light module.
• Each fixing tab is elastically deformable to form means for fixing the cover to the support by snap-fastening.
• the fixing tabs are formed projecting from the bottom wall and the top wall, extending these walls longitudinally opposite the transparent optical surface.
• the protective cover is mounted on the light module by positioning the fixing tabs on either side vertically of the transparent optical surface, then by translating the protective cover along the longitudinal axis, the cover protective cover thus covering the light module.
• the support comprises at least one guide rib intended to guide the lower fixing tab.
• the guide rib provides guidance for the fixing tabs when mounting the protective cover on the support, guiding the fixing tabs, as well as the protective cover, towards a fastening means formed on the support.
• FIG. î is a front view of a vehicle equipped with two light modules according to the invention
• FIG. 2 is an exploded view of a light module comprising a support, a reflector, a protective cover and an optical element having a transparent optical surface and two lateral tabs for fixing to the support;
• FIG. 3 is a perspective view of the optical element of Figure 2;
• FIG. 4 is another view, with another perspective angle of the optical element shown in Figure 3;
• FIG. 5 is a top view of a support making in particular visible two housings intended to cooperate with the fixing lugs of the optical element shown in Figures 3 and 4;
• FIG. 6 is a longitudinal section of a housing of the support shown in Figure
• FIG. 7 is a top view of the reflector visible in FIG. 2;
• FIG. 8 is a perspective view, seen from below, of the reflector shown in FIG. 7, showing an elastically deformable tab comprising a supporting wall;
• FIG. 9 is a sectional view in a longitudinal and vertical plane of the light module of FIG. 2, making visible the cooperation of the optical element according to FIGS. 3 or 4, of the support according to FIGS. 5 or 6 and of the reflector according to FIGS. Figures 7 or 8;
• FIG. 10 is a sectional view in a vertical and transverse plane of the light module of Figure 2, showing the cooperation of the optical element according to Figures 3 or 4 and the support according to Figures 5 or 6;
• FIG. 11 is a perspective view of the protective cover visible in FIG. 2;
• FIG. 12 is a perspective view of the support as illustrated in Figures 5 and 6;
• FIG. 13 is a bottom view of the support of FIG. 12.
• the characteristics, variants and the different embodiments of the invention can be associated with each other, in various combinations, insofar as they are not incompatible or exclusive with respect to each other. It is in particular possible to imagine variants of the invention comprising only a selection of characteristics described below in isolation from the other characteristics described, if this selection of characteristics is sufficient for confer a technical advantage and / or to differentiate the invention from the state of the prior art.
• a vehicle 1 is equipped with a first light module 2, and advantageously at least a second light module 4 arranged in a projector 5.
• the light modules 2, 4 have for example lighting function. and / or the light signaling of the vehicle 1 by projecting a light beam towards the roadway not shown in all of the figures and on which the vehicle 1 is positioned.
• the light modules 2, 4 are mounted at the front and / or at the front. the rear of the vehicle 1, and in the example illustrated on the front face 6 of the vehicle 1.
• the first light module 2 and the second light module 4 are symmetrical to each other with respect to a median plane of the vehicle 1 Thus, the following description of the first light module 2 may also refer to the second light module 4.
• the first light module 2 also called light module 2
• the first light module 2 comprises a support 8, on which an optical element 10 and a reflector 12 are arranged, a protective cover 14 being positioned around the light block formed by the support 8, the optical element 10 and the reflector 12.
• the light module 2 is able to be made integral with a structure of the vehicle, or else with a headlight housing 5 visible in FIG. 1 and integrating within it one or more light modules, in particular by a multitude of clamping screws 11 of the support 8, these screws being here able to cooperate with threaded barrels protruding from the lower wall 16 of the support 8.
• the support 8 is an element of the light module 2 on which at least one light source, not visible in FIG. 2, is fixed, said light source being able to emit light rays in the direction of the reflector 12. More particularly, the light rays emitted by the light source (s) are directed towards a reflecting surface 18, here in profile elliptical, of the reflector 12, this reflecting surface 18 reorienting the light rays in the direction of the exit of the light module, in a main direction of longitudinal emission, parallel to a longitudinal axis A.
• the optical element 10 is arranged on the support 8 so as to be across these light rays redirected by the reflecting surface 18 of the reflector 12. More particularly, the optical element io comprises a transparent optical surface 20 of this optical element arranged across the rays.
• the transparent optical surface 20 extends mainly along a transverse axis B between a first transverse end 19 and a second transverse end 21.
• the elliptical reflecting surface 18 of the reflector 12 can be positioned on the support 8 such that the light source is coincident or substantially coincident with the first focal point of the surface.
• Other arrangements could be implemented without departing from the context of the invention, with by example the focal point of the projection lens, that is to say the transparent optical surface of the optical element, which is located at the level of the reflecting surface.
• the optical element 10 comprises according to the invention at least one lateral fixing means at each of the transverse ends 19, 21 of the transparent optical surface 20.
• the lateral fixing means here takes the form of fixing tabs, extending substantially perpendicular to the transparent optical surface 20 along the longitudinal axis A.
• the transparent optical surface 20 is extended at the level of the first transverse end 19 by the first fixing tab 22 and at the level of the second transverse end 21 by the second fixing lug 24.
• the fixing lugs 22, 24 of the optical element 10 represent the member by which the optical element 10 is secured to the support 8, the latter having a housing of suitable shape and dimensions to receive each of the fixing lugs 22, 24 of the optical element 10.
• the first fixing lug 22 is thus housed in a first housing 26 and the second fixing lug is housed in a second housing 28.
• the protective cover 14 is fixed to the support so as to grip, between the cover and the support, both the optical element and the reflector.
• This protective cover comprises an upper protective wall 140, a lower protective wall not visible in FIG. 2, the upper protective wall 140 and the lower protective wall being connected to each other by protective walls. longitudinal.
• the protective cover 14 comprises at least one front wall 148 extending mainly along the transverse axis B, which interconnects the first end edges, i.e. the end edges facing towards each other. the exterior of the module and the vehicle, opaque walls.
• This front wall 148 has an opening 150 formed on almost all of said wall, the front wall then corresponding to a frame of substantially rectangular shape.
• the protective cover 14 is positioned so that the opening 150 of the front wall 148 is arranged around the transparent optical surface 20 of the optical element 10.
• the protective cover 14 thus enables each of the components of the light module to be held. relative to each other, in particular relative to the support, while allowing the projection of a light beam towards the outside of the light module 2 by the optical element 10 through the opening 150.
• the protective cover 14 prevents also the leakage of light rays at the periphery of the transparent optical surface 20.
• the transparent optical surface 20 here has the shape of a flat projection lens, the thickness of which, measured along the longitudinal axis A, is minimal compared to its dimensions along the transverse axis B of main extension and an axis vertical C, the vertical axis C being perpendicular to the longitudinal axis A and to the transverse axis B.
• the transparent optical surface 20 here takes substantially a curved shape, as illustrated in figure 3.
• the thickness of the transparent optical surface is substantially constant over a first portion 38 of the transverse optical surface 20, similar to a thin lens which extends from the first transverse end 19.
• the thickness of the first portion 38 is for example less than or equal to 4 mm.
• a second portion 40 of the transparent optical surface 20 has a thickness greater than the thickness of the first portion 38 mentioned above.
• the thickness of the second portion 40 is for example greater than or equal to 6 mm.
• the first fixing lug 22 extends perpendicularly to the transparent optical surface 20 at the level of the first transverse end 19.
• the first fixing lug has a first external face 42 and a first internal face facing towards the end. 'Another fixing tab and not visible in Figure 3, as well as a first upper face 46 and a first lower face 48 interconnecting the inner and outer faces of the tab.
• the first fixing lug 22 has an orifice 47 hollowed out in the first external face 42, which can pass through and therefore opens onto the first internal face, which is in particular useful when mounting the light module 2. This orifice 47 can in particular receive the finger. gripping an assembly tool.
• the first fixing lug 22 comprises at least one means for positioning the optical element 10 relative to the support, for each of the axes defined above.
• the first fixing lug 22 has a first positioning pin 50 intended to position the optical element 10 relative to the support along the vertical axis C.
• the first positioning pin 50 extends in the vertical extension of the first fixing lug 22, at the junction of the first external face 42 and of the first lower face 48.
• the transverse dimension of the first positioning pin 50 represents approximately 10 to 20% of the corresponding longitudinal dimension of the first lug of fixing 22 and the vertical dimension of the first positioning pin 50 represents approximately 20 to 30% of the corresponding vertical dimension of the first fixing lug 22.
• the first positioning pin 50 is intended to rest on the support 8, and more exactly in the first housing 26.
• the support of the first positioning pin 50 on the support 8 makes it possible to position and lock the position of the element. optical 10 along the vertical axis C.
• the first fixing tab 22 also has a first positioning stud 52 intended to position the optical element 10 relative to the support along the longitudinal axis A.
• the first positioning stud 52 extends also in the vertical extension of the first fixing lug 22, at the junction of the first external face 42 and of the first lower face 48.
• the longitudinal dimension of the first positioning stud 52 represents approximately 10 to 20% of the corresponding longitudinal dimension of the fixing lug, analogously to the first positioning pin 50.
• the vertical dimension of the first positioning stud 52 represents approximately 35 to 45% of the transverse dimension of the fixing lug, the vertical dimension of the first positioning stud. positioning 52 thus being greater than the vertical dimension of the first positioning pin 50.
• the first positioning stud 52 has a first bearing face 54 and a second bearing face 56 extending mainly in a plane perpendicular to the axis longitudinal A.
• the first positioning stud 52 is intended to be housed in a groove formed in the first housing 26 of the support 8, and the first first and second bearing faces 54, 56 of said stud 52 form stop walls against the longitudinal displacement of the first positioning stud in the groove, so that they allow the position of the optical element 10 to be positioned and blocked. along the longitudinal axis A.
• the first fixing tab 22 further comprises a first positioning rib 58 intended to position the optical element along the transverse axis B.
• the first positioning rib 58 extends over the first external face 42 of the first tab.
• bracket 22 along the vertical axis C extending over a majority of the height of the first bracket 22.
• the first positioning rib forms a transverse projection of the first bracket and it is notable that the transverse dimension of this first positioning rib, that is to say the transverse dimension of the projection formed by the first positioning rib, is greater than the corresponding transverse dimensions of the first positioning stud or of the first positioning pin 50 and of the first positioning pin 52.
• the first positioning rib 58 is intended to bear on one of the walls transversely delimiting the first housing 26 of the support 8.
• the support of the first positioning rib 58 on one of the walls of the first housing 26 makes it possible to position and block the position of the optical element 10 along the transverse axis B.
• the arrangement of the positioning means illustrated in FIG. 3, with the first positioning rib 58 positioned longitudinally between the first positioning stud 52 and the first positioning pin 50, is not limiting of the invention and could be modified, since the corresponding means formed in the first housing of the support are arranged in a corresponding order.
• the second fixing lug 24 extends, like the first fixing lug 22, perpendicular to the transparent optical surface 20 at the level of the second transverse end 21, as illustrated in FIG. 4.
• the second fixing lug has also a second external face 60, a second internal face not visible in FIG. 4 and turned in the direction of the first fixing lug, as well as a second upper face 62 and a second lower face 64.
• the longitudinal dimension of the second bracket 24 is greater than the longitudinal dimension of the first bracket, which is approximately 60 to 80% of the longitudinal dimension of the second bracket 24. As will be described, this results in a greater number of positioning means, but it should be noted that this is not limiting of the invention and that the two fixing lugs could have equivalent longitudinal dimensions, depending on the configuration of the light module and the support on which the optical element 10 is attached.
• the second fixing lug 24 comprises a second positioning stud 66, a second positioning pin 68 and a third positioning pin 70 as well as a second positioning rib 72 and a third positioning rib 74.
• These means for positioning the second fixing lug 24 have the same functional characteristics as the corresponding positioning means for the first fixing lug 22.
• the second positioning stud 66 is intended to position the optical element. 10 relative to the support along the longitudinal axis A
• the positioning pins 68, 70 are intended to position the optical element 10 relative to the support along the vertical axis C
• the positioning ribs 72, 74 are intended to position the optical element 10 relative to the support along the transverse axis B.
• the arrangement of the positioning means illustrated, with successively, from the transparent optical surface to the free end of the second fixing lug, the second positioning pin 68, the second positioning rib 72, the second positioning stud 66, the third positioning rib 74 and the third positioning pin 70, is not limiting of the invention.
• the optical element with the transparent optical surface 20 and the fixing lugs 22, 24 arranged perpendicular to the transverse ends of this optical surface, is made in one piece, thus forming a one-piece assembly.
• the transparent optical surface 20 is also locked in this position.
• the optical element 10 is generally made of glass or synthetic polymers, such as polymethyl methacrylate (PMMA) or polycarbonate (PC).
• optically inactive areas of the transparent optical surface 20 have been represented by hatched lines. It will be understood that a zone is optically inactive when it is not crossed by any of the light rays originally emitted by a light source integral with the support.
• the light beam at the output of the light module is formed by the passage of light rays through an optically active zone 55 of the transparent optical surface 20, and it is notable according to the invention that the transparent optical surface 20 has an optically active zone s 'extending at the center thereof over the entire vertical dimension of this transparent optical surface.
• first inactive zone 57 at the level of the first transverse end 19, and a second inactive zone 59, at the level of the second transverse end 21.
• These inactive zones 57, 59 thus extend over the small sides of the rectangular shape formed by the transparent optical surface 20. Consequently, these inactive zones 57, 59 each represent approximately 1 to 5% of the total surface of the surface. transparent optical surface 20, while they could reach about 20% of the total surface in the case of inactive zones extending over the long sides of the rectangle. It is thus optically advantageous, in order to achieve an optically active zone 55 of the order of 90 to 98% of the transparent optical surface 20, to have, according to the invention, lateral fixing lugs 22, 24 arranged at the transverse ends. of the transparent optical surface 20.
• the optical element 10 is intended to cooperate with the support 8, the fixing lugs 22, 24 being housed in the housings 26, 28.
• the housings 26, 28 are thus provided to partially secure the fixing lugs 22, 24. according to the various aforementioned axes.
• the detailed description of the housings 26, 28 will be made following the description of the other components of the support 8.
• the support 8 as illustrated in Figures 5 and 6, comprises the bottom wall 16 which supports all of the components of the support 8 and which extends transversely between a first longitudinal wall 73 and a second longitudinal wall 75, these walls 73, 75 forming a vertical projection from the lower wall 16 in the direction of the optical element when the latter is mounted on the support.
• the light module comprises a printed circuit board 78 made integral with the support 8 and more particularly with the lower wall 16 thereof.
• the printed circuit board 78 comprises a plurality of electrical tracks not shown here and at least one light source 76 intended to emit light rays.
• the printed circuit board 78 has six light sources 76, substantially aligned with respect to each other along the transverse axis B.
• the printed circuit board has an oblong hole 80 intended to cooperate with an index pin 82 of the support 8 to ensure the correct positioning of the printed circuit board.
• the printed circuit board 78 thus comprises six oblong holes 80 and the support 8 has six index pins 82, each of the index pins 82 being housed in an oblong hole 80.
• the support 8 has a dividing wall 79 extending longitudinally and delimiting a first lighting space 84 and a second lighting space 86.
• the light rays from the light source 76 closest to the second housing 28 of the support 8 is associated with a dedicated reflector to direct the rays in the direction of the first lighting space 84 and participate in forming a type of light beam, for example a high beam, the other five light sources 76 being associated with one or more appointed reflectors to direct the rays in the direction of the second lighting space 86 and participate in forming another type of light beam, for example a low beam.
• the printed circuit board 78 also comprises orifices intended to be traversed by a tightening screw 88 to allow the fixing of the printed circuit board 78 to the support 8.
• the printed circuit board 78 comprises an electronic module 90 configured in particular to control. power supply of light sources 76.
• the housings 26, 28 of the support 8 are positioned at the front of the support 8 and that the electronic module 90 is located at the rear of the support 8 according to l 'longitudinal axis A.
• the six light sources 76 are provided at the front of the printed circuit board 78.
• the first housing 26 is delimited by the first longitudinal wall 73, a transverse wall 94 and a first internal wall 96.
• the transverse wall 94 is substantially perpendicular to the first longitudinal wall 73 and the first internal wall 96, the first longitudinal wall 73 and the first internal wall 96 being substantially parallel to one another.
• the first longitudinal wall 73, the transverse wall 94 and the first internal wall 96 project from the lower wall 16 of the support 8 so that the lower wall 16 represents a bottom wall of the first housing 26.
• each throttling rib 98, 100 projecting from the first internal wall 96, towards the interior of the first housing 26.
• Each throttling rib 98, 100 reduces the passage section of the first. housing between the first longitudinal wall 73 and the first internal wall 96.
• the constricting ribs 98, 100 thus make it possible to ensure the positioning of the optical element 10 along the transverse axis B while being partially in contact with the first internal face of the first fixing lug 22 of the optical element 10, not shown in FIGS. 5 and 6.
• Each throttle rib 98, 100 extends substantially over the entire vertical dimension, as illustrated in FIG.
• a groove 102 is formed in the bottom wall of the first housing 26 formed by the bottom wall 16.
• the groove 102 has a depth along the vertical axis C which tends to decrease as it approaches a bottom 103 of the groove. 102.
• the groove 102 extends over the entire transverse dimension of the first housing, between the first longitudinal wall 73 and the first internal wall 96.
• the groove 102 is delimited longitudinally by a first reinforcing bead 104 forming a projection of the bottom wall which extends over the entire transverse dimension of the first housing 26 and by a second reinforcing bead 106 of similar shape, the first bead of reinforcement 104 extending in front of the groove and the second reinforcing bead 106 extending behind this groove 102 according to the reference frame chosen arbitrarily.
• the second housing 28 has a structure substantially similar to that of the first housing, this second housing being intended to house the second fixing lug 24 of the optical element 10. Similarly, the second housing 28 is delimited by the second longitudinal wall 75, a transverse wall 94 and a second internal wall 108, the second housing being differentiated in particular by its longitudinal dimension greater than that of the first housing.
• the second housing 28 comprises, analogously to the first housing 26, a first constricting rib 98, a second constricting rib 100 and a groove 102 delimited longitudinally by reinforcing beads 104, 106, each of these elements having substantially the same configuration as well as the same characteristics as those described above for the first housing 26.
• the reflector 12 is a one-piece element, made in one piece.
• This reflector 12 comprises a plurality of light ray reflection cavities 110, here six in number.
• Each reflection cavity 110 is intended to be positioned in line with a light source 76 fixed on the support 8.
• the interior of the reflection cavity 110 may present a reflecting surface whose shape allows, the corresponding light source being arranged at the level of the first focal point of this elliptical shape, to reflect the rays in the direction of the transparent optical surface 20 of the optical element 10, the focal point of which is arranged by example on the reflective surface of the reflective cavity.
• the reflector 12 also comprises an upper wall 112 arranged in the extension of the walls delimiting the reflection cavities 110 and which is intended to cover the first lighting space 84 and the second lighting space 86 of the support 8 to close these spaces and allow the path of light rays within these lighting spaces.
• the upper wall 112 extends longitudinally from a front transverse edge 114, according to the reference frame chosen arbitrarily, from the reflector 12 to the reflection cavities 110, and transversely between a first longitudinal edge 116 and a second edge longitudinal 118.
• the reflector 12 is configured to cover, at the level of the first longitudinal edge 116, the first housing 26 and, at the level of the second longitudinal edge 118, the second housing 28.
• the reflector comprises, at the level of the upper wall 112, a first tongue 120 and a second tongue 122 respectively formed by a cutout in one of the longitudinal edges 116, 118.
• first tongue 120 is delimited longitudinally on the one hand towards the front by the front transverse edge 114 and on the other hand towards the rear by a first rear groove 124.
• the first tongue 120 is therefore, such as 'illustrated in Figure 7, connected to a top wall 112 of the reflector by a substantially longitudinal junction, so that the first tongue can flex in particular vertically about a substantially longitudinal axis.
• the second tongue 122 has a substantially equivalent dimension, and differs from the first tongue only in that it is arranged at a distance from the front transverse edge 114. More particularly, the second tongue 122 is delimited at the front, according to the reference frame chosen arbitrarily, by a front groove 126 and at the rear by a second rear groove 128. The front groove 126 and the second rear groove 128 extend mainly along the transverse axis B over a substantially similar dimension.
• Each of the tongues 120, 122 of the reflector 12 has a free end 130, substantially aligned transversely with the corresponding longitudinal edge, and a bearing wall 132, as illustrated in FIG. 8, extending perpendicularly each free end 130.
• each tongue forms an elastically deformable element and the bearing wall arranged at the free end of the latter forms a contact finger capable of exerting pressure on the wall against which it bears, namely the tab fixing 22, 24 corresponding.
• FIGS. 9 and 10 more particularly describe the cooperation between the first housing 26 and the first fixing lug 22, it being understood that the characteristics described above can also be applied to the similar cooperation between the second housing 28 and the second lug. fixing 24.
• the groove 102 is dimensioned to house the first positioning stud 52 of the first fixing tab 22 in order to position the optical element 10 along the longitudinal axis A. More particularly, the first positioning stud 52 is held in the groove 102 by abutment of the first and second bearing faces 54, 56 of this stud on the transverse faces of the groove 102, the longitudinal dimension of the groove 102 between these transverse faces being equal or slightly greater than the longitudinal dimension of the first positioning stud 52.
• FIG. 9 illustrates the maintenance in vertical position of the optical element 10 by, on the one hand, the contact of the positioning pin 50 of the first fixing lug 22 against the bottom wall of the first housing 26 and on the other starts from the bearing wall 132 of the first tab 120 of the reflector 12 against the first fixing lug 122.
• the first fixing lug is thus clamped between the bottom of the first housing, and therefore the support 8, and one end of support 134 of the support wall 132, and therefore of the reflector 12.
• the elastic deformation property of the tongue carrying the bearing wall 132 makes it possible to ensure the double contact which has just been mentioned whatever the manufacturing and assembly tolerances.
• the reflector 12 is attached to the support 8 while the optical element 10 is already in place in the support, with the fixing lugs arranged in their housing. respective.
• the support end 134 of the first tongue 120 then comes into contact with the first upper face 46 of the first fixing lug 22.
• the support end 134 of the first tab 120 makes it possible to fix the vertical position of the first fixing lug 22, and more generally of the optical element 10, by pushing the positioning pin 50 of the first fixing lug 22 against the lower wall 16 at the level of the first housing 26.
• FIG. 10 makes it possible to illustrate more particularly the positioning means making it possible to fix the transverse position of the optical element, and in particular the cooperation of a throttle rib 98 with a face, here the first internal face 41 of the first fixing tab 22 and the cooperation of a positioning rib 58 of the first fixing tab 22 with the internal face of the first longitudinal wall 73 participating in delimiting the first housing 26.
• the presence of these ribs, positioning and throttling, allows linear contacts between the fixing lug and the walls which transversely delimit the corresponding housing.
• the reflector 12 as can be seen in FIGS. 2 or 7, comprises on the upper wall 112 a first positioning lug 136 and a second positioning lug 138 intended to ensure the vertical positioning of the protective cover 14 relative to the reflector. , and in this way, with respect to the support and to the optical element.
• positioning pins 136, 138 extend mainly along the longitudinal axis A from the front transverse edge 114, according to the arbitrarily chosen frame of reference, of the reflector 12.
• the positioning pins 136, 138 each form a vertical projection of the upper wall 112, extending here opposite the support 8 when the module is assembled.
• the vertical dimension of the projection formed by each of the positioning lugs 136, 138 is variable, increasing as it moves away from the front longitudinal edge 114.
• the positioning lugs 136, 138 each cooperate with a retaining rib 152 154 of the protective cover 14 visible in FIG. 11. The description of the ribs for retaining the protective cover 14 and of their cooperation with the lugs positioning 136, 138 will be described following the description of all the components of the protective cover 14 which follows.
• the protective cover 14 comprises at least one upper protective wall 140, a lower protective wall 142, a first longitudinal protective wall 144, a second longitudinal protective wall 146 and a front wall 148.
• the upper protective wall 140 and the lower protective wall 142 each extend in a longitudinal and transverse plane
• the first longitudinal protective wall 144 and the second protective wall longitudinal 146 each extend in a longitudinal and vertical plane.
• the front wall 148 for its part extends perpendicularly to each of the protective walls of the protective cover, in a transverse and vertical plane.
• the protective cover 14 is dimensioned to cover, when the light module is assembled, the support 8, the optical element 10 and the reflector 12.
• the front wall 148 has an opening 150, the dimensions of which correspond to the length. and at the height of the transparent optical surface 20 of the optical element 10.
• the front wall provided with its opening 150 thus has the form of a frame arranged at the front longitudinal end of the protective walls of the protective cover 14 and capable of surrounding the transparent optical surface 20.
• the protective walls of the protective cover 14 can in particular be made of an opaque material, so that the arrangement of these walls around the support 8 blocks the leakage of light from other places than through the opening 150 of the front wall. 148, that is to say by the transparent optical surface 20.
• the upper opaque wall 140 of the protective cover 14 comprises a first retaining rib 152 and at least one second retaining rib 154 arranged on a face oriented towards the inside of the protective cover 14.
• the ribs of support 152, 154 extend along the longitudinal axis A from the front of the protective cover 14, according to the reference frame chosen arbitrarily, that is to say from an internal face of the wall frontal.
• the retaining ribs 152, 154 are provided to cooperate with the positioning pins 136, 138 of the reflector 12.
• each of the retaining ribs 152, 154 respectively bears on the corresponding positioning lug 136, 138, adjusting the position of the protective cover 14 along the vertical axis C. It is understood that the vertical position of the protective cover protection 14 must be obtained with precision in order to ensure that the transparent optical surface, through which the light rays come out of the light module, is not partially blocked by the frame formed by the front wall 148.
• the protective cover 14 is fixed to the support 8 by an upper attachment means
• attachment elements of the support 8 will be described following the description of the attachment means of the protective cover 14 following.
• the upper attachment means 156 consists of an elastically deformable upper tab.
• the elastically deformable upper tab 156 extends the upper protective wall 140 longitudinally, towards the rear of the protective cover 14, according to the benchmark chosen arbitrarily.
• the elastically deformable upper tongue 156 is here centered transversely on the upper protective wall 140.
• the elastically deformable upper tongue 156 has an upper window 157 intended to cooperate with an upper attachment element of the support 8.
• the lower attachment means 158, 160 of the protective cover 14 are here formed by a first elastically deformable lower tongue 158 and a second elastically deformable lower tongue 160, which respectively extend the lower protective wall 142 along the longitudinal axis A, towards the rear of the protective cover 14, according to the reference frame chosen arbitrarily.
• Each of the elastically deformable lower tabs 158, 160 comprises a lower window 159 intended to cooperate with a lower attachment element of the support 8.
• the support 8 includes an upper fastening element 162 in the form of a fastening tab.
• This fastening tab 162 extends mainly along the vertical axis C from the lower wall 16 to a stop end 164.
• This stop end 164 is intended to cooperate with the elastically deformable upper tab 156 of the cover. protection 14, said stop end 164 being capable of being housed in the upper window
• the support 8 comprises on an external face of the lower wall 16, that is to say a face facing away from the optical element 10 when the light module is assembled, a first attachment means 166 and a second attachment means 168.
• Each attachment means is capable of being housed in a corresponding lower window 159.
• the support 8 has guide ribs 170 on the outer face of the lower wall 16 on either side. Another of the attachment means 166, 168.
• the guide ribs 170 are dimensioned to provide tight guidance of the elastically deformable lower tabs 158, 160 towards the attachment means 166, 168. Once in position, the elastically deformable lower tabs 158, 160 are held transversely by these guide ribs 170.
• the protective cover 14 When each of the attachment means is housed in the corresponding window, the protective cover 14 is held in position relative to the support, thus freezing the position of the reflector and the optical element against the support.
• the invention quite particularly allows the fixing of an optical element on a light module support which does not or only slightly penalize the dimension of the active zone of the transparent optical surface, that is, that is to say the zone through which the light rays emitted by at least one light source of the light module are likely to pass.
• the particular configuration of the optical element with fixing lugs arranged transversely to the optical element, that is to say at the ends of the largest dimension of this optical element makes it possible to improve the optical performance of the light modules. and vehicles equipped with light modules according to the invention, while allowing simple assembly with fixing of the optical element by clamping its lateral fixing lugs between a support on the one hand and a reflector and a protective cover. 'somewhere else.

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• Engineering & Computer Science (AREA)
• General Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• Microelectronics & Electronic Packaging (AREA)
• Optics & Photonics (AREA)
• Non-Portable Lighting Devices Or Systems Thereof (AREA)
• Optical Elements Other Than Lenses (AREA)

Applications Claiming Priority (2)

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• 2019
  • 2019-11-28 FR FR1913370A patent/FR3103877B1/fr active Active
• 2020
  • 2020-11-23 WO PCT/EP2020/083059 patent/WO2021105058A1/fr unknown
  • 2020-11-23 US US17/779,441 patent/US20220403996A1/en active Pending
  • 2020-11-23 CN CN202080082551.0A patent/CN114729735A/zh active Pending
  • 2020-11-23 EP EP20807810.5A patent/EP4065882B1/de active Active

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