EP3954831B1 - Machine de compactage du sol - Google Patents

Machine de compactage du sol Download PDF

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Publication number
EP3954831B1
EP3954831B1 EP21187198.3A EP21187198A EP3954831B1 EP 3954831 B1 EP3954831 B1 EP 3954831B1 EP 21187198 A EP21187198 A EP 21187198A EP 3954831 B1 EP3954831 B1 EP 3954831B1
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EP
European Patent Office
Prior art keywords
operating
soil compactor
fault
instructions
digitised
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21187198.3A
Other languages
German (de)
English (en)
Other versions
EP3954831A1 (fr
Inventor
Burkhard Stolz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weber Maschinentechnik GmbH
Original Assignee
Weber Maschinentechnik GmbH
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Publication date
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Publication of EP3954831A1 publication Critical patent/EP3954831A1/fr
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Publication of EP3954831B1 publication Critical patent/EP3954831B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/02—Improving by compacting
    • E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
    • E02D3/074—Vibrating apparatus operating with systems involving rotary unbalanced masses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/10—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy
    • B06B1/16—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy operating with systems involving rotary unbalanced masses
    • B06B1/161—Adjustable systems, i.e. where amplitude or direction of frequency of vibration can be varied
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/18—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid
    • B06B1/186—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid operating with rotary unbalanced masses
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
    • E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
    • E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
    • E01C19/35—Hand-held or hand-guided tools
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
    • E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
    • E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
    • E01C19/38—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight with means specifically for generating vibrations, e.g. vibrating plate compactors, immersion vibrators
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/02—Improving by compacting
    • E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/02—Improving by compacting
    • E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
    • E02D3/068—Vibrating apparatus operating with systems involving reciprocating masses

Definitions

  • the invention relates to a soil compacting machine according to the preamble of claim 1 and a method for its operation according to claim 18.
  • soil compaction equipment with a vibratory plate such as a vibratory plate
  • a vibratory plate has an internal combustion engine. This is used to drive two identical imbalance shafts arranged in parallel and rigidly coupled in opposite directions via a gear.
  • the opposite rotation of the unbalanced shafts which are operated at the same number of revolutions, causes the centrifugal forces generated by the unbalanced masses to reinforce or compensate each other, depending on the phase angle of the unbalanced mass.
  • a resultant force vector that can be used for locomotion and/or compaction arises through a suitable setting of the respective phase position of the imbalances relative to one another.
  • a vibrating plate usually has hydraulics for adjusting the phase position of the shafts that are mechanically coupled to one another. Without further measures, the drive direction is limited to driving forwards and backwards.
  • a plate compressor which has a large number of excitation units for forming a force vector, the individual excitation units working, for example, according to the principle described above.
  • the large number of excitation units allows, among other things, the formation of force vectors that act in the lateral direction.
  • the large number of excitation units increases the mechanical complexity considerably.
  • the disadvantage of the prior art is that even with a simple design, there is wear and tear, e.g. of bearings, electrical connectors, belts, drive parts and dampers, and consumption of consumables such as engine oil, hydraulic oil and fuel, service and repair work is required. Service work is often not carried out at all and if it is, then only irregularly. If the machine breaks down, repairs by specialist personnel are usually necessary. With the increase in the complexity of the soil compaction machine occurring in the state of the art, the risk of failure of individual components as well as the necessary qualification of the service personnel increases on the one hand. The error is often difficult to identify.
  • the object of the invention is to enable permanent, reliable operation of soil compacting machines without lengthy downtimes occurring on construction sites. Above all, unqualified service personnel, for example those who hire such soil compaction machines, should be supported as conveniently as possible in operation, and above all construction companies and rental companies should be relieved of maintenance and remote service.
  • the invention relates to a soil compacting machine, hand-operated and/or remote-controlled, e.g. a vibrating plate or a vibrating tamper, with a compacting plate and a compacting drive which drives the compacting plate, and with an operating state determination device for determining one or more operating states, in particular from the group of engine data, engine temperature, engine oil pressure, Engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours, drive status data, battery condition, battery charge status, spring-damper systems, fluid levels, V-belt wear, anti-vibration metal buffer wear, fuel consumption, exciter bearing overheating, air filter contamination, incorrect or third-party air filter used, whereabouts (e.g.
  • the soil compaction machine has a screen
  • the operating state determination device has an error determination unit for determining faulty operating states among the specific operating states, the error determination unit having a memory with an error list of potential faulty operating states that are linked to digitized operating instructions.
  • the error determination unit is preferably designed to output an error message on a determined, error-prone operating state based on the error list via the screen, including an output of the linked digitized operating instructions, this in particular graphically and/or in text form.
  • Operating instructions should be understood to mean, for example, targeted troubleshooting and troubleshooting, training material (including films), installation instructions for accessories, maintenance instructions and assembly instructions.
  • the screen is preferably a high-resolution color display. Correspondingly, a large number of possibilities are opened up with regard to the output of the operating instructions, which ultimately make operation easier.
  • Precise assistance is particularly successful in an optional embodiment according to which the digitized operating instructions stored on the memory contain at least some visual instructions, the error determination unit being designed in particular to output the digitized operating instructions with at least one visual instruction.
  • visual instructions also overcome language barriers that are often encountered on construction sites. The handling of the machines is improved, the service life of the machine is increased and damage to the machine due to incorrect operation can be prevented.
  • the error determination unit can be designed to output the digitized operating instructions by means of at least two consecutive visual instructions, either graphically consecutively or sequentially with a time delay.
  • the operator is guided step by step through troubleshooting.
  • the visual instructions include photographs, animations, abstractions or pictograms of the soil compaction machine or parts thereof. This ensures that the operator can understand and carry out the specific instructions as quickly as possible.
  • an optional development also contributes to this, according to which the visual instructions for troubleshooting at least partially visually represent and/or identify components of the soil compaction machine that are to be actuated.
  • a variant is also available in which the digitized operating instructions stored on the memory have steps to be processed, for example loosening the screw, opening the flap, replacing the component, closing the flap, tightening the screw. In this way, too, an operator is guided in a targeted and step-by-step manner through troubleshooting.
  • the soil compacting machine prefferably has at least one monitoring sensor, and for the error determination unit to be designed to use the monitoring sensor or sensors to determine whether an issued digitized operating instruction is being followed.
  • a door contact could be used to monitor a service flap to check whether the user opens or closes the service flap in accordance with the operating instructions.
  • the soil compacting machine preferably has an operating device which is designed to call up the operating states via the screen and/or to confirm or acknowledge operating instructions displayed on the screen.
  • the operator can sometimes also have the option of correcting the error immediately or with a delay. For example, maintenance could be carried out immediately, the error could possibly be compensated for or accepted by the machine, and maintenance of the machine can then take place at a later point in time.
  • the operating device can be a separate button or switch, a control panel with several buttons and/or switches and particularly preferably a touch screen (touch-sensitive screen). The latter preferably as part of the screen.
  • a possible supplement can be that the digitized operating instructions stored on the memory, in particular the visual instructions, include spare parts information, component specifications and/or identification or component numbers. Troubleshooting is not always possible without spare parts. In such cases, the correct replacement part can now be procured quickly and reliably. At the same time, customer loyalty in the spare parts sector is increased.
  • the digitized operating instructions stored on the memory include a machine-readable code, preferably a QR code, with the code being linked to machine documentation and/or a service page stored externally from the soil compaction machine .
  • a QR code can quickly direct an operator to a help page via their mobile phone. This can be a hotline, a help chat, a spare parts warehouse or dealer and much more.
  • the QR code can also be used simply to view the operating instructions off the screen of the soil compaction machine and to share them, e.g. with a rental company, who then organizes the necessary spare part, for example.
  • the error determination unit can have an error documentation unit, which is designed in particular to store the determined error-prone operating states and optionally their error frequency and/or the error correction times.
  • an error documentation unit which is designed in particular to store the determined error-prone operating states and optionally their error frequency and/or the error correction times.
  • a particular embodiment of the soil compaction machine is that the soil compaction machine has a measuring device that is designed to carry out a compaction measurement, and the operating status determination device has a documentation memory that is designed to store the measurement results of the measuring device, preferably including data on the position and the Time of compaction measurement. This allows measurement protocols to be created that document the work carried out.
  • the compaction measurements can be used to draw conclusions about the functional capability, from which a faulty operating state can in turn be recognized by the fault determination unit.
  • the soil compacting machine can optionally have a control device with which the compaction drive is controlled and/or regulated as a function of the operating states.
  • faulty operating states in particular can be prevented in advance using control technology or corrected using control technology immediately after they have been determined.
  • a falling oil pressure could be corrected by increasing the power of the oil pressure pump, a changing vibration frequency can be corrected by changing the engine speed.
  • the operating instructions preferably have an urgency marking.
  • one configuration option is that at least one of the potentially faulty operating states of the fault list is linked to a control or regulation instruction, with the fault determination unit being designed to control the compaction drive when this faulty operating state is determined in accordance with the control or regulation instructions.
  • the control or regulation instruction can also be a deactivation, in particular of the compression drive.
  • the soil compacting machine has a data interface which is coupled to the operating state determination device to output some or all of the operating states and/or which is coupled to the error determination unit to output the error messages.
  • the data interface is preferably designed to be wireless. Data transmission is correspondingly simple, and a connector that would otherwise be necessary cannot get dirty.
  • the wireless data interface can be, for example, an NFC (near field communication), RFID (radio-frequency identification), Bluetooth (a WPAN standard (Wireless Personal Area Network - standard), WLAN (wireless local area network), WAN (Wide Area Network) or telephone network interface
  • NFC near field communication
  • RFID radio-frequency identification
  • Bluetooth a WPAN standard (Wireless Personal Area Network - standard)
  • WLAN wireless local area network
  • WAN Wide Area Network
  • telephone network interfaces can be individualized for the owner of the soil compaction machine. Above all, the WAN (Wide Area Network) or telephone network interface variants are ideal for large companies and rental companies. On the other hand, it is often sufficient for small companies to have this data locally, which is why NFC is more suitable , RFID, Bluetooth and WLAN.
  • the data interface is designed to receive service data and output it via the screen, in particular also live data or direct transmission data from a service.
  • service data can be uploaded, such as updated operating instructions or real-time advice on troubleshooting.
  • the compaction plate is driven by the compaction drive via a V-belt
  • the operating state determination device is designed to determine V-belt wear of the V-belt based on a determination of a motor speed of the compaction drive and an oscillation frequency of the compaction plate, with a potential faulty operating state in the fault list shows excessive wear of the V-belt. This puts the operator in a position to schedule a V-belt replacement at an early stage and to have the necessary spare part ready before the tearing is announced.
  • the operating instructions can be aimed at initially continuing to use the machine by adjusting the engine speed.
  • the invention also relates to a method for operating a soil compaction machine as described above and below, with the operating state determination device being used to determine one or more operating states, in particular from the group of engine data, engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration , anti-vibration buffer wear, maintenance interval, operating hours, drive status data, battery status, battery charge status, spring-damper systems, fluid levels, V-belt wear, anti-vibration buffer wear, fuel consumption, Exciter bearing overheating, air filter contamination, incorrect or third-party air filter used, whereabouts (e.g.
  • the optional components of the soil compaction machine defined as device features can each be used optionally according to their purpose in the process.
  • FIG. 1 shows a schematic sketch of a hand-held soil compaction machine 1, namely a vibrating plate, from the side with partial sections.
  • This has a compression plate 2 and a compression drive 3 , the latter driving the compression plate 2 via a V-belt 4 .
  • the soil compacting machine 1 stands with the compacting plate 2 on a subsoil U.
  • two schematically indicated imbalance shafts belong to the compacting drive 3 .
  • Synchronous, counter-rotating and phase shifting of the imbalance shafts results in a forward or backward movement of the soil compacting machine 1 on the subsoil U.
  • the subsoil U is compacted with the aid of the vibrations caused by the imbalance and the weight of the machine.
  • it has a guide rod 5 with a handle and operating elements.
  • an operating state determination device 10 for determining one or more operating states
  • a screen 30 which, due to its property as a touchscreen, also represents an operating device 31, and a data interface 60 in the form of an indicated antenna.
  • the operating state determination device 10 is used in particular to determine one or more operating states of the soil compaction machine 1 from the group of engine data, engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours, status data of the drive, battery condition, battery charge condition, spring -Damper systems, fluid levels, V-belt wear, anti-vibration pad wear, fuel consumption, exciter bearing overheating, air filter contamination, incorrect or third-party air filter used, whereabouts (e.g. GPS data) and compression measurement.
  • engine data engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours, status data of the drive, battery condition, battery charge condition, spring -Damper systems, fluid levels, V-belt wear, anti-vibration pad wear, fuel consumption, exciter bearing overheating, air filter contamination, incorrect or third-party air filter used,
  • the operating state determination device 10 has an error determination unit 11 for determining faulty operating states among the specific operating states.
  • the error determination unit 11 has a memory 12 with an error list L of potentially incorrect operating states.
  • the potential erroneous operating states are linked to digitized operating instructions A. It is quite conceivable that different potentially faulty operating states can be solved by the same digitized operating instructions A, so that a number of potential faulty operating states can be linked to the same digitized operating instructions A.
  • an error message relating to a determined, error-prone operating state is output via the screen 30 based on the error list L, which primarily includes an output of the linked digitized operating instructions A.
  • the screen 30 is designed as a high-resolution color display.
  • the digitized operating instructions A stored on the memory 12 preferably contain at least some visual instructions, the error determination unit 11 being designed to output the digitized operating instructions A with at least one visual instruction. This is done at least in the case of certain outputs by means of at least two visual instructions following one another, which are output either graphically one after the other or with a time delay.
  • the digitized operating instructions A stored in the memory 12 are composed at least partially of action steps to be processed one after the other.
  • the visual guidance cues contain photographs, animations, abstractions or pictograms of the soil compactor or parts thereof.
  • the components of the soil compacting machine that are to be actuated for troubleshooting are at least partially visually represented and/or marked here.
  • the error detection unit 11 monitors whether an issued digitized operating instruction A is followed. For example, this can be a contact on a service flap that switches when it is opened. The operator can acknowledge the completion of other operating instructions A via the screen 30 , namely a touchscreen, which forms an operating device 31 . This operating device 31 can also be used to call up the operating states via the screen 30
  • the digitized operating instructions A stored on the memory 12, in particular the visual instructions, also contain at least some spare parts information, component specifications and/or identification or component numbers, which in particular facilitates the procurement of spare parts.
  • the digitized operating instructions A stored on the memory 12, in particular the visual instructions can include a machine-readable code such as a QR code, the code being linked to machine documentation and/or a service page stored externally by the soil compaction machine 1.
  • This can be an order page for spare parts, preferably directly with the component to be replaced.
  • the error determination unit 11 has an error documentation unit 20, which is designed in particular to store the determined error-prone operating states with time information, their error frequency and optionally also the error correction times. Machine downtimes can be deducted from the rental time, for example.
  • the error documentation unit 20 has an error memory 21, the data of the error memory 21 being on the memory 12.
  • the soil compacting machine 1 has a measuring device 40 which is designed to carry out a compaction measurement. For this purpose, it also records data from the drive 3 and preferably has at least one acceleration sensor.
  • the operating state determination device 10 has a documentation memory 25, which is designed to store the measurement results of the measuring device 40, this in particular including data on the position and the time of the compaction measurement.
  • the documentation memory 25 is designed separately from the memory 12 .
  • the data from the documentation memory 25 can also be located on the memory 12 .
  • the soil compacting machine 1 is also equipped with a control device 50 with which the compaction drive 3 is controlled and/or regulated depending on the operating states that are detected by the operating state determination device 10 . This can be, for example, simply correcting the engine speed. It is provided that at least one of the potentially faulty operating states of the fault list L is linked to a control or regulation instruction R, with the fault determination unit 11 being designed to actuate the compaction drive 3 in accordance with the control or regulation instructions R when this faulty operating state is determined. This can go as far as stopping the soil compacting machine 1 immediately.
  • the wireless data interface 60 is used to output some or all of the operating states that are determined using the operating state determination device 10 and/or the error messages that are determined using the error determination unit 11 .
  • the wireless data interface 60 can be an NFC, RFID, Bluetooth, WLAN, WAN or telephone network interface.
  • the data interface 60 is designed to receive service data and output it via the screen 30, for example live data or direct transmission data from a service.
  • the operating state determination device 10 is also designed to determine V-belt wear on the V-belt 4 based on a determination of a motor speed of the compression drive 3 and an oscillation frequency of the compression plate 2, with a potential faulty operating state in the fault list L being excessive V-belt wear on the V-belt 4. Accordingly, the linked digitized operating instructions A contains information on how the V-belt 4 is to be replaced.
  • a method can now be carried out with the soil compaction machine 1, according to which one or more operating states are determined using the operating state determination device 10, in particular from the group of engine data, engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours , status data of the drive, battery status, battery charge status, spring-damper systems, fluid levels, V-belt wear, anti-vibration metal buffer wear, fuel consumption, exciter bearing overheating, air filter contamination, incorrect or third-party air filter used, whereabouts (e.g. GPS data) and compression measurement.
  • the operating state determination device 10 in particular from the group of engine data, engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours , status data of the drive, battery status, battery charge status, spring-damper systems, fluid levels, V-belt wear, anti-vibration metal buffer wear, fuel consumption
  • the error detection unit 11 is a faulty operating condition under the in real time determined operating states, with the error determination unit 11 on the screen 30, an error message to the determined, faulty operating state based on the error list L is output.
  • the error message includes the output of the linked digitized operating instructions A.
  • the fault determination unit can also be designed to output a signal for switching off the engine or reducing the power on a motor of the soil compacting machine on the basis of the faulty operating states that have been detected.
  • the signal can be output automatically.
  • the signal can be issued after user input.
  • the fault determination unit can also be designed to output further signals as a function of the detected faulty operating states.
  • the fault determination unit can have a processor unit which is designed to receive sensor signals.
  • the sensor signals can be provided by a monitoring sensor or other sensors, e.g. B. Sensors for determining measurement data from the group of engine data, engine temperature, engine oil pressure, engine oil level, fuel level, fuel consumption, particle filter condition, particle filter regeneration, anti-vibration metal buffer wear, maintenance interval, operating hours, drive status data, battery status, battery charge status, spring-damper systems, fluid levels , V-belt wear, anti-vibration buffer wear, fuel consumption, exciter bearing overheating, air filter contamination, incorrect or third-party air filter used, whereabouts (e.g. GPS data) and compression measurement.
  • signals from a sensor for measuring the soil compaction can be received by the processor unit, with which measured values about the compaction of the soil by the soil compaction machine are transmitted.
  • the processor unit can use the measured values to carry out a target/actual comparison depending on the performance parameters of the soil compaction machine. In the event of discrepancies between the target/actual comparison, the processor unit can come to the conclusion that there is a malfunction and therefore a faulty operating state.
  • the processing unit can then send a signal to the screen to indicate an error.
  • the processor unit z. B. output a signal to shut down the motor of the soil compaction machine to avoid the malfunction from spreading.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Road Paving Machines (AREA)

Claims (18)

  1. Machine de compactage du sol (1),
    • à la main et/ou à distance,
    • avec une plaque de compactage (2) et un entraînement de compactage (3) qui entraîne la plaque de compactage (2),
    • comprenant un dispositif de détermination d'état de fonctionnement (10) pour déterminer un ou plusieurs états de fonctionnement,
    o en particulier du groupe : les données du moteur, la température du moteur, la pression de l'huile moteur, le niveau d'huile moteur, le niveau de carburant, la consommation de carburant, l'état du filtre à particules, la régénération du filtre à particules, l'usure du tampon métallique oscillant, l'intervalle d'entretien, les heures de service, les données d'état de l'entraînement, l'état de la batterie, l'état de charge de la batterie, les systèmes ressort-amortisseur, les niveaux de liquide, l'usure des courroies trapézoïdales, l'usure du tampon métallique oscillant, la consommation de carburant, la surchauffe des paliers d'excitation, l'encrassement du filtre à air, le filtre à air incorrect ou fabriqué par un tiers utilisé, le lieu de séjour (par ex. les données GPS) et la mesure de la compression,
    caractérisé en ce que
    • la machine de compactage du sol (1) comporte un écran (30), et
    • le dispositif de détection d'état de fonctionnement (10) comprend une unité de détection de défaut (11) pour détecter des états de fonctionnement défectueux parmi les états de fonctionnement déterminés,
    • l'unité de détection d'erreurs (11) comprenant une mémoire (12) avec une liste d'erreurs (L) d'états de fonctionnement potentiellement défectueux, qui sont associés à des instructions d'utilisation numérisées (A), et
    • dans lequel l'unité de détection d'erreurs (11) est configurée pour émettre, via l'écran (30), un message d'erreur concernant un état de fonctionnement déterminé présentant des erreurs, sur la base de la liste d'erreurs (L), comprenant une sortie de l'instruction d'utilisation numérisée associée (A).
  2. Machine de compactage de sol (1) selon la revendication 1, caractérisée en ce que les instructions d'utilisation numérisées (A) enregistrées sur la mémoire (12) contiennent au moins partiellement des indications d'instructions visuelles, l'unité de détection d'erreurs (11) étant notamment conçue pour émettre les instructions d'utilisation numérisées (A) par au moins une indication d'instruction visuelle.
  3. Machine de compactage de sol (1) selon la revendication 2, caractérisée en ce que l'unité de détection d'erreurs (11) est conçue pour émettre les instructions d'utilisation numérisées (A) par au moins deux indications d'instructions visuelles successives, ceci soit de manière graphique successive, soit de manière décalée dans le temps successive.
  4. Machine de compactage de sol (1) selon l'une des revendications 2 ou 3, caractérisée en ce que les indications visuelles d'instructions comprennent des photographies, des animations, des abstractions ou des pictogrammes de la machine de compactage de sol (1) ou de parties de celle-ci.
  5. Machine de compactage de sol (1) selon l'une des revendications 2 à 4, caractérisée en ce que les indications visuelles d'instructions pour l'élimination des défauts représentent et/ou caractérisent visuellement, au moins en partie, des composants à actionner de la machine de compactage de sol (1).
  6. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce que les instructions d'utilisation numérisées (A) enregistrées dans la mémoire (12) présentent des étapes d'action à traiter.
  7. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce qu'elle présente au moins un capteur de surveillance (13), et l'unité de détection d'erreurs (11) est conçue pour déterminer, au moyen du ou des capteurs de surveillance (13), si une instruction d'utilisation numérisée (A) émise est suivie.
  8. Machine de compactage de sol (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que les instructions d'utilisation numérisées (A) enregistrées dans la mémoire (12) comprennent des informations de pièces de rechange, des spécifications de composants et/ou des numéros d'identification ou de composants.
  9. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce qu'elle comporte un dispositif de commande (31) configuré pour appeler les états de fonctionnement par l'intermédiaire de l'écran (30) et/ou pour confirmer une instruction d'utilisation (A) affichée sur l'écran (30).
  10. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce que les instructions d'utilisation numérisées (A) enregistrées sur la mémoire (12) comprennent un code lisible par une machine, le code étant associé à une documentation de la machine et/ou à une page de service enregistrées en externe par la machine de compactage de sol (1).
  11. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce que l'unité de détection d'erreurs (11) présente une unité de documentation d'erreurs (20) qui est conçue en particulier pour mémoriser les états de fonctionnement déterminés présentant des erreurs et, en option, leur fréquence d'erreurs et/ou les temps d'élimination des erreurs.
  12. Machine de compactage de sol (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que la machine de compactage de sol (1) comprend un dispositif de mesure (40) configuré pour effectuer une mesure de compactage, et le dispositif de détermination d'état de fonctionnement (10) comprend une mémoire de documentation (25) configurée pour enregistrer les résultats de mesure du dispositif de mesure (40).
  13. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce qu'elle présente un dispositif de régulation (50) avec lequel l'entraînement de compactage (3) est commandé et/ou régulé en fonction des états de fonctionnement.
  14. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce qu'au moins l'un des états de fonctionnement potentiellement défectueux de la liste de défauts (L) est associé à une instruction de commande ou de régulation (R),
    l'unité de détection de défaut (11) étant conçue pour commander l'entraînement de compression (3) en fonction des instructions de commande ou de régulation (R) lors de la détection de cet état de fonctionnement défectueux.
  15. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce qu'elle comporte une interface de données (60),
    - qui est couplé au dispositif de détection d'état de fonctionnement (10) pour délivrer une partie ou la totalité des états de fonctionnement, et/ou
    - qui est couplée à l'unité de détection d'erreurs (11) pour émettre les messages d'erreurs.
  16. Machine de compactage du sol (1) selon la revendication 15, caractérisée en ce que l'interface de données (60) est conçue pour recevoir des données de service et les émettre via l'écran (30).
  17. Machine de compactage de sol (1) selon l'une des revendications précédentes, caractérisée en ce que la plaque de compactage (2) est entraînée par l'entraînement de compactage (3) par l'intermédiaire d'une courroie trapézoïdale (4), et le dispositif de détermination de l'état de fonctionnement (10) est conçu pour cela, de déterminer une usure de la courroie trapézoïdale (4) sur la base d'une détermination d'une vitesse de rotation du moteur de l'entraînement de compression (3) et d'une fréquence de vibration de la plaque de compression (2), un état de fonctionnement potentiellement défectueux dans la liste de défauts (L) étant une usure excessive de la courroie trapézoïdale (4).
  18. Procédé de fonctionnement d'une machine de compactage de sol (1) selon l'une des revendications précédentes,
    • dans lequel un ou plusieurs états de fonctionnement sont déterminés avec le dispositif de détermination d'état de fonctionnement (10),
    o en particulier du groupe : les données du moteur, la température du moteur, la pression de l'huile moteur, le niveau d'huile moteur, le niveau de carburant, la consommation de carburant, l'état du filtre à particules, la régénération du filtre à particules, l'usure du tampon métallique oscillant, l'intervalle d'entretien, les heures de service, les données d'état de l'entraînement, l'état de la batterie, l'état de charge de la batterie, les systèmes ressort-amortisseur, les niveaux de liquide, l'usure des courroies trapézoïdales, l'usure du tampon métallique oscillant, la consommation de carburant, la surchauffe des paliers d'excitation, l'encrassement du filtre à air, le filtre à air incorrect ou fabriqué par un tiers utilisé, le lieu de séjour (par ex. les données GPS) et la mesure de la compression,
    • un état de fonctionnement défectueux parmi les états de fonctionnement déterminés étant déterminé à l'aide de l'unité de détermination de défauts (11), et
    • dans lequel, avec l'unité de détection d'erreurs (11), un message d'erreur relatif à l'état de fonctionnement déterminé présentant des erreurs est émis via l'écran (30) sur la base de la liste d'erreurs (L), comprenant l'émission d'une instruction d'utilisation numérisée associée (A).
EP21187198.3A 2020-08-11 2021-07-22 Machine de compactage du sol Active EP3954831B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102020121140.6A DE102020121140A1 (de) 2020-08-11 2020-08-11 Bodenverdichtungsmaschine

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EP3954831A1 EP3954831A1 (fr) 2022-02-16
EP3954831B1 true EP3954831B1 (fr) 2022-09-28

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PL73462Y1 (pl) * 2022-05-23 2024-05-27 Politechnika Bydgoska Im Jana I Jedrzeja Sniadeckich Urządzenie do zagęszczania głębokich warstw gruntu
CN118029232B (zh) * 2024-04-10 2024-06-18 福建第一公路工程集团有限公司 一种路面基层修边振实机

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ATE433942T1 (de) 2003-05-28 2009-07-15 Inventio Ag Verfahren und vorrichtung zur wartung einer aufzugs- oder fahrtreppenanlage
DE202004015141U1 (de) * 2004-09-27 2004-12-09 Weber Maschinentechnik Gmbh Bodenverdichter
US7354221B2 (en) 2005-02-28 2008-04-08 Caterpillar Inc. Self-propelled plate compactor having linear excitation
DE102005029434A1 (de) 2005-06-24 2006-12-28 Wacker Construction Equipment Ag Vibrationsplatte mit individuell einstellbaren Schwingungserregern
DE102010060843B4 (de) * 2010-11-26 2013-12-05 Weber Maschinentechnik Gmbh Verfahren und Vorrichtung zum Messen von Bodenparametern mittels Verdichtungsmaschinen
DE102018213208A1 (de) 2018-08-07 2020-02-13 MTU Aero Engines AG Verfahren zum Durchführen von Wartungsarbeiten an einer komplexen Montagebaugruppe

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DE102020121140A1 (de) 2022-02-17
LT3954831T (lt) 2022-12-27
DK3954831T3 (da) 2022-12-19
PL3954831T3 (pl) 2023-01-30

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