EP3868975A2 - Montage des panneaux muraux - Google Patents

Montage des panneaux muraux Download PDF

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Publication number
EP3868975A2
EP3868975A2 EP21153925.9A EP21153925A EP3868975A2 EP 3868975 A2 EP3868975 A2 EP 3868975A2 EP 21153925 A EP21153925 A EP 21153925A EP 3868975 A2 EP3868975 A2 EP 3868975A2
Authority
EP
European Patent Office
Prior art keywords
carrier plate
wall
compression
kpa
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP21153925.9A
Other languages
German (de)
English (en)
Other versions
EP3868975A3 (fr
Inventor
Thomas Hille
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hydrophon Kunststofftechnik GmbH
Original Assignee
Hydrophon Kunststofftechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hydrophon Kunststofftechnik GmbH filed Critical Hydrophon Kunststofftechnik GmbH
Publication of EP3868975A2 publication Critical patent/EP3868975A2/fr
Publication of EP3868975A3 publication Critical patent/EP3868975A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • E04F13/0876—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer the covering layer comprising mutual alignment or interlocking means

Definitions

  • the invention relates to a wall panel for attachment to a substrate such as, in particular, a building wall. It also relates to a method for producing a wall surface and a wall structure.
  • both the wall plate and the carrier plate are flat, typically flat structures with a small thickness compared to the length and width.
  • the wall plate / carrier plate has a rectangular floor plan.
  • the dimensional stability of the carrier plate should in particular mean that it retains its shape under its own weight (dimensionally stable in this sense is, for example, a plate made of polyethylene (PE) with a thickness of approx. 5 mm).
  • the wall plate / carrier plate preferably has at least one essentially flat surface. Since this surface typically points in the direction of the room when the wall panel / carrier panel is used, it is referred to below as the “room-side” surface without loss of generality.
  • the compression lining is typically arranged on the side opposite the aforementioned (room-side) surface, which is hereinafter referred to as the "wall side". Due to the evenness of the surface on the room side, the wall plate / carrier plate ensures an optimally suitable substrate for attaching tiles, in particular self-adhesive tiles according to FIG WO 2019/029962 A1 .
  • the compression lining should be compressible (plastic or preferably elastic).
  • the wall panel / carrier plate can thus be placed on an uneven surface, with the compression covering being able to compensate for unevenness due to its resilience and ensuring that the wall panel / carrier plate sits well over the entire surface.
  • the compression covering In order for the compression covering to be able to compensate for any unevenness that usually occurs, it must have a certain minimum thickness. This is preferably more than approx. 2 mm (or optionally even more than approx. 5 mm, approx. 8 mm, approx. 10 mm, approx. 15 mm, approx. 20 mm, approx. 25 mm, 50 mm, 100 mm or even more).
  • the compression covering should not become too strong, so that the wall panel does not apply too much to the sub-floor and it retains a tight fit.
  • the thickness of the compression lining is therefore preferably less than 100 mm (or optionally even less than approx. 80 mm, approx. 50 mm, approx. 40 mm, approx. 30 mm, approx. 20 mm, approx. 15 mm, approx. 10 mm) , approx. 8 mm, or approx. 5 mm).
  • the compression lining can preferably be connected to the carrier plate by gluing, for example via an adhesive layer arranged between the compression lining and the carrier plate.
  • the compression lining can contain or consist of a soft foam.
  • the compression lining and / or the aforementioned soft foam can in particular contain a foam plastic or consist entirely of it.
  • the foam plastic can for example contain or consist of one of the materials polyethylene (PE), polypropylene (PP), generally a polyolefin, polyvinyl chloride (PVC), silicone, cellular rubber, acrylate foam (acrylic foam) and / or polyurethane (PUR).
  • the plastic foam can be open-cell or closed-cell. Suitable foamed plastics and their production are in the WO 2019/029962 A1 and the WO 2016/128170 A1 which are hereby fully incorporated into the present application by reference.
  • the compression covering and / or the soft foam is preferably water-impermeable.
  • the compression lining can in particular be arranged over the entire surface of the carrier plate, that is to say cover its entire wall side.
  • the compression lining can also be provided only locally at one or more positions distributed on the wall side of the carrier plate, in particular in a central region of the carrier plate.
  • circular discs of the compression lining can be arranged on the wall side of the carrier plate.
  • the invention relates to a wall panel for attachment to a substrate, which has a dimensionally stable carrier panel (it can also be identical to this).
  • the wall panel is characterized in that on the room-side surface of the carrier panel at least one edge strip by an amount called the "setback difference" is recessed compared to the rest of the surface.
  • the wall panel and / or the carrier panel can additionally be designed in accordance with one of the embodiments described above, that is to say, for example, carry a compression covering on the wall side.
  • edge strip refers to any piece of surface that is located on the edge of the surface on the room side.
  • the edge strip preferably runs along an entire edge. Furthermore, it typically has the same width everywhere along such an edge, for example from approx. 30 mm to approx. 100 mm.
  • at least two or more edges are preferably provided with such an edge strip.
  • the recessed edge strip makes it possible to connect the carrier plate to adjacent wall areas in a sealing manner, since a sealing tape can be glued to the edge strip without leading to an uneven surface.
  • the setback difference is preferably matched to the sealing tape to be applied to the edge strip (or vice versa). Typically it can be between approx. 0.5 mm and approx. 1.5 mm (or assume intermediate values in steps of 0.1 mm between these values).
  • the carrier panel can in particular consist of or contain a plastic, for example a polyolefin such as PE or PP. Additionally or alternatively, it can contain or consist of glass, aluminum or another metal, wood or a ceramic material. In the latter case, the carrier plate can in particular be a ceramic tile.
  • the carrier plate (or the entire wall plate) can contain one or more prepared (through) holes for screw fastening to a substrate.
  • a screw hole can also have a recess running around the hole, which is intended to receive a washer or the widened one Head of a screw or nail is used.
  • At least one of their end faces can be designed in the form of a groove and / or a tongue for a form-fitting connection with a complementary shape.
  • the carrier plate in the case of a rectangular basic shape, can have a groove along one edge and a tongue along the opposite edge, so that wall plates can be arranged in a row connected to one another in a form-fitting manner.
  • a large, uniform area with a continuously flat surface can be formed from several wall panels.
  • the compression lining can in particular be designed in the manner described above with respect to the wall panel. Thanks to the easily compressible compression covering, unevenness in the subsurface can be leveled out and cavities filled.
  • the compression lining is preferably not loosely arranged between the substrate and the carrier plate, but is firmly connected to at least one of the two and then ensures additional adhesion of the carrier plate to the substrate.
  • One advantage of a soft foam as an example of a compression covering is in this context its elasticity, due to which it expands again after excessive compression while filling the given cavity.
  • the solid connection of the carrier plate to the substrate can be done in various ways.
  • the carrier plate can be screwed to the substrate by means of screws, with a screw preferably being able to be guided through the compression covering so that it is compressed evenly.
  • the wall surface produced with the method described can in particular lie adjacent to an already existing surface on which the wall surface produced is aligned.
  • the newly produced wall surface can be aligned in such a way that it is parallel to the existing surface, in particular lies in a plane with the existing surface.
  • Such a situation typically occurs during the renovation of bathrooms in which, after a bathtub or the like has been removed, existing tile surfaces must be connected to exposed masonry to form a common plane.
  • the wall surface produced with the method can already be the visible surface of the wall. Typically, however, it only serves as the basis for another wall construction.
  • a sealing layer can be applied to the wall surface produced, for example by gluing sealing strips.
  • the sealing strips can be sealing sheets and / or corner adhesive tapes, as they are in the EP 2 584 113 A2 and the WO 2016/128170 A1 are described, which are fully incorporated by reference into the present application.
  • the mentioned sealing layer can be produced in one piece over the produced wall surface and an possibly already existing surface.
  • At least one edge area of the carrier plate can optionally be connected to an adjacent surface by a sealing strip.
  • the sealing strip is preferably designed to be self-adhesive on at least one side, so that it can be glued to the carrier plate or the adjoining surface. Furthermore, it is preferably used in connection with a wall panel / carrier panel in which an edge strip is recessed by a set-back difference compared to the rest of the surface (see above Description). The setback difference can in particular be matched to the thickness of the sealing strip.
  • the methods described above can preferably be carried out using the wall panels also described above.
  • the invention relates to a method for fastening a dimensionally stable carrier plate such as, in particular, a ceramic tile to a substrate, which is characterized in that a hard foam and a soft foam are arranged between the carrier plate and the substrate.
  • the compressibility can be quantified via the compressive strength, as explained above.
  • the compression hardness of the soft foam at 50% compression is typically between approx. 5% and 70%, preferably between 10% and 40% of the compression hardness of the hard foam.
  • Hard foam and soft foam can be arranged one behind the other (in series) in a direction perpendicular to the plane of the carrier plate. However, they are preferably arranged next to one another in this direction, that is to say that either hard foam or soft foam (but not both) is located between the substrate and a given point on the carrier plate.
  • the hard foam allows the carrier plate to be fixed and positioned on the substrate, while the soft foam fills any existing cavities and provides an additional connection between the carrier plate and the substrate.
  • the hard foam and / or the soft foam are preferably connected to the substrate and / or to the carrier plate. Such a connection can in particular be produced by gluing.
  • the soft foam can in particular be designed in the manner described above with regard to the wall panel.
  • the rigid foam can in particular be designed in a manner as shown in FIG WO 2019/029962 A1 is described.
  • the rigid foam can in particular be arranged along the edges of the carrier plate, wherein it preferably protrudes over the edge of the carrier plate and overlaps with an adjacent carrier plate.
  • the rigid foam can ensure, on the one hand, a secure fixation of the carrier plate, especially in the edge zones, and, on the other hand, also seal the joints between adjacent carrier plates or a carrier plate and an adjacent wall structure.
  • the soft foam is then typically arranged in an inner area between the carrier plate and the substrate, wherein it can be compressed to the thickness of the cavity existing there between the carrier plate and the substrate.
  • the subsurface can in particular be formed by sealing sheets which are adhesive on the room side.
  • the compression lining can preferably be glued to the substrate and / or to the carrier plate.
  • a plurality of carrier plates can also be arranged next to one another in the wall structure and / or connected to one another or to adjacent surfaces with sealing strips.
  • the tiling set can also contain a sealing tape (sealing strip) for connecting edge areas of the wall panel with adjoining surfaces.
  • a sealing tape is preferably designed to be self-adhesive on at least one side, so that it can be glued onto the wall panel or the adjoining surface.
  • it is preferably used in connection with a wall panel in which an edge strip is recessed by a set-back difference compared to the rest of the surface (see description above).
  • the set-back difference can in particular be matched to the thickness of the sealing tape, for example by precisely corresponding to this thickness or by a given amount (eg 10%) greater or less than the thickness of the sealing tape.
  • a wall panel 100 according to a first embodiment is shown in a perspective view, which due to its intended use can also be referred to as a "compensating panel".
  • the wall plate 100 consists of a carrier plate 110 made of plastic (for example PE or PP with a thickness of approx. 5 mm), the underside (wall side) of which is covered over the whole area with a soft foam 120.
  • the thickness of the soft foam layer 120 is typically between approximately 10 mm and approximately 40 mm.
  • Wall panels with foam layers of different thicknesses can also be provided so that a panel with a suitable total thickness d can be selected on site.
  • the area of the wall plate 100 can be, for example, 600 mm ⁇ 1200 mm.
  • the soft foam is preferably open-cell (for closed-cell foams, at 50% compression, a compression hardness of less than 40-50 kPa is usually not possible, regardless of the bulk density).
  • Figure 2 shows a view of a bathroom in which a bathtub has been removed as part of a bathroom renovation, exposing an uneven subsurface U (masonry).
  • U masonry
  • a wall panel 100 according to Figure 1 cut to the size of the exposed subsurface and then cut accordingly Figure 3 attached to the substrate with screws S.
  • large-area washers or stainless steel plates are preferably used.
  • the soft foam located between the substrate and the carrier plate can be compressed variably until the outer surface of the carrier plate is in one plane with the surface of the old tiles AF.
  • Figure 5 shows how the walls and floor are covered over the entire surface of the prepared level surface with DB sealing membranes.
  • Suitable products for this sealing step are, for example, from EP 2 772 673 A1 , WO 2016/128170 A1 and EP 2 584 113 A2 known.
  • a new tile covering, for example, can then be laid on the substrate that has been prepared and sealed in this way (not shown).
  • FIG. 6 shows a section along the line VI-VI of FIG Figure 3 through the transition between old tiles AF and wall panel. It can be seen that the soft foam 120 fills the uneven cavity between the substrate U and the carrier plate 110. The soft foam 120 Compressed by an amount of typically approx. 5 mm until the carrier plate 110 lies in one plane with the old tiles AF.
  • Figure 7 shows a perspective view of another embodiment of a wall plate 200.
  • This contains a carrier plate 210, on the wall side of which a soft foam is not attached over the entire surface, but only locally circular discs 220 made of soft foam are glued on.
  • Figure 8 shows two round blanks 220 separately in this regard. These consist of the actual layer 221 made of soft foam, which is self-adhesive or coated on one side, the adhesive layer being covered by a peel-off film 222. Depending on the required thickness of the soft foam layer on the wall plate 200, two or more such round blanks can be glued to one another and then glued to the carrier plate 210. Such gluing is preferably carried out in the area of a drilled hole through which the carrier plate is to be screwed to the substrate by means of a screw.
  • Figure 9 shows in a section analogous to Figure 6 the wall structure behind a wall plate 200 according to Figure 7 .
  • Figure 10 illustrates a method for attaching carrier plates 310 such as large-area ceramic tiles F to a wall U.
  • carrier plates 310 such as large-area ceramic tiles F
  • FIG WO 2019/029962 A1 The principles of this method are in FIG WO 2019/029962 A1 described.
  • FIG 10 a shows the situation before the tiles F are attached.
  • a sealing membrane DB is already attached over the entire surface of the wall, which consists of a rigid foam and is self-adhesive on the room side.
  • corner adhesive tapes 330 which also consist of a rigid foam, are attached vertically and horizontally.
  • the thickness of the corner tapes is small (the drawings are not to scale in this regard; the thickness of the tapes is typically less than 1 mm), because they make the adhesive substrate somewhat uneven. Particularly with thicker tiles from a material thickness of approx. 6 mm, this can lead to the tiles no longer coming into sufficient contact with the sealing membrane DB and therefore not sticking over a large area.
  • soft foam bodies 320 are arranged on the tiles in areas next to the corner adhesive tapes 330.
  • these soft foam bodies are compressed to the thickness of the available cavity, which is easily possible due to their low compressive strength. They thus bridge the gap between tile F and sealing membrane DB and ensure that the tile adheres to the sealing membrane over a large area.
  • the compression hardness of the soft foam body 320 is preferably approximately 10% to approximately 40% of the compression hardness of a closed-cell foam from which, for example, the corner adhesive tapes 330 are made.
  • Figure 11 shows a modification of the situation of Figure 10 , wherein the soft foam layer 320 'extends over the entire wall side of the tile F. Because of its high compressibility, it can easily be additionally compressed in the area of the corner adhesive tape 330 made of rigid foam.
  • the corner adhesive tape is formed from a soft foam 420, while the tile F has a self-adhesive hard foam layer 430 over the entire surface of the wall. Due to the compressibility of the corner tape, there is also an all-over adhesive contact of the tile with the substrate U. Since the rigid foam layer 430 is self-adhesive and the corner tape 420 creates an all-over uninterrupted seal, a sealing membrane can be dispensed with in this embodiment.
  • the wall plate 500 has a right-angled or square plan and essentially consists of a carrier plate 510 made of, for example, a (polystyrene) rigid foam or another of the materials mentioned above for carrier plates. It is provided in a regular grid with (for example nine) prefabricated screw holes 512 through which it can be screwed to a wall.
  • recesses 513 for a plate-shaped screw head or a washer are provided on the space side of the plate around the screw hole 512 ( Figure 14 ), so that the plate can be attached with extensive pressure without parts protruding from the plane.
  • wall panels 500 can be positively connected to one another at their edges via a tongue and groove combination.
  • two adjacent edges of the wall plate 500 can have a groove NU and the opposite edges can have a corresponding tongue FE.
  • the wall panel 500 can be cut to size at the construction site.
  • At least one edge strip 511 is recessed or recessed by a recess difference ⁇ compared to the rest of the surface.
  • two edge strips 511 adjoining one another at right angles and each approx. 55 mm wide with a setback difference of approx. 0.8 mm are provided.
  • a flat connection of sealing tapes and / or sealing corners from the applicant's product range can be made via the edge strips 511 (cf. EP 2 584 113 B1 , EP 3 256 655 B1 , DE 10 2017 112 291.5 ) in order to connect the wall panels seamlessly and tightly with adjacent surfaces and / or with one another.
  • the wall plate 500 can have a coating with a restoring force (compression covering 520, Figure 14 ) have ("Kompriband").
  • the thickness of this coating can be offered and produced in a wide range from 1 mm to 100 mm (in steps of 1 mm) in order to cover a wide range of tolerances.
  • a compression covering can also only be applied locally, for example analogously to the Figures 7 and 8 .
  • Figure 18 shows schematically (not to scale) a wall structure made with the wall panels 500 for attaching large-area tiles F.
  • the wall panels 500 are arranged in front of a wall U, for example on old tiles as part of a bathroom renovation or on another (uneven) surface. As explained above, it can be attached to the substrate by screws, by gluing with the aid of construction chemicals or the like.
  • the wall panels 500 are coupled to one another in a form-fitting manner via the above-mentioned tongue and groove connection. This creates an extremely flat surface on which large-area self-adhesive tiles F can be attached without any problems and with full development of their adhesive force.
  • these can be connected to the adjacent wall surface and / or to one another via a sealing tape DS.
  • the sealing tape is arranged on a receding edge strip 511 so that it does not protrude beyond the plane of the surface.
  • a seal in accordance with DIN 18534 can be made with the sealing tape or corresponding sealing corners.
  • Typical areas of application of the invention are in the sanitary area (eg shower and wall area) or in kitchens (kitchen rear walls).

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Residential Or Office Buildings (AREA)
EP21153925.9A 2020-01-28 2021-01-28 Montage des panneaux muraux Withdrawn EP3868975A3 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102020101933.5A DE102020101933A1 (de) 2020-01-28 2020-01-28 Trägerplattenmontage

Publications (2)

Publication Number Publication Date
EP3868975A2 true EP3868975A2 (fr) 2021-08-25
EP3868975A3 EP3868975A3 (fr) 2021-11-03

Family

ID=74346913

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21153925.9A Withdrawn EP3868975A3 (fr) 2020-01-28 2021-01-28 Montage des panneaux muraux

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EP (1) EP3868975A3 (fr)
DE (1) DE102020101933A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961155B (zh) * 2022-06-22 2024-03-01 上海蓝天房屋装饰工程有限公司 一种墙面木饰面板及木饰面板装配墙

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2584113A2 (fr) 2011-10-17 2013-04-24 HYDROPHON Kunststofftechnik GmbH Set d'étanchéité pour bloc sanitaire et analogue
EP2772673A1 (fr) 2013-03-01 2014-09-03 HYDROPHON Kunststofftechnik GmbH Manchette étanche à l'air
WO2016128170A1 (fr) 2015-02-10 2016-08-18 Hydrophon Kunststofftechnik Gmbh Bande d'étanchéité et ruban adhésif pour pièces d'eau
DE102017112291A1 (de) 2017-06-02 2018-12-06 Hydrophon Kunststofftechnik Gmbh Wannendichtungsset
WO2019029962A1 (fr) 2017-08-11 2019-02-14 Hydrophon Kunststofftechnik Gmbh Natte adhésive servant à coller une plaque de revêtement à un mur

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20006996U1 (de) * 2000-04-15 2000-09-07 Basf Ag Fassadenplatte
DE202009009546U1 (de) * 2009-07-10 2009-11-05 Kosche Profilummantelung Gmbh Bauelement zur Befestigung an Wänden und/oder Decken
PL3208401T3 (pl) * 2016-02-22 2019-09-30 Recticel System do izolacji i wykańczania ścian

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2584113A2 (fr) 2011-10-17 2013-04-24 HYDROPHON Kunststofftechnik GmbH Set d'étanchéité pour bloc sanitaire et analogue
EP2584113B1 (fr) 2011-10-17 2019-06-26 HYDROPHON Kunststofftechnik GmbH Set d'étanchéité pour bloc sanitaire et analogue
EP2772673A1 (fr) 2013-03-01 2014-09-03 HYDROPHON Kunststofftechnik GmbH Manchette étanche à l'air
WO2016128170A1 (fr) 2015-02-10 2016-08-18 Hydrophon Kunststofftechnik Gmbh Bande d'étanchéité et ruban adhésif pour pièces d'eau
EP3256655B1 (fr) 2015-02-10 2018-09-05 HYDROPHON Kunststofftechnik GmbH Set d'étanchéité pour bloc sanitaire
DE102017112291A1 (de) 2017-06-02 2018-12-06 Hydrophon Kunststofftechnik Gmbh Wannendichtungsset
WO2019029962A1 (fr) 2017-08-11 2019-02-14 Hydrophon Kunststofftechnik Gmbh Natte adhésive servant à coller une plaque de revêtement à un mur

Also Published As

Publication number Publication date
DE102020101933A1 (de) 2021-07-29
EP3868975A3 (fr) 2021-11-03

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