EP3826807A2 - Disque à séparer, à poncer et à polir, dispositif de séparation et procédé d'usinage de pièces - Google Patents

Disque à séparer, à poncer et à polir, dispositif de séparation et procédé d'usinage de pièces

Info

Publication number
EP3826807A2
EP3826807A2 EP19827595.0A EP19827595A EP3826807A2 EP 3826807 A2 EP3826807 A2 EP 3826807A2 EP 19827595 A EP19827595 A EP 19827595A EP 3826807 A2 EP3826807 A2 EP 3826807A2
Authority
EP
European Patent Office
Prior art keywords
tool
grinding
cutting
polishing
disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP19827595.0A
Other languages
German (de)
English (en)
Other versions
EP3826807B1 (fr
EP3826807B8 (fr
Inventor
Armin Wittmann
Jonas Ferring
Tobias EHLENZ
Dietmar Robert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klingspor AG
Original Assignee
Hochschule Trier
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hochschule Trier filed Critical Hochschule Trier
Priority to SI201930265T priority Critical patent/SI3826807T1/sl
Priority to RS20220568A priority patent/RS63356B1/sr
Priority to HRP20220779TT priority patent/HRP20220779T1/hr
Publication of EP3826807A2 publication Critical patent/EP3826807A2/fr
Publication of EP3826807B1 publication Critical patent/EP3826807B1/fr
Application granted granted Critical
Publication of EP3826807B8 publication Critical patent/EP3826807B8/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/02Circular saw blades
    • B23D61/025Details of saw blade body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/12Cut-off wheels
    • B24D5/123Cut-off wheels having different cutting segments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0675Grinders for cutting-off methods therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/14Zonally-graded wheels; Composite wheels comprising different abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/06Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/14Zonally-graded wheels; Composite wheels comprising different abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D2205/00Grinding tools with incorporated marking device

Definitions

  • the invention relates to a tool and a method for machining workpieces, as specified in the respective preambles of claims 1 and 6, in particular for simultaneous multiple machining of workpieces, and a cutting device according to claim 10 and a use according to claim 12.
  • cutting and separating processes are carried out using rotating tools that are used in stationary or mobile devices.
  • CONFIRMATION COPY Separation process created surface quality of a cut surface does not meet the requirements in laboratories in which the cut surface generated as a result of the process is to be examined in more detail. Also in industrial production, clean, burr-free cut surfaces are required for further processing of separate workpieces, which should be as free as possible from any kind of damage. Post-processing of the cut surface in question, for example by a grinding or polishing process, is usually still necessary. Individual influences in the
  • the tool When cutting by means of rotating tools, the tool plunges into it in a radial working direction
  • a small thickness in the axial direction is desirable for rotating cutting tools
  • rotating grinding tools usually have a greater thickness in the axial direction. In this way, the axial forces that occur with the side surfaces of the tool during grinding processes are absorbed and in radial processes during grinding processes
  • Cutting tool for making gentle cutting cuts, particularly suitable for cutting composite materials with poor thermal conductivity.
  • the circumference of the disk-shaped separating tool becomes one
  • Cutting gap is produced, which is then widened via convex secondary cutting edges arranged adjacent to the main cutting edge, some of which act radially and some axially.
  • the high temperatures that occur during material removal are thereby brought together in both the tool and the workpiece spread out larger area.
  • Workpiece material in the area of the cut surfaces, which has undergone temperature-damaging structural changes that damage the material during the production of the cutting gap, is removed during the subsequent expansion of the
  • the guide elements do not project axially beyond the cutting width.
  • the guide elements can therefore not act in the axial direction, but should be through the
  • WO 2011 / 029106A2 describes a wear indicator for rotating material-removing cutting or grinding tools, which have recesses or integrated into the tool Surveys provide information on the radial or axial wear of the tool.
  • the present invention also has the object of providing a tool or a machining method which can be used on commercially available portable and stationary separating and
  • Grinding machines can be used and with which it is possible through a cutting process to efficiently produce a workpiece with a defined surface characteristic.
  • Another object of the invention is to provide a tool which, as far as possible, contains a wear indicator which the tool user can see before the start of a
  • Operation enables a conclusion to be drawn as to whether the operation in question can be carried out completely within the remaining residual use capacity of the tool.
  • the disk-shaped cutting tool according to the invention is for rotating cutting at least roughly along one
  • the cutting tool does not only have cutting blades in a radial outer peripheral region of the cutting tool. At least one of two opposing disk flanks is / are provided with at least one grinding and / or polishing agent in a region that is radially inner with respect to the peripheral region.
  • a disc-shaped tool according to the invention is
  • a separation device according to the invention
  • the inventive idea is further suitable for a method for machining test workpieces, namely by means of a disk-shaped cutting tool. During an exclusively at least roughly radial movement of the tool simultaneously and / or immediately, the following is separated,
  • a wear indicator shows a remaining usage capacity, in particular a remaining cutting volume and / or a remaining usage time.
  • the display reacts particularly preferably autonomously to mechanical wear of the tool that exceeds a certain dimension, in particular in that another color appears or becomes recognizable.
  • the tool takes into account design-related loads such as temperature and tool fatigue that impair the quality of the workpiece.
  • the wear indicator now even provides information regarding the process parameters to be selected, such as tool speed and feed speed.
  • the invention avoids carrying out the
  • the tool according to the invention in particular a cutting-grinding-polishing disk, has a disk-shaped base body, which preferably consists of a composite material, for example using a synthetic resin matrix, similar to a cutting disk.
  • the tool according to the invention in particular a cutting-grinding-polishing wheel, particularly preferably also comprises at least one region effective in the radial working direction
  • Cutting edges and at least one grinding and polishing area effective in the axial working direction are preferably designed to be geometrically indefinite, for example as granular abrasives.
  • the tool according to the invention in particular a cutting-grinding-polishing wheel, preferably has a central bore in the axial direction, for fastening in the usual standardized tool holders of mobile and stationary cutting and
  • the feed movement of the tool according to the invention in particular a cutting-grinding-polishing wheel, in the radial working direction for making the cutting cut,
  • the tool according to the invention in particular a cutting-grinding-polishing disc, is provided with grinding and polishing agents on at least one side of the disc.
  • the grinding and polishing agents are more finely grained or serrated or designed for less material removal than the release agents in order to achieve the intended improvement in the surface quality of the cut surfaces in the axial direction, while at the same time efficient cutting processing in the radial direction.
  • the tool according to the invention ensures its usability on account of its combined geometric and kinematic properties and therefore does not have any of the problems and limitations described above. If during the cutting process the tool according to the invention touches the workpiece with its outer circumference in a radial feed movement several specific and specifically used factors for a defined deflection of the disk in both axial
  • Cutting gap expansion which is given as an example for this explanation with 10%.
  • the cutting gap is therefore 10%
  • Cutting gap widening is made possible by certain properties of the disc.
  • the operating speed of the cutting disc has a value that is a multiple of one of the natural frequencies of the cutting disc
  • the cutting disc is excited to an axial vibration during operation, the amplitude of which is approximately up to 5% of the disc thickness.
  • the Cutting disc not flat, but has an impact of approximately up to 10% of the width of the disc. This blow also supports the widening of the incision.
  • a radial consumption of the tool according to the invention is basically up to
  • Tool holder of the operating machine possible. This leads to more efficient use of the tool and enables the use of binding materials that are subject to wear and tear of the abrasive grains responsible for the cutting process. This enables a precise but efficient cut.
  • Machine control required, which enables the axial feed of the grinding / polishing elements to the cutting surfaces. Only a radial feed is required from the machine.
  • the disk-shaped tool according to the invention towards the center acts in a supportive manner with regard to the axial movement of the grinding and polishing means to the ones to be machined
  • the thickening is preferably carried out in one or more steps around the
  • the thickening can be carried out in one or more layers.
  • Tool according to the invention in particular a cutting-grinding-polishing wheel, provided with at least one channel along at least one side flank for improved removal of chips, broken-out grinding material and / or cooling lubricant.
  • At least one grinding and polishing area is designed without cooling channels.
  • the grinding and polishing material is provided for
  • the tool according to the invention in particular a cutting-grinding-polishing wheel, is equipped with an optical wear indicator for the at least one grinding and polishing area.
  • the at least one grinding and polishing area is preferred, such as shown in Figures 2 to 5, multi-layer structure, the number of layers increases towards the center of the pane.
  • the individual layers are individual
  • the current degree of wear and thus also the remaining use capacity of the tool according to the invention, in particular of a cut-off polishing wheel, can be reliably determined.
  • the wear indicator has a single layer, so that wear of the grinding layer on the side of the wheel
  • This single-layer grinding layer on the side of the wheel can also be segmented towards the center of the wheel due to a different grain size or simply in a different color. If radial wear then reaches such a specific segment, conclusions can also be drawn about the state of wear. Wear in the radial and axial directions can thus be visualized.
  • Figure 1 - a side view of a disc flank with
  • Figure 3 - a side view of a disc flank with
  • Figure 4 is a front view of the outer peripheral region showing the cutting edge and the step-like structure of the grinding and polishing components of a tool according to the invention, in particular a cutting-grinding-polishing wheel, and
  • Figure 5 an exploded view of a tool according to the invention, in particular a cutting-grinding-polishing disc, in a side view with a representation of the color code to indicate wear of the cutting, grinding and polishing components
  • FIG. 1 shows a side view of a particularly preferred embodiment of a disk-shaped tool 1 according to the invention, in particular a cut-off-polishing disk.
  • a base body 2 is shown, preferably formed from a base body
  • Cutting disc already contains release agents of a defined grain size and thus has geometrically undetermined cutting edges 5 on an outer peripheral region 3.
  • Base body 2 is centric in the axial direction
  • Fastening hole 7 provided for fastening the
  • Disc-shaped tool 1 in particular a cutting-grinding-polishing disc, in standardized Tool holders of stationary or mobile cutting and grinding machines.
  • grinding and polishing surfaces 6 are provided on one side on a disk flank 4 of the base body 2. These grinding and polishing surfaces 6 enable the cutting surface of a
  • the separating cut is made in a radial working direction VR shown in FIGS. 2 and 4 by means of the
  • the feed in a radial working direction VR can take place manually or mechanically, depending on the design of the cutting or grinding machine used.
  • the channels 8 run in a particularly preferred embodiment of the disk-shaped according to the invention
  • Tool 1 in particular a cutting-grinding-polishing wheel, along the wheel flank 4 in the radial direction to the outer circumferential region 3.
  • the channels 8 are preferably inclined against the direction of rotation D in order to avoid clogging of the channels 8 during a movement in the radial feed direction VR or at least diminish.
  • the disk-shaped tool 1 according to the invention in particular a cutting-grinding-polishing disk, is designed without channels 8.
  • the disk-shaped tool 1 according to the invention, in particular a cutting-grinding-polishing disk is designed with single-layer grinding / polishing elements, with and without channels.
  • FIG. 2 shows, in a side view of a wheel flank 4, the representation of the grinding stages of a wheel-shaped tool 1 according to the invention, in particular a cutting-grinding-polishing wheel.
  • the disk-shaped tool 1 according to the invention in particular a cutting-grinding-polishing disk, is provided with grinding and
  • the grinding and polishing agents are finely grained or serrated or designed for less material removal than the cutting edges 5 in order to improve the surface quality
  • a thickening of the at least one flank 4 of the disk-shaped tool provided for engagement acts in a supporting manner in the exemplary embodiment shown.
  • the thickening is preferably carried out in a single or multiple gradation 40 around the grinding and polishing surfaces 6 parallel to the cutting surfaces of the
  • the movement in an axial working direction is intensified by vibrations of the disk-shaped tool 1, in particular a cutting-grinding-polishing disk, typical of the method, in an axial direction.
  • Graduations 40 are clearly shown, which limit the area of a first grinding and polishing step 10 and the area of a second grinding and polishing step 11.
  • the grain or toothing is the
  • the grain or serration of the surface of the second grinding and polishing stage 11 is made finer than the grain or serration of the surface of the first grinding and polishing stage 10.
  • the direction of advance first comes into engagement with the surface of the first grinding and polishing stage 10 with at least one
  • FIG. 2 shows the grinding and polishing stage, the dotted surfaces 12 of the channels 8, which are initially not engaged in a grinding and polishing process, and the exposed area of the base body 2 shown as a white surface.
  • disk-shaped tool 1 according to the invention in particular a separating Grinding-polishing wheel, can with a higher or a lower number of different grinding and
  • FIG. 3 shows, in a side view of a pane flank 4, a representation of the layer structure of a particular one
  • disc-shaped tool 1 in particular a cutting-grinding-polishing disc.
  • Polishing agent layers 20, 21, 22 applied in an abrasive paper-like form by gluing are also conceivable
  • disc-shaped tools 1 in particular of cutting-grinding-polishing discs, in which the structure of the grinding and
  • Process for example by spraying.
  • the dotted areas indicate a
  • the areas alternating with continuous and dashed lines indicate two-layer layers 31 of a first grinding layer 20 and a second
  • FIG. 4 shows a front view, not to scale, of the outer circumferential area 3 with the not visible
  • Cutting edges 5 shown a base body 2 with the structure of the grinding and polishing layers 20, 21, 22 of a disc-shaped tool 1 according to the invention, in particular a cutting-grinding-polishing disc.
  • One-layer layers 30, two-layer layers 31 and three-layer layers 32 of the abrasive and polishing agent structure are clearly shown.
  • the radial VR feed direction and the axial VA feed direction are illustrated by arrows.
  • Figure 5 shows an exploded view of a
  • Disc-shaped tool 1 in particular a cutting-grinding-polishing disc in a side view, a particularly preferred embodiment with an optical one
  • the grinding and polishing agent layers are formed by segments of different colors.
  • the segments are one above the other and side by side in such a manner in the axial direction of the base body 2
  • Base body 2 arranged that progressively
  • Recognize wear and the remaining service life can be determined using the recognizable color codes 41, 42, 43, 44.
  • the grinding and polishing elements with a color code one 41 form the abrasive and polishing agent layer closest to the base body of the surfaces of the grinding and polishing stage two 11 described in more detail in FIG. 2.
  • the grinding and polishing elements with the color code one 41 are on the base body 2
  • a color code four 44 is provided to evaluate the areas of the grinding and polishing stage one 10. Takes up the usable area of the, for example due to the radial wear of a base body 2 made of composite material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Milling Processes (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

L'invention concerne un outil de séparation (1) en forme de disque, un procédé de séparation radiale pour l'usinage de pièces allongées axialement, un dispositif de séparation ainsi qu'une utilisation d'un outil de séparation en forme de disque. Un outil de séparation en forme de disque selon l'invention présente une flexibilité définie et un impact défini. Lors d'un processus de séparation radiale selon l'invention, une déviation latérale de l'outil rotatif (1) axialement fixe amène celui-ci dans un contact actif axial avec la ou les surfaces de ponçage et de polissage (6, 20, 21, 22), montées latéralement, sur la pièce à usiner. Dans un dispositif de séparation selon l'invention, l'outil de séparation (1) est mobile exclusivement radialement pour l'usinage de la pièce. Une utilisation selon l'invention d'un outil (1) en forme de disque sert à une préparation d'échantillon et à une analyse de surface ultérieure sur une pièce mise à la longueur.
EP19827595.0A 2018-11-13 2019-11-13 Disque à séparer, à poncer et à polir, dispositif de séparation et procédé d'usinage de pièces Active EP3826807B8 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SI201930265T SI3826807T1 (sl) 2018-11-13 2019-11-13 Odrezovalna, brusilna in polirna plošča, odrezovalna naprava in postopek za obdelavo obdelovancev
RS20220568A RS63356B1 (sr) 2018-11-13 2019-11-13 Disk za sečenje, brušenje i poliranje i postupak za obradu radnih komada
HRP20220779TT HRP20220779T1 (hr) 2018-11-13 2019-11-13 Disk za rezanje, brušenje i poliranje i postupak za obradu radnih komada

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018008920.8A DE102018008920A1 (de) 2018-11-13 2018-11-13 Scheibenförmiges Werkzeug und Verfahren zur Bearbeitung von Werkstücken, Trennvorrichtung sowie Verwendung einer Trenn-, Schleif- und Polierscheibe zum Erzeugen einer Oberflächenstruktur auf einem Werkstück
PCT/DE2019/000296 WO2020098852A2 (fr) 2018-11-13 2019-11-13 Outil en forme de disque et procédé d'usinage de pièces, dispositif de séparation ainsi qu'utilisation d'un disque à séparer, à poncer et à polir pour la production d'une structure de surface sur une pièce

Publications (3)

Publication Number Publication Date
EP3826807A2 true EP3826807A2 (fr) 2021-06-02
EP3826807B1 EP3826807B1 (fr) 2022-04-13
EP3826807B8 EP3826807B8 (fr) 2022-05-18

Family

ID=69005173

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19827595.0A Active EP3826807B8 (fr) 2018-11-13 2019-11-13 Disque à séparer, à poncer et à polir, dispositif de séparation et procédé d'usinage de pièces

Country Status (20)

Country Link
US (1) US20220009014A1 (fr)
EP (1) EP3826807B8 (fr)
JP (1) JP2022507483A (fr)
CN (1) CN113613840A (fr)
AU (1) AU2019379955A1 (fr)
CA (1) CA3119695A1 (fr)
CL (1) CL2021001262A1 (fr)
DE (1) DE102018008920A1 (fr)
DK (1) DK3826807T3 (fr)
EA (1) EA202191191A1 (fr)
ES (1) ES2920478T3 (fr)
HR (1) HRP20220779T1 (fr)
HU (1) HUE059056T2 (fr)
MX (1) MX2021005602A (fr)
PL (1) PL3826807T3 (fr)
RS (1) RS63356B1 (fr)
SG (1) SG11202105026RA (fr)
SI (1) SI3826807T1 (fr)
WO (1) WO2020098852A2 (fr)
ZA (1) ZA202103781B (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114224537B (zh) * 2021-12-31 2024-02-13 东莞市爱嘉义齿有限公司 一种耐用洁净型义齿的加工工艺

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DE890911C (de) * 1951-12-23 1953-09-24 Kurt Heise Schleifscheibe
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JPH07328929A (ja) * 1994-06-03 1995-12-19 Sony Corp 多層構造砥石及びこれを使用した切断加工方法
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JP2002127021A (ja) * 2000-10-19 2002-05-08 Noritake Diamond Ind Co Ltd 回転円盤カッタ
JP2002252186A (ja) * 2001-02-23 2002-09-06 Umc Japan 半導体ウェハ切断装置
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Also Published As

Publication number Publication date
ES2920478T3 (es) 2022-08-04
BR112021009305A2 (pt) 2021-08-10
SG11202105026RA (en) 2021-06-29
AU2019379955A1 (en) 2021-06-17
EP3826807B1 (fr) 2022-04-13
CL2021001262A1 (es) 2021-12-24
WO2020098852A2 (fr) 2020-05-22
EP3826807B8 (fr) 2022-05-18
DK3826807T3 (da) 2022-06-27
HRP20220779T1 (hr) 2022-10-14
HUE059056T2 (hu) 2022-10-28
SI3826807T1 (sl) 2022-08-31
CN113613840A (zh) 2021-11-05
EA202191191A1 (ru) 2021-10-12
MX2021005602A (es) 2021-09-21
WO2020098852A3 (fr) 2020-07-09
US20220009014A1 (en) 2022-01-13
CA3119695A1 (fr) 2020-05-22
ZA202103781B (en) 2022-04-28
RS63356B1 (sr) 2022-07-29
PL3826807T3 (pl) 2022-08-01
JP2022507483A (ja) 2022-01-18
DE102018008920A1 (de) 2020-05-14

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