EP3811455A1 - Vorrichtung zur energieverteilung und/oder energieumwandlung in einem hybrid- oder elektrofahrzeug - Google Patents

Vorrichtung zur energieverteilung und/oder energieumwandlung in einem hybrid- oder elektrofahrzeug

Info

Publication number
EP3811455A1
EP3811455A1 EP19737474.7A EP19737474A EP3811455A1 EP 3811455 A1 EP3811455 A1 EP 3811455A1 EP 19737474 A EP19737474 A EP 19737474A EP 3811455 A1 EP3811455 A1 EP 3811455A1
Authority
EP
European Patent Office
Prior art keywords
housing
battery
energy
heat
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19737474.7A
Other languages
German (de)
English (en)
French (fr)
Inventor
Janosch ACKERMANN
Manuel BREMM
Hubert Bischof
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eugen Forschner GmbH
Original Assignee
Eugen Forschner GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102018121244.5A external-priority patent/DE102018121244A1/de
Application filed by Eugen Forschner GmbH filed Critical Eugen Forschner GmbH
Publication of EP3811455A1 publication Critical patent/EP3811455A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00271HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
    • B60H1/00278HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit for the battery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/02Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant
    • B60H1/14Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant otherwise than from cooling liquid of the plant, e.g. heat from the grease oil, the brakes, the transmission unit
    • B60H1/143Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant otherwise than from cooling liquid of the plant, e.g. heat from the grease oil, the brakes, the transmission unit the heat being derived from cooling an electric component, e.g. electric motors, electric circuits, fuel cells or batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H1/2215Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
    • B60H1/2225Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters arrangements of electric heaters for heating air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/24Using the vehicle's propulsion converter for charging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/27Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by heating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/637Control systems characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devices; characterised by control of the internal current flowing through the cells, e.g. by switching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/658Means for temperature control structurally associated with the cells by thermal insulation or shielding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/66Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells
    • H01M10/667Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an electronic component, e.g. a CPU, an inverter or a capacitor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00Converter types
    • B60L2210/10DC to DC converters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/52Drive Train control parameters related to converters
    • B60L2240/525Temperature of converter or components thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/90Vehicles comprising electric prime movers
    • B60Y2200/91Electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/90Vehicles comprising electric prime movers
    • B60Y2200/92Hybrid vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/30Sensors
    • B60Y2400/302Temperature sensors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S10/00Systems supporting electrical power generation, transmission or distribution
    • Y04S10/12Monitoring or controlling equipment for energy generation units, e.g. distributed energy generation [DER] or load-side generation
    • Y04S10/126Monitoring or controlling equipment for energy generation units, e.g. distributed energy generation [DER] or load-side generation the energy generation units being or involving electric vehicles [EV] or hybrid vehicles [HEV], i.e. power aggregation of EV or HEV, vehicle to grid arrangements [V2G]

Definitions

  • Hybrid or electric vehicle The invention relates to a device for energy distribution and / or energy conversion in a hybrid or electric vehicle according to the preamble of patent claim 1.
  • a device for air conditioning a vehicle interior of an electric vehicle is known, for example, from WO 2012/169 764 A2.
  • this known device there is heat recovery of various electrical climatisation components of the electric vehicle.
  • the object of the invention is to provide a device for energy distribution and / or energy conversion in a hybrid or electric vehicle, by means of which the energy efficiency of a hybrid or electric vehicle is significantly improved.
  • the device according to the invention with at least one energy-distributing and / or securing unit, which is sometimes referred to in the technical field as a power distribution unit (PDU), and at least one DC / DC converter is characterized in that it has at least one common housing around- summarizes in which the at least one energy-distributing and / or securing unit and the at least one DC / DC converter are arranged.
  • At least one additional electronic, electrical, electromechanical or electrochemical device generating heat loss or waste heat, in particular further high-voltage components, is advantageously arranged in the common housing.
  • the arrangement in a common housing enables the various components to be connected directly to one another, so that a number of connecting cables and / or connecting plugs between them which were previously required are eliminated or at least reduced.
  • the common housing also enables a very compact, space, weight and cost-saving accommodation of the various components.
  • a common housing that shields against electromagnetic radiation, there are fewer high-voltage components to be tested and shielded, and common heat dissipation or cooling or use of the waste heat for heating other components or the vehicle interior is possible.
  • All electronic, electrical, electromechanical or electrochemical components that generate waste heat or waste heat are accommodated in a common housing, which reduces heat loss to a minimum or, in other words, increases energy use to the maximum.
  • a heat carrier flow flows through the housing, which is connected on the output side to the vehicle interior and / or the battery.
  • a heat carrier flow is preferably flowed through the housing, which is connected on the output side to the vehicle interior and / or the battery.
  • the device according to the invention provides central thermal energy management for a hybrid or electric vehicle, combined in a housing, the heat loss generated during energy transmission and / or energy conversion being supplied to a heat transfer stream which flows through the housing. The heat loss is fed as completely as possible to a heat transfer medium of the heat transfer stream and can therefore be used elsewhere.
  • further electronic components are provided in the housing, which are provided with power electronics and thereby a significant part of the energy supplied to them in heat loss or waste - convert heat.
  • the charger circuit of the on-board charger can preferably be used for energizing a heating or cooling element during the charging process or even while driving.
  • the present invention enables downsizing or elimination of a separate heater, such as a PTC heater.
  • a separate heater such as a PTC heater.
  • the elimination of additional components makes it possible to reduce the weight, which, in conjunction with the optimal battery temperature, can be used to increase the range or reduce the battery size.
  • the further electronic components particularly preferably have at least one PTC heater and / or at least one inverter and / or at least one controller of an air conditioning compressor.
  • the DC / DC converter is designed as a multi-port, multi-directional DC / DC converter with a multi-winding transformer, the input part of which has at least one power electronics component connected to a primary coil and the output part of which has at least one of several secondary coils connected several power electronics components.
  • the power electronics components are preferred as a transistor, as a MOSFET or as a bipolar transistor with insulated gate electrode (IGBT). Thanks to the multi-winding transformer, different output voltages can be provided for different power electronics components from an input voltage in an extremely compact way.
  • the device according to the invention has at least one temperature sensor for detecting the entry temperature into the housing and / or at least one temperature sensor for detecting the inside temperature in the housing and / or at least one temperature sensor for measuring the exit temperature from the housing and / or to measure the temperature of the vehicle interior.
  • the device for heat recovery particularly preferably has at least one control unit comprising a microcontroller. Measured values of the abovementioned temperature sensors are fed to this control unit as input signals, and the control unit can use these measured values and the respective temperature requirement from the vehicle interior or the operating temperature reported by the vehicle battery to selectively determine the efficiency of the device for charging the battery and / or change the at least one further electronic component in order to specifically generate more waste heat in these components if required, which can then be used for heating purposes. Due to a targeted deterioration in efficiency, electronic components can be used as heating devices that are not actually intended for this, which means that separate heating devices can be omitted or their size can be significantly reduced.
  • the electronics of at least one of the electronic components can be used to control the power and / or to change the efficiency of another electronic component. This may make a microcontroller in the device according to the invention unnecessary because the existing control intelligence of some components makes it easy to use it to control other components.
  • the heat transfer medium preferably uses air as the heat transfer medium, but alternatively also cooling water or a combination of both.
  • the heat transfer stream can be conducted in such a way that the waste heat of the electronic components is absorbed in series or, alternatively, at least partially in parallel. It is particularly advantageous if the components with a lower waste heat temperature are arranged in front of the components with a higher waste heat temperature, so that a cascade with a continuously increasing temperature is preferably formed in the heat transfer stream.
  • the heat carrier flow can be influenced by at least one conveying device, such as a blower or a pump, which in turn is likewise preferably arranged at least with its drive motor in the common housing.
  • a particularly finely adjustable heat input into the vehicle interior or to the vehicle battery is possible by changing the delivery capacity of the conveyor device.
  • the common housing preferably has at least partially a heat-insulating wall.
  • the thermal insulation of the wall can be interrupted and additional cooling fins can even be provided on the housing on the outside of the wall.
  • the heat carrier flow emerging from the device can advantageously be divided by means of a controllable switch for heating the vehicle interior and / or the battery. Depending on the outside temperature and the state of charge of the battery, priorities for battery heating (or Cooling) or for heating or cooling the vehicle interior.
  • two separate devices according to the invention can also be provided, one of which is used to heat the interior of the vehicle and another to heat the battery.
  • this also also includes cooling.
  • the invention also relates to an advantageous use of a device according to the invention in a hybrid or electric vehicle.
  • FIG. 1 shows a schematic view of a hybrid or electric vehicle with a vehicle interior, a battery, a drive and two devices according to the invention
  • Fig. 2 shows a first variant of a device according to the invention, in which a
  • Microcontroller controls a PTC heater if necessary
  • Fig. 3 shows a second variant of a device according to the invention, in which a
  • Microcontrollers via control lines specifically influence the efficiency of electronic power components to increase or decrease their heat emission
  • FIG. 4 shows a third variant of a device according to the invention, in which, in addition to the second variant, the control electronics of an on-board charger also take over the control of a PTC heater,
  • Fig. 5 shows a fourth variant of a device according to the invention, in which the
  • FIG. 6 shows a schematic detailed illustration of the multi-port multidirectional DC / DC converter from FIG. 5.
  • a hybrid or electric vehicle 10 is schematically shown in FIG. 1, which has a vehicle interior 20 and is movable by means of a drive motor 50 fed by a battery 40.
  • two devices 101 according to the invention are also shown schematically, of which several embodiments 101, 102, 103 are shown in detail in FIGS. 2 to 4. As a rule, only one of these devices according to the invention is present.
  • the device 101 according to the invention is flowed through by a heat carrier stream 210, which preferably uses air as the heat carrier.
  • a heat carrier stream 210 which preferably uses air as the heat carrier.
  • coolant is possible.
  • the heat transfer stream 210 can be varied in terms of the flow rate per unit of time by means of a conveyor device, which is indicated there as a blower 30.
  • a switch 220 is provided for dividing the heat transfer stream 210 into variable parts, a first part of which is supplied to the vehicle interior 20 and a second part of the battery 40.
  • the device 101 has a common housing 110, which is preferably provided with a heat-insulating wall 112 and in which all components of the electric vehicle 10 having power electronics are contained.
  • this is an on-board charger (OBC) 131 and / or an energy-distributing and / or securing unit 121, also known as a power distribution unit (PDU), and / or a DC / DC converter 161 and / or optional a component 171, which is representative of further electronic components and is labeled “etc.” and can be formed, for example, by the control electronics of an air conditioning compressor.
  • OBC on-board charger
  • PDU power distribution unit
  • a control unit 140 with a microcontroller and at least one PTC heater 150 are also arranged in the housing 110.
  • the control device 140 controls the Power of the PTC heater 150 in accordance with the heat requirement for the vehicle interior 20 and / or for the battery 40.
  • the PTC heater 150 only has to contribute the difference in thermal energy if this was previously achieved by a heat carrier flow 210 from the electronic power components 121, 131, 161 and 171 absorbed waste heat from these power components should not be sufficient.
  • the PTC heater 150 can also be operated as a PTC cooler 150 in order to keep components in their optimum operating range by cooling.
  • the wall 112 of the housing 110 can also be designed to dissipate heat, at least in some areas, and in particular to be heat-dissipating have additional cooling fins 114 on the outside, as are only indicated by way of example in FIG. 4.
  • the control device 140 is preferably temperature signals of a temperature sensor 180 for the entry temperature qi into the housing 110, a temperature sensor 190 for the inside temperature 2 in the housing 110 in front of the PTC heater 150 and optionally a temperature sensor 200 for the exit temperature 3 from the housing 110 supplied, so that the control device 140 according to the temperature requirement for the vehicle interior 20 and / or the battery 40, the power of the PTC heater 150 to generate the still required differential thermal energy in the heat transfer stream 210 before it emerges from the housing 110 can control.
  • the heat carrier flow 210 collects the waste heat of all power electronics components 121, 131, 161, 171 within the housing 110 and the control device 140 controls the PTC heater 150 for one Contribution of the thermal energy difference still required before exiting the housing 110.
  • the microcontroller of the control device 140 is connected to the PDU 122 via a control line 142, to the OBC 132 via a control line 143, to the DC / DC converter 162 and to a control line 146 via a control line 147 connected to the other electronic component 172.
  • the control device 140 can influence the efficiency h of the above-mentioned electronic components 122, 132, 162 and 172 and thereby control their heat energy output in a targeted manner.
  • the controller 140 here has the possibility of all other power electronics components 122, 132, 162 and 172 arranged in the housing 110 by reducing their efficiency h quasi to use as additional heaters.
  • a device 103 in addition to the second embodiment according to FIG. 3, provides that the control electronics in the OBC 133 for the charge management of the battery 40 of the electric vehicle 10 also control the PTC via a control line 135 -Heizers 153 takes over.
  • the control device 140 can be relieved of tasks or even be completely left over if the control of the other electronic power components is carried out by an already existing control of an electronic power component, as in the above example the OBC 133.
  • the DC / DC converter is designed as a multi-port multidirectional DC / DC converter 163 with a multi-winding transformer 1633, the input part 1631 of which has at least one power electronics component 1634 connected to a primary coil S1634 and the output part 1632 of which has at least one of two or more secondary coils S1635, S1636 and S1637 connected to a plurality of power electronics components 1635, 1636 (bidirectional) and 1637 (unidirectional), respectively.
  • the power electronics components 1634, 1635, 1636 and 1637 are preferably designed as a transistor, MOSFET or as a bipolar transistor with an insulated gate electrode (IGBT).
  • the multi-winding transformer 1633 allows an input voltage to be applied to the primary coil S1634 in an extremely compact manner by means of different secondary coils S1635, S1636 and S1637 Different output voltages are provided for the preferably different power electronics components 1635, 1636 and 1637. It is understood by a person skilled in the art that the number of three power electronics components 1635, 1636 and 1637 shown in the exemplary embodiment according to FIG. 6 is selected only by way of example and is not restrictive for the invention.
  • control line (from 140 to 132 or 133)

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  • Engineering & Computer Science (AREA)
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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • Combustion & Propulsion (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automation & Control Theory (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Dc-Dc Converters (AREA)
EP19737474.7A 2018-06-20 2019-06-19 Vorrichtung zur energieverteilung und/oder energieumwandlung in einem hybrid- oder elektrofahrzeug Withdrawn EP3811455A1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102018114744.9A DE102018114744A1 (de) 2018-06-20 2018-06-20 Vorrichtung zur Energieverteilung und/oder Energieumwandlung in einem Hybrid- oder Elektrofahrzeug
DE102018121244.5A DE102018121244A1 (de) 2018-08-30 2018-08-30 Vorrichtung zur Energieverteilung und/oder zur Energieumwandlung
DE202019100172.0U DE202019100172U1 (de) 2018-08-30 2019-01-14 Vorrichtung zur Energieverteilung und/oder zur Energieumwandlung
PCT/EP2019/066310 WO2019243482A1 (de) 2018-06-20 2019-06-19 Vorrichtung zur energieverteilung und/oder energieumwandlung in einem hybrid- oder elektrofahrzeug

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EP3811455A1 true EP3811455A1 (de) 2021-04-28

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US (1) US20220037700A1 (zh)
EP (1) EP3811455A1 (zh)
JP (1) JP2021527592A (zh)
KR (1) KR20210021386A (zh)
CN (1) CN112424981A (zh)
DE (1) DE102018114744A1 (zh)
WO (1) WO2019243482A1 (zh)

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EP3643547B1 (en) * 2018-10-26 2023-09-06 Mahle International GmbH Electric power converter device

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DE19542125A1 (de) * 1994-11-29 1996-05-30 Bayerische Motoren Werke Ag Heiz- und Kühlmittelkreislauf für ein Elektrofahrzeug
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KR101342385B1 (ko) 2011-06-10 2013-12-16 엘지전자 주식회사 전기자동차용 공기조화장치
JP5867305B2 (ja) * 2012-06-20 2016-02-24 株式会社デンソー 車両用熱管理システム
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DE102018114744A1 (de) 2019-12-24
US20220037700A1 (en) 2022-02-03
CN112424981A (zh) 2021-02-26
WO2019243482A1 (de) 2019-12-26
JP2021527592A (ja) 2021-10-14
KR20210021386A (ko) 2021-02-25

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