EP3772991A1 - Pasteurisation de plats préparés dans des récipients hermétiquement fermés - Google Patents

Pasteurisation de plats préparés dans des récipients hermétiquement fermés

Info

Publication number
EP3772991A1
EP3772991A1 EP19724068.2A EP19724068A EP3772991A1 EP 3772991 A1 EP3772991 A1 EP 3772991A1 EP 19724068 A EP19724068 A EP 19724068A EP 3772991 A1 EP3772991 A1 EP 3772991A1
Authority
EP
European Patent Office
Prior art keywords
microwave
food
cooling
pack
degrees celsius
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP19724068.2A
Other languages
German (de)
English (en)
Inventor
Marcel Mallah
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fricke und Mallah Microwave Technology GmbH
Original Assignee
Fricke und Mallah Microwave Technology GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fricke und Mallah Microwave Technology GmbH filed Critical Fricke und Mallah Microwave Technology GmbH
Publication of EP3772991A1 publication Critical patent/EP3772991A1/fr
Pending legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
    • A23L3/01—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment using microwaves or dielectric heating
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/001—Details of apparatus, e.g. for transport, for loading or unloading manipulation, pressure feed valves
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
    • A23L3/04—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
    • A23L3/04—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors
    • A23L3/045—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors transported in a hydrostatic chamber
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/64—Heating using microwaves
    • H05B6/66—Circuits
    • H05B6/68—Circuits for monitoring or control
    • H05B6/686—Circuits comprising a signal generator and power amplifier, e.g. using solid state oscillators
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/64—Heating using microwaves
    • H05B6/78—Arrangements for continuous movement of material
    • H05B6/782—Arrangements for continuous movement of material wherein the material moved is food
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00—Processes
    • A23V2300/20—Freezing
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00—Processes
    • A23V2300/24—Heat, thermal treatment

Definitions

  • the invention relates to the preservation of food in general by heating by means of microwaves, wherein packages, e.g. Prepared ready meals and dishes are moved on endless chain or conveyor belts.
  • Pasteurization is the heating of food and food to temperatures of at least 60 ° C to at most about 100 ° C. This disturbs the vegetative phases of the microorganisms and makes it possible to preserve food and food.
  • the heating time is usually between 15 seconds and a few minutes, so as not to affect important properties such as texture, taste or nutritional value. It kills most disease-causing bacteria and food spoilers.
  • the preservation is conventional with hot air, hot water or
  • foodstuffs must be packed commercially. In processed form, they can only be stored, transported and sold as packaged product.
  • the preservation of foodstuffs in packs is conventionally carried out in packages (trays, containers or trays with cavities). These are sealed and then the packages are heated with the food, so that all germs are killed (see US 2005 0123435 A1).
  • the heating by means of microwaves usually with a frequency of 2.450 GHz or 915 MHz. Heating by means of microwaves, however, is problematic for the packing, because the preservation by means of microwaves practically always begins with a local formation of steam before the remaining contents of the pack are heated. The formation of steam and the heating of the water vapor cause in a tightly closed pack an overpressure that can cause them to burst.
  • US 3,889,009 A, US 3,961,569 A and US 5,066,503 A disclose methods of preserving food in packages.
  • US 5,074,200 A describes a continuous preserving by heating by means of microwaves, wherein the packages are moved on conveyor belts.
  • the containers are elastic, and they are placed under elevated ambient pressure during microwave heating so that they do not burst.
  • the necessary system is complex, complex and causes high operating and operating costs.
  • US 4,261,504 A discloses pressure-relieving packs from which water vapor arising upon heating can escape.
  • WO 2004/045985 A1 discloses a package with a flexible bottom and a cover film, in which a ventilation valve is arranged. The valve opens when heated when the pressure in the container becomes too high.
  • EP 2 400 862 B1 teaches a preservation method in transport and sales containers with ventilation openings. The preservation takes place in the wet state by heating with microwaves. Subsequently, a protective gas is injected into the pack with a cannula and the puncture hole is closed. This process is comparatively complicated.
  • an apparatus for preserving food and / or products by heating in hermetically sealed packages by means of microwaves comprising:
  • a microwave source (16) for heating the food and / or products in the packages, wherein
  • At least one cooling device (10) is provided, wherein the temperature of the
  • Cooling device (10) by a cooling system (12) is specified, and the cooling device (10) is designed to cool an increased area of the hermetically sealed package;
  • the parts of the device being sized and arranged such that the microwave source (16) heats the food and / or products in the packages (22) to preservation temperatures, and
  • the microwave energy is at a frequency of 2.45 GHz or 915
  • the cooling device is a cooling plate which has a temperature below the condensation point of water.
  • the temperature will usually be in a range of 0 to 20 Gad Celsius, preferably 2 to 15 degrees Celsius, more preferably 4 to 10 degrees Celsius.
  • the cooling can act on the ceiling surfaces of the packs (22) via an endless belt or chain conveyor.
  • the cooling can be done with water or a coolant, as used in refrigerators or freezers, or non-contact via nozzles with cold gas or steam, more preferably, with critical or supercritical cold carbon dioxide. Because of the cooling therefore corresponds to the distance between the upper cooling system (18) and the lower conveyor belt to the height of the packs (22) or the distances and heights are functionally matched.
  • the cooling system may be an upper endless belt (18) of thermally conductive material.
  • the device is functionally designed for packages or containers with several shells or cavities for different dishes and dishes.
  • the cavities are preferably heated individually tuned by means of microwaves.
  • the device may also comprise means for measuring the temperature of the contents of the package or shell or cavity. It is understood that the temperature is preferably scanned without contact.
  • the contents of the package only have to be heated for a short time to a temperature of 60 to 85 degrees Celsius, which is only sufficient for pasteurization and not for sterilization, which requires temperatures above 121 ° C.
  • the cover film and the packaging are usually supplied in sterile, germ-free form of production and must therefore not be made especially germ-free.
  • Another aspect relates to methods of preserving food and food in hermetically sealed packages (22), the package having one or more cavities. These are sealed, individually or collectively, and the preservation is carried out by heating by means of microwaves, during the supply of microwave energy, the cover is cooled to below the condensation point of water vapor. This avoids a large overpressure in the hermetically sealed, sealed package.
  • a particularly preferred embodiment of the method comprises the steps of: providing a microwave chamber (14) at atmospheric pressure; Providing a lower conveyor belt (20) for moving the packages through the microwave space; Providing a top-acting cooling system (18), preferably comprising horizontally-moving, vertically movable plates of heat-conducting material; Contacting the cooling with the hermetically sealed packages (22) during their movement through the microwave chamber (14); Generating microwaves and heating the packaged foodstuffs, the refrigeration system (12) maintaining the temperature of the refrigeration plates (10) below the condensation point of water vapor, contacting the surface of the packs (22); Dissolving any over-pressure due to water vapor formed in the package (22) during microwave preservation or pasteurization by cooling the top or cover of the package below the condensation point of water vapor.
  • the device comprises a microwave chamber, which is designed so that no microwave energy can escape into the environment. This can be achieved by a circulating microwave trap.
  • the conveyor belt for the containers or packages runs essentially horizontally and can be made of a microwave-permeable material.
  • the upper cooling system preferably an endless belt or link belt, runs essentially horizontally and can be moved vertically.
  • endose conveyors are provided for moving the closed packages of food through the microwave chamber and an upper endless cooling system, preferably in the form of an endless belt or chain of links, for cooling the ceiling surfaces of the packages.
  • the microwave source may be located under the lower endless belt.
  • the device is characterized in that the microwave chamber is under atmospheric pressure, and that the device comprises coolant, which heat-conducting the packages from above.
  • the temperature of the coolant or plates is preferably provided and regulated by an (external) cooling unit.
  • the upper coolant or the endless coolant band may consist of a thermally conductive material, whereby nozzles for refrigerants are also being considered.
  • the device is designed and arranged such that the microwave energy of the microwave source heats the material in the packages to pasteurization temperatures.
  • a temporary overpressure in the pack for example by locally generated steam, is dissolved by cooling the top surface of the packs.
  • the ceiling surface may be, for example, the lid, the cover, a cover. This can be done by heat-conducting contact with the coolant acting from above or the coolant band. This prevents overpressure caused bursting or bursting of the packages.
  • the device thus enables the use of commercially available plastic and foam containers that can be loaded with a variety of moist, pasty or solid ready meals.
  • the heat generated by microwaves may still produce some overpressure in the hermetically sealed package. Real pressure building and the integrity of the package can endanger only the transition of water into the vapor or gas phase, which is avoided by the cooling. Nevertheless, a pasteurization and preservation of the food in the dense packing can be achieved.
  • the packages can be closed, for example, with a cover sheet (shrink film).
  • cover sheet shrink film
  • These packs are inexpensive, weight saving and According to means safety, they do not meet the structural requirements for keeping an overpressure.
  • the cover sheets often can not withstand even a slight overpressure.
  • Aluminum foils, rigid plastic lids, and thermally strong foils with overarching folds and sealing edges are generally preferred.
  • the device described is advantageous because it allows the United use of conventional containers for ready meals.
  • the device reduces the size and complexity of the pasteurization plant compared to the prior art in US 3,961,569, as it can operate at ambient pressure. There are no means for generating and holding overpressure necessary. It can therefore be operated continuously, as opposed to heating batches in sealed containers. The dissolution of the internal pressure takes place at the same time as the heating by means of a microwave. Therefore, no further chambers or system sections are required.
  • the microwave source is operated at a frequency of 2.45 GHz or 915 MHz. It is also possible to use a combination of both frequencies.
  • a further preferred embodiment relates to the cooling of the cooling plate to a temperature below the condensation point, preferably to 2 to 20 ° C, more preferably 3 to 15 ° C, most preferably 4 to 10 ° C.
  • Another embodiment relates to the distance between the upper cooling belt and the lower conveyor belt. This corresponds essentially to the height of the packs. The distance must correspond functionally to the packages, so that their covers or covers are cooled.
  • the upper band is therefore movable in height. It may be made of thermally conductive material (metal, metallic alloy, silicone, polysiloxane, glass fiber, polefins (polypropylene, polyethylene, polytetrafluoroethylene, etc.), a metal alloy, or a combination with other materials (composite) between 1kW to 6kW, preferably from 2kW to 6kW. Commonly used are MW sources with a power of 3kW to 6kW using the magnetron technology.
  • microwaves by a semiconductor controlled resonant circuit.
  • the semiconductor-based microwave generation allows adjustment of frequency and output power, and by varying the frequency, one can selectively heat various foods on a tray or a menu tray individually. So you can achieve homogeneous temperatures on the meal trays, even if the dishes were prepared with different temperatures. For example, chicken meat is often served chilled at about 15 ° C in the menu and at the same time rice warm at 45 ° C. With the help of semiconductor-based microwave heating, these temperatures can be adjusted in line with one another by correspondingly adapted microwave power, so that homogeneous pasteurization is achieved.
  • Another aspect relates to packages for use with the device according to the invention, which consists of a container with one or more cavities, in which the food or meals are served, and a cover (cover, cover, cover plate), with the Container is sealingly connected.
  • the connection can be made by folding, gluing or other sealing means. It can then several cavities individually - depending on the type of food - be treated with microwave energy.
  • the device may comprise means for measuring the temperature, for example IR pyrometer, to check the heating in the package.
  • the material is heated in the container to a temperature of 60 to 99 ° C, preferably 65 to 90 ° C, further preferably 70 to 85 ° C.
  • Another aspect relates to methods for preserving food by microwave in hermetically sealed packages, comprising the steps of: providing a microwave space (at ambient pressure); Providing an endless conveyor belt of microwave transparent material; Providing an upper endless cooling belt, extending horizontally, which consists of thermally conductive material; Providing a cooling device of a microwave-impermeable material, which is in close contact with the package, wherein the cooling device can serve as a cover of the microwave space and is vertically movable as needed; Moving hermetically sealed packages of enclosed food through the microwave space; Generating microwaves and heating the trapped food; Provide a cooling system that measures the temperature the cooling device controls; Contacting the cooling device with the ceiling surface of the package or the lid; Dissolving any overpressure in the pack, condensing resulting water vapor so as to avoid bursting or rising of the pack during or after pasteurization.
  • an endless cooling belt or link chain in particular microwave traps are provided so that no microwave leakage can occur and the legal limits for leakage radiation are met.
  • FIG. 1 is a drawing of the device according to the invention for preserving /
  • Pasteurization of packaged foods by means of a microwave
  • Fig. 2 is a drawing of the side view of the device of Fig. 1;
  • Fig. 3a is a photograph of a 2-cavity foil package (rice with chicken meat in sauce) on the conveyor belt of a microwave tunnel (pilot plant);
  • 3b shows images of the cooling of the cover film of the 2-cavity package of FIG. 3a and of the placement of the temperature sensors (S1-S4);
  • FIG. 4a shows a thermal image and an image of the package of Fig. 3a after heating by means of
  • FIG. 4b shows a diagram of the temperatures measured by the sensors at different locations and in the different foods in degrees Celsius (ordinate) over the microwave time in seconds (abscissa) in the experiment in FIG. 4a;
  • FIG. 5a shows a thermal image and an image of the intact package according to FIG. 4a after heating by means of a microwave to a planned 85 ° C. with a ceiling cooling at 5 ° C.;
  • FIG. 5b shows a diagram of the temperature profile and the temperature distribution in the various foods in the experiment in FIG. 5a
  • FIG. Fig. 6a shows a thermal image and a picture of the (burst) package of Fig. 3a after heating by microwave (6000 W, 2.45 GHz) to a planned 85 ° C with a ceiling cooling at 20 degrees Celsius;
  • FIG. 6b shows a diagram of the temperature profile and the temperature distribution in the various foods in the experiment in FIG. 6a;
  • FIG. 7 shows diagrams of the temperature profile and the temperature distribution in the various foods with optimized microwave heating and different cooling of the ceiling foil at 5, 15 and 20 degrees Celsius;
  • the device and the pasteurization process will be described in detail with reference to foil-sealed packages with two cavities and different foods.
  • the foods are advantageously hermetically enclosed in the package, which is naturally permeable to microwaves but has no vent holes or valves. It can thus be used containers, as they are typically commercially for handling and storage of ready meals in use.
  • the method can be adapted to all common containers and packs, because the pasteurization with microwaves in total less burden on the packaging or the container than when heat and pressure are applied from the outside. Also, the organoleptic properties and appearance suffer less than, for example, when heated in a retort. Last but not least, labor costs can be reduced through continuous treatment and automation.
  • the microwave treatment involves the generation of heat by exploiting the dipole properties of the water molecules. There is still the difficulty to achieve a homogeneous heating in different foods. Only then can the pasteurization be carried out in less time than by heating by means of heat conduction.
  • Fig. 1 shows an embodiment of the device for pasteurizing food in hermetically sealed packages 22 or containers, which must be naturally permeable to microwaves.
  • the pasteurization plant comprises a tunnel-like housing which serves as a microwave chamber 14 and in which ambient atmospheric pressure prevails.
  • the microwave comb 14 extends horizontally and is arranged so that no microwave energy is released into the environment.
  • the device comprises a lower endless conveyor belt 20. It is made of a microwave permeable material (polypropylene, glass fiber, silicone, Polysiloxane, polyolefin, polytetrafluoroethylene).
  • the upper band or the link chain 18 is endless, also substantially horizontally running, and it is vertically movable.
  • the illustrated package 22 ( Figure 3a) has two separate cavities. There may also be more or fewer cavities.
  • microwave sources 16 under the conveyor belt 20 are shown in FIG. 1.
  • the circumferential upper "cooling belt” 18 passes through a seal / sealing lip 24 to strip dirt. This can also serve as a microwave trap 29 or cooperate with her.
  • the structure is held by a frame 26. It is also envisaged a modular design, ie independent microwave chambers 14, so that the system is scalable and to ensure reproducibility transverse to the transport direction. This reduces the effort for a uniform temperature development on different menu shells. In the direction of flow, the temperature development is less of a problem, since the menu trays with respect to the microwave pass through field maxima and minima, while transverse to the direction of the microwave field is considered to be stationary. If you want to increase the throughput, you can order both in the width (transverse to the tape direction) and in the length (in the tape direction) microwave chambers 14.
  • the adjacent microwave chambers 14 may be partitioned from each other by separating plates.
  • Fig. 2 shows the device of Fig. 1 with packs 22 in the direction of passage (arrow) between the transport and cooling belt. It is each a gate region, i. an inlet and an outlet 30 are provided at the opposite ends for insertion and removal of the packs 22.
  • the system includes micro-wave absorbers 28 and / or traps at the ends of the device so that the environment is protected from radiant energy.
  • endless transport and cooling belts 18, 20 are provided in the embodiment shown. These can also be link chains his or his moving drive tables or plates. They are made of thermally conductive or microwave-permeable materials depending on the.
  • the upper belt 18 is positioned to the lower conveyor belt 20 so that the distance with the ceiling height of the packs 22 cooperates.
  • the container itself is generally completely permeable to microwaves. It is only the content or the food containing water heated.
  • the chamber 14 may contain microwaves from one or more sources 16. These can have one or different frequencies. Different frequencies may be beneficial for differentiated heating of different foods in multiple spatial areas.
  • the coupling or introduction of the microwaves can take place directly or via waveguides through the bottom of the microwave chamber 14.
  • the measurement of the temperature in the packs 22 can take place without contact by means of an IR pyrometer (see FIGS. 4a, 5a, 6a). One can also determine the temperature at the bottom of the pack 22.
  • the device shown in Fig. 3b operates with a cooling plate 10.
  • the cooling plate may be made of steel or aluminum, that is, of a material that is not permeable to microwaves, and it is in the finished device with the conveyor belt co-moving (not shown in Fig. 3b).
  • the cooling plate may be in thermal contact with an endless cooling belt 18 (see FIG. 2) so that the packages are cooled from above as they pass through the microwave chamber.
  • the cooling plate (s) 10 may also serve as the ceiling of the microwave chamber 14. They are preferably connected to a cooling system 12 or a cooling unit.
  • the upper conveyor belt 18 is made of a highly thermally conductive material and is preferably yieldingly flexible to achieve intimate contact with the package cover.
  • the upper cooling belt 18 should not be harder than the packs 22.
  • the cooling 10 may preferably be formed as a metallic tube or as a link chain and an endless cooling and treadmill 18 strike.
  • the walls of the cooling plate 10 or cold chain are preferably made of metal, because metals are usually good heat-conducting and not permeable to microwaves. If water is used for cooling, it must be screened against the microwaves. During the microwave energy supply, the conveyor belt 18 may be in motion or clocked.
  • the temperature of the cooling plate is regulated as a whole preferably by a remote cooling system 12 (cooling unit), for example by means of a recooler, condenser or Cooling unit, the coolant circulates the cooling plate supplies.
  • the cooling plate 10 is preferably cooled to a temperature of 2 to 10 degrees Celsius. Precise positioning of the upper band 18 is necessary to avoid squeezing on packs 22. Microwave heating can be constant or pulsed as needed.
  • a particular advantage of the described method is that, however, no volatile substances and flavors can escape from the pack 22. This is particularly desirable in Asian cuisine and a critical quality feature.
  • the pasteurization of the products on the menu dishes 23 takes place by heating to 60 to 100 degrees Celsius. If the shells have several individual cavities, they can be specifically treated with different microwave power. The skilled person knows how he can achieve different microwave powers in space (focusing, phase interference, frequency shift). He can adjust the power of the microwave sources to the respective cavities and dishes. This will be discontinued on a regular basis. Ultimately, one only wants to produce the respectively required pasteurization temperature in the cavities of the menu shell 23.
  • Microwave pulses are adjusted so that the packs 22 do not burst or rise. This can only be achieved with simultaneous cooling. Nevertheless, at the exit of the microwave chamber 14, the foods are pasteurized because of their temperature. There is no pressure relieving and cooling of the packs 22 since, unlike in the prior art, the pans were not heated under external pressure.
  • the device of the invention allows a simple arrangement and the simultaneous use of microwave energy and cooling in one operation.
  • the containers, covers and menu shells 23 may be, for example, made of laminated cardboard or polyethylene terephthalate (PET), which permanently tolerate temperatures of 120 ° C.
  • PET polyethylene terephthalate
  • Polypropylene (PP) can withstand temperatures up to 100 ° C, is food safe and thus also a suitable packaging material.
  • Polycarbonate (PC) is also used as microwave dishes because of its high heat resistance.
  • a pilot plant of the device was used for pasteurization of dense two-chamber meal trays (PET hard shells).
  • the pilot plant was designed for a microwave tunnel for the pasteurization of 6,000 menu packs per hour.
  • the menu was presented with chicken in sauce at 15 to 20 ° C and rice at 45 to 50 ° C.
  • the cavities separately contained rice and chicken sauce.
  • a sub-task was thus to adjust the temperatures of the two foods by controlled heating with a microwave.
  • the semiconductor-based microwave technology facilitates this, if the microwave power in the room can be set by frequency and phase shift.
  • the food was heated to 80-85 ° C in the package while cooling the ceiling surface with a cooling plate at 5 ° C, 15 ° C and 20 ° C.
  • Example 1 The experiments of Example 1 was repeated, only were menu shells with foil cover (see Figure 3a) used.
  • the two foods were heated on the conveyor belt in each case to Pateurmaschinestemperatur (85 degrees Celsius) or the heating bursting when the packs burst (Experiments Nos. 1 and 3)
  • the sealed cover film as shown in Fig. 3b, left shown cooled over a plate and the Soil temperature measured via four sensors (S1 - S4). See Table 1. TABLE 1
  • CC> 2 snow jet Compressed (liquid or supercritical) carbon dioxide is particularly well suited for cooling complex surfaces because of its low viscosity, low interfacial tension and high heat of vaporization.
  • supercritical CO 2 has been used for many years in the natural product extra cation, for example in the decaffeination of coffee and for the cleaning of bodywork and painting parts. Since the medium converts carbon dioxide under ambient conditions directly into the gaseous state, it leaves no residues in contrast to conventional coolants. A costly and costly drying is eliminated. It is also considered environmentally neutral, as it is obtained as a waste product from a variety of chemical processes, such as ammonia synthesis. So you can simply suck the gases, so that the gas is a cheap variant for a non-contact cooling.

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

La présente invention concerne un dispositif et un procédé pour pasteuriser par micro-ondes des produits alimentaires et des plats préparés dans des emballages (22) hermétiquement fermés. Le dispositif comprend une chambre à micro-ondes (14), un convoyeur à bande inférieur (20) destiné aux emballages (22), un convoyeur à bande supérieur (18) s'étendant sensiblement à l'horizontale et déplaçable verticalement, et une source de micro-ondes (16) disposée sous le convoyeur à bande inférieur (20), la chambre à micro-ondes (14) étant à la pression atmosphérique ambiante. Le dispositif présente une plaque réfrigérante (10) en contact étroit avec le convoyeur à bande supérieur (18), de telle sorte que, pendant le chauffage par micro-ondes, le couvercle de l'emballage (22) soit réfrigéré sous le point de condensation de la vapeur d'eau et de manière à éviter une surpression dans l'emballage.
EP19724068.2A 2018-04-03 2019-04-01 Pasteurisation de plats préparés dans des récipients hermétiquement fermés Pending EP3772991A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102018107856 2018-04-03
DE102018109426.4A DE102018109426A1 (de) 2018-04-03 2018-04-19 Pasteurisierung von fertiggerichen in hermetisch verschlossenen behältnissen
PCT/DE2019/100297 WO2019192657A1 (fr) 2018-04-03 2019-04-01 Pasteurisation de plats préparés dans des récipients hermétiquement fermés

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EP3772991A1 true EP3772991A1 (fr) 2021-02-17

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US (1) US20220095652A1 (fr)
EP (1) EP3772991A1 (fr)
JP (1) JP2021520194A (fr)
KR (1) KR20200140859A (fr)
DE (1) DE102018109426A1 (fr)
WO (1) WO2019192657A1 (fr)

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Publication number Priority date Publication date Assignee Title
CN111263478B (zh) * 2020-01-18 2022-01-18 怀化睿越冶金机械有限公司 一种可调式加热圈装置
DE102021123499A1 (de) * 2021-09-10 2023-03-16 Muegge Gmbh Verfahren zur Behandlung von Produkten in einer Mikrowellenbehandlungseinrichtung sowie Mikrowellenbehandlungseinrichtung
FR3129834A1 (fr) 2021-12-08 2023-06-09 Innovations Technologies Formations Conseils Dispositif et procédé de décontamination thermique

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US3494723A (en) * 1967-12-05 1970-02-10 Gray Ind Inc Method and apparatus for controlling microorganisms and enzymes
US3889009A (en) 1972-07-31 1975-06-10 Samuel P Lipoma Method for continuous electromagnetic sterilization of food in a pressure zone
US3961569A (en) 1974-08-15 1976-06-08 The United States Of America As Represented By The Secretary Of The Army Apparatus for continuous microwave sterilization of food in pouches
US4261504A (en) 1979-09-21 1981-04-14 Maryland Cup Corporation Heat-sealable, ovenable containers
JPS6024704B2 (ja) * 1982-06-11 1985-06-14 株式会社ニチレイ 包装食品のマイクロ波による加熱殺菌法
JPS6078568A (ja) * 1983-10-05 1985-05-04 Toppan Printing Co Ltd マイクロ波殺菌方法
JPS63167774A (ja) * 1986-12-29 1988-07-11 Toppan Printing Co Ltd マイクロ波加熱殺菌方法
IT1224377B (it) 1988-06-07 1990-10-04 O M A C Srl Metodo per la pastorizzazione e la sterilizzazione di prodotti alimentari con microonde e forno relativo
SE520986C2 (sv) 2002-11-20 2003-09-16 Micvac Ab Förpackning och metod för pastörisering och vacuumförpackning av livsmedel
US20050123435A1 (en) 2003-08-13 2005-06-09 Mars Incorporated Method and apparatus for continuous processing of packaged products
CH700481A1 (de) 2009-02-26 2010-08-31 Micropast Gmbh Verfahren zum Haltbarmachen von Lebensmitteln.
WO2017019739A1 (fr) * 2015-07-30 2017-02-02 Graphic Packaging International, Inc. Stérilisation d'aliments dans des conditionnements interagissant avec les micro-ondes

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US20220095652A1 (en) 2022-03-31
KR20200140859A (ko) 2020-12-16
WO2019192657A1 (fr) 2019-10-10
DE102018109426A1 (de) 2019-10-10
JP2021520194A (ja) 2021-08-19

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