EP3672877B2 - Method and device for producing a blank from a packaging material - Google Patents

Method and device for producing a blank from a packaging material

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Publication number
EP3672877B2
EP3672877B2 EP18755790.5A EP18755790A EP3672877B2 EP 3672877 B2 EP3672877 B2 EP 3672877B2 EP 18755790 A EP18755790 A EP 18755790A EP 3672877 B2 EP3672877 B2 EP 3672877B2
Authority
EP
European Patent Office
Prior art keywords
material web
weakening lines
continuous material
lifting strip
blanks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18755790.5A
Other languages
German (de)
French (fr)
Other versions
EP3672877B1 (en
EP3672877A1 (en
Inventor
Dirk Förstmann
Martin Bischoff
Burkard Roesler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP3672877A1 publication Critical patent/EP3672877A1/en
Application granted granted Critical
Publication of EP3672877B1 publication Critical patent/EP3672877B1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02—Packaging cigarettes
    • B65B19/22—Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
    • B65B19/228—Preparing and feeding blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/146—Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on a drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/88—Printing; Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1036—Containers formed by erecting a rigid or semi-rigid blank
    • B65D85/1045—Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2241/00—Making bags or boxes intended for a specific use
    • B31B2241/003—Making cigarette boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)

Description

Die Erfindung betrifft ein Verfahren zum Herstellen eines Zuschnitts aus einem Verpackungsmaterial, insbesondere aus Stanniol, Papier, Folie oder dergleichen, zur Umhüllung eines Packungsinhalts einer Packung für Rauchwaren, wobei der Zuschnitt einen Hubstreifen als Entnahmehilfe für die Entnahme mindestens eines Teils des Packungsinhalts aufweist, und wobei der Hubstreifen durch Schwächungslinien im Zuschnitt begrenzt ist, gemäß dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung eine entsprechende Vorrichtung gemäß dem Oberbegriff des Anspruchs 6.The invention relates to a method for producing a blank from a packaging material, in particular tin foil, paper, film or the like, for wrapping the contents of a package for tobacco products, wherein the blank has a lifting strip as a removal aid for removing at least a part of the package contents, and wherein the lifting strip is limited by weakening lines in the blank, according to the preamble of claim 1. The invention further relates to a corresponding device according to the preamble of claim 6.

Hubstreifen der vorstehend genannten Art sind beispielsweise aus der WO 2017/076481 A1 der Anmelderin bekannt. Dort dient der Hubstreifen als Teil eines Innenzuschnitts dazu, die Entnahme mindestens einer ersten Zigarette aus einer Innenpackung zu erleichtern. In der Schrift sind vorteilhafte Varianten hinsichtlich der Konstruktion von Hubstreifen offenbart. Die vorliegende Anmeldung befasst sich hingegen mit der Frage der Herstellung entsprechender Zuschnitte.Hub strips of the aforementioned type are, for example, made from the WO 2017/076481 A1 The applicant is aware of a similar invention. There, the lifting strip, as part of an inner blank, serves to facilitate the removal of at least one cigarette from an inner pack. Advantageous variations regarding the design of lifting strips are disclosed in that document. The present application, however, deals with the production of such blanks.

Ein Verfahren und eine Vorrichtung gemäß dem Oberbegriff der Ansprüche 1 und 6 sind aus der DE 10 2008 047773 A1 bekannt.A method and a device according to the preamble of claims 1 and 6 are derived from the DE 10 2008 047773 A1 known.

Hiervon ausgehend liegt der Erfindung die Aufgabe zu Grunde, Verfahren und Vorrichtungen zum Herstellen von entsprechenden Zuschnitten vorzuschlagen.Based on this, the invention aims to propose methods and devices for producing corresponding cutouts.

Zur Lösung dieser Aufgabe weist ein erfindungsgemäßes Verfahren die Merkmale des Anspruchs 1 auf.To solve this problem, a method according to the invention has the features of claim 1.

Demnach ist vorgesehen, dass der Prägeeinrichtung eine Schneideinrichtung vorgeordnet ist, in der Schwächungslinien für den Hubstreifen an der fortlaufenden Materialbahn für die Zuschnitte angebracht werden, die in Längsrichtung der fortlaufenden Materialbahn verlaufen. In diesem Fall ist vorgesehen, dass in der Schneideinrichtung im Anschluss an die Prägeeinrichtung Schwächungslinien für den Hubstreifen angebracht werden, die in Querrichtung der fortlaufenden Materialbahn verlaufen.Accordingly, it is provided that a cutting device is located upstream of the embossing device, in which weakening lines for the lifting strip are applied to the continuous material web for the blanks, running in the longitudinal direction of the continuous material web. In this case, it is provided that weakening lines for the lifting strip are applied in the cutting device downstream of the embossing device, running in the transverse direction of the continuous material web.

Eine erfindungsgemäße Vorrichtung weist die Merkmale des Anspruchs 6 auf.A device according to the invention has the features of claim 6.

Weitere Details und Besonderheiten der Erfindung werden nachfolgend anhand von Zeichnungen beschrieben. Es zeigt:

Fig. 1
eine räumliche Darstellung einer geöffneten Packung für Zigaretten,
Fig. 2
die Packung gemäß Fig. 1 bei der Betätigung eines Pull-Flaps,
Fig. 3
einen ausgebreiteten Zuschnitt für eine Innenpackung der Packung gemäß Fig. 1,
Fig. 4
eine schematische Darstellung einer ersten Vorrichtung zum Herstellen des Zuschnitts gemäß Fig. 3,
Fig. 5
eine schematische Darstellung einer zweiten Vorrichtung zum Herstellen des Zuschnitts gemäß Fig. 3,
Fig. 6
eine Mantelfläche einer Prägewalze,
Fig. 7
eine Mantelfläche einer Variante der Prägewalze,
Fig. 8
einen Schnitt durch eine Prägewalze entlang Schnittlinie VIII - VIII in Fig. 6,
Fig. 9
eine Mantelfläche einer Schneidwalze,
Fig. 10
einen Schnitt durch die Schneidwalze entlang Schnittlinie X - X in Fig. 9,
Fig. 11
eine schematische Darstellung einer dritten Vorrichtung zum Herstellen des Zuschnitts gemäß Fig. 3,
Fig. 12
eine alternative Lösung zur Schneidwalze, und
Fig. 13
eine weitere alternative Lösung zur Schneidwalze.
Further details and special features of the invention are described below with reference to the drawings. These show:
Fig. 1
a spatial representation of an opened pack of cigarettes,
Fig. 2
the package according to Fig. 1 when operating a pull flap,
Fig. 3
a spread-out cut for an inner pack of the package according to Fig. 1 ,
Fig. 4
a schematic representation of a first device for producing the blank according to Fig. 3 ,
Fig. 5
a schematic representation of a second device for producing the cut according to Fig. 3 ,
Fig. 6
a lateral surface of an embossing roller,
Fig. 7
a lateral surface of a variant of the embossing roller,
Fig. 8
a cut through an embossing roller along cutting line VIII - VIII in Fig. 6 ,
Fig. 9
a lateral surface of a cutting roller,
Fig. 10
a cut through the cutting roller along cutting line X - X in Fig. 9 ,
Fig. 11
a schematic representation of a third device for producing the cut according to Fig. 3 ,
Fig. 12
an alternative solution to the cutting roller, and
Fig. 13
another alternative solution to the cutting roller.

In den Zeichnungen ist als Beispiel eine Zigarettenpackung des Typs Klappschachtel als Außenpackung 10 gezeigt. Es versteht sich, dass die Erfindung auch bei anderen Packungstypen oder -formen anwendbar ist.The drawings show, as an example, a cigarette pack of the hinged-box type as outer packaging 10. It is understood that the invention is also applicable to other types or shapes of packaging.

Die Außenpackung 10 verfügt über ein (unteres) Schachtelteil 11, einen Deckel 12 und einen Kragen 13. Das Schachtelteil 11 weist eine Vorderwand 14, eine Rückwand 15 und Seitenwände 16 auf. In analoger Weise ist der Deckel 12 ausgebildet mit Vorderwand 17, Rückwand 18 und Seitenwänden 19. Schachtelteil 11 und Deckel 12 sind schwenkbar miteinander verbunden, vorliegend im Bereich von Rückwand 15, 18 mittels eines Liniengelenks 20.The outer packaging 10 comprises a (lower) box part 11, a lid 12, and a collar 13. The box part 11 has a front wall 14, a back wall 15, and side walls 16. Similarly, the lid 12 has a front wall 17, a back wall 18, and side walls 19. The box part 11 and the lid 12 are pivotally connected to each other, in this case by means of a linear hinge 20 in the area of the back wall 15, 18.

Der Packungsinhalt ist eine formierte Gruppe von Zigaretten 37, also eine Zigarettengruppe 21. Die Zigaretten 37 sind vorliegend in Reihen angeordnet mit einer Frontreihe und vorzugsweise mindestens einer weiteren Reihe.The package contents are a formed group of cigarettes 37, i.e., a cigarette group 21. The cigarettes 37 are arranged in rows with a front row and preferably at least one further row.

Die Zigarettengruppe 21 ist umgeben von einem Zuschnitt 22 aus Verpackungsmaterial wie Stanniol, Papier, Folie oder dergleichen. Der Zuschnitt 22 umgibt die Zigarettengruppe 21 vorzugsweise vollständig und bildet eine geschlossene, blockförmige Innenpackung 23 (sog. Stanniolblock).The cigarette group 21 is surrounded by a blank 22 made of packaging material such as tin foil, paper, film or the like. The blank 22 preferably completely surrounds the cigarette group 21 and forms a closed, block-shaped inner pack 23 (so-called tin foil block).

Der Zuschnitt 22 ist bei dem Ausführungsbeispiel in Fig. 1 bis 3 nach dem Längsfaltprinzip ausgebildet. Ein langgestreckter, insbesondere rechteckiger Zuschnitt (Fig. 3) bildet aufeinanderfolgende Bereiche für eine Vorderwand 24, eine Bodenwand 25 und eine Rückwand 26. Die Wandungen sind durch (imaginäre) längs- und quergerichtete Faltlinien 27 voneinander abgegrenzt.In the exemplary embodiment, the cutout 22 is in Figs. 1 to 3 designed according to the longitudinal folding principle. An elongated, especially rectangular, cut ( Fig. 3 ) forms successive areas for a front wall 24, a bottom wall 25 and a back wall 26. The walls are separated from each other by (imaginary) longitudinal and transverse fold lines 27.

Der Zuschnitt 22 wird ausgehend von der geschlossenen, einlagigen Bodenwand 25 U-förmig um die Zigarettengruppe 21 herumgefaltet. Eine Stirnwand 28 wird aus Faltlappen, vorliegend in der Ausführung als Kuvertfaltung mit trapezförmig ausgebildeten Längslappen 29, 30 gebildet. Der äußere Längslappen 30 ist mit der Vorderwand 24 des Zuschnitts 22 verbunden. Seitenwände 31 der Innenpackung 23 werden aus einander teilweise überdeckenden Seitenlappen 32, 33 gebildet, wobei die mit der Vorderwand 24 verbundenen Seitenlappen 32 bei dem gefalteten Zuschnitt 22 an der Außenseite liegen, also den mit der Rückwand 26 verbundenen Seitenlappen 33 teilweise überdecken.Starting from the closed, single-layer bottom wall 25, the blank 22 is folded in a U-shape around the cigarette group 21. An end wall 28 is formed from folded flaps, in this case in the form of an envelope fold with trapezoidal longitudinal flaps 29, 30. The outer longitudinal flap 30 is connected to the front wall 24 of the blank 22. Side walls 31 of the inner pack 23 are folded from each other. Partially overlapping side flaps 32, 33 are formed, wherein the side flaps 32 connected to the front wall 24 are located on the outside of the folded cut section 22, thus partially covering the side flaps 33 connected to the back wall 26.

Die Innenpackung 23 ist in einem oberen, dem Deckel 12 zugekehrten Bereich teilweise von dem Kragen 13 umfasst, und zwar von einer Vorderwand 34 und Seitenwänden 35 des Kragens 13. Die Vorderwand 34 ist mit einer üblichen Ausnehmung 36 versehen, die den Zugang zum Packungsinhalt bei geöffnetem Deckel 12 erleichtert.The inner packaging 23 is partially enclosed in an upper area facing the lid 12 by the collar 13, specifically by a front wall 34 and side walls 35 of the collar 13. The front wall 34 is provided with a conventional recess 36, which facilitates access to the packaging contents when the lid 12 is open.

Thema der Erfindung ist die Bereitstellung der Zigaretten für den Verbraucher, insbesondere bei Entnahme der ersten Zigaretten, also mindestens einer vorzugsweise mittleren Zigarette 37 der frontseitigen Reihe (Fig. 2). Die Bereitstellung bezieht sich vor allem darauf, dass die eine oder mehrere Zigaretten 37 bei geöffnetem Deckel 12 durch ein Hubmittel in eine angehobene und somit hinsichtlich der Endbereiche frei liegende Stellung bewegt werden. Hierfür wird ein Hubstreifen 38 wirksam, der aus der Außenpackung 10, vorliegend im Bereich der Ausnehmung 36 des Kragens 13, herausgezogen wird unter Mitnahme der wenigstens einen Zigarette 37.The subject of the invention is the provision of cigarettes to the consumer, in particular when taking out the first cigarettes, i.e. at least one preferably middle cigarette 37 of the front row ( Fig. 2 The provision refers primarily to the fact that the one or more cigarettes 37, with the lid 12 open, are moved by a lifting device into a raised position and thus freed with respect to their ends. For this purpose, a lifting strip 38 is used, which is pulled out of the outer packaging 10, in this case in the area of the recess 36 of the collar 13, taking with it the at least one cigarette 37.

Der Hubstreifen 38 ist Teil des Zuschnitts 22, insbesondere Teil der Vorderwand 24 und der Bodenwand 25. Der Hubstreifen 38 ist durch Trenn- bzw. Schwächungslinien 39 begrenzt (Fig. 3), bleibt jedoch über Restverbindungen 40 Teil des Zuschnitts 22 bzw. mit diesem verbunden.The lifting strip 38 is part of the cutout 22, in particular part of the front wall 24 and the bottom wall 25. The lifting strip 38 is bounded by separating or weakening lines 39 ( Fig. 3 ), however, remains part of the cut 22 or connected to it via residual connections 40.

Bei den in Fig. 3 gezeigten zwei Ausführungsbeispielen verlaufen zwei Schwächungslinien 39 zu beiden Seiten des Hubstreifens 38 mit mehreren Restverbindungen 40 im Bereich der Vorderwand 24, die an ausgewählten Positionen angebracht sind. Weitere Restverbindungen 40 sind im Bereich der Bodenwand 25 angeordnet, an der die beiden Schwächungslinien 39 zusammenlaufen. Der Hubstreifen 38 bildet hier ein für die Funktion wichtiges Endstück im Bereich der Bodenwand 25, nämlich einen Endschenkel 41. Weiterhin sind Restverbindungen in diesem Bereich besonders verteilt. Einzelheiten können der WO 2017/076481 A1 entnommen werden, auf deren Inhalt explizit verwiesen wird.In the Fig. 3 In the two illustrated embodiments, two weakening lines 39 extend to both sides of the lifting strip 38, with several residual connections 40 in the area of the front wall 24, which are attached at selected positions. Further residual connections 40 are arranged in the area of the bottom wall 25, where the two weakening lines 39 converge. The lifting strip 38 here forms an end piece in the area of the bottom wall 25 that is important for its function, namely an end leg 41. Furthermore, residual connections are distributed particularly in this area. Details can be found in the WO 2017/076481 A1 to be extracted, to whose content explicit reference is made.

Durch die Anordnung des Hubstreifens 38, dessen Bemessung (Breite) und durch die Anordnung und Bemessung der Restverbindungen 40 ist eine geordnete Bewegung des Hubstreifens 38 ohne Durchtrennung gewährleistet, und zwar insbesondere in der Weise, dass das bodenseitige Ende des Hubstreifens 38, also insbesondere der Endschenkel 41, bis zuletzt in der Verbindung mit dem Zuschnitt 22 gehalten wird. Eine Endverbindung 42 am unteren Ende des Hubstreifens 38 wird zuletzt getrennt. Dies führt dazu, dass beim Betätigen des Hubstreifens 38 zunächst der Endschenkel 41 in eine Schrägstellung gelangt, in der die durch den Hubstreifen 38 erfasste Zigarette 37 (oder die Zigaretten) in die Entnahmestellung bewegt wird. Bei fortgesetzter Zugbelastung des Hubstreifens 38 wird dieser vollständig gelöst und aus der Packung herausgezogen.The arrangement of the lifting strip 38, its dimensions (width), and the arrangement and dimensions of the remaining connections 40 ensure orderly movement of the lifting strip 38 without cutting, particularly in such a way that the bottom end of the lifting strip 38, i.e., especially the end leg 41, remains connected to the blank 22 until the very end. An end connection 42 at the lower end of the lifting strip 38 is the last to be cut. This results in the end leg 41 initially moving into an inclined position when the lifting strip 38 is actuated, in which the cigarette 37 (or cigarettes) gripped by the lifting strip 38 is moved into the dispensing position. With continued tensile force applied to the lifting strip 38, it is completely released and pulled out of the pack.

Die Betätigung des Hubstreifens 38 erfolgt vorzugsweise mit Hilfe eines besonderen Teilbereichs des Zuschnitts 22. Es handelt sich dabei um eine bei Ingebrauchnahme der Packung abziehbare Lasche, insbesondere um einen Pull-Flap 43. Dieser ist als oberer, stirnseitiger Bereich des Zuschnitts 22 definiert und von dem übrigen Teil des Zuschnitts 22 durch (quer- oder schräggerichtete) Abschnitte der Schwächungslinie 39 abgegrenzt. Der Pull-Flap 43 wird bei der erstmaligen Ingebrauchnahme der Packung als Teil der Innenpackung 23 von dieser abgezogen, sodass frontseitige Zigaretten im oberen Bereich frei liegen.The actuation of the lifting strip 38 is preferably effected by means of a special section of the blank 22. This section is a tab that can be pulled off when the pack is put into use, in particular a pull-flap 43. This is defined as the upper, end-face area of the blank 22 and is delimited from the remaining part of the blank 22 by (transverse or oblique) sections of the weakening line 39. The pull-flap 43 is pulled off the inner pack 23 when the pack is put into use for the first time, so that the cigarettes facing the front are exposed in the upper area.

Durch die geometrische Gestaltung der Einheit aus Hubstreifen 38 und Pull-Flap 43 wird dieser Teil des Zuschnitts 22 unter Aufrechterhaltung der Einheit aus der Verbindung herausgetrennt und aus der Packung herausgezogen.Due to the geometric design of the unit consisting of lifting strip 38 and pull-flap 43, this part of the blank 22 is separated from the connection and pulled out of the package while maintaining the unit.

Die in Fig. 3 links gezeigte Variante hinsichtlich der Gestaltung des Hubstreifens 38 ist aus der bereits erwähnten WO 2017/076481 A1 bekannt und dort im Detail beschrieben, sodass insofern auf diese Anmeldung verwiesen wird. Die rechts in Fig. 3 gezeigte Variante unterscheidet sich hiervon durch einen abweichenden Verlauf der Schwächungslinie 39 in einem oberen Bereich der Vorderwand 24. Dort verläuft die Schwächungslinie 39 nämlich etwa unter einem Winkel von 45° zum Verlauf der Schwächungslinie 39 in einem unteren Bereich der Vorderwand 24 in der Nähe zur Bodenwand 25.The in Fig. 3 The variant shown on the left regarding the design of the lifting strip 38 is from the already mentioned WO 2017/076481 A1 known and described in detail there, so reference is made to this registration. The right in Fig. 3 The variant shown differs from this by a different course of the weakening line 39 in an upper area of the front wall 24. There, the weakening line 39 runs at an angle of approximately 45° to the course of the weakening line 39 in a lower area of the front wall 24 near the bottom wall 25.

In Fig. 4 ist schematische eine erste Vorrichtung zum Herstellen der Zuschnitte 22 gezeigt. Dabei wird eine fortlaufende Materialbahn 44 zunächst in einer Prägeeinrichtung 45 geprägt. Danach werden in einer Schneideinrichtung 46 Schwächungslinien 39 angebracht und zuletzt in einer Trenneinrichtung 47 einzelne Zuschnitte 22 aus der fortlaufenden Materialbahn 44 herausgetrennt.In Fig. 4 A schematic representation of a first device for producing the blanks 22 is shown. A continuous web of material 44 is first embossed in an embossing device 45. Then, weakening lines 39 are applied in a cutting device 46, and finally, individual blanks 22 are cut out of the continuous web of material 44 in a separating device 47.

Die Prägeeinrichtung 45 verfügt über zwei zusammenwirkende Prägewalzen 62, 63 zwischen den die fortlaufende Materialbahn 44 hindurchgeführt und geprägt wird. Entsprechend verfügen die beiden Prägewalzen 62, 63 an ihrem Umfang bzw. ihrer Umfangsfläche über Prägeorgane, beispielsweise in Form von pyramidenartigen Zähnen 70, die ineinandergreifen, um die fortlaufende Materialbahn 44 zu prägen.The embossing device 45 has two cooperating embossing rollers 62, 63 between which the continuous web of material 44 is guided and embossed. Accordingly, the two embossing rollers 62, 63 have embossing elements on their circumference or circumferential surface, for example in the form of pyramid-shaped teeth 70, which interlock to emboss the continuous web of material 44.

Die nachfolgende Schneideinrichtung 46 verfügt über eine Magnetwalze 48, an deren Umfang ein oder mehrere Perforationsmesser 49 gehalten werden, um Schwächungslinien 39 an der Materialbahn 44 anzubringen. Magnetwalze 48 und Perforationsmesser 49 bilden zusammen eine Messerwalze 76. Das oder die Perforationsmesser 49 arbeiten mit einer glatten Gegenwalze 50 auf der anderen Seite der fortlaufenden Materialbahn 44 zusammen. Angetrieben wird die Schneideinrichtung 46 von einem Servomotor 51, der mit einer Hauptwelle 52 der Vorrichtung oder dem Antrieb der nachfolgenden Trenneinrichtung 47 gekoppelt ist.The downstream cutting unit 46 has a magnetic roller 48, on the circumference of which one or more perforation knives 49 are held to create weakening lines 39 on the material web 44. The magnetic roller 48 and the perforation knives 49 together form a knife roller 76. The perforation knife(s) 49 work together with a smooth counter roller 50 on the other side of the continuous material web 44. The cutting unit 46 is driven by a servo motor 51, which is coupled to a main shaft 52 of the device or to the drive of the downstream cutting unit 47.

In der anschließenden Trenneinrichtung 47 wird die fortlaufende Materialbahn 44 zunächst über Umlenkrollen 53 geführt und gelangt dann in den Bereich einer Schneidwalze 54. Am Umfang der Schneidwalze 54 werden einerseits Schwächungslinien 39 angebracht, wofür ein oder mehrere Perforationsmesser 61 vorgesehen sind, die mit einer Exzentergegenwalze 55 zusammenarbeiten. Der Exzentergegenwalze 55 vorgeordnet sind andererseits Messer 56 für die Ausführung eines Trennschnitts durch die fortlaufende Materialbahn 44 zur Vereinzelung der Zuschnitte 22.In the subsequent separating device 47 The continuous web of material 44 is first guided over deflection rollers 53 and then enters the area of a cutting roller 54. Weakening lines 39 are applied to the circumference of the cutting roller 54, for which one or more perforation knives 61 are provided, which cooperate with an eccentric counter roller 55. Upstream of the eccentric counter roller 55 are knives 56 for performing a separation cut through the continuous web of material 44 to separate the blanks 22.

Die vereinzelten Zuschnitte 22 werden an eine anschließende Übergabewalze 57 übergeben und dort bereitgehalten für die Umhüllung der Zigarettengruppen 21. Beispielsweise können die Zigarettengruppen 21 entlang einer Transportbahn 58 zugeführt werden. Dies kann mittels eines Schiebers 59 erfolgen, der die Zigarettengruppen 21 rückseitig erfasst und in Transportrichtung schiebt. Im vorliegenden Fall werden die Schieber 59 durch einen Zahnriemen 60 angetrieben.The individual blanks 22 are transferred to a subsequent transfer roller 57 and held there ready for wrapping the cigarette groups 21. For example, the cigarette groups 21 can be fed along a transport track 58. This can be done by means of a pusher 59, which grips the cigarette groups 21 from the rear and pushes them in the transport direction. In this case, the pushers 59 are driven by a toothed belt 60.

Eine Besonderheit besteht darin, dass die Perforationsmesser 49 der Schneideinrichtung 46 zur Anbringung der Schwächungslinien 30 eingerichtet sind, die in Längsrichtung der fortlaufenden Materialbahn 44 verlaufen. Die Perforationsmesser 61 im Bereich der Trenneinrichtung 47 hingegen dienen zur Anbringung der Schwächungslinien 39, die quer zur Längsrichtung der fortlaufenden Materialbahn 44 verlaufen.A special feature is that the perforation knives 49 of the cutting device 46 are designed to apply the weakening lines 30, which run longitudinally along the continuous material web 44. The perforation knives 61 in the area of the cutting device 47, on the other hand, serve to apply the weakening lines 39, which run transversely to the longitudinal direction of the continuous material web 44.

Das in Fig. 5 gezeigte zweite Ausführungsbeispiel unterscheidet sich von dem in Fig. 4 gezeigten ersten Ausführungsbeispiel in folgender Hinsicht:
Die Prägeeinrichtung 45 und die Schneideinrichtung 46 sind zu einem gemeinsamen Aggregat verschmolzen. Dabei arbeitet die zweite Prägewalze 63 der Prägeeinrichtung 45 mit einem Perforationsmesser 64 zusammen, welches wie im ersten Ausführungsbeispiel an einer Magnetwalze 48 angeordnet sein kann. Dabei ist vorgesehen, dass das Perforationsmesser 64 dazu dient Schwächungslinien 39 anzubringen, die sowohl in Längs- als auch in Querrichtung der fortlaufenden Materialbahn 44 verlaufen. Entsprechend verfügt die Trenneinrichtung 47 nicht über ein separates Perforationsmesser.The in Fig. 5 The second embodiment shown differs from the one in Fig. 4 the first embodiment shown in the following respect:
The embossing unit 45 and the cutting unit 46 are fused into a single unit. The second embossing roller 63 of the embossing unit 45 works in conjunction with a perforation knife 64, which, as in the first embodiment, can be arranged on a magnetic roller 48. The perforation knife 64 is designed to create weakening lines 39 that run both longitudinally and transversely along the continuous material web 44. Accordingly, the cutting unit 47 does not have a separate perforation knife.

In einer in den Zeichnungen angedeuteten Variante der Vorrichtung kann der Prägeeinrichtung 45 eine Schneideinrichtung 65 vorgeordnet sein. Diese Schneideinrichtung 65 kann dazu dienen, Schwächungslinien 39 an der fortlaufenden Materialbahn 44 anzubringen, die in Längsrichtung der Materialbahn 44 verlaufen. In diesem Fall kann das Perforationsmesser 64 dann (nur) dazu eingerichtet sein, die Schwächungslinien 39 anzubringen, die in Querrichtung der Materialbahn 44 verlaufen. Die entsprechenden Schwächungslinien sind in Fig. 3 durch ein "x" gekennzeichnet.In one variant of the device indicated in the drawings, a cutting device 65 can be arranged upstream of the embossing device 45. This cutting device 65 can serve to apply weakening lines 39 to the continuous material web 44, running in the longitudinal direction of the material web 44. In this case, the perforation knife 64 can then (only) be configured to apply the weakening lines 39, which run in the transverse direction of the material web 44. The corresponding weakening lines are shown in Fig. 3 marked by an "x".

Als weitere Variante ist es denkbar, dass die Schneideinrichtung 65 dazu dient, die Schwächungslinien 39 anzubringen, die sowohl in Längs- als auch in Querrichtung der Materialbahn 44 verlaufen. In diesem Fall kann auf das Perforationsmesser 64 an der Magnetwalze 48 verzichtet werden.As another option, the cutting device 65 could be used to apply the weakening lines 39, which run both longitudinally and transversely along the material web 44. In this case, the perforation knife 64 on the magnetic roller 48 can be omitted.

Fig. 6 zeigt einen Mantel der Prägewalze 63 für die beiden Zuschnittvarianten gemäß Fig. 3. Dabei fällt auf, dass an der Prägewalze 63 eine Gegenfläche 66 für das Perforationsmesser 64 vorgesehen ist. Die Gegenfläche 66 ist in die Zähne 70 der Prägewalze 63 eingebettet. Weiter fällt auf, dass die Breite der Prägewalze 63 größer ist als die Breite 67 der fortlaufenden Materialbahn 44. Fig. 6 shows a jacket of the embossing roller 63 for the two cutting variants according to Fig. 3 It is noticeable that a counter surface 66 for the perforation knife 64 is provided on the embossing roller 63. The counter surface 66 is embedded in the teeth 70 of the embossing roller 63. It is also noticeable that the width of the embossing roller 63 is greater than the width 67 of the continuous material web 44.

Fig. 7 zeigt die Prägewalze 63 in einer Ausführung für die Durchführung eines Teils der Schwächungslinien 39, wohingegen Fig. 6 eine Prägewalze 63 zeigt, die dazu eingerichtet ist, die Schwächungslinien 39 komplett herzustellen. Fig. 7 shows the embossing roller 63 in a version for carrying out part of the weakening lines 39, whereas Fig. 6 an embossing roller 63 is shown, which is set up to produce the weakening lines 39 completely.

Fig. 9 und 10 zeigen die entsprechende Situation für die Magnetwalze 48. Das Perforationsmesser 64 ist so angeordnet, dass es mit der Gegenfläche 66 der Prägewalze 63 zusammenarbeitet. Ferner ist vorzugsweise um das Perforationsmesser 64 herum ein elastisches Material 69 an der Magnetwalze 48 angeordnet, das dafür dient, die Materialbahn 44 bei der Durchführung der Bearbeitung zu fixieren. Fig. 9 zeigt auch die Form des Perorationsmessers 64 mit Freiräumen 68 für die Restverbindungen 40. Figs. 9 and 10 The corresponding situation for the magnetic roller 48 is shown. The perforation knife 64 is arranged so that it interacts with the counter surface 66 of the embossing roller 63. Furthermore, an elastic material 69 is preferably arranged around the perforation knife 64 on the magnetic roller 48, which serves to fix the material web 44 during the processing. Fig. 9 The shape of the perforation knife 64 with spaces 68 for the remaining connections 40 is also shown.

Schließlich kann es auch vorgesehen sein, dass statt des elastischen Materials 69 Zähne 70 zur Prägung der Materialbahn 44 vorgesehen sind.Finally, it may also be provided that instead of the elastic material, 69 teeth 70 are provided for embossing the material web 44.

Fig. 11 zeigt ein drittes Ausführungsbeispiel, bei dem ähnlich wie beim zweiten Ausführungsbeispiel die beiden Prägewalzen 62, 63 und die Magnetwalze 48 zu einer apparativen Einheit verknüpft sind. Allerdings fehlt in diesem Ausführungsbeispiel die separate Trenneinrichtung 47, denn die anzubringenden Schwächungslinien 39 und der Trennschnitt werden auf der Magnetwalze 48 angebracht. Hierzu ist einerseits ein oder mehrere Perforationsmesser 61 an der Magnetwalze 48 vorgesehen, sowie ein Messer 56, welches mit einer Exzenterwalze 55 zusammenarbeitet. Das Perforationsmesser 61 arbeitet wie im zweiten Ausführungsbeispiel mit der Prägewalze 63 zusammen, um die Schwächungslinien 39 anzubringen. Fig. 11 Figure 3 shows a third embodiment in which, similar to the second embodiment, the two embossing rollers 62, 63 and the magnetic roller 48 are linked to form a single apparatus. However, this embodiment lacks the separate cutting device 47, as the weakening lines 39 and the cutting edge are applied to the magnetic roller 48. For this purpose, one or more perforation knives 61 are provided on the magnetic roller 48, as well as a knife 56 which works in conjunction with an eccentric roller 55. The perforation knife 61 works in conjunction with the embossing roller 63, as in the second embodiment, to apply the weakening lines 39.

Fig. 12 und 13 zeigen alternative Lösungen für die Ausgestaltung der Trenneinrichtung 47. Bei der Lösung gemäß Fig. 12 ist die Trenneinrichtung 47 durch eine Rillwalze 71 und eine Gegenwalze 72 ausgebildet, zwischen den die fortlaufende Materialbahn 44 hindurchgeführt wird. Zum Zertrennen der Materialbahn 44 weist die Rillwalze 71 einen quer zur fortlaufenden Materialbahn 44 gerichteten Vorsprung 73 auf, der in eine entsprechende nutartige Vertiefung 74 eintritt und dabei die Materialbahn 44 zertrennt. Bei der Lösung gemäß Fig. 13 hingegen, sind an den gegenüberliegenden Walzen 71, 72 jeweils Messerklingen 75 angeordnet, die die Materialbahn 44 wie bei einem Scherenschnitt durchtrennen. Alternativ oder zusätzlich zur Anordnung der Rillwalze 71 mit Gegenwalze 72 bzw. der Messerklingen 75 kann die Trenneinrichtung 47 auch analog bei der Schneideinrichtung 46 ausgebildet sein, bzw. die beschriebenen Verfahren können entsprechend auf der Schneideinrichtung 46 und/oder der Trenneinrichtung 47 ausgeführt werden. Figs. 12 and 13 show alternative solutions for the design of the separating device 47. In the solution according to Fig. 12 The cutting device 47 is formed by a creasing roller 71 and a counter roller 72, between which the continuous material web 44 is guided. To cut the material web 44, the creasing roller 71 has a projection 73 directed transversely to the continuous material web 44, which enters a corresponding groove-like recess 74 and thereby cuts the material web 44. In the solution according to Fig. 13 In contrast, knife blades 75 are arranged on the opposing rollers 71, 72, which cut the material web 44 as if with scissors. Alternatively or in addition to the arrangement of the creasing roller 71 with counter roller 72 or the knife blades 75, the cutting device 47 can also be designed analogously to the cutting device 46, or as described above. The processes can be carried out accordingly on the cutting device 46 and/or the separating device 47.

Claims (7)

  1. Method for producing a blank (22) from a packaging material, in particular from tin foil, paper, film or the like, in order to wrap pack contents of a pack for tobacco products, wherein the blank (22) has a lifting strip (38) as a removal aid for removing at least a part of the pack contents, and wherein the lifting strip (38) is delimited by weakening lines (39) in the blank (22), wherein a continuous material web (44) for the blanks (22) is fed to a stamping device (45) with a stamped formation being applied to the continuous material web (44) for the blanks (22), and that, by means of a cutting device (46), weakening lines (39) for the lifting strip (38) are applied to the continuous material web (44) for the blanks (22), and that, by means of a severing device (47), individual blanks (22) are severed out of the continuous material web (44), wherein each blank (22) has weakening lines (39) for a lifting strip (38), characterized in that upstream of the stamping device (45) there is arranged a cutting device (65) in which weakening lines (39) for the lifting strip (38) are applied to the continuous material web (44) for the blanks (22), said weakening lines extending in the longitudinal direction of the continuous material web (44).
  2. Method according to Claim 1, characterized in that drives of the cutting device (46) and of the severing device (47) are coupled together.
  3. Method according to Claim 1, characterized in that, in the cutting device (46), following the stamping device (45), weakening lines (39) for the lifting strip (38) are applied to the continuous material web (44) for the blanks (22), said weakening lines extending in the transverse direction of the continuous material web (22).
  4. Method according to Claim 1, characterized in that, in the cutting device (65) arranged upstream of the stamping device (45), weakening lines (39) for the lifting strip (38) are also applied to the continuous material web (44) for the blanks (22), said weakening lines extending in the transverse direction of the continuous material web (44) for the blanks (22).
  5. Method according to Claim 1 or any of the other preceding claims, characterized in that the weakening lines (39) are applied to the continuous material web (44) by means of one or more perforation knives (49, 61, 64) which are retained (magnetically) on the circumference of a magnetic roller (48).
  6. Apparatus for producing a blank (22) from a packaging material, in particular from tin foil, paper, film or the like, in order to wrap pack contents of a pack for tobacco products, wherein the blank (22) has a lifting strip (38) as a removal aid for removing at least a part of the pack contents, and wherein the lifting strip (38) is delimited by weakening lines (39) in the blank (22), wherein the apparatus has the following features:
    a) a stamping device (45) for applying a stamped formation to a continuous material web (44) for the blanks (22),
    b) a cutting device (46) for applying weakening lines (39) for the lifting strip (38) to the continuous material web (44), and
    c) a severing device (47) for severing individual blanks (22) out of the continuous material web (44), wherein each blank (22) has weakening lines (39) for a lifting strip (38),
    characterized in that upstream of the stamping device (45) there is arranged a cutting device (65) which is designed to apply weakening lines (39) for the lifting strip (38) to the continuous material web (44) for the blanks (22), said weakening lines extending in the longitudinal direction of the continuous material web (44).
  7. Apparatus according to Claim 6, characterized in that the apparatus is designed to apply the weakening lines (39) to the continuous material web (44) by means of one or more perforation knives (49, 61, 64) which are retained (magnetically) on the circumference of a magnetic roller (48).
EP18755790.5A 2017-08-22 2018-08-13 Method and device for producing a blank from a packaging material Active EP3672877B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017119191.7A DE102017119191A1 (en) 2017-08-22 2017-08-22 Method and device for producing a blank from a packaging material
PCT/EP2018/071946 WO2019038119A1 (en) 2017-08-22 2018-08-13 METHOD AND DEVICE FOR PRODUCING A CUTTING FROM A PACKAGING MATERIAL

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EP3672877A1 EP3672877A1 (en) 2020-07-01
EP3672877B1 EP3672877B1 (en) 2023-05-24
EP3672877B2 true EP3672877B2 (en) 2026-05-13

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CN (1) CN111386226B (en)
DE (1) DE102017119191A1 (en)
WO (1) WO2019038119A1 (en)

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DE102022130687A1 (en) * 2022-11-21 2024-05-23 Focke & Co. (Gmbh & Co. Kg) Method and device for handling packaging material and packaging for products of the cigarette industry

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WO2019038119A1 (en) 2019-02-28
CN111386226A (en) 2020-07-07
CN111386226B (en) 2022-02-25
EP3672877B1 (en) 2023-05-24
DE102017119191A1 (en) 2019-02-28
EP3672877A1 (en) 2020-07-01

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