EP3649219B1 - Process for the preparation of a hydrogenated fat composition - Google Patents

Process for the preparation of a hydrogenated fat composition Download PDF

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Publication number
EP3649219B1
EP3649219B1 EP18734246.4A EP18734246A EP3649219B1 EP 3649219 B1 EP3649219 B1 EP 3649219B1 EP 18734246 A EP18734246 A EP 18734246A EP 3649219 B1 EP3649219 B1 EP 3649219B1
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Prior art keywords
fat composition
unsaturated
unsaturated fat
amount
process according
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EP18734246.4A
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German (de)
English (en)
French (fr)
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EP3649219A1 (en
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Bastiaan Jeroen Victor VERKUIJL
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Bunge Loders Croklaan BV
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Bunge Loders Croklaan BV
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/12Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by hydrogenation
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/12Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by hydrogenation
    • C11C3/123Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by hydrogenation using catalysts based principally on nickel or derivates

Definitions

  • This invention relates to a process for the preparation of a hydrogenated fat composition.
  • Vegetable oils are valuable commercial products that are used, for example, in the food and animal feed industry.
  • the oils can be used as such or modified before use. Modification is sometimes necessary or desirable in order to make the vegetable oil more suitable for use in a given application.
  • Palm oil is typically obtained from the flesh of the palm fruit ( Elaeis guineensis ) . Palm oil is available in a variety of forms, including crude palm oil, refined palm oil and fractions thereof, such as palm olein and palm stearin.
  • Crude palm oil contains mainly triglycerides of fatty acids having 12 to 18 carbon atoms, with palmitic acid (C16:0) and oleic acid (C18:1) being the predominant acid residues.
  • palm oil is refined and processed in order to use the glycerides and/or the fatty acids.
  • Vegetable oils including palm oil, sometimes contain impurities. Some of these impurities can be inadvertently introduced into the oil or generated in the oil itself during the processing. For example, some oils have been found to contain polychlorodibenzodioxins (PCDDs), also known as dibenzo-p-dioxins, in various levels and these compounds are known to have various degrees of toxicity.
  • PCDDs polychlorodibenzodioxins
  • dibenzo-p-dioxins dibenzo-p-dioxins
  • TEF Toxic Equivalence Factor
  • PCDD Polychlorodibenzodioxin
  • OCDD has a lower observed toxicity than lesser chlorinated PCDDs due to the fact that it is relatively insoluble and, therefore, undergoes a much lower level of bioaccumulation.
  • Oils are analysed for their content of potentially toxic substances before being incorporated into, or used as, food products and it is typical to calculate the toxic equivalent factor (TEQ) of such compositions.
  • the TEQ of a composition is calculated by multiplying the mass of each potentially toxic compound by its TEF.
  • EP-A-2344614 describes a process for the removal of contaminants, such as heavy metals, polychlorinated biphenyls (PCB), dioxins and flame retardants, from food oils via the use of adsorbent materials.
  • contaminants such as heavy metals, polychlorinated biphenyls (PCB), dioxins and flame retardants.
  • PCB polychlorinated biphenyls
  • dioxins dioxins
  • flame retardants adsorbent materials.
  • the preferred adsorbent material used in the process is activated carbon.
  • US Patent 4,133,822 discloses a process for producing hydrogenated unsaturated fat compositions using mild hydrogenation conditions.
  • a process for preventing, or reducing the level of, dechlorination of OCDD during hydrogenation of an unsaturated fat composition comprising the steps of:
  • saturated fat composition refers to a composition that comprises free fatty acids, glycerides comprising fatty acid residues, or mixtures thereof, and in which at least some of the fatty acids contain unsaturated carbon-carbon double bonds.
  • the fatty acids in glycerides are present as acyl residues bonded to glycerol and may be mono-, di- or triglycerides.
  • fat does not imply any particular limitation on melting point and encompasses fats and oils.
  • fatty acid refers to saturated or unsaturated, straight chain carboxylic acids having from 6 to 24 carbon atoms. Unsaturated fatty acids may comprise one, two, or more double bonds, preferably one or two double bonds. "Free" fatty acids are not bonded to glycerol as part of a glyceride molecule. Levels of fatty acids present in compositions can be determined by methods well-known to those skilled in the art, such as GC-FAME analysis according to ISO 15304.
  • the amount of PCDDs in the compositions can be measured using any standard method known in the art.
  • the amount of PCCDs is measured using high-resolution gas chromatography-mass spectrometry. More preferably, the amount of PCDDs in the compositions is measured according to NEN-EN 16215.
  • the amount of OCDD in the hydrogenated fat composition after step ii) is within about ⁇ 10% of the amount of OCDD in the unsaturated fat composition.
  • the amount of OCDD in the hydrogenated fat composition after step ii) is equal to, or not more than 10% less than, the amount of OCDD in the unsaturated fat composition.
  • the amount of OCDD in the hydrogenated fat composition after step ii) is preferably within about ⁇ 5% of (or not more than 5% less than), more preferably within about ⁇ 3% of (or not more than 3% less than), the amount of OCDD in the unsaturated fat composition.
  • the percentage amounts are determined based on the concentration of OCDD in the unsaturated fat composition starting material and the concentration in the hydrogenated fat composition directly after step ii) (i.e., before further purification of the hydrogenated fat composition), and are determined by weight in each composition.
  • the amount of 2,3,7,8-tetra chlorodibenzodioxin (TCDD) in the hydrogenated fat composition after step ii) is essentially equal to (i.e., ⁇ 10%), or lower than, the amount of TCDD in the unsaturated fat composition.
  • the amount of TCDD in the hydrogenated fat composition after step ii) is lower than the amount of TCDD in the unsaturated fat composition.
  • the amount of TCDD in the hydrogenated fat composition after step ii) is within about ⁇ 8%, such as within about ⁇ 5, ⁇ 4, ⁇ 3 or ⁇ 2 % of the amount of TCDD in the unsaturated fat composition, more preferably within about ⁇ 1%. The percentages are determined as described above for OCDD.
  • the amount of 1,2,3,7,8-penta chlorodibenzodioxin (PeCDD) in the hydrogenated fat composition after step ii) is essentially equal to (i.e., ⁇ 10%), or lower than, the amount of PeCDD in the unsaturated fat composition.
  • the amount of PeCDD in the hydrogenated fat composition after step ii) is lower than the amount of PeCDD in the unsaturated fat composition.
  • the amount of PeCDD in the hydrogenated fat composition after step ii) is within about ⁇ 8%, such as within about ⁇ 5%, ⁇ 4%, ⁇ 3% or ⁇ 2 % of the amount of PeCDD in the unsaturated fat composition, more preferably within about ⁇ 1%. The percentages are determined as described above for OCDD.
  • the unsaturated fat composition comprises OCDD in an amount of at least 5 ppt (parts per trillion), such as at least 10 ppt, by weight of the unsaturated fat composition.
  • the unsaturated fat composition may comprise OCDD in an amount of from 5 ppt to 100 ppt, such as from 10 ppt to 80 ppt, or from 20 ppt to 50 ppt.
  • the hydrogenated fat composition after step ii) has a toxic equivalent factor (TEQ) value that is essentially equal to, or lower than, the TEQ value of the unsaturated fat composition, as determined according to EN 16215:2012.
  • TEQ toxic equivalent factor
  • the TEQ values of the compositions described herein are determined according to EN 16215:2012 and are based on the concentrations of PCDDs alone.
  • the presence of compounds other than PCDDs, including chlorinated dibenzofurans, non-ortho substituted dl-PCBs and mono-ortho substituted dl-PCBs is not taken into account when calculating the TEQ value of the compositions described herein according to EN 16215:2012.
  • the TEQ value of the hydrogenated fat composition after step ii) is lower than the TEQ value of the unsaturated fat composition.
  • the TEQ value of the hydrogenated fat composition after step ii) is within about ⁇ 60%, such as within about ⁇ 50%, ⁇ 40%, ⁇ 30%, ⁇ 20%, ⁇ 10% or ⁇ 5% of the TEQ value of the unsaturated fat composition, more preferably within about ⁇ 2%.
  • the TEQ value is calculated based on the total PCDDs in the two compositions, and is usually based on the PCDDs 2,3,7,8-TCDD; 1,2,3,7,8-PeCDD; 1,2,3,4,7,8-HxCDD; 1,2,3,6,7,8-HxCDD; 1,2,3,7,8,9-HxCDD; 1,2,3,4,6,7,8-HpCDD; and OCDD.
  • TEQ(pg/g) is the Toxic Equivalent value
  • (TEF) i is the TEF value of compound i
  • (concentration) l is the calculated concentration of the compound.
  • the unsaturated fat composition is contacted with a catalyst and hydrogen source at a temperature above the melting point of the hydrogenated fat composition.
  • the unsaturated fat composition is contacted with a catalyst and a hydrogen source at a temperature of 130°C or lower.
  • the unsaturated fat composition may be contacted with a catalyst and a hydrogen source at a temperature of from 100°C to 130°C.
  • the catalyst used is selected from the group consisting of palladium, platinum and nickel based catalysts, or mixtures thereof.
  • the catalyst is a nickel based catalyst, such as a supported nickel catalyst, more preferably nickel supported on silica.
  • the catalyst is selected from the group consisting of PRICAT 9931, PRICAT 9932, PRICAT 9936, PRICAT 9939, PRICAT 9953, PRICAT 9955 and PRICAT 9956 (all available from Johnson Matthey, Hertfordshire, UK), and combinations thereof.
  • the hydrogen source is gaseous hydrogen.
  • the unsaturated fat composition is contacted with a catalyst and hydrogen source at a pressure of greater than about 1 bar (100 kPa), such as from about 1 to about 10 bar (about 100 to about 1000 kPa), for example from about 5 to about 10 bar (about 500 to about 1000 kPa), more preferably at a pressure of about 5 bar (about 500 kPa).
  • the unsaturated fat composition is contacted with a catalyst and hydrogen source for a period of from about 5 minutes to about 10 hours, for example from about 30 minutes to about 10 hours, preferably from about 1 to about 10 hours, such as for a period of from about 1 to about 5 hours, more preferably for a period of from about 1 to about 2 hours.
  • the process comprises the further step of filtering the hydrogenated fat composition to remove the catalyst.
  • the process further comprises the step of purifying the hydrogenated fat composition.
  • the composition may be purified by any method known in the art.
  • purifying is envisaged to encompass any method which increases the concentration of the desired components in the hydrogenated fat composition.
  • purifying comprises bleaching. Bleaching may be carried out under conditions known in the art. For example, bleaching may be carried out under any of the conditions disclosed in WO 2012/065790 .
  • Bleaching is preferably carried out in the presence of a bleaching earth.
  • the process is carried out in the absence of the step of contacting the hydrogenated fat composition with an added adsorbing agent, in particular activated carbon, to reduce the content of dioxins.
  • an added adsorbing agent in particular activated carbon
  • the unsaturated fat composition comprises free fatty acids, monoacylglycerides, diacylglycerides, triacylglycerides, or mixtures thereof.
  • the unsaturated composition comprises at least 50% by weight free fatty acids.
  • the unsaturated fat composition comprises free fatty acids or free fatty acid residues derived from vegetable oils, preferably palm, palm kernel, shea, coconut, soybean, rapeseed oil, sunflower or mixtures thereof.
  • the unsaturated fat composition is a palm fatty acid distillate (PFAD).
  • the unsaturated fat composition comprises palmitic acid (C16:0) in an amount of from about 25 wt.% to about 60 wt.%, such as in an amount from about 40 wt.% to about 50 wt.%, more preferably from about 45 wt.% to about 50 wt.%.
  • Stearic acid (C18:0) may preferably be present in the unsaturated fat composition in an amount of less than about 10 wt.%, more preferably from about 1 wt.% to about 5 wt.%.
  • the unsaturated fat composition may preferably comprise from about 20 wt.% to about 50 wt.% oleic acid (C18:1), such as from about 30 wt.% to about 40 wt.% oleic acid, more preferably from about 35 wt.% to about 40 wt.% oleic acid.
  • the unsaturated fat composition may preferably comprise less than about 20 wt.% linoleic acid (C18:2), preferably from about 5 wt.% to about 15 wt.% linoleic acid.
  • the unsaturated fat composition may comprise from about 1 wt.% to about 5 wt.% of C 12 to C 15 fatty acids. The percentages of fatty acids are based on the total C 12 to C 24 fatty acids present.
  • the resulting hydrogenated fat composition ideally comprises palmitic acid (C16:0) in an amount of from about 25 wt.% to about 60 wt.%, such as in an amount from about 40 wt.% to about 50 wt.%, more preferably from about 45 wt.% to about 50 wt.%.
  • Stearic acid (C18:0) may be present in the hydrogenated fat composition in an amount from about 30 wt.% to about 60 wt.%, such as in an amount from about 40 wt.% to about 60 wt.%, more preferably from about 40 wt.% to about 55 wt.%.
  • the hydrogenated fat composition may comprise less than about 10 wt.% oleic acid (C18:1), more preferably less than about 7 wt.% oleic acid.
  • the hydrogenated fat composition may also comprise less than about 10 wt.% linoleic acid (C18:2), preferably less than about 5 wt.% linoleic acid, more preferably less than 1 wt.% linoleic acid.
  • the hydrogenated fat composition may further comprise from about 1 wt.% to about 5 wt.% of C 12 to C 15 fatty acids. The percentages of fatty acids are based on the total C 12 to C 24 fatty acids present.
  • the unsaturated fat composition has an iodine value of from about 40 to about 60, such as from about 45 to about 55, preferably from about 45 to 50.
  • the hydrogenated fat composition has an iodine value of less than about 20, such as less than about 10, preferably less than 7. Iodine value is determined by AOCS Cd 1d-92.
  • the invention involves an increase in the saturated fatty acid (SAFA) content of the unsaturated fat composition whilst reducing or avoiding the dechlorination of OCDD.
  • SAFA saturated fatty acid
  • the saturated fatty acid (SAFA) content of the unsaturated fat composition is up to about 60 wt.%, such as from about 40 to about 55 wt.%, based on the total C 12 to C 24 fatty acids present.
  • Hydrogenation in the process of the invention may be partial or complete.
  • the fatty acids present in the hydrogenated product may be only SAFA or some unsaturated fatty acids may remain.
  • the SAFA content of the hydrogenated fat composition is at least about 80 wt.%, such as at least about 85 wt.%, preferably at least about 90 wt.% based on the total C 12 to C 24 fatty acids present.
  • the monounsaturated fatty acid (MUFA) content of the unsaturated fat composition is preferably in the range of from about 30 to about 50 wt.%, more preferably in the range of about 30 to about 40 wt.% based on the total C 12 to C 24 fatty acids present.
  • the polyunsaturated fatty acid (PUFA) content of the unsaturated fat composition is preferably from about 1 to about 10 wt.%, more preferably from about 5 to about 10 wt.%, based on the total C 12 to C 24 fatty acids present.
  • the MUFA content of the hydrogenated fat composition is ideally up to about 10 wt.%, such as up to about 7 wt.% based on the total C 12 to C 24 fatty acids present.
  • the polyunsaturated fatty acid (PUFA) content of the hydrogenated fat composition is preferably up to about 5 wt.%, preferably less than about 1 wt.%, based on the total C 12 to C 24 fatty acids present.
  • Also provided by the invention is a process for preventing, or reducing the level of, dechlorination of OCDD during hydrogenation of an unsaturated fat composition.
  • the method may comprise any of the steps or conditions described above for the process of the invention, particular aspects of which are repeated below.
  • the amount of OCDD in the resulting hydrogenated fat composition after step ii) is essentially equal to, or not more than 10% less than, the amount of OCDD in the unsaturated fat composition.
  • the amount of OCDD in the hydrogenated fat composition after step ii) is preferably within about ⁇ 5% of (or not more than 5% less than), more preferably within about ⁇ 3% of (or not more than 3% less than), the amount of OCDD in the unsaturated fat composition.
  • the amount of 2,3,7,8-tetra chlorodibenzodioxin (TCDD) in the hydrogenated fat composition after step ii) is essentially equal to (i.e., ⁇ 10%), or lower than, the amount of TCDD in the unsaturated fat composition.
  • the amount of TCDD in the hydrogenated fat composition after step ii) is lower than the amount of TCDD in the unsaturated fat composition.
  • the amount of TCDD in the hydrogenated fat composition after step ii) is within about ⁇ 8%, such as within about ⁇ 5, ⁇ 4, ⁇ 3 or ⁇ 2 % of the amount of TCDD in the unsaturated fat composition, more preferably within about ⁇ 1%.
  • the amount of 1,2,3,7,8-penta chlorodibenzodioxin (PeCDD) in the hydrogenated fat composition after step ii) is essentially equal to (i.e., ⁇ 10%), or lower than, the amount of PeCDD in the unsaturated fat composition.
  • the amount of PeCDD in the hydrogenated fat composition after step ii) is lower than the amount of PeCDD in the unsaturated fat composition.
  • the amount of PeCDD in the hydrogenated fat composition after step ii) is within about ⁇ 8%, such as within about ⁇ 5%, ⁇ 4%, ⁇ 3% or ⁇ 2 % of the amount of PeCDD in the unsaturated fat composition, more preferably within about ⁇ 1%.
  • the unsaturated fat composition comprises OCDD in an amount of at least about 5 ppt, such as at least about 10 ppt, by weight of the unsaturated fat composition.
  • the unsaturated fat composition may comprise OCDD in an amount of from about 5 ppt to about 100 ppt, such as from about 10 ppt to about 80 ppt, or from about 20 ppt to about 50 ppt.
  • the hydrogenated fat composition after step ii) has a toxic equivalent factor (TEQ) value that is essentially equal to, or lower than, the TEQ value of the unsaturated fat composition used in the process of the method, as determined according to EN 16215:2012.
  • the TEQ value of the hydrogenated fat composition after step ii) is lower than the TEQ value of the unsaturated fat composition.
  • the TEQ value of the hydrogenated fat composition after step ii) is within about ⁇ 60%, such as within about ⁇ 50%, ⁇ 40%, ⁇ 30%, ⁇ 20%, ⁇ 10% or ⁇ 5% of the TEQ value of the unsaturated fat composition, more preferably within about ⁇ 2%.
  • the unsaturated fat composition is contacted with a catalyst and a hydrogen source at a temperature of about 150 °C or lower, preferably at a temperature of about 140 °C or lower, more preferably at a temperature of about 130°C or lower.
  • the unsaturated fat composition is contacted with a catalyst and a hydrogen source at a temperature of from 100°C to 130°C.
  • the method further comprises the step of purifying the hydrogenated fat composition.
  • the unsaturated fat composition comprises free fatty acids, monoacylglycerides, diacylglycerides, triacylglycerides, or mixtures thereof.
  • the unsaturated composition comprises at least 50% by weight free fatty acids.
  • the unsaturated fat composition comprises fatty acids or fatty acid residues derived from vegetable oils, preferably palm, palm kernel, shea, coconut, soybean, rapeseed oil, sunflower or mixtures thereof, preferably wherein the unsaturated fat composition is a palm fatty acid distillate (PFAD).
  • PFAD palm fatty acid distillate
  • the unsaturated fat composition has an iodine value of from about 40 to about 60, such as from about 45 to about 55, preferably from about 45 to 50.
  • the hydrogenated fat composition has an iodine value of less than about 20, such as less than about 10, preferably less than 7.
  • Iodine value is determined by AOCS Cd 1d-92.
  • Palm fatty acid distillate (PFAD) (2 kg, IOI Loders Croklaan, NL) was added to a 3 liter pressure vessel, equipped with a mechanical stirrer, pressure gauge and electrical heater.
  • a Pricat 9932 nickel catalyst (0.3 wt.%) was added to the vessel. Air was removed from the vessel by vacuum and the reaction mixture was heated (130 to 200°C) and stirred. Once the required temperature was reached, the vacuum was applied again to remove any remaining gas. The stirring was stopped and the vessel was then charged with hydrogen gas to a pressure of 5 bars (500 kPa). The reaction was stirred for 1 to 2 hours. The stirring was then stopped and the remaining hydrogen gas was removed by flushing the vessel with nitrogen gas.
  • the reaction mixture was cooled to 110°C, after which Hi-flow was added as a filter aid, and the reaction mixture was filtered to remove the nickel catalyst.
  • the filtered product was heated to ⁇ 110°C, bleached and filtered again, to give the final hydrogenated-PFAD product.
  • a hydrogenated PFAD composition was prepared as outlined above, but before hydrogenation the PFAD was treated with activated carbon. After hydrogenation, the PFAD was bleached.
  • Table 2 shows the dioxin content of the fat composition at varying times during the process. Specifically, the dioxin levels are detailed for the PFAD feedstock composition (PFAD), the PFAD composition following treatment with activated carbon (PFAD AC), the PFAD composition following treatment with activated carbon and hydrogenation at 130°C (H[PFAD AC]-130), and further following bleaching (bH[PFAD AC]-130).
  • PFAD PFAD feedstock composition
  • PFAD AC PFAD composition following treatment with activated carbon
  • H[PFAD AC]-130 PFAD composition following treatment with activated carbon and hydrogenation at 130°C
  • bleaching bH[PFAD AC]-130
  • Activated carbon treatment appeared to lower the amount of OCDD and HpCDD slightly. After hydrogenation, OCDD concentrations slightly decreased and HpCDD slightly increased. The bleaching step had little effect on the concentrations of PCDDs. Lower, more potent dioxin concentrations remained substantially unaffected throughout the entire process.
  • the PFAD starting material predominantly comprised palmitic acid and oleic acid. After hydrogenation, palmitic acid content remained largely unaffected, whereas the oleic acid content significantly reduced and the stearic acid content respectively increased.
  • a hydrogenated PFAD composition was prepared as outlined above, wherein the PFAD starting material was first hydrogenated at 130°C (H[PFAD]-130), then subsequently bleached (bH[PFAD]-130) and treated with activated carbon (bH[PFAD AC]-130).
  • Table 4 shows the dioxin levels of the fat composition at varying times during the process. Hydrogenation at 130°C appeared to have no effect on OCDD concentrations of the fat composition. Concentrations of the most potent dioxins also remained unaffected by the process.
  • fatty acid components of the fat composition during various stages of treatment are detailed below in Table 5.
  • Fatty acid content was analysed by GC-FAME analysis according to ISO 15304.
  • Table 5 PFAD H[PFAD]-130 Fatty Acid (wt.%) (wt.%) C12:0 0.6 0.5 C14:0 1.2 1.2 C15:0 0.1 0.1 C16:0 45.4 45.3 C17:0 0.1 0.1 C18:0 4.3 51.4 C18:1 37.8 0.8 C18:2 9.2 0.1 C18:3 0.4 0.0 C20:0 0.3 0.4 C20:1 0.1 0.0 C22:0 0.0 0.0 SAFA 52.2 99.1 MUFA 38.1 0.8 PUFA 9.6 0.1 Iodine Value 49.7 0.8
  • composition of the fat before and after hydrogenation at 130°C is predominantly the same as detailed in Table 2 of Experiment 1.
  • Example 2 The process of Example 2 was repeated with another batch of PFAD starting material.
  • Table 6 shows the dioxin levels of the fat composition at varying times during the process.
  • the PFAD starting material appears to contain higher concentrations of OCDD compared to the PFAD starting material of Example 2. However, these levels remained within GMP regulations. As with Example 2, hydrogenation at 130°C had little effect on PCDD concentrations overall.
  • fatty acid components of the fat composition during various stages of this treatment are detailed below in Table 7.
  • Fatty acid content was analysed by GC-FAME analysis according to ISO 15304.
  • Table 7 PFAD H[PFAD]-130 Fatty Acid (wt.%) (wt.%) C12:0 0.3 0.3 C14:0 1.2 1.1 C15:0 0.1 0.1 C16:0 46.2 46.3 C17:0 0.1 0.2 C18:0 3.9 44.5 C18:1 37.4 6.5 C18:2 8.5 0.3 C18:3 0.4 0.0 C20:0 0.3 0.4 C20:1 0.1 0.0 C22:0 0.1 0.1 SAFA 52.2 93.0 MUFA 37.7 6.5 PUFA 8.9 0.3 Iodine Value 48.1 3.9
  • This example corresponds to the process of Example 2. However, in this example the hydrogenation step was performed at 200°C (H[PFAD]-200), the product was then subsequently bleached (bH[PFAD]-200) and treated with activated carbon (bH[PFAD AC]-200).
  • Table 8 shows the dioxin levels of the fat composition at varying times during the process. Hydrogenation at 200°C resulted in a significant decrease in the concentration of OCDD with a corresponding rise in more toxic PCDD species, especially hepta- and hexa-CDDs. Bleaching after hydrogenation at 200°C decreased the concentration of 1,2,3,7,8,9-HxCDD and increased the concentrations of 1,2,3,6,7,8-HxCDD, 1,2,3,4,7,8-HxCDD and, more significantly, the more toxic PeCDD.

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EP18734246.4A 2017-07-07 2018-07-02 Process for the preparation of a hydrogenated fat composition Active EP3649219B1 (en)

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EP17180365 2017-07-07
PCT/EP2018/067852 WO2019007918A1 (en) 2017-07-07 2018-07-02 PROCESS FOR THE PREPARATION OF A HYDROGENIC GREASE COMPOSITION

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EP (1) EP3649219B1 (zh)
CN (1) CN110914395B (zh)
DK (1) DK3649219T3 (zh)
ES (1) ES2928748T3 (zh)
PL (1) PL3649219T3 (zh)
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WO2005012471A2 (en) * 2003-07-31 2005-02-10 Cargill, Incorporated Low trans-fatty acid fat compositions; low-temperature hydrogenation, e.g., of edible oils
CN1872408A (zh) * 2005-06-01 2006-12-06 中国科学院大连化学物理研究所 一种降低和消除二噁英毒性的方法
JP2008061571A (ja) * 2006-09-07 2008-03-21 Toyomac Ltd 飼料用液状油脂の製造方法および配合飼料
CA2739311A1 (en) * 2008-10-03 2010-04-08 Dag Arntsen Process for removal of contaminations from organic oils
GB201019639D0 (en) 2010-11-19 2010-12-29 Loders Croklaan Bv Method
KR102117725B1 (ko) * 2012-05-14 2020-06-01 닛폰 스이산 가부시키가이샤 환경 오염 물질을 저감시킨 고도 불포화 지방산 또는 고도 불포화 지방산 에틸에스테르 및 그 제조 방법

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CN110914395A (zh) 2020-03-24
CN110914395B (zh) 2023-07-07
ES2928748T3 (es) 2022-11-22
PL3649219T3 (pl) 2023-02-06
DK3649219T3 (en) 2022-10-24
EP3649219A1 (en) 2020-05-13

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