EP3587990B1 - Sammelkasten für wärmetauscher mit thermischer entkopplung - Google Patents

Sammelkasten für wärmetauscher mit thermischer entkopplung Download PDF

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Publication number
EP3587990B1
EP3587990B1 EP18179279.7A EP18179279A EP3587990B1 EP 3587990 B1 EP3587990 B1 EP 3587990B1 EP 18179279 A EP18179279 A EP 18179279A EP 3587990 B1 EP3587990 B1 EP 3587990B1
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EP
European Patent Office
Prior art keywords
manifold
header box
header
connector
cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18179279.7A
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English (en)
French (fr)
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EP3587990A1 (de
Inventor
Martin MYSLIKOVJAN
Martin Krajnak
Jan Forst
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Vymeniky Tepla sro
Original Assignee
Valeo Vymeniky Tepla sro
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valeo Vymeniky Tepla sro filed Critical Valeo Vymeniky Tepla sro
Priority to EP18179279.7A priority Critical patent/EP3587990B1/de
Priority to CN201980048773.8A priority patent/CN112469954B/zh
Priority to PCT/EP2019/066184 priority patent/WO2019243416A1/en
Publication of EP3587990A1 publication Critical patent/EP3587990A1/de
Application granted granted Critical
Publication of EP3587990B1 publication Critical patent/EP3587990B1/de
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Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0221Header boxes or end plates formed by stacked elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224Header boxes formed by sealing end plates into covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0246Arrangements for connecting header boxes with flow lines
    • F28F9/0251Massive connectors, e.g. blocks; Plate-like connectors
    • F28F9/0253Massive connectors, e.g. blocks; Plate-like connectors with multiple channels, e.g. with combined inflow and outflow channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/0278Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of stacked distribution plates or perforated plates arranged over end plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0068Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/04Fastening; Joining by brazing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/12Fastening; Joining by methods involving deformation of the elements
    • F28F2275/122Fastening; Joining by methods involving deformation of the elements by crimping, caulking or clinching

Definitions

  • the present invention relates to the field of heat exchanger and in particular to heat exchangers intended to be traversed by a fluid under high pressure.
  • the invention relates more particularly to air conditioning evaporators capable of being traversed by a refrigerant fluid in the supercritical state, as is the case for natural gases such as carbon dioxide, also known as CO2 or R744.
  • Such heat exchangers find particular application in motor vehicles.
  • the invention relates to a header box as defined in the preamble of claim 1, and as disclosed in JP 2009275956 .
  • a known fluid refrigerant circuit forms a closed loop in which the refrigerant fluid flows in order to dissipate or collect calories through heat exchangers.
  • the heat exchanger comprises a header box to connect said heat exchanger to the fluid refrigerant circuit, said header box linking pipes from the fluid refrigerant circuit to the heat exchanger core, in order for the refrigerant fluid to flow through heat exchanger tubes.
  • this refrigerant fluid In a fluid refrigerant circuit traversed by a refrigerant fluid in the supercritical state, this refrigerant fluid remains essentially in the gaseous state and under a very high pressure, which is usually around 100 bars. As a result, heat exchangers must be able to withstand such high pressure, the recommended burst pressure being generally three times the value of the nominal operating pressure, burst pressure thus reaching around 300 bars.
  • This known heat exchanger comprises the header box, a tank and the heat exchange tubes allowing the refrigerant fluid to migrate between the header box and the tank.
  • the heat exchange tubes also allow a thermal exchange between the refrigerant fluid, flowing inside said heat exchange tubes, and an air flowing outside the heat exchanger, thus capturing calories from the air flowing across the heat exchanger core.
  • the header box comprises a first manifold intended to receive the refrigerant fluid from the fluid refrigerant circuit and a second manifold intended to inject the refrigerant fluid from the heat exchanger back into the fluid refrigerant circuit.
  • the header box comprises a cover, a header plate and a distribution plate localized between the cover and the header plate.
  • the cover of the header box is configured to delimit said header box.
  • the header plate of the header box is designed to allow the refrigerant fluid to flow between the first manifold or the second manifold and the heat exchange tubes.
  • the distribution plate is intended to allow the refrigerant fluid to flow between a connector connected to said distribution plate and the header plate.
  • the cover, the distribution plate and the header plate are brazed together to insure the sealing of the header box, avoiding leaks of the refrigerant fluid.
  • the header plate comprises teeth configured to secure the assembly of the header plate, the distribution plate and the cover together, in order to help the brazed header box to withstand the very high pressure generated into the fluid refrigerating circuit.
  • the header plate, the distribution plate and the cover are common to the first manifold and the second manifold of the header box.
  • This configuration induces a thermal coupling between the first manifold and the second manifold of the header box, thus reducing the thermal efficiency of the heat exchanger, some thermal energy being wasted by a direct transfer from the first manifold to the second manifold, without being used through the heat exchange core of the heat exchanger.
  • the invention aims at proposing a header box with a specific design in order to limit the thermal coupling between its first manifold and is second manifold, while still resisting to the very high pressure resulting from the use of the super-critical refrigerant fluid.
  • the invention also aims at proposing a heat exchanger comprising such a header box.
  • the invention finally aims at proposing a fluid refrigerant circuit that comprise such a heat exchanger, as well as natural fluid refrigerant.
  • a first object of the invention is a header box for a heat exchanger according to claim 1.
  • some of the linking elements of the header box are thus localized between the first manifold and the second manifold.
  • This configuration creates a gap between said first manifold and second manifold, said gap allowing a thermal decoupling between the first manifold and the second manifold. More precisely, the header plate of the first manifold is separated from the header plate of the second manifold by the gap. Similarly, the distribution plate of the first manifold and the cover of the first manifold are separated, by the gap, from the distribution plate of the second manifold and the cover of the second manifold, respectively.
  • Such configuration thus allows an improved thermal efficiency of the header box, less calories being transferred directly between the first manifold and the second manifold compared to a known configuration of a header box.
  • the mechanical link allows the first manifold to keep its relative position compared to the second manifold.
  • Each manifold comprises two lines of linking elements, localized on each longitudinal side of the related manifold.
  • a central line of linking element is consequently presents, in between the two manifolds, and this central line is reinforcing the brazed link that exists between the parts of the concerned manifold.
  • a header box according to the invention comprises optionally at least one of the following characteristics, taken alone or in combination :
  • a second object of the invention is a heat exchanger comprising a header box as described above, said heat exchanger also comprising a tank and heat exchange tubes connecting said header box to the tank.
  • This configuration allows said heat exchanger to have an improved thermal efficiency thanks to the header box according to the invention.
  • the header box according to the invention reduces the thermal coupling between the first manifold and the second manifold. Thus, more heat can be captured through heat exchange tubes of the heat exchanger.
  • a heat exchanger according to the invention comprises optionally at least one of the following characteristics, taken alone or in combination :
  • a third object of the invention is a fluid refrigerant circuit comprising a heat exchanger as described above, the fluid refrigerant circuit comprising a natural refrigerant fluid.
  • the natural refrigerant fluid can be, for example, carbon dioxide, also known as CO2 or R744.
  • the figure 1 shows a heat exchanger 200 intended to be used in a fluid refrigerant circuit.
  • the heat exchanger 200 comprises a header box 1, a tank 100 and heat exchange tubes 150 connecting the header box 1 and the tank 100.
  • the heat exchanger 200 is used as an evaporator or as a condenser.
  • the header box 1 extends along a first axis X and a second axis Y perpendicular to the first axis X, the first axis X and the second axis Y defining a plane D.
  • the tank 100 extends parallel to the header box 1 along the same plane D.
  • the heat exchanger tubes 150 extend between the header box 1 and the tank 100 along a third axis Z, said third axis Z being perpendicular to the plane D.
  • the header box 1 comprises a first manifold 10, a second manifold 20 and a connector 30.
  • the connector 30 is intended to fluidically connect the header box 1 to the fluid refrigerant circuit.
  • the connector 30 comprises a first pipe 39 and a second pipe 40, the first pipe 39 being connected to the first manifold 10 and the second pipe 40 being connected to the second manifold 20.
  • the connector 30 comprises attaching elements 35 grabbing the first manifold 10 and the second manifold 20 of the header box 1, thus securing the attachment of the connector 30 onto the header box 1, said securing being needed due to the very high pressure in the fluid refrigerant circuit.
  • the heat exchange tubes 150 fluidically connect the header box 1 to the tank 100. More precisely, the first manifold 10 is fluidically connected to the tank 100 by heat exchange tubes 150 extending from the first manifold 10 to the tank 100.
  • the tank 100 is connected to the second manifold 20 by heat exchange tubes 150 extending from the tank 100 to the second manifold 20. This configuration allows the refrigerant fluid to flow into the heat exchanger 200 from the first manifold 10 to the second manifold 20, through the tank 100 and the heat exchange tubes 150, thus favoring the thermal dissipation of the refrigerant fluid through the heat exchanger 200.
  • the header box 1 also comprises a gap 50 between the first manifold 10 and the second manifold 20, said gap 50 extends all along the header box 1 along the first axis X.
  • This configuration allows the header box 1 to limit the heat exchange between the first manifold 10 and the second manifold 20.
  • the gap 50 reduces the thermal coupling of the first manifold 10 and the second manifold 20.
  • this configuration allows an improved efficiency of the heat exchanger 200.
  • the figure 2 shows an example of a header box 1 according to the invention.
  • the first manifold 10 comprises a first cover 13, a first distribution plate 12 and a first header plate 11.
  • the second manifold 20 comprises a second cover 14, a second distribution plate 22 and a second header plate 21.
  • the first cover 13 is separated from the second cover 14.
  • the first header plate 11 is also separated from the second header plate 21.
  • separated means that there is no direct contact between those parts, the latest being thermally decoupled.
  • the first distribution plate 12 is localized between the first header 11 and the first cover 13 of the first manifold 10.
  • the second distribution plate 22 is localized between the second header plate 21 and the second cover 14 of the second manifold 20.
  • Each cover 13, 14 comprises a first portion 18 and a second portion 19, said first portion 18 and second portion 19 extending all along the cover 13, 14 on the second axis Y of the header box 1.
  • the second portion 19 is localized between the first portion 18 and the distribution plate 12, 22 of the corresponding cover 13, 14, said second portion 19 having a larger dimension along the second axis Y of the header box 1 compared to the first portion 18, thus creating a step 17.
  • Each manifold 10, 20 comprises crimping elements 15 extending from the first header plate 11 or the second header plate 21 to the first cover 13 or the second cover 14, respectively. These crimping elements 15 secure the assembly of the components of the first manifold 10 and the second manifold 20 by grabbing the step 17 of the corresponding cover 13, 14, in order for said assembly to withstand the very high pressure inside the heat exchanger 200.
  • the crimping elements 15 are regularly interspaced between each other along the first axis X of the header box 1, thus allowing an equal securing of the assembly of the components from the header box 1.
  • these crimping elements 15 are teeth, but they can be replaced, according to the invention, by any fixation mean, for example screws, blots, or rivets.
  • the header box 1 comprises inner crimping elements 16 localized between the first manifold 10 and the second manifold 20. This configuration with inner crimping elements 16 localized between the first manifold 10 and the second manifold 20 of the header box 1 allows the creation of the gap 50, thus improving the thermal decoupling of the first manifold 10 versus the second manifold 20.
  • the figure 3 is a view of an example of a header box 1 according to the invention said header box 1 being shown before the assembly of its components.
  • the header box 1 comprises the first header plate 11 and the second header plate 21 identical to the first header plate 11. Similarly, the header box 1 comprises the first cover 13 and the second cover 14 identical to the first cover 1.
  • the header box 1 comprises the distribution plate 12, said distribution plate being common to the first manifold 10 and to the second manifold 20.
  • the distribution plate 12 comprises four mechanical bridges 120 along the first axis X of the header box 1, two mechanical bridges 120 being localized at a first longitudinal end 61 of the distribution plate 12, and two mechanical bridge 120 being localized at a second longitudinal end 62 of the distribution plate 12, the first longitudinal end 61 and the second longitudinal end 62 being at opposite sides along the first axis X of the header box 1.
  • the first longitudinal end 61 of the distribution plate 12 is the extremity of the distribution plate 12 intended to receive the connector 30 of the header box 1, and the second longitudinal end 62 is localized at the opposite of the distribution plate 12 compared to the first longitudinal end 61.
  • the mechanical bridges 120 extend between parts of the first manifold 10 and the second manifold 20, allowing said first manifold 10 and said second manifold 20 to keep their relative position to each other.
  • Said parts can be the covers 13, 14 or the distribution plate 12, 22 or the header plate 11, 21.
  • the mechanical bridge 120 is made on the distribution plate 12, linking a first part of the distribution plate 12 and a second part of the distribution plate 12, said first part being localized between the first header plate 11 and the first cover 13, said second part being localized between the second header plate 21 and the second cover 14.
  • the mechanical bridge 120 can also be made between the first header plate 11 and the second header plate 21 and/or between the first cover 13 and the second cover 14 of the header box 1.
  • the mechanical bridges 120 are designed to reduce the thermal coupling between the first manifold 10 and the second manifold 20, thus enabling the gap 50 to realize an efficient thermal decoupling between the first manifold 10 and the second manifold 20.
  • the distribution plate 12 comprises openings 130 configured to fluidically connect the connector 30 and the header box 1, the openings 130 extending along the first axis X of the header box 1.
  • the distribution plate 12 also comprises windows 125 intended to fluidically connect the header box 1 to the heat exchange tubes 150 of the heat exchanger 200, said windows 125 extends perpendicular to the first axis X of the header box 1.
  • first header plate 11 and the second header plate 21 comprise apertures 110 configured to fluidically connect the distribution plate 12 and the heat exchanger tubes 150 of the heat exchanger 200, said apertures 110 extending perpendicular to the first axis X of the header box 1.
  • each aperture 110 of the first header plate 11 or the second header plate 21 is fluidically connected to one window 125 of the distribution plate 12.
  • the figure 4 shows a view from the top of an example of a header box 1 according to the invention.
  • the inner crimping elements 16 of the header box 1 are localized between the first manifold 10 and the second manifold 20, allow the formation of the gap 50 along the first axis X of the header box 1.
  • the inner crimping elements 16 of the first header plate 11 grab the first cover 13, and the inner crimping elements of the second header plate 21 grab the second cover 14.
  • the inner crimping elements 16 are arranged in staggered rows. In other words, the inner crimping elements 16 of the first header plate 11 grab the first cover 13 in alternance with the inner crimping elements 16 of the second header plate 21, along the first axis X of the header box 1.
  • the gap 50 extends between the first manifold 10 and the second manifold 20. More particularly, the gap 50 extends between the inner crimping elements 16 and the opposite cover, along the first axis X of the header box 1.
  • the header box 1 comprises a connector 30 mounted on the first manifold 10 and the second manifold 20.
  • the connector comprises inner attaching elements 36 localized between the first manifold 10 and the second manifold 20. Each inner attaching elements 36 grab the first cover 13 of the first manifold 10 or the second cover of the second manifold 20.
  • the connector 30 and at least two of the four mechanical bridges described above are the only components of the header box physically linking the first manifold 10 to the second manifold 20, thus improving the thermal decoupling and reducing the heat transfer between said first manifold 10 and said second manifold 20.
  • the figure 5 shows a view in perspective of an example of a connector 30 used in a header box 1 according to the invention.
  • the connector 30 comprises a housing 33, the connector 30 being machined into a material block.
  • the housing 33 comprises a first face A and a second face B, the first face A extending in the plane D and the second face B being perpendicular to the first face A and extending along the second axis Y.
  • the connector 30 comprises also a first side S perpendicular to the first face A and the second face B.
  • the first face A of the connector 30 comprises a first surface 37 and a second surface 38.
  • the first surface 37 is intended to be in contact against the first distribution plate 12 of the connector 30.
  • the second surface 38 is intended to be in contact against the second distribution plate 22 of the connector 30.
  • the first pipe 39 and the second pipe 40 are housed into the connector 30 thanks to a first hole 41 and a second hole 42 respectively, the first hole 41 and the second hole 42 being formed into the second face B of the connector 30.
  • the connector 30 comprises a first chamber 31 formed in the housing 33 of said connector 30, the first chamber 31 extending perpendicular to the plane D of the header box 1.
  • the first chamber 31 is fluidically connected to the first hole 41 and the first pipe 39 in order to connect the first chamber 31 to the fluid refrigerant circuit.
  • the connector comprises a second chamber 32 formed in the housing 33 of the connector 30, the second chamber 32 extending perpendicular to the plane D of the header box 1.
  • the second chamber 32 is fluidically connected to the second hole 42 and the second pipe 40 in order to connect the second chamber 32 to the fluid refrigerant circuit.
  • the first chamber 31 is configured to fluidically communicate with the openings 130 of the distribution plate 12 in order to fluidically connect the connector 30 and the first manifold 10.
  • the second chamber 32 is configured to fluidically communicate with the openings 130 of the distribution plate 12 in order to fluidically connect the connector and the second manifold 20.
  • the inner attaching elements 36 of the connector 30 are disposed in a staggered rows configuration along the first axis X of the header box 1.
  • the inner attaching elements 36 of the connector 30, said inner attaching elements 36 being localized on the first face A of the connector 30 between the first surface 37 and the second surface 38, are configured to grab alternately the first cover 13 of the first manifold 10 and the second cover 14 of the second manifold 20 along the first axis X.
  • the housing 33 of the connector 30 comprises a decoupling gap 60, said decoupling gap 60 extending along the first axis X through the connector 30, the decoupling gap 60 being localized between the first chamber 31 and the second chamber 32 of the connector 30.
  • the decoupling gap 60 extends parallel to the first side S of the housing 33 of the connector 30.
  • This decoupling gap 6o allows to reduce the thermal coupling between the first chamber 31 and the second chamber 32 of the connector 30, thus improving the thermal efficiency of the header box 1 comprising such a connector 30.
  • the figure 6 shows an example of a header box 1 according to the invention, said header box 1 comprising a connector 30.
  • the connector 30 is localized on the first longitudinal end 61 of the header box 1 along the first axis X of said header box 1.
  • the connector 30 is touching the distribution plate 12 of the header box 1, said distribution plate 12 being localized between the first cover 13 and the connector 30. This configuration allows the refrigerant fluid to flow between the connector 30 and the header box 1 through the first chamber 31 and the second chamber 32 and through the openings 130 of the distribution plate 12.
  • the connector 30 is used in the header box 1 as an example of the mechanical bridge, insuring the mechanical link between the first manifold 10 and the second manifold 20, the connector 30 being made of one housing 33, reducing the need of supplementary mechanical bridges 120 to insure the link between the first manifold 10 and the second manifold 20, thus reducing the thermal coupling of said first manifold 10 and said second manifold 20.
  • the crimping elements 35 of the connector 30 are in contact with the first cover 13 and the second cover 14 of the first manifold 10 and the second manifold 20, respectively.
  • the inner crimping elements 36 of the connector 30 are in contact with the first cover 13 and the second cover 14 of the first manifold 10 and the second manifold 20, respectively. This configuration allows the gap 50 of the header box 1 to extend between the first manifold 10 and the second manifold 20 all along the header box 1 along the first axis X.
  • the figure 7 is a view in perspective of the header box 1 shown in the figure 6 , the header box 1 being shown before its assembly with covers in a reversed position.
  • the first cover 13 of the first manifold 10 and the second cover 14 of the second manifold 20 are both shown upside down along the third axis Z in order to visualize the specific design of the inside of the first cover 13 and the second cover 14.
  • the first cover 13 and the second cover 14 each comprises for example two grooves 140 extending parallel to the first axis X of the header box 1.
  • the grooves 140 of the first cover 13 and of the second cover 14 allow a distribution of the refrigerant fluid all along said first cover 13 or second cover 14, respectively. More particularly, the grooves 140 of the first cover 13 and of the second cover 14 allow the openings 130 of the distribution plate 12 to be fluidically connected to the windows 125 of the distribution plate 12 from the first longitudinal end 61 to the second longitudinal end 62 of the distribution plate 12, thus creating the fluid refrigerant circulation inside the header box 1.
  • the invention is not limited by the shape of organs or elements as described here, and covers any shape as long as described here, and covers any shape as long as a header box comprises a gap between a first manifold and a second manifold in order to reduce the thermal coupling between the first manifold and the second manifold, while keeping a mechanical link between the two manifolds.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Claims (12)

  1. Sammelkasten (1) für einen Wärmetauscher (200), wobei sich der Sammelkasten (1) entlang einer Hauptachse (X) erstreckt, wobei der Sammelkasten (1) einen ersten Verteiler (10) und einen zweiten Verteiler (20) umfasst, wobei jeder Verteiler (10, 20) Teile umfasst, wobei die Teile mindestens eine Sammelplatte (11, 21), eine Abdeckung (13, 14) und eine Verteilungsplatte (12, 22) sind, wobei sich die Verteilungsplatte (12, 22) zwischen der Sammelplatte (11, 21) und der Abdeckung (13, 14) befindet, wobei
    mindestens eine Sammelplatte (11, 21) Verbindungselemente (15) umfasst, die dazu ausgelegt sind, die zugehörige Abdeckung (13, 14) zu greifen, wobei sich die Verbindungselemente (15) von zwei Längsseiten der Sammelplatte (11, 21) zur zugehörigen Abdeckung (13, 14) erstrecken, wobei sich die Längsseiten entlang der Hauptachse (X) des Sammelkastens (1) erstrecken, dadurch gekennzeichnet, dass einer der Teile des ersten Verteilers (10) eine mechanische Verbindung (120) zu einem der Teile des zweiten Verteilers (20) umfasst, während die zwei anderen Teile des ersten Verteilers von den zwei anderen Teilen des zweiten Verteilers (20) getrennt sind.
  2. Sammelkasten (1) nach dem vorstehenden Anspruch, wobei die Verbindungselemente (15) Crimpelemente (15) sind.
  3. Sammelkasten (1) nach Anspruch 2, wobei die Crimpelemente (16), die sich zwischen den zwei Verteilern (10, 20) befinden, als innere Crimpelemente (16) bezeichnet werden und in gestaffelten Reihen angeordnet sind.
  4. Sammelkasten (1) nach einem der vorstehenden Ansprüche, wobei die mechanische Verbindung (120) mindestens eine mechanische Brücke (120) umfasst, die den ersten Verteiler (10) mit dem zweiten Verteiler (20) des Sammelkastens (1) verbindet.
  5. Sammelkasten (1) nach einem der vorstehenden Ansprüche, wobei sich die mechanische Brücke (120) von einem Teil des ersten Verteilers (10) zu einem identischen Teil des zweiten Verteilers (20) erstreckt.
  6. Sammelkasten (1) nach Anspruch 1, wobei der Sammelkasten (1) ein Verbindungselement (30) umfasst, das den Fluidkühlmittelkreislauf mit dem Sammelkasten (1) verbindet, wobei das Verbindungselement (30) ein Gehäuse (33) umfasst, das eine erste Kammer (31) und eine zweite Kammer (32) umfasst, wobei die erste Kammer (31) mit dem ersten Verteiler (10) verbunden ist und die zweite Kammer (32) mit dem zweiten Verteiler (20) verbunden ist, wobei das Gehäuse (33) des Verbindungselements (30) einen Entkopplungsspalt (60) zwischen der ersten Kammer (31) und der zweiten Kammer (32) umfasst.
  7. Sammelkasten (1) nach Anspruch 6, wobei das Verbindungselement (30) Befestigungselemente (35) umfasst, die mindestens eine der Abdeckungen (13, 14) des Sammelkastens (1) greifen.
  8. Sammelkasten (1) nach einem der Ansprüche 6 oder 7, wobei sich die Verteilungsplatte (12, 22) zwischen der Abdeckung (13, 14) und dem Verbindungselement (30) befindet, wobei das Verbindungselement (30) mit der Verteilungsplatte (12, 22) verbunden ist.
  9. Sammelkasten (1) nach einem der Ansprüche 6 bis 8, wobei das Verbindungselement (30) innere Befestigungselemente (36) umfasst, die sich zwischen der ersten Kammer (31) und der zweiten Kammer (32) des Verbindungselements (30) befinden.
  10. Sammelkasten (1) nach einem der Ansprüche 6 bis 9, wobei die mechanische Verbindung (120) des Sammelkastens (1) das Verbindungselement (30) ist.
  11. Wärmetauscher (200), einen Sammelkasten (1) nach einem der vorstehenden Ansprüche umfassend, wobei der Wärmetauscher (200) außerdem einen Tank (100) und Wärmetauscherrohre (150), die den Sammelkasten (1) mit dem Tank (100) verbinden, umfasst.
  12. Fluidkühlmittelkreislauf, einen Wärmetauscher (200) nach dem vorstehenden Anspruch umfassend, wobei der Fluidkühlmittelkreislauf ein natürliches Kühlfluid umfasst.
EP18179279.7A 2018-06-22 2018-06-22 Sammelkasten für wärmetauscher mit thermischer entkopplung Active EP3587990B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP18179279.7A EP3587990B1 (de) 2018-06-22 2018-06-22 Sammelkasten für wärmetauscher mit thermischer entkopplung
CN201980048773.8A CN112469954B (zh) 2018-06-22 2019-06-19 具有热解耦的用于热交换器的集管箱
PCT/EP2019/066184 WO2019243416A1 (en) 2018-06-22 2019-06-19 Header box for heat exchanger with thermal decoupling

Applications Claiming Priority (1)

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EP18179279.7A EP3587990B1 (de) 2018-06-22 2018-06-22 Sammelkasten für wärmetauscher mit thermischer entkopplung

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EP3587990A1 (de) 2020-01-01
CN112469954B (zh) 2022-06-21
WO2019243416A1 (en) 2019-12-26

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