EP3586999A1 - Métal comportant des matières solides - Google Patents
Métal comportant des matières solides Download PDFInfo
- Publication number
- EP3586999A1 EP3586999A1 EP18180430.3A EP18180430A EP3586999A1 EP 3586999 A1 EP3586999 A1 EP 3586999A1 EP 18180430 A EP18180430 A EP 18180430A EP 3586999 A1 EP3586999 A1 EP 3586999A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solids
- casting melt
- casting
- melt
- delivery line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007787 solid Substances 0.000 title claims abstract description 68
- 239000002184 metal Substances 0.000 title claims abstract description 32
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 30
- 238000005266 casting Methods 0.000 claims abstract description 80
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 18
- 150000002739 metals Chemical class 0.000 claims abstract description 15
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000004512 die casting Methods 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 8
- 238000002604 ultrasonography Methods 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical class [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 229920000914 Metallic fiber Polymers 0.000 claims description 2
- 239000004760 aramid Substances 0.000 claims description 2
- 229920003235 aromatic polyamide Polymers 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- 229910001234 light alloy Inorganic materials 0.000 claims 1
- 238000009736 wetting Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/007—Treatment of the fused masses in the supply runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
- B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level
- B22D11/186—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level by using electric, magnetic, sonic or ultrasonic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/14—Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/08—Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould
Definitions
- the invention relates to a method and the device for producing metals or metallic alloys mixed with solids, preferably light metals or light metal alloys for the casting of castings, preferably die-castings, with the steps: Melting of a metal or a metallic alloy using a melting device, transporting the casting melt by means of the delivery line to the casting molds to be filled, supplying solids to the casting melt during the transport of the casting melt in the delivery line.
- the US 7 509 993 B1 discloses a process in which the particles are added while the casting melt is still in the liquid state in the melting furnace.
- this has the disadvantage that there is no continuous process until the mold is filled, but rather only one batch of furnace can be cast, which then also has a different ratio (ratio) of fibers to melt per batch.
- ratio ratio
- this object is achieved in that the casting melt is mixed with the supplied solids during transport in a mixing zone, preferably by means of energy input, and the mixer is arranged on the delivery line.
- the method according to the invention relates to a manufacturing method of metals or metallic alloys mixed with solids, preferably light metals or light metal alloys for the casting of castings, preferably diecastings.
- the metal or metal alloy is melted until the metal or metal alloy changes to the liquid state and is present as a casting melt.
- the casting melt is transported by means of a delivery line to the casting molds to be filled, which can preferably be done via a gradient of the delivery line and / or by means of a pump.
- An electromagnetic pump is particularly preferred for conveying the casting melt.
- the solids are introduced into the casting melt via a dosing system during the conveying in the delivery line.
- the casting melt is mixed with the solids during transport or conveying in the delivery line in a mixing zone, preferably by means of energy input, the mixing zone also being introduced directly into the metering system when the solids are introduced can be arranged.
- a preferred embodiment consists in that the energy input for thorough mixing takes place in at least one mixing zone by means of an ultrasonic sonotrode.
- This improves the binding of the solids to the casting melt by separating the agglomerations of the solids formed by the ultrasound by means of the energy and the impulses supplied, thereby allowing the individual solids to bind better to the casting melt and reducing the wetting angle between the solid and the casting melt, and this in turn contributes to a better connection.
- the energy input preferably by means of ultrasound, the oxide layer, which is located on the casting melt and prevents the penetration of the solids due to the surface tension, is separated, as a result of which the solids can penetrate the casting melt better.
- the solids are preferably designed as fibers and / or particles, fibers having an elongated shape and particles being more spherical or flake-shaped.
- the fibers or particles come from the group of carbon fibers, aluminum oxides, basalt, silicon carbide, aramid, metallic fibers, coated fibers and / or their derivatives. Tests have shown that these fibers and flakes or particles have good temperature resistance and do not burn up in the high-temperature casting melt.
- a preferred embodiment is that the delivery line is tempered. Due to the possibility of different temperature control via the delivery line, the conditions of the pouring melt can be influenced. That means, for example, the delivery line can be cooled, whereby the casting melt is actively cooled and the condition of the casting melt becomes semi-solid or lies in the semi-solid area of a metal or a metal alloy. Of course, there is also the possibility of heating the delivery line in order to bring the casting melt into the liquid state or to keep it there.
- the casting melt is cooled in the delivery line during transport until the casting melt has a semi-solid state.
- the semi-solid state enables the solids to be kneaded, which in turn improves the connection between the solids and the alloy.
- the temperature is kept at a certain temperature level in order to have the same state of the casting melt over a certain range so that the solids can be introduced accordingly or the connection between solids and metal or metallic alloy is improved, for example by kneading or sonicate with ultrasound.
- the invention is characterized by a further embodiment in which the solids in the casting melt are kneaded in the semi-solid state in a mixing zone. Kneading is preferably implemented in a further mixing zone which is preferably also arranged on the delivery line.
- the device according to the invention for the production of metals or metallic alloys mixed with solids, preferably light metals or light metal alloys for the casting of cast parts, preferably die-cast parts, includes a melter in which the metal or the metallic alloys are melted, preferably an oven is used for this purpose.
- the device contains a delivery line for conveying or transporting the casting melt.
- the metering system of the device according to the invention serves to feed the solids into the casting melt, the metering system being connected to the delivery line.
- the device according to the invention contains at least one mixer for homogeneous mixing of the casting melt, the mixer being arranged on the conveying line and the mixing of the casting melt taking place during transport or conveying.
- the mixer is designed as an ultrasound sonotrode.
- a pump for conveying the casting melt is arranged on the delivery line, preferably an electromagnetic one Pump. This ensures a continuous and controllable transport or conveyance of the casting melt.
- the delivery line has a bypass line
- the bypass line allowing multiple runs of the casting melt through the introduction and mixing zone. This enables a high degree of flexibility in the amount of solids supplied or to be supplied, as well as the mixing.
- the bypass line can preferably also be tempered.
- the metering system preferably has an injector for introducing the solids into the casting melt. This ensures a continuous introduction of solids into the casting melt.
- the delivery line has a pipe constriction in the area of the metering system. This enables a lower pressure in the narrower area, whereby the solids that are present in the dosing system are drawn in by suction.
- the metal or the metallic alloy according to the invention is preferably used for the production of cast parts, in particular die cast parts, the cast parts preferably being used as vehicle parts.
- the composition of the corresponding metal or a metallic alloy is to be matched to the application and the requirements and to be provided with the appropriate solids.
- Fig. 1 a device according to the invention for the production of metals or metallic alloy mixed with solids.
- the drawing shown shows a device 1 according to the invention for producing metals or metallic alloys mixed with solids.
- the device 1 has a melting device 2, preferably a furnace for melting metals and metallic alloys.
- the casting melt thus obtained is transported by means of the conveying line 3 to the casting molds 9 to be filled.
- a pump 11 is preferably used to convey the pouring melt in the delivery line 3, which ensures that a constant and preferably continuous flow of the pouring melt flows through the delivery line 3.
- a metering system 4 Arranged on the delivery line 3 or connected to it is a metering system 4 which introduces the solids, preferably particles or fibers, into the casting melt.
- At least one mixer 5 is arranged on the delivery line 3, it also being possible for a plurality of mixers 5 to be arranged at different points in the delivery line 3.
- a mixer 5 is preferably already located in the area of the metering system 4 and is preferably designed as an ultrasound sonotrode and ensures that the solid is mixed in the preferably still liquid casting melt.
- a further mixing zone 6 with a corresponding mixer 5 can also be arranged on the delivery line 3, which in turn mixes the pouring melt, preferably when the pouring melt is in a semi-solid state and is kneaded by means of mixer 5, which ensures good binding of the solids the casting melt granted.
- the conveying line 3 can be appropriately temperature-controlled, whether by heating or by cooling, this can be used individually accordingly.
- a bypass line 8 is arranged on the conveying line 3, which enables the pouring melt to pass through the introducing and mixing zone 7 several times on the conveying line 3 and so the pouring melt is appropriately provided with solids until the pouring melt has the desired composition and is sufficiently mixed and then filled into the molds 9.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18180430.3A EP3586999B1 (fr) | 2018-06-28 | 2018-06-28 | Métal comportant des matières solides |
US16/445,248 US20200001355A1 (en) | 2018-06-28 | 2019-06-19 | Metal with solids |
KR1020190074917A KR20200001987A (ko) | 2018-06-28 | 2019-06-24 | 고형물들을 가진 금속 |
JP2019118179A JP7315382B2 (ja) | 2018-06-28 | 2019-06-26 | 固形物を備えた金属 |
CN201910573921.XA CN110653354A (zh) | 2018-06-28 | 2019-06-28 | 具有固体的金属 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18180430.3A EP3586999B1 (fr) | 2018-06-28 | 2018-06-28 | Métal comportant des matières solides |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3586999A1 true EP3586999A1 (fr) | 2020-01-01 |
EP3586999B1 EP3586999B1 (fr) | 2022-11-02 |
Family
ID=62816388
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18180430.3A Active EP3586999B1 (fr) | 2018-06-28 | 2018-06-28 | Métal comportant des matières solides |
Country Status (5)
Country | Link |
---|---|
US (1) | US20200001355A1 (fr) |
EP (1) | EP3586999B1 (fr) |
JP (1) | JP7315382B2 (fr) |
KR (1) | KR20200001987A (fr) |
CN (1) | CN110653354A (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020005392A1 (de) | 2020-09-03 | 2022-03-03 | Daimler Ag | Verfahren zum Legieren von Metallen in einer Prozesskammer und Legierungsvorrichtung zur Durchführung eines solchen Verfahrens |
DE102021121004B3 (de) | 2021-08-12 | 2022-07-07 | Technische Universität Chemnitz, Körperschaft des öffentlichen Rechts | Gießvorrichtung und Gießverfahren zur Herstellung von Metall-Matrix-Komposit-Werkstoffen |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63252613A (ja) * | 1987-04-08 | 1988-10-19 | Nippon Steel Corp | 金属基複合材料の製造方法 |
US6253831B1 (en) * | 1997-04-28 | 2001-07-03 | Toyota Jidosha Kabushiki Kaisha | Casting process for producing metal matrix composite |
EP1195448A1 (fr) * | 1999-05-14 | 2002-04-10 | Hiroji Oishibashi | Methode de production d'un element en alliage de magnesium |
US20040261970A1 (en) * | 2003-06-27 | 2004-12-30 | Cyco Systems Corporation Pty Ltd. | Method and apparatus for producing components from metal and/or metal matrix composite materials |
US7509993B1 (en) | 2005-08-13 | 2009-03-31 | Wisconsin Alumni Research Foundation | Semi-solid forming of metal-matrix nanocomposites |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6471566A (en) * | 1987-09-10 | 1989-03-16 | Toshiba Machine Co Ltd | Method and apparatus for pressure casting fiber reinforced metal |
JPH0421731A (ja) * | 1990-05-14 | 1992-01-24 | Kobe Steel Ltd | A1またはa1合金基複合材料の製造方法および製造装置 |
US6860314B1 (en) * | 2002-08-22 | 2005-03-01 | Nissei Plastic Industrial Co. Ltd. | Method for producing a composite metal product |
JP2004136363A (ja) | 2002-08-22 | 2004-05-13 | Nissei Plastics Ind Co | カーボンナノ材と低融点金属材料の複合成形方法及び複合金属製品 |
US7837811B2 (en) * | 2006-05-12 | 2010-11-23 | Nissei Plastic Industrial Co., Ltd. | Method for manufacturing a composite of carbon nanomaterial and metallic material |
JP4526550B2 (ja) | 2006-05-12 | 2010-08-18 | 学校法人千葉工業大学 | カーボンナノ材と金属材料との複合体の製造方法 |
US8387504B2 (en) | 2011-01-06 | 2013-03-05 | General Electric Company | Fiber-reinforced Al-Li compressor airfoil and method of fabricating |
KR101385310B1 (ko) | 2012-06-15 | 2014-04-21 | 한국생산기술연구원 | 복합재료 제조장치 |
JP6722089B2 (ja) | 2016-10-17 | 2020-07-15 | 富士先端技術株式会社 | アルミニウム−黒鉛−炭化物複合体を製造する方法 |
-
2018
- 2018-06-28 EP EP18180430.3A patent/EP3586999B1/fr active Active
-
2019
- 2019-06-19 US US16/445,248 patent/US20200001355A1/en not_active Abandoned
- 2019-06-24 KR KR1020190074917A patent/KR20200001987A/ko unknown
- 2019-06-26 JP JP2019118179A patent/JP7315382B2/ja active Active
- 2019-06-28 CN CN201910573921.XA patent/CN110653354A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63252613A (ja) * | 1987-04-08 | 1988-10-19 | Nippon Steel Corp | 金属基複合材料の製造方法 |
US6253831B1 (en) * | 1997-04-28 | 2001-07-03 | Toyota Jidosha Kabushiki Kaisha | Casting process for producing metal matrix composite |
EP1195448A1 (fr) * | 1999-05-14 | 2002-04-10 | Hiroji Oishibashi | Methode de production d'un element en alliage de magnesium |
US20040261970A1 (en) * | 2003-06-27 | 2004-12-30 | Cyco Systems Corporation Pty Ltd. | Method and apparatus for producing components from metal and/or metal matrix composite materials |
US7509993B1 (en) | 2005-08-13 | 2009-03-31 | Wisconsin Alumni Research Foundation | Semi-solid forming of metal-matrix nanocomposites |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020005392A1 (de) | 2020-09-03 | 2022-03-03 | Daimler Ag | Verfahren zum Legieren von Metallen in einer Prozesskammer und Legierungsvorrichtung zur Durchführung eines solchen Verfahrens |
DE102021121004B3 (de) | 2021-08-12 | 2022-07-07 | Technische Universität Chemnitz, Körperschaft des öffentlichen Rechts | Gießvorrichtung und Gießverfahren zur Herstellung von Metall-Matrix-Komposit-Werkstoffen |
WO2023017358A1 (fr) | 2021-08-12 | 2023-02-16 | CMMC GmbH | Appareil de coulée et procédé de coulée pour la production de matériaux composites à matrice métallique |
Also Published As
Publication number | Publication date |
---|---|
US20200001355A1 (en) | 2020-01-02 |
CN110653354A (zh) | 2020-01-07 |
JP2020001093A (ja) | 2020-01-09 |
KR20200001987A (ko) | 2020-01-07 |
EP3586999B1 (fr) | 2022-11-02 |
JP7315382B2 (ja) | 2023-07-26 |
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