EP3581687B1 - Procédé et dispositif permettant de régler l'enroulement des bobines - Google Patents
Procédé et dispositif permettant de régler l'enroulement des bobines Download PDFInfo
- Publication number
- EP3581687B1 EP3581687B1 EP19178479.2A EP19178479A EP3581687B1 EP 3581687 B1 EP3581687 B1 EP 3581687B1 EP 19178479 A EP19178479 A EP 19178479A EP 3581687 B1 EP3581687 B1 EP 3581687B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring spinning
- winding
- thread
- machine
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004804 winding Methods 0.000 title claims description 132
- 238000000034 method Methods 0.000 title claims description 39
- 238000007378 ring spinning Methods 0.000 claims description 209
- 238000009987 spinning Methods 0.000 claims description 46
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 230000007547 defect Effects 0.000 description 23
- 230000008569 process Effects 0.000 description 17
- 235000013351 cheese Nutrition 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 8
- 239000002131 composite material Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 206010020112 Hirsutism Diseases 0.000 description 1
- 240000002129 Malva sylvestris Species 0.000 description 1
- 235000006770 Malva sylvestris Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 238000012806 monitoring device Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/02—Spinning or twisting machines in which the product is wound-up continuously ring type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/26—Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a method and a device for influencing the winding state of ring spinning bobbins manufactured on spinning stations of ring spinning machines according to a predetermined spinning program, which are rewound to form cross bobbins at work stations of a winding machine downstream in the production process, with the threads running off the ring spinning bobbins being constantly monitored and thread defects registered as well as thread defects that exceed specified limit values are cleaned out.
- the textile machines for the production of ring spinning cops usually have a large number of work stations, so-called spinning stations, in the area of the longitudinal sides of the machine.
- these mostly identical jobs each have different working elements that are either mounted stationary or can be moved vertically.
- a drafting system for drafting a template material provided by supply bobbins and a stationary spindle rail for receiving rotatably mounted ring spinning spindles are provided.
- the feed bobbins preferably hang in the creel rows of a creel arranged above the ring spinning machine.
- Textile machines of this type also have vertically displaceably mounted ring rails for receiving spinning rings and ring travellers, banks for balloon constriction rings and banks for thread guides.
- a so-called single thread monitor can also be installed in the area of the spinning rings, which monitors the rotation of the ring traveler and detects if a thread breakage has occurred on a ring spinning spindle or if the ring traveler is rotating at too low a speed.
- the vertically displaceable, usually machine-long components of the ring spinning machine are controlled by means of appropriate drive mechanisms and, in conjunction with the ring spinning spindles rotatably mounted in the spindle rail, ensure that a thread is spun from the feed material, which is wound onto a ring spinning cop according to a definable spinning program becomes.
- the ring spinning bobbins manufactured at the workplaces of such ring spinning machines contain relatively little yarn volume, they are wound into large-volume cross-wound bobbins in a subsequent operation at the workplaces of winding machines. During this rewinding process, the threads running off the ring spinning cops are constantly monitored for thread defects and thread defects that exceed predeterminable limit values are cleaned out.
- the work stations of such winding machines are equipped with various thread handling or thread processing devices.
- the work stations of such winding machines each have, for example, a winding device arranged in the area of the upper side of the machine, in which a cheese is mounted during the rewinding process and rotated, for example, by friction, as well as a receiving device arranged in the area of the machine foot, in which the spinning cop is functionally positioned for rewinding can.
- the workstations of such automatic cheese winders also have, among other things, a thread tension sensor, a thread tensioner and an electronic thread cleaner, with all thread monitoring devices being connected to a so-called workstation computer, which is also connected to the central control unit of the automatic cheese winder via a machine bus or the like.
- electronic thread cleaners are also known from numerous patent applications.
- the thread drawn off the ring spinning cop runs during the rewinding process on its way to the cheese, among other things, through the electronic thread cleaner, which continuously monitors the running thread during the rewinding process for thread defects, e.g. thick places, thin places, hairiness, thread impurities, etc . If the thread clearer detects a thread defect that exceeds the specified limit values, this is reported to the workstation computer, which ensures that the thread defect is immediately cleaned out and replaced with a thread splice that is almost identical to the yarn.
- the thread faults detected by the electronic thread cleaner are also passed on to the central control unit of the winding machine by the workstation computer.
- the winding speeds at which the work stations of winding machines work are limited due to various physical conditions, in particular due to the yarn tension forces occurring during the rewinding process. That is, during a rewinding process, in which the thread preferably by means of a rotating thread balloon is drawn off overhead from the ring spinning bobbin, the thread tension, starting from a relatively low value at the beginning of the bobbin travel, increases sharply in the course of the bobbin travel grow, which significantly increases the risk of yarn breakage.
- the thread tension can vary greatly during the rewinding process of a ring spinning bobbin if the winding of the ring spinning bobbin has problematic areas, that is, in particular areas in which there is a sharp increase in thread tension.
- the DE 43 06 095 A1 discloses an interconnected system of ring spinning machines and winding machines, in which the status data of the manufactured ring spinning cops are recorded on the ring spinning machines. The status data is then forwarded to the winding machine, where the treatment of each individual ring spinning bobbin delivered from the ring spinning machine to the winding machine is adapted to the status data recorded during the manufacture of this ring spinning bobbin on the ring spinning machine.
- status data include, for example, yarn breaks that have occurred during the manufacture of the ring spinning cop in question.
- the DE 10 2010 021 152 A1 relates to a method for the production of spinning bobbins, in which the position and size of the winding is determined by evaluating the ability of the spinning bobbin to be unwound when rewinding a spinning bobbin on a winding machine, transmitting the result to the ring spinning machine and using the control of the ring spinning machine to optimize the position the winding is processed.
- the invention is based on the object of developing a method and a device which make it possible to influence the winding state of ring spinning bobbins manufactured at work stations of ring spinning machines in such a way that the ring spinning bobbins during subsequent rewinding at the work stations of Winding machines have the best possible run-off behavior.
- This object is achieved according to the invention by a method for influencing the winding state of ring spinning bobbins manufactured on spinning stations of ring spinning machines according to a predetermined spinning program, which are rewound to form cross bobbins at work stations of a winding machine downstream in the production process, the threads running off the ring spinning bobbins being constantly monitored, thread defects registered and Yarn defects that exceed specified limit values are cleaned out, with data that are determined by the workstations of the winding machines during the rewinding processes of the ring spinning bobbins and that relate to thread defects in the ring spinning bobbins being transmitted back to the control device of the associated ring spinning machine and used there to optimize the winding status of new ring spinning bobbins , whereby problematic winding areas of the ring spinning cops are determined by means of the thread defects.
- the movement of the ring rail performing a double stroke is adjusted on the ring spinning machine during the winding of the ring spinning cops in winding areas determined to be problematic,
- the method according to the invention has the particular advantage that winding data, which are determined at the work stations of the winding machine during the rewinding processes of the ring spinning bobbins and which indicate that the winding state of the ring spinning bobbins is not entirely perfect, specifically problematic winding areas, are used to Spinning stations of the ring spinning machine to influence the winding process of subsequent ring spinning cops in terms of "improving the winding condition".
- problematic winding areas of the ring spinning cops are determined by means of the yarn defects.
- the control device of the ring spinning machine ensures, for example, that corrective measures are taken in the winding areas determined to be problematic in the following ring spinning cops to be produced.
- the movement of the ring rail executing a double stroke is changed at the work stations of the ring spinning machine during the winding phase of the ring spinning bobbins in winding areas determined to be problematic.
- the winding condition of the ring spinning bobbins can be significantly improved in problematic winding areas, which then has a very positive effect when winding the ring spinning bobbins on the work stations of the winding machine.
- the speed of movement and the size of the stroke must be adjusted.
- the rotational speed of the ring spinning spindles is additionally reduced somewhat in winding areas of the ring spinning cops that are recognized as problematic.
- problematic winding areas of the ring spinning cops can be effectively mitigated in a relatively simple manner. This means that these winding areas can be improved in such a way that thread defects are hardly registered when the ring spinning cops are subsequently wound at the work stations of the winding machine.
- the spinning tension is additionally monitored at at least one of the work stations of the ring spinning machine and corrective intervention is made in the speed of the ring spinning spindles when a predeterminable limit value is reached.
- Such an additional monitoring of the spinning tension can, for example, prevent a relatively large number of thread breaks or thread thin points occurring at the spinning positions of the ring spinning machine during the manufacture of the ring spinning cops due to excessive spinning tension, which have to be reworked at the work stations of the winding machine.
- An advantageous embodiment is given when the data transmitted back to the ring spinning machine by the control device of the winding machine are combined in the control device of the ring spinning machine with the pulses of a single thread monitor and built up into a database for optimizing the winding status of new ring spinning cops.
- the optimal spinning tension can be calculated from the impulses of the single thread monitor.
- the winding state of future ring spinning cops can then easily be optimized by means of such a database.
- the single thread monitor provides information about thread breaks on the ring pinning machine. Thread breaks later lead to thread defects on the winding machine. Preferably, the winding speed at the work stations of the winding machine as a function of the Ring spinning machine detected end breaks adjusted. This makes it easier to clean out the thread defects on the winding machine.
- the device for carrying out the method according to the invention is a ring spinning machine with a large number of work stations on which ring spinning bobbins are manufactured, the windings of which are created according to a predetermined spinning program.
- the ring spinning bobbins produced on the ring spinning machine are then wound into cheeses at the work stations of a winding machine downstream in the production process, with the threads running off the ring spinning bobbins being constantly monitored and the data determined being processed in a control device of the winding machine.
- the control device of the winding machine is connected to a control device of the ring spinning machine via a bus system.
- a bus system is data that are determined during the rewinding of the ring spinning bobbins at the work stations of the winding machines and relate to thread defects of the ring spinning bobbins, can be transmitted back to the control device of the ring spinning machine in question.
- the control device of the ring spinning machine then converts the data to optimize the winding status of future ring spinning cops.
- such a composite system preferably comprises at least one ring spinning machine with a large number of spinning positions on which ring spinning cops are manufactured, and at least one winding machine with a large number of winding positions on which ring spinning cops are wound into cross-wound bobbins. Since there is also a control system that transmits back to the control unit of the ring spinning machine data that was determined by the work stations of the winding machine during the winding process and, for example, relates to thread defects in the ring spinning cops, the method according to the invention can be implemented in a simple and cost-effective manner.
- control device of the ring spinning machine is connected to the drives of the ring spinning spindles and to the drive of the ring rail and is designed in such a way that the movement of the ring rail performing a double stroke is corrected in the winding areas determined to be problematic by means of the yarn defects.
- control device of the ring spinning machine is connected to the drives of the ring spinning spindles and to the drive of the ring rail and is designed in such a way that the speed of the ring spinning spindles is corrected in the winding areas identified as problematic by the yarn defects.
- a targeted reduction in the speed of the ring spinning spindles can, for example It can be ensured in a relatively simple manner that problematic winding areas of the ring spinning cops are effectively mitigated.
- a single thread monitor is additionally installed on at least one of the spinning positions of the ring spinning machine and connected to the control device of the ring spinning machine, which detects the current spinning tension during the manufacture of a ring spinning cop.
- the single thread monitor is connected to the control device of the ring spinning machine, which on the one hand registers that a thread breakage or a so-called "creeping spindle" is present at the work station and on the other hand ensures that the speed of the ring spinning spindles is corrected when a predefinable limit value of the spinning tension is reached.
- Such additional monitoring of the spinning tension can be used to prevent problematic winding areas from occurring during the manufacture of the ring spinning cops due to excessive spinning tension, i.e.
- the 1 shows a schematic side view of a spinning station 50 of a ring spinning machine identified overall by the reference numeral 30 .
- ring spinning machines 30 of this type are each equipped with a large number of such usually identical work stations, often also referred to as spinning stations 50, on both longitudinal sides of the machine.
- a relatively fine thread 31 is spun from a template material, in the present case from a roving bobbin 21, which hangs in a so-called creel 23, which thread is wound up into a ring spinning cop 9. That is, the thread 31 is wound onto a slightly conical sleeve 34 which tapers from the sleeve foot 16 to the sleeve tip 17 .
- the empty tube 34 of the ring spinning cop 9 is fixed on a ring spinning spindle 41 which is rotatably mounted in a spindle rail 39 and whose whorl 40 is subjected to rotational action by a circulating tangential belt 42 .
- the spinning stations 50 of such ring spinning machines 30 also have a ring rail 27, a balloon limiter 43 and a yarn guide 36.
- the ring rail 27, the balloon limiter 43 and the thread guide 36 are mounted so that they can be displaced vertically and can be moved up and down in a defined manner by drives 51, 52, 53.
- the spinning stations 50 of such ring spinning machines 30 also have a drafting system 32 through which a sliver 48 taken from the roving bobbin 21 runs, which is also warped several times over.
- the warped sliver 48 is twisted into a thread 31 on the drafting system output side by means of the rotating ring spinning spindle 41 or a ring traveler 33 dragged along by the thread.
- the rotation of the ring spinning spindle 41 which is rotationally loaded by the tangential belt 42 , ensures that the ring traveler 33 is carried along by the thread 31 running onto the ring spinning cop 9 and rotates on the spinning ring 29 .
- the rotation of the ring traveler 33 is also monitored by a so-called single thread monitor 49, which is connected via a signal line 54 to the control device 57 of the ring spinning machine 30, which in turn is connected via a bus system 58 to the control device 56 of a winding machine 1.
- the delivery of the ring spinning machine 30 is determined by the speed of the pair of delivery rollers of the drafting system 32, and the delivery is specified in yarn length per unit of time, for example in meters per minute (m/min), the delivery and a time measurement can easily be used to determine the a ring spinning cop 9 wound thread length are determined.
- the thread breaks occurring at the spinning stations 50 of the ring spinning machine 30 are also monitored and taken into account when determining the total thread length.
- Thread breakage is preferably monitored by a so-called single thread monitor 49, which detects and registers the movement of ring traveler 33 when ring traveler 33, which rotates during normal operation, comes to a standstill in the event of a thread breakage. This means that the total thread length wound onto a ring spinning cop 9 and the number of thread breaks and their position are recorded and processed in the control device 57 of the ring spinning machine 30 .
- the associated ring rail 27 is shifted as quickly as possible in the direction of the tube foot 16 in order to generate a minimum number of back-to-back windings on the ring spinning bobbin 9, and the doffing process is started after laying a so-called underwinding.
- This means that the finished ring spinning cops 9 are pulled off the ring spinning spindles 41 of the ring spinning machine 30 by a doffing system (not shown) and transferred to the bobbin/tube transport system 3 of an in 3 shown, with the reference numeral 60 identified composite system.
- FIG. 2 is a side view of a work station 2 of a textile machine producing cross-wound bobbins, in the present embodiment the winding station of a so-called cross-winding machine 1.
- Such winding machines 1 also have a plurality of such work stations 2 arranged next to one another, on which feed bobbins, generally ring spinning cops 9, are wound into large-volume cross-wound bobbins 15.
- the ring spinning cops 9 reach the individual work stations 2 via a bobbin/tube transport device 3, which connects the winding machine 1 to an upstream ring spinning machine 30.
- the bobbin/tube transport device 3 comprises, as is known, a large number of transport routes , on which ring spinning cops 9 or empty bobbins 34 are conveyed in a vertical orientation on transport plates 8 .
- the bobbin/tube transport device 3 has, for example, a cop feed section 4, a storage section 5, transverse transport sections 6 and a tube return section 7. In the area of the transverse transport sections 6, an unwinding position AS is arranged in each case, in which a ring spinning cop 9 provided for winding is arrested.
- a thread 31 is drawn off from a ring spinning cop 9 positioned in the unwinding position AS, and on its way to the cross-wound bobbin 15 it first passes a lower thread sensor 19 which is connected to a workstation computer 35 via a signal line.
- a lower thread sensor 19 is used to check after a bobbin interruption, for example after a thread breakage or a controlled thread cleaner cut, before initiating the upper thread search, whether there is a lower thread at all, i.e. whether initiating the upper thread search makes sense at all.
- a thread tensioner 18 is arranged above the lower thread sensor 19 and has, for example, two brake plates which exert a slight contact pressure on the running thread 31 .
- the thread tensioner 18 is also connected to the workstation computer 35 via a control line.
- a thread cleaner 37 equipped with a thread cutting device is arranged in the area of the thread travel path.
- This thread cleaner 37 is used to constantly monitor the quality of the running thread during the rewinding process, with the data determined by the thread cleaner 37 being fed via a signal line to the workstation computer 35 for evaluation, which is connected to the control device 56 of the winding machine 1 via a bus system 11.
- the work station computer 35 When yarn faults occur that exceed predetermined limit values, the work station computer 35 also actuates the thread cutting device and thread 31 is severed.
- a thread tension sensor 38 and, optionally, a paraffining device are also arranged downstream of the thread cleaner 37 in the thread running direction.
- the yarn tension sensor 38 is also connected to the workstation computer 35 via a signal line.
- the thread tension of the running thread 31 is constantly monitored by means of the thread tension sensor 38 and, according to the thread tension signal supplied by the thread tension sensor 38, the thread tensioner 18 via the workstation computer 35 driven. This means that the braking plates of the thread tensioner 18 apply a contact pressure to the thread 31 that ensures that the running thread 31 has a substantially constant thread tension that ensures a uniform packing density of the cross-wound bobbin 15 to be produced.
- the cross-wound bobbin 15 is rotatably mounted in a winding device 24, i.e. the cross-wound bobbin 15 is rotatably mounted via a sleeve (not shown) in a bobbin frame 28, which is mounted to be limitedly pivotable about an axis of rotation 22, and lies with its outer circumference on a bobbin, for example driven by a single motor Coil drive roller 14, which entrains the cheese 15 via frictional engagement.
- a thread traversing device 26 is installed in the area of the bobbin drive roller 14, which simultaneously traverses the thread 31 that is being produced, for example by means of a finger thread guide.
- the work station 2 outside the regular thread path has a thread connecting device 10, for example a pneumatically operated thread splicer, which is also connected to the work station computer 35 via a signal line.
- Work station 2 also has a suction nozzle 12 that can be subjected to negative pressure and is mounted so that it can rotate to a limited extent about a pivot axis 13, as well as a gripper tube 25 that can also be subjected to negative pressure and that can be pivoted to a limited extent about a pivot axis 20.
- the gripper tube 25 is used to grip the thread end of a lower thread connected to the ring spinning cop 9 , which is usually held in the thread tensioner 18 after a controlled thread cleaning cut or after a thread breakage and for transferring this thread end to the thread connecting device 10.
- the suction nozzle 12 is used for appropriate handling of the thread end of an accumulated on the cheese 15 upper thread.
- a so-called bobbin changing circuit is initiated by the lower thread sensor 19 and a new ring spinning bobbin 9 is positioned in the unwinding position AS. If the ejected ring spinning cop 9 still has a residual winding, this is, as follows in connection with the 3 explained in more detail, a remaining cop preparation station 46 for remaining cops, where the thread end of the ring spinning cop 9 is prepared again in order to be able to unwind the remaining winding from the ring spinning cop 9 at one of the work stations 2.
- the 3 shows schematically an interconnected system, identified overall by reference number 60, of a ring spinning machine 30 with a winding machine 1 downstream in the production process.
- the interconnected system 60 has a bobbin/tube transport system 3, on which the ring spinning cops 9 produced on the spinning stations 50 of the ring spinning machine 30 are transported to the work stations 2 of the winding machine 1 and the unwound empty tubes 34 are transported back to the spinning stations 50 of the ring spinning machine 30.
- the ring spinning cops 9 and the empty tubes 34 are during transport, as in 2 shown, positioned in a vertical orientation on transport plates 8.
- the bobbin/tube transport system 3 in the area of the winding machine 1 has, among other things, a bobbin feed section 4, with a so-called bobbin preparation station 47 often being installed on the input side of the bobbin feed section 4.
- the ring spinning bobbins 9 delivered on transport plates 8 from the ring spinning machine 30 are prepared for the winding process, i.e. the thread end of the ring spinning bobbins 9 is laid out in such a way that it can be easily grasped at the work stations 2 of the winding machine 1.
- the prepared ring spinning cops 9 are then transported further via a branch line 44 to a reversing storage line 5 and distributed from there to the transverse transport lines 6, each of which has a so-called unwinding position AS in the area of the winding units 2.
- the unwound empty tubes 34 are then transported back to the spinning stations 50 of the ring spinning machine 30 via the tube return path 7 .
- this ring spinning bobbin 9 is discharged from the relevant work station 2 and fed to a remaining bobbin preparation station 46 for remaining bobbins.
- This means that ring spinning bobbins 9 that have not been properly unwound are guided via a further branch line 45 to a residual bobbin preparation station 46 for residual bobbins and prepared there again.
- the prepared residual bobbins are then fed back to the unwinding points AS in the area of the work stations 2 via the storage section 5 and the transverse transport sections 6 .
- the interconnected system 60 also has a control system identified overall by the reference symbol 55 .
- the control system 55 includes the control device 56 of the winding machine 1, the control device 57 of the ring spinning machine 30 and an interposed bus system 58.
- the control device 56 usually has a plurality of subordinate control units, so-called workstation computers 35, which control certain decentralized processes.
- workstation computers 35 which control certain decentralized processes.
- Both the control device 56 of the winding machine 1 and the control device 57 of the ring spinning machine 30 evaluate sensor data and control associated actuators accordingly.
- control devices 56 and 57 are connected to one another by means of a bus system 58 so that data and parameters can be easily exchanged between the control device 56 of the winding machine 1 and the control device 57 of the ring spinning machine 30 .
- the control device 56 and the control device 57 each enable the winding machine 1 or the ring spinning machine 30 to be controlled according to predefined parameters or parameters determined according to the invention.
- the control device 57 of the ring spinning machine 30 uses the data from the control device 56 of the winding machine 1 and the pulses of the single thread monitor 49 to determine a corrected setting for the speed of the ring spinning spindles 41 and/or the movement of the ring rail 27 each executing a double stroke. In this way, the Winding status of new ring spinning bobbins. This optimization preferably takes place continuously, so that the process has the character of a regulation. This means that the speed and/or double stroke are adjusted and the effect on the thread defects on the winding machine 1 is monitored.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Claims (8)
- Procédé permettant d'influencer l'état de bobinage de canettes de filature à anneaux (9) réalisées sur des postes de filature (50) de continus à filer (30) selon un programme de filage prédéfini, ces canettes de filature à anneaux étant rebobinées en bobines croisées (15) sur des postes de travail (2) d'un bobinoir (1) monté en aval dans le processus de production, les fils (31) qui se déroulent des canettes de filature à anneaux (9) étant surveillés en permanence, les défauts de fil étant enregistrés et les défauts de fil qui dépassent les valeurs limites prédéfinies étant éliminés,des données déterminées par les postes de travail (2) des bobinoirs (1) pendant les opérations de rebobinage des canettes de filature à anneaux (9) concernant les défauts de fil des canettes de filature à anneaux (9) étant ici retransmises au dispositif de commande (57) du continu à filer (30) associé et y étant utilisées pour optimiser l'état de bobinage des nouvelles canettes de filature à anneaux (9),les zones de bobinage problématiques des canettes de filature à anneaux (9) étant ici déterminées au moyen des défauts du filcaractérisé en ce quele mouvement du banc porte-anneaux (27) effectuant une double course est adapté sur le continu à filer (30) dans des zones de bobinage déterminées comme étant problématiques directement pendant le bobinage des canettes de filature à anneaux (9), entraînant également l'adaptation de la vitesse de déplacement, ainsi que la grandeur des courses.
- Procédé selon la revendication 1, caractérisé en ce que, sur le continu à filer (30), la vitesse de rotation des broches de filature à anneaux (41) est corrigée pendant le bobinage des canettes de filature à anneaux (9) dans les zones de bobinage déterminées comme étant problématiques.
- Procédé selon une des revendications précédentes, caractérisé en ce que la tension de filage est par ailleurs surveillée sur au moins un des postes de filature (50) du continu à filer (30) pendant la fabrication des canettes de filature à anneaux (9) et que la vitesse de rotation des broches de filature à anneaux (41) est corrigée lorsqu'une valeur limite prédéfinie pour la tension de filage est atteinte.
- Procédé selon une des revendications précédentes, caractérisé en ce que les données transmises en retour au continu à filer (30) par le dispositif de commande (56) du bobinoir (1) sont combinées dans le dispositif de commande (57) du continu à filer (30) avec les impulsions d'un détecteur de fil individuel (49) d'un poste de filature (50) du continu à filer (30) et sont constituées en une base de données visant à optimiser l'état de bobinage de nouvelles canettes de filature à anneaux (9).
- Procédé selon l'une des revendications précédentes, caractérisé en ce que la vitesse de bobinage sur les postes de travail (2) du bobinoir (1) est adaptée en fonction des casses de fil détectées sur le continu à filer (30).
- Dispositif pour la mise en oeuvre du procédé selon une des revendications 1 à 5, avec un continu à filer (30) présentant un grand nombre de postes de filature (50) sur lesquels sont réalisées des canettes de filature à anneaux (9) dont les enroulements suivent un programme de filage prédéfini, ainsi qu'un bobinoir (1) placé en aval dans le processus de production, sur les postes de travail (2) duquel les canettes de filature à anneaux (9) sont rebobinées en bobines croisées (15), les fils (31) déroulant des canettes de filature à anneaux (9) étant surveillés en permanence et les données déterminées étant traitées dans un dispositif de commande (56) du bobinoir (1), caractérisé en ce quele dispositif de commande (56) du bobinoir (1) est relié à un dispositif de commande (57) du continu à filer (30) par un système de bus (58) de sorte que les données déterminées pendant les opérations de rebobinage des canettes (9) sur les postes de travail (2) des bobinoirs (1) concernant les défauts de fil des canettes de filetage à anneaux (9) peuvent être retransmises au dispositif de commande (57) du continu à filer (30) correspondant et y être utilisées pour optimiser l'état de bobinage des nouvelles canettes de filetage à anneaux (9),le dispositif de commande (57) du continu à filer (30) est conçu et raccordé à un entraînement pour les broches de filature à anneaux (41) et à un entraînement pour un banc porte-anneaux (27) de sorte que, dans les zones de bobinage déterminées comme problématiques au moyen des défauts de fil, le mouvement du banc porte-anneaux (27) exécutant une double course est adapté, entraînant également l'adaptation de la vitesse de déplacement, ainsi que de la grandeur des courses.
- Dispositif selon la revendication 6, caractérisé en ce que le dispositif de commande (57) du continu à filer (30) est conçu et raccordé à un entraînement pour les broches de filature à anneaux (41) et à un entraînement pour un banc porte-anneaux (27) de sorte que la vitesse de rotation des broches de filature à anneaux (41) est corrigée dans les zones de bobinage déterminées comme étant problématiques au moyen des défauts de fil.
- Dispositif selon une des revendications 6 à 7, caractérisé en ce qu'un détecteur de fil individuel (49) est installé sur au moins un des postes de filature (50) du continu à filer (30) et est raccordé au dispositif de commande (57) du continu à filer (30), lequel détecte la tension de filage actuelle pendant la réalisation de la canette à anneaux (9), le dispositif de commande (57) veillant à ce que la vitesse de rotation des broches de filature à anneaux (41) soit corrigée lorsqu'une valeur limite prédéfinie pour la tension de filage est atteinte.
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DE102018113886.5A DE102018113886A1 (de) | 2018-06-11 | 2018-06-11 | Verfahren bzw. Vorrichtung zur Beeinflussung des Bewicklungszustandes von Ringspinnkopsen |
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EP3581687A1 EP3581687A1 (fr) | 2019-12-18 |
EP3581687B1 true EP3581687B1 (fr) | 2022-10-19 |
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EP19178479.2A Active EP3581687B1 (fr) | 2018-06-11 | 2019-06-05 | Procédé et dispositif permettant de régler l'enroulement des bobines |
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Country | Link |
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EP (1) | EP3581687B1 (fr) |
JP (1) | JP7463063B2 (fr) |
CN (1) | CN110578192B (fr) |
DE (1) | DE102018113886A1 (fr) |
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BE512659A (fr) * | 1951-07-13 | |||
BG41937A1 (en) * | 1985-07-16 | 1987-09-15 | Nikhtjanov | Device for detecting defects in textile threads |
DE3526305A1 (de) * | 1985-07-23 | 1987-01-29 | Zinser Textilmaschinen Gmbh | Spinnmaschine |
CH669177A5 (de) * | 1986-03-17 | 1989-02-28 | Schweiter Ag Maschf | Verfahren und einrichtung zum umspulen eines fadens. |
JPH01229823A (ja) * | 1988-03-04 | 1989-09-13 | Murata Mach Ltd | 紡績工場における生産管理システム |
DE4306095A1 (de) | 1992-03-04 | 1993-10-07 | Rieter Ag Maschf | Verfahren und Einrichtung zum Steuern einer vernetzten Anlage |
DE9203819U1 (de) * | 1992-03-21 | 1992-06-25 | W. Schlafhorst AG & Co, 4050 Mönchengladbach | Spinn- /Spulmaschinenkombination mit einer Vorrichtung zum Überwachen des ordnungsgemäßen Arbeitens der einzelnen Spinnstellen |
DE4211684A1 (de) * | 1992-04-07 | 1993-10-14 | Rieter Ag Maschf | Verfahren und Vorrichtung zur Drehzahlregelung von Spinnmaschinen |
DE4402582C2 (de) * | 1994-01-28 | 1997-12-04 | Zinser Textilmaschinen Gmbh | Verfahren und Vorrichtung zur Optimierung der Spinngeometrie einer Ringspinnmaschine |
JPH083824A (ja) * | 1994-06-14 | 1996-01-09 | Toyota Autom Loom Works Ltd | 紡機における停止方法及び停止制御装置 |
JPH09111557A (ja) * | 1995-10-16 | 1997-04-28 | Toyota Autom Loom Works Ltd | 紡機の運転方法及び運転制御装置 |
EP1457446B9 (fr) * | 2003-03-13 | 2010-11-17 | Murata Kikai Kabushiki Kaisha | Dispositif de réglage de tension et d'élimination des relâchements de fil pour un dispositif de bobinage |
JP2011020838A (ja) * | 2009-07-17 | 2011-02-03 | Murata Machinery Ltd | 自動ワインダの繊維機械管理システム及び自動ワインダ |
DE102010021152A1 (de) * | 2010-05-21 | 2011-11-24 | Oerlikon Textile Gmbh & Co. Kg | Verfahren zum Herstellen von Spinnkopsen |
DE102012022377A1 (de) * | 2012-11-15 | 2014-05-15 | Saurer Germany Gmbh & Co. Kg | Doppeldrahtspinnvorrichtung |
DE102015004261A1 (de) | 2015-04-01 | 2016-10-06 | Saurer Germany Gmbh & Co. Kg | Verfahren zum Betreiben eines Verbundsystems aus mindestens einer Ringspinnmaschine und mindestens einer Spulmaschine sowie Verbundsystem |
DE102015004305A1 (de) | 2015-04-01 | 2016-10-06 | Saurer Germany Gmbh & Co. Kg | Verfahren zum Betreiben eines Verbundsystems aus mindestens einer Ringspinnmaschine und mindestens einer Spulmaschine sowie Verbundsystem |
JP2017001781A (ja) * | 2015-06-05 | 2017-01-05 | 村田機械株式会社 | 糸巻取システム、自動ワインダ、精紡機及び糸巻取方法 |
DE102016007779A1 (de) * | 2016-06-24 | 2017-12-28 | Saurer Germany Gmbh & Co. Kg | Verfahren zum Überwachen des ordnungsgemäßen Arbeitens der Spinnstellen einer Ringspinnmaschine |
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2018
- 2018-06-11 DE DE102018113886.5A patent/DE102018113886A1/de active Pending
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2019
- 2019-06-05 EP EP19178479.2A patent/EP3581687B1/fr active Active
- 2019-06-10 JP JP2019107834A patent/JP7463063B2/ja active Active
- 2019-06-11 CN CN201910500497.6A patent/CN110578192B/zh active Active
Also Published As
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EP3581687A1 (fr) | 2019-12-18 |
JP2019214476A (ja) | 2019-12-19 |
CN110578192A (zh) | 2019-12-17 |
CN110578192B (zh) | 2022-08-30 |
DE102018113886A1 (de) | 2019-12-12 |
JP7463063B2 (ja) | 2024-04-08 |
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