EP3554734B1 - Method and device for producing tear-off lids and tear-off lid - Google Patents
Method and device for producing tear-off lids and tear-off lid Download PDFInfo
- Publication number
- EP3554734B1 EP3554734B1 EP18703189.3A EP18703189A EP3554734B1 EP 3554734 B1 EP3554734 B1 EP 3554734B1 EP 18703189 A EP18703189 A EP 18703189A EP 3554734 B1 EP3554734 B1 EP 3554734B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sealing
- rolled
- lid
- strip
- peel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 21
- 238000007789 sealing Methods 0.000 claims description 95
- 238000012545 processing Methods 0.000 claims description 68
- 238000010438 heat treatment Methods 0.000 claims description 64
- 239000004033 plastic Substances 0.000 claims description 64
- 229920003023 plastic Polymers 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 45
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 239000011888 foil Substances 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 239000004088 foaming agent Substances 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims 3
- 239000002966 varnish Substances 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 1
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- 238000005260 corrosion Methods 0.000 description 5
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- 230000015572 biosynthetic process Effects 0.000 description 4
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- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
- B21D51/443—Making closures, e.g. caps easily removable closures, e.g. by means of tear strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/383—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures scoring lines, tear strips or pulling tabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
- B21D51/46—Placing sealings or sealing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2842—Securing closures on containers
- B65B7/2878—Securing closures on containers by heat-sealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/50—Non-integral frangible members applied to, or inserted in, preformed openings, e.g. tearable strips or plastic plugs
- B65D17/501—Flexible tape or foil-like material
- B65D17/502—Flexible tape or foil-like material applied to the external part of the container wall only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2842—Securing closures on containers
- B65B7/285—Securing closures on containers by deformation of the closure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/0001—Details
- B65D2517/001—Action for opening container
- B65D2517/0013—Action for opening container pull-out tear panel, e.g. by means of a tear-tab
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
- B65D2517/5002—Details of flexible tape or foil-like material
- B65D2517/5008—Details of flexible tape or foil-like material with a sealing coat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S72/00—Metal deforming
- Y10S72/715—Method of making can bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- the invention relates to a method for producing tear-open lids according to the preamble of claim 1. Furthermore, the invention relates to a device for producing tear-open lids according to the preamble of claim 9 and a tear-open lid according to claim 15.
- Tear-off lids are known, for example from DE-U 298 17 592 or off DE-U 92 03 953 . If the container, which is closed with the tear-off lid, contains a liquid, corrosive product, such as salt water, the bare cut edge of the lid opening can corrode. In the case of a tear-off lid with a so-called retort-curl, the rolling of the area with the cut edge upwards and outwards and the overlap with the tear-off foil provide a certain protection against the influence of the product. The bare or possibly corroded cut edge is also not visible. However, depending on the aggressiveness of the product and the storage time of the filled container, traces of corrosion can still be visible.
- the invention is based on the object of creating an improved method with which tear-off lids can be produced industrially at a very high rate and at low cost, and in which the number of faulty lids with inadequate cut edge protection practically approaches zero.
- the rolled-up area includes at least the actual retort curl, which adjoins the area of the cover ring that forms the sealing surface and in particular includes the entire area in which the strip of plastic material is present.
- heating it is meant that the rolled-up area is brought to a temperature that enables the plastic material to melt, it being not mandatory, but preferred, that the entire rolled-up area is homogeneously brought to the same temperature.
- the melting of the plastic material does not mean that the entire plastic material of the strip has to be brought to the melting temperature. It can be sufficient if the material layer of the plastic material adjoining the cover material melts in order to ensure the adhesion of the plastic material to the cover ring material.
- the heating is also not restricted to the rolled-up area, it may be that the entire cover ring is heated, but heating is preferred that is essentially restricted or concentrated to the rolled-up area with the strip of plastic material. Any heat sources can be used for this.
- the rolled-up area is preferably heated before the tear-off film is sealed onto the cover ring, so that this is a separate work step in the production of the cover.
- the heating and melting of the plastic material can be carried out separately from the introduction of heat during the sealing of the tear-open film and the influence of the heating of the rolled-up area on the seal can also be avoided.
- Cooling of the cover ring can also be provided between the heating of the rolled-up area and the sealing, for example by means of an air stream, so as not to influence the seal or the sealing parameters for the sealing of the tear-off film on the cover ring.
- An inductive heating means is preferably used to heat the rolled-up area. This creates eddy currents in the metallic cover material, which cause it to be heated.
- the heating can affect the entire lid ring. Provision can be made for the arrangement of the inductive heating means and, if necessary, a concentration of the field lines of the inductive heating by means of pole pieces to generate the eddy currents mainly in the rolled-up area.
- the inductive heating of the metal material of the cover ring can cause the plastic material to be heated very quickly to the temperature at which the plastic material is melted.
- Inductive heating means have long been used in the industrial environment for heating workpieces and are known to those skilled in the art and are also commercially available. Alternatively, the heating can also take place with infrared radiation or hot air.
- a heating means contacting the rolled-up area is preferably provided in the sealing tool so that a direct heat transfer takes place from the heating means to the rolled-up area.
- the heating of the rolled-up area can be carried out separately from the sealing of the tear-off film on the cover ring, so that the sealing is not influenced in a disruptive manner by the heating of the rolled-up area. It is possible to carry out the heating in two stages both outside the sealing tool, in particular inductively, and also inside the sealing tool.
- plastic material of the strip in the present case includes that the strip comprises or consists of a polymer or a resin, and that the heating of the rolled-up area takes place at least to the melting temperature of the plastic material of the strip.
- the rolled-up area is heated to a temperature in the range from 100 ° Celsius to 200 ° Celsius and in particular to a temperature in the range from 140 ° to 180 ° Celsius.
- the top of the lid blank forming the heat-sealable sealing surface for the tear-off film is or comprises a polypropylene-modified lacquer system, or is a polypropylene laminated coating, or is another coating containing polypropylene, and that the underside of the lid blank has a coating of a can interior lacquer with polyester or acrylic or epoxy or polyvinyl chloride.
- the named choice of material for the strip made of plastic and the named areas for the heating result in a particularly good connection between the named coatings of the cover blank or cover ring and the plastic strip.
- a foaming agent can be added to the plastic material of the strip so that when the rolled-up area is heated, foaming occurs which can enlarge the area or the surface of the adhesion.
- the invention is also based on the object of creating a manufacturing device for tear-open lids, by means of which tear-open lids can be manufactured at high speed and inexpensively, which have practically fault-free protection of the cut edge of the tear-open lid against corrosion.
- the device is used to heat the rolled-up area and melt the Plastic material of the strip ensures optimal adhesion of the plastic material to both sides of the cover ring can be achieved, both of which adjoin the plastic material of the strip in the rolled-up area.
- the device achieves a hermetic seal between the rolled-up area and the contents of the container to which the tear-open lid is applied. In this way, the corrosion of the cut edge in the case of tear-off lids which have been produced on a device according to the invention can be reliably avoided.
- the rolled-up area is usually a retort curl that adjoins the area of the cover ring that forms the sealing surface.
- the heating that can be achieved with the processing station means that the rolled-up area is brought to a temperature that allows the plastic material to melt, although it is not mandatory, but preferred, that the entire rolled-up area is homogeneous on the same Temperature is brought.
- the melting of the plastic material does not mean that the entire plastic material of the strip has to be brought to the melting temperature. It can be sufficient if the material layer of the plastic material adjoining the cover material melts in order to ensure the adhesion of the plastic material to the cover ring material.
- the heating is also not limited to the rolled-up area; it may be that the entire cover ring is heated, but heating is preferred that is essentially concentrated on the rolled-up area. Any heat sources can be used for this.
- An induction heating means is preferably provided as a heat source in the further processing station. This allows a particularly rapid heating of the cover ring, and in particular of its rolled-up area, to the desired temperature, which is required for melting the strip made of plastic. This means that the high production rate for tear-off lids can also be maintained with the additional processing station.
- the further processing station can be provided at any point along the conveying path of the device between the processing station which produces the rolled-up area and the sealing station. It can be arranged before or after a turning station of the device. The arrangement in front of the turning station is advantageous because it allows the cover rings to cool down again up to the sealing station.
- An additional cooling station which cools the cover rings with an air stream, for example, can serve for cooling.
- the cooling before the sealing station has the advantage that the sealing parameters are not influenced by the previous heating of the cover ring.
- the further processing station is integrated in the at least one sealing station and has a heating means that contacts the rolled-up area in the sealing tool.
- the further processing station is preferably integrated in the second sealing station.
- the further processing station is designed in particular for heating the rolled-up area in the temperature range from 100 ° Celsius to 200 ° Celsius and in particular in the range from 140 ° to 180 ° Celsius. It is also preferred that the application station for applying the band-shaped plastic strip is designed in such a way that a strip with a substantially uniform thickness, in particular a thickness in the range from 0.05 mm to 0.5 mm and in particular with a thickness of approx , 1 mm, can be generated. The small thickness of the strip is advantageous for the rapid reaching of the melting temperature.
- the invention further relates to a tear-open cover, comprising a circumferential fastening section, a sealing flange with a sealing flange Tear-off film, and a rolled-up area that runs around the sealing flange and laterally delimits the removal opening, the rolled-up edge having a seal made of a plastic, which term means a polymer or a resin, which is made by melting the plastic in the rolled-up area with the top and the underside of the tear-off lid is adhesively connected.
- a plastic which term means a polymer or a resin, which is made by melting the plastic in the rolled-up area with the top and the underside of the tear-off lid is adhesively connected.
- FIG. 1 shows a cover blank 1.
- a stack 12 which contains a large number of such lid blanks, which are individually stacked and processed along the transport path by different processing stations, whereby lid rings are first formed from the lid blanks and these are then processed further to the finished tear-off lid.
- the cover blanks are, for example, round disks made of coated metal and thus protected against corrosion, for example made of coated tinplate.
- the coating of the in Figure 1 upper underside is usually different from that in Figure 1 underlying coating of the top of the blanks 1.
- the conveying device 22 which conveys the lid blanks, the lid rings and the tear-off lid in the manufacturing device 20 along the transport path in the direction of the arrow A from one processing station to the next processing station, is formed in particular by two toothed belts running in parallel, on which receptacles for the lid blanks or Cover rings are provided, as will be apparent to those skilled in the art WO 2006/017953 known. This is also not explained further here.
- the blank to be processed is lifted off the conveyor 22 and processed by the respective processing station and returned to the conveyor 22. This is indicated with arrows pointing up and down at the processing stations.
- the drive of the machining stations is indicated below the conveyor. This is used to raise and lower the blanks and cover rings and to carry out the respective processing steps.
- a cover ring 2 is first formed from the cover blank 1 by cutting out a central part 30 of the blank and disposing of it as waste. This forms the removal opening of the tear-open cover, which is closed with the tear-off film in a later manufacturing step.
- a sealing flange 7 remains adjacent to the removal opening 15.
- the metal material lies bare at the cut edge 31 or the sheet metal of the cover ring 2 is no longer protected there by the coating or coatings.
- the edge of the removal opening is pulled upwards to form a collar 4 and this collar is rolled in a further processing station 25, so that a so-called retort curl 5 is formed.
- the shape of the curl or the retort curl can be different.
- the curling which forms the edge of the removal opening ensures that the user of the can is protected from the sharp-edged cut edge 31 when removing the contents of the can.
- the turning station 26 follows, which turns the cover rings, so that during further processing the sealing flange 7 is at the top after the turning station in the conveyor device 22 and in the processing stations.
- the tear-off film 8 is then sealed onto the sealing flange, which can be done in two stages with a first sealing station or pre-sealing station 27 and a second sealing station or a main sealing station 28.
- the sealing process is also known to the person skilled in the art and is not explained further here. Further processing stations can follow in which the sealing film is embossed, the tear-off tab is positioned and the seal is tested for leaks. This is also known to the person skilled in the art and is not explained further here.
- finished tear-off covers 10 ( Figure 5 ) output whose removal opening 15 is spanned by a tear-off film 8 which is sealed on the sealing flange 7.
- the edge of the removal opening 15 is by a (in the position of the lid according to Figure 5 ) retort-curl 5 bent upwards and outwards.
- the finished tear-off lid 10 can be attached to a can jacket (shown in FIG Figure 5 is only indicated with a wall part 11) are attached and thus closes the box. This takes place in the bottling plant in which the can has been filled with a product.
- the filled can can be opened later by tearing the tear-off film away from the lid ring by means of its tear-off tab 18, with the result that the removal opening 15 is open.
- Figures 6 and 7 show a cover ring in which the processing step of drawing the edge of the removal opening to form the collar 4 has already taken place. This took place in the processing station 24.
- an inward curvature has been produced at the upper end 34 of the collar 4, which facilitates the subsequent curling to form the retort curl.
- a plastic strip 32 has also been applied to the inside 40 of the collar 4 in one work step. This plastic layer is applied in a separate processing station 29, which is arranged between the drawing station 24 and the rolling station 25.
- the band-shaped strip 32 made of the plastic material forms a seal for the cut edge 31 when it is rolled up, which is shown below.
- the strip 32 consists of a plastic, which term here means a polymer or resin. Such plastics are commercially available and in particular also commercially available in qualities that reliably withstand the sterilization temperature during the sterilization of the filled container and thus do not melt again at the sterilization temperature, so that the seal formed by the strip is retained during the sterilization.
- the strip is preferably of uniform thickness over the entire height of the band. It is provided as a thin plastic strip, which preferably has a thickness d in the range from 0.05 millimeters to 0.2 millimeters, preferably a thickness of approximately 0.1 millimeters.
- the height H of the strip can be, for example, 1 to 3 mm.
- the application is preferably carried out on the basis of the expert WO 2015/164986 A1 known way by spraying molten, liquid plastic material, with a relative movement of the nozzle and cover ring.
- the cover ring is moved in a rotating manner in the processing station 29 and the inside 40 of the collar 4 is moved past the outlet opening of a spray nozzle which is statically arranged during application and from which the plastic emerges.
- the cover ring is thus raised at the processing station 29, set in rotation and the application is activated when the cover ring has reached the correct position in relation to the outlet opening.
- the cover ring After at least one full revolution, when a continuous band or such a strip is formed on the inside, the cover ring is moved back down to the conveyor, whereby the rotation is stopped so that the cover ring is placed back on the receptacles of the conveyor can. Then it is conveyed to the roll-in station 25.
- the plastic of the band 32 cools down as soon as it is applied to the cover ring and solidifies so that the plastic does not flow during further conveyance and the band is stable in the form shown.
- a coolant for example in the form of a fan, can be provided in the application station or processing station 29.
- the strip 32 can also be applied to the cover ring in other ways. So it is possible to have a insert prefabricated strips of plastic material in the collar of the cover ring. This can take place in a separate processing station or when pulling the collar in station 24 or when rolling in the collar in station 25. In these cases the station 29 shown would be omitted.
- the strip 32 is positioned on the inside 40 of the collar 4 that it is closer to the plane of the sealing flange 7 than to the cutting edge 31.
- the positioning and dimensioning of the strip is approximately such that the strip 32 is the lower third of the Collar 4 to about the lower half of the collar 4 covered.
- a greater height H of the strip is possible, but then the cost of material for the plastic used increases without this being necessary for further processing or for protecting the cut edge. In practice, the height H will be approx. 1 mm to 3 mm.
- Lid ring provided with the plastic strip is provided with a retort curl 5 in the processing station 25 in a known manner.
- This station 25 works with the rolling tools known for this, so that this does not have to be explained in detail here, since this is known to the person skilled in the art.
- a modification which is obvious to a person skilled in the art may arise in the case of the tools if the collar 4 has already been pre-bent at its upper edge 34 for curling, which is preferred.
- the Figures 8 and 9 show the cover ring after the turning station 26, that during the formation of the retort curl 5 the strip 32 forms a seal which prevents the entry of liquid into the interior of the retort curl.
- the manufacturing device 20 for the tear-off lid comprises the processing station 29 for applying the tape 32 to the lid ring and the processing station 25 for rolling in the collar 4.
- the rolled edge area is heated in order to melt the strip 32 at least in the contact area with the metal of the lid or the coatings on it.
- the rolled-up edge area includes at least the retort-curl 5, as it is for example in Figure 9 can be seen and in particular the entire part of the tear-open cover covered by the strip 32.
- a processing station 35 is provided in front of the turning station 26, in which processing station 35 the rolled-up area is heated. This can be done in such a way that the cover is also lifted off the conveying means 22 at this processing station 35, followed by heating in the processing station and then placing on the conveying means.
- the cover ring or its rolled-up area can, however, also be heated in the processing station while it is on the conveying means 22, that is to say without being lifted off the conveying means.
- the cover ring In the processing station 35 in front of the turning station, the cover ring is still lying with the retort curl or the rolled-up area pointing upwards, as in FIG Figure 4 shown.
- an induction heating device is preferably provided in the processing station 35, which is shown schematically as block 43.
- an induction heating device is known to the person skilled in the art and need not be explained in more detail here.
- an infrared radiation source or a hot air source could also be provided.
- the processing station for heating the rolled-up area can be provided after the turning station and is shown in the illustrated example with broken lines as processing station 35 '.
- the rolled-up area is at the bottom and accordingly it is preferred if the heating source acts from below, so that it can be more advantageous to design the processing station 35 'in such a way that the cover ring is lifted off the conveyor means 22 in it to allow processing with the heating source.
- induction heating or another type of heating which is only shown schematically as block 43, can be provided.
- cooling can be provided, for example by means of a fan. This is particularly advantageous if the processing station 35 ′ is present after the turning station 26 and a presealing station 27 for presealing the tear-open film 8 on the sealing flange 7 is also provided. Otherwise, the heating of the rolled-up area can have an undesirable effect on the temperature for the pre-sealing.
- FIGS. 12 and 13 show an example of the structure of a sealing tool for sealing the tear-off film and for heating of the curled area.
- Figure 12 shows a detailed representation of the lower part 36 of the sealing tool, on which a cover ring 2 rests, which has been lifted from the conveying means 22 by the sealing tool.
- Figure 13 shows the lower sealing tool in a diagrammatic representation and already after the sealing step with the tear-off film 8 on the lid ring 2.
- a suitable sealing film is then placed on the lid ring and using the upper sealing tool - not shown attached to the sealing flange 7 by the sealing process, after which the tear-off cover is placed on the conveyor means 22.
- the sealing tool has a special heating means 38, which directly contacts the rolled-up area and in particular the retort-curl 5 in order to bring the heat of the heating means 38 into the rolled-up area to heat the same and to melt the strip 32.
- the thermal energy for the heating means 38 is provided by the heating elements 39, which also serve to heat the lower sealing tool below the sealing flange 7.
- These heating elements 39 which are electrically heated, are in direct connection with the sealing tool and are in heat flow connection with the heating means 38 via a heat transfer layer 42.
- This is a preferred example, but it is obvious to a person skilled in the art that it generates heat for the heating means 38 can also be used in other ways for the rolled-up area.
- a tear-open cover 10 with a rolled-up area of the removal opening 15 is thus formed so that before the rolled-up cover is formed Area a plastic strip 32 is applied to the collar of the cover ring. After the rolled-up area has been formed, the plastic strip is melted in order to ensure good adhesion of the plastic to the top and bottom of the tear-open cover in the rolled-up area. This results in a practically hermetic sealing of the cut edge 31 of the tear-open cover in a cost-effective manner and with the possibility of production at high rates.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
- Closing Of Containers (AREA)
- Containers Opened By Tearing Frangible Portions (AREA)
Description
Dieses Dokument beansprucht die Priorität der Schweizerischen Patentanmeldung
Die Erfindung betrifft ein Verfahren zur Herstellung von Aufreissdeckeln gemäss Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung eine Vorrichtung zur Herstellung von Aufreissdeckeln gemäss Oberbegriff des Anspruchs 9 und einen Aufreissdeckel gemäss Anspruch 15.The invention relates to a method for producing tear-open lids according to the preamble of claim 1. Furthermore, the invention relates to a device for producing tear-open lids according to the preamble of
Aufreissdeckel sind bekannt, so z.B. aus
Der Erfindung liegt die Aufgabe zu Grunde ein verbessertes Verfahren zu schaffen, mit dem Aufreissdeckel industriell in sehr hoher Kadenz und mit geringen Kosten herstellbar sind, und bei welchem die Anzahl von fehlerhaften, einen ungenügenden Schnittkantenschutz aufweisenden Deckeln praktisch gegen Null geht.The invention is based on the object of creating an improved method with which tear-off lids can be produced industrially at a very high rate and at low cost, and in which the number of faulty lids with inadequate cut edge protection practically approaches zero.
Diese Aufgabe wird bei dem eingangs genannten Verfahren zur Herstellung von Aufreissdeckeln dadurch gelöst, dass nach dem Einrollen des freien Endes des Kragens der eingerollte Bereich derart erhitzt wird, dass mindestens ein teilweises Aufschmelzen des Kunststoffmaterials des Streifens erfolgt.This object is achieved in the above-mentioned method for producing tear-open lids in that, after the free end of the collar has been rolled up, the rolled-up area is heated in such a way that at least a partial melting of the plastic material of the strip takes place.
Der eingerollte Bereich umfasst mindestens den eigentlichen retort curl, der an den Bereich des Deckelrings anschliesst, der die Siegelfläche bildet und umfasst insbesondere den ganzen Bereich, in welchem der Streifen aus Kunststoffmaterial vorhanden ist. Unter der Erhitzung ist gemeint, dass der eingerollte Bereich auf eine Temperatur gebracht wird, die ein Aufschmelzen des Kunststoffmaterials ermöglicht, wobei es nicht zwingend ist, aber bevorzugt ist, dass der gesamte eingerollte Bereich homogen auf dieselbe Temperatur gebracht wird. Unter dem Aufschmelzen des Kunststoffmaterials wird nicht verstanden, dass das gesamte Kunststoffmaterial des Streifens auf die Schmelztemperatur gebracht werden muss. Es kann genügen, wenn die an das Deckelmaterial angrenzende Materialschicht des Kunststoffmaterials schmilzt, um die Haftung des Kunststoffmaterials am Deckelringmaterial sicherzustellen. Die Erhitzung ist auch nicht auf den eingerollten Bereich beschränkt, es kann sein, dass der ganze Deckelring erhitzt wird, bevorzugt ist aber eine Erhitzung, die im Wesentlichen auf den eingerollten Bereich mit dem Streifen aus Kunststoffmaterial beschränkt bzw. konzentriert wird. Dazu können beliebige Hitzequellen verwendet werden.The rolled-up area includes at least the actual retort curl, which adjoins the area of the cover ring that forms the sealing surface and in particular includes the entire area in which the strip of plastic material is present. By heating it is meant that the rolled-up area is brought to a temperature that enables the plastic material to melt, it being not mandatory, but preferred, that the entire rolled-up area is homogeneously brought to the same temperature. The melting of the plastic material does not mean that the entire plastic material of the strip has to be brought to the melting temperature. It can be sufficient if the material layer of the plastic material adjoining the cover material melts in order to ensure the adhesion of the plastic material to the cover ring material. The heating is also not restricted to the rolled-up area, it may be that the entire cover ring is heated, but heating is preferred that is essentially restricted or concentrated to the rolled-up area with the strip of plastic material. Any heat sources can be used for this.
Es zeigt sich, dass mit dem Erhitzen des eingerollten Bereichs und dem Aufschmelzen des Kunststoffmaterials des Streifens eine optimale Haftung des Kunststoffmaterials an den beiden Seiten des Deckelrings erzielbar ist, welche im eingerollten Bereich beide an das Kunststoffmaterial des Streifens angrenzen. Es wird eine hermetische Dichtigkeit des eingerollten Bereichs gegenüber dem Inhalt des Behälters erzielt, auf welchen der Aufreissdeckel aufgebracht wird. Somit kann die Korrosion an der Schnittkante bei Aufreissdeckeln, die gemäss der Erfindung hergestellt worden sind, sicher vermieden werden.It has been shown that by heating the rolled-up area and melting the plastic material of the strip, optimum adhesion of the plastic material to both sides of the cover ring can be achieved, both of which are adjacent to the plastic material of the strip in the rolled-up area. The rolled-up area is hermetically sealed against the contents of the container to which the tear-off lid is applied. Thus, the corrosion on the Cut edge in tear-off lids which have been produced according to the invention can be reliably avoided.
Vorzugsweise wird die Erhitzung des eingerollten Bereichs vor der Siegelung der Aufreissfolie auf den Deckelring vorgenommen, so dass dies ein separater Arbeitsschritt bei der Deckelherstellung ist. Dadurch lässt sich die Erhitzung und das Aufschmelzen des Kunststoffmaterials separat von der Wärmeeinbringung bei der Siegelung der Aufreissfolie durchführen und es kann auch ein Einfluss der Erhitzung des eingerollten Bereichs auf die Siegelung vermieden werden. Es kann zwischen der Erhitzung des eingerollten Bereichs und der Siegelung auch eine Kühlung des Deckelrings vorgesehen sein, zum Beispiel durch einen Luftstrom, um die Siegelung bzw. die Siegelparameter für die Siegelung der Aufreissfolie auf den Deckelring nicht zu beeinflussen.The rolled-up area is preferably heated before the tear-off film is sealed onto the cover ring, so that this is a separate work step in the production of the cover. As a result, the heating and melting of the plastic material can be carried out separately from the introduction of heat during the sealing of the tear-open film and the influence of the heating of the rolled-up area on the seal can also be avoided. Cooling of the cover ring can also be provided between the heating of the rolled-up area and the sealing, for example by means of an air stream, so as not to influence the seal or the sealing parameters for the sealing of the tear-off film on the cover ring.
Bevorzugt wird zur Erhitzung des eingerollten Bereichs ein induktiv arbeitendes Heizmittel verwendet. Dieses erzeugt im metallischen Deckelmaterial Wirbelströme, die dessen Erhitzung bewirken. Die Erhitzung kann auf den ganzen Deckelring wirken. Es ist kann vorgesehen werden, durch die Anordnung des induktiven Heizmittels und allenfalls eine Konzentration der Feldlinien der induktiven Heizung mittels Polschuhen, die Wirbelströme hauptsächlich im eingerollten Bereich zu erzeugen. Durch die induktive Erhitzung des Metallmaterials des Deckelrings kann eine sehr rasche Erhitzung des Kunststoffmaterials auf die Temperatur bewirkt werden, bei welcher das Aufschmelzen des Kunststoffmaterials erfolgt. Induktive Heizmittel werden im industriellen Umfeld für das Aufheizen von Werkstücken seit langem verwendet und sind dem Fachmann bekannt und auch handelsüblich erhältlich. Alternativ kann die Erhitzung auch mit Infrarotstrahlung oder Heissluft erfolgen.An inductive heating means is preferably used to heat the rolled-up area. This creates eddy currents in the metallic cover material, which cause it to be heated. The heating can affect the entire lid ring. Provision can be made for the arrangement of the inductive heating means and, if necessary, a concentration of the field lines of the inductive heating by means of pole pieces to generate the eddy currents mainly in the rolled-up area. The inductive heating of the metal material of the cover ring can cause the plastic material to be heated very quickly to the temperature at which the plastic material is melted. Inductive heating means have long been used in the industrial environment for heating workpieces and are known to those skilled in the art and are also commercially available. Alternatively, the heating can also take place with infrared radiation or hot air.
Weiter ist es alternativ oder zusätzlich möglich, die Erhitzung des eingerollten Bereichs während der Siegelung der Aufreissfolie durchzuführen. In diesem Fall wird bevorzugt ein den eingerollten Bereich kontaktierendes Heizmittel im Siegelwerkzeug vorgesehen, so dass eine direkte Wärmeübertragung von dem Heizmittel auf den eingerollten Bereich stattfindet. Damit lässt sich die Erhitzung des eingerollten Bereichs getrennt von der Siegelung der Aufreissfolie auf dem Deckelring durchführen, so dass die Siegelung nicht auf störende Weise durch die Erhitzung des eingerollten Bereichs beeinflusst wird. Es ist möglich, die Erhitzung zweistufig sowohl ausserhalb des Siegelwerkzeugs, insbesondere induktiv, als auch zusätzlich innerhalb des Siegelwerkzeugs durchzuführen.Alternatively or additionally, it is also possible to heat the rolled-up area while the tear-off film is being sealed. In this case a heating means contacting the rolled-up area is preferably provided in the sealing tool so that a direct heat transfer takes place from the heating means to the rolled-up area. In this way, the heating of the rolled-up area can be carried out separately from the sealing of the tear-off film on the cover ring, so that the sealing is not influenced in a disruptive manner by the heating of the rolled-up area. It is possible to carry out the heating in two stages both outside the sealing tool, in particular inductively, and also inside the sealing tool.
Bei der Siegelung der Aufreissfolie auf den Deckelring ist es bekannt, eine zweimalige Erwärmung vorzunehmen, so dass zunächst eine Vorsiegelung der Aufreissfolie auf dem Deckelring erfolgt, und in einem zweiten Schritt die Hauptsiegelung der Aufreissfolie auf dem Deckelring erfolgt, wobei die Temperatur der Vorsiegelung geringer ist als die Temperatur der Hauptsiegelung. In diesem Fall ist es bevorzugt, dass die Erhitzung des Kunststoffmaterials des Streifens bzw. des eingerollten Bereichs im zweiten Schritt bei der Hauptsiegelung der Aufreissfolie erfolgt. Damit kann vermieden werden, dass die Vorsiegelung bei der geringeren Temperatur durch eine zusätzliche Wärmeeintragung durch Erhitzung des eingerollten Bereichs beeinflusst wird. Eine solche Wärmeeintragung kann bei der Hauptsiegelung mit der höheren Siegeltemperatur gut beherrscht werden.When sealing the tear-off foil on the lid ring, it is known to heat up twice so that the tear-open foil is first pre-sealed on the lid ring, and in a second step the main sealing of the tear-off foil on the lid ring takes place, the temperature of the pre-sealing being lower than the temperature of the main seal. In this case it is preferred that the heating of the plastic material of the strip or of the rolled-up area takes place in the second step during the main sealing of the tear-off film. In this way it can be avoided that the pre-sealing at the lower temperature is influenced by an additional heat input by heating the rolled-up area. Such a heat input can be managed well with the main seal with the higher sealing temperature.
Der Begriff des Kunststoffmaterials des Streifens umfasst vorliegend, dass der Streifen ein Polymer oder ein Harz umfasst, oder aus diesem besteht, und dass die Erhitzung des eingerollten Bereichs mindestens auf die Schmelztemperatur des Kunststoffmaterials des Streifens erfolgt. Insbesondere, dass die Erhitzung des eingerollten Bereichs auf eine Temperatur im Bereich von 100° Celsius bis 200° Celsius erfolgt und insbesondere auf eine Temperatur im Bereich von 140° bis 180° Celsius. Dies ist für den Fall besonders vorteilhaft, dass die, die heissiegelfähige Siegelfläche für die Aufreissfolie bildende Oberseite des Deckelrohlings ein Polypropylen modifiziertes Lacksystem ist oder ein solches umfasst, oder eine Polypropylen laminierte Beschichtung ist, oder eine andere, Polypropylen enthaltende Beschichtung ist, und dass die Unterseite des Deckelrohlings eine Beschichtung aus einem Doseninnenlack mit Polyester oder Acryl oder Epoxid oder Polyvinylchlorid aufweist. Die genannte Materialwahl des Streifens aus Kunststoff und die genannten Bereiche für die Erhitzung führt dazu, dass sich eine besonders gute Verbindung zwischen den genannten Beschichtungen des Deckelrohlings bzw. des Deckelrings und dem Kunststoffstreifen ergibt.The term plastic material of the strip in the present case includes that the strip comprises or consists of a polymer or a resin, and that the heating of the rolled-up area takes place at least to the melting temperature of the plastic material of the strip. In particular, that the rolled-up area is heated to a temperature in the range from 100 ° Celsius to 200 ° Celsius and in particular to a temperature in the range from 140 ° to 180 ° Celsius. This is for the case is particularly advantageous that the top of the lid blank forming the heat-sealable sealing surface for the tear-off film is or comprises a polypropylene-modified lacquer system, or is a polypropylene laminated coating, or is another coating containing polypropylene, and that the underside of the lid blank has a coating of a can interior lacquer with polyester or acrylic or epoxy or polyvinyl chloride. The named choice of material for the strip made of plastic and the named areas for the heating result in a particularly good connection between the named coatings of the cover blank or cover ring and the plastic strip.
Es kann dem Kunststoffmaterial des Streifens ein Schaumbildner hinzugefügt sein, so dass bei der Erhitzung des eingerollten Bereichs eine Schaumbildung erfolgt, welche den Bereich bzw. die Fläche der Haftung vergrössern kann.A foaming agent can be added to the plastic material of the strip so that when the rolled-up area is heated, foaming occurs which can enlarge the area or the surface of the adhesion.
Der Erfindung liegt ferner die Aufgabe zu Grunde eine Herstellvorrichtung für Aufreissdeckel zu schaffen, durch welche Aufreissdeckel in hoher Kadenz und kostengünstig herstellbar sind, welche einen praktisch fehlerfreien Schutz der Schnittkante des Aufreissdeckels gegen Korrosion aufweisen.The invention is also based on the object of creating a manufacturing device for tear-open lids, by means of which tear-open lids can be manufactured at high speed and inexpensively, which have practically fault-free protection of the cut edge of the tear-open lid against corrosion.
Diese Aufgabe wird bei der eingangs genannten Vorrichtung mit den kennzeichnenden Merkmalen des Anspruchs 9 gelöst.This object is achieved in the device mentioned at the beginning with the characterizing features of
Durch die mindestens eine weitere Bearbeitungsstation, welche in Förderrichtung nach der dritten Bearbeitungsstation vorgesehen ist, die zur Erhitzung, mindestens des eingerollten Bereichs des Aufreissdeckelrings auf mindestens die Schmelztemperatur des Kunststoffstreifens ausgestaltet ist, wird mit der Vorrichtung mit dem Erhitzen des eingerollten Bereichs und dem Aufschmelzen des Kunststoffmaterials des Streifens eine optimale Haftung des Kunststoffmaterials an den beiden Seiten des Deckelrings erzielbar, welche im eingerollten Bereich beide an das Kunststoffmaterial des Streifens angrenzen. Durch die Vorrichtung wird bei den damit hergestellten Aufreissdeckeln eine hermetische Dichtigkeit des eingerollten Bereichs gegenüber dem Inhalt des Behälters erzielt, auf welchen der Aufreissdeckel aufgebracht wird. Somit kann die Korrosion Schnittkante bei Aufreissdeckeln, die auf einer Vorrichtung gemäss der Erfindung hergestellt worden sind, sicher vermieden werden.Through the at least one further processing station, which is provided in the conveying direction after the third processing station, which is designed to heat at least the rolled-up area of the tear-off lid ring to at least the melting temperature of the plastic strip, the device is used to heat the rolled-up area and melt the Plastic material of the strip ensures optimal adhesion of the plastic material to both sides of the cover ring can be achieved, both of which adjoin the plastic material of the strip in the rolled-up area. In the case of the tear-off lid produced with it, the device achieves a hermetic seal between the rolled-up area and the contents of the container to which the tear-open lid is applied. In this way, the corrosion of the cut edge in the case of tear-off lids which have been produced on a device according to the invention can be reliably avoided.
Der eingerollte Bereich ist in der Regel ein retort curl, der an den Bereich des Deckelrings anschliesst, der die Siegelfläche bildet. Unter der Erhitzung, die mit der Bearbeitungsstation erzielbar ist, ist gemeint, dass der eingerollte Bereich auf eine Temperatur gebracht wird, die ein Aufschmelzen des Kunststoffmaterials ermöglicht, wobei es nicht zwingend ist, aber bevorzugt ist, dass der gesamte, eingerollte Bereich homogen auf dieselbe Temperatur gebracht wird. Unter dem Aufschmelzen des Kunststoffmaterials wird nicht verstanden, dass das gesamte Kunststoffmaterial des Streifens auf die Schmelztemperatur gebracht werden muss. Es kann genügen, wenn die an das Deckelmaterial angrenzende Materialschicht des Kunststoffmaterials schmilzt, um die Haftung des Kunststoffmaterials am Deckelringmaterial sicherzustellen. Die Erhitzung ist auch nicht auf den eingerollten Bereich beschränkt, es kann sein, dass der ganze Deckelring erhitzt wird, bevorzugt ist aber eine Erhitzung, die im Wesentlichen den eingerollten konzentriert wird. Dazu können beliebige Hitzequellen verwendet werden.The rolled-up area is usually a retort curl that adjoins the area of the cover ring that forms the sealing surface. The heating that can be achieved with the processing station means that the rolled-up area is brought to a temperature that allows the plastic material to melt, although it is not mandatory, but preferred, that the entire rolled-up area is homogeneous on the same Temperature is brought. The melting of the plastic material does not mean that the entire plastic material of the strip has to be brought to the melting temperature. It can be sufficient if the material layer of the plastic material adjoining the cover material melts in order to ensure the adhesion of the plastic material to the cover ring material. The heating is also not limited to the rolled-up area; it may be that the entire cover ring is heated, but heating is preferred that is essentially concentrated on the rolled-up area. Any heat sources can be used for this.
Bevorzugt ist in der weiteren Bearbeitungsstation als Hitzequelle ein Induktionsheizmittel vorgesehen. Dies erlaubt eine besonders rasche Aufheizung des Deckelrings, und insbesondere von dessen eingerollten Bereich, auf die gewünschte Temperatur, die zum Aufschmelzen des Streifens aus Kunststoff benötigt wird. Somit kann auch mit der zusätzlichen Bearbeitungsstation die hohe Herstellkadenz für Aufreissdeckel beibehalten werden. Die weitere Bearbeitungsstation kann an einer beliebigen Stelle entlang des Förderwegs der Vorrichtung zwischen der Bearbeitungsstation, die den eingerollten Bereich herstellt, und der Siegelstation vorgesehen sein. Sie kann vor oder nach einer Wendestation der Vorrichtung angeordnet werden. Die Anordnung vor der Wendestation ist vorteilhaft, da dadurch die Deckelringe bis zu Siegelstation wieder abgekühlt sind. Zur Abkühlung kann allenfalls eine zusätzliche Kühlstation dienen, die die Deckelringe zum Beispiel mit einem Luftstrom kühlt. Die Abkühlung vor der Siegelstation hat den Vorteil, dass die Siegelparameter durch die vorgängige Aufheizung des Deckelrings nicht beeinflusst werden.An induction heating means is preferably provided as a heat source in the further processing station. This allows a particularly rapid heating of the cover ring, and in particular of its rolled-up area, to the desired temperature, which is required for melting the strip made of plastic. This means that the high production rate for tear-off lids can also be maintained with the additional processing station. The further processing station can be provided at any point along the conveying path of the device between the processing station which produces the rolled-up area and the sealing station. It can be arranged before or after a turning station of the device. The arrangement in front of the turning station is advantageous because it allows the cover rings to cool down again up to the sealing station. An additional cooling station, which cools the cover rings with an air stream, for example, can serve for cooling. The cooling before the sealing station has the advantage that the sealing parameters are not influenced by the previous heating of the cover ring.
Es kann aber auch vorgesehen sein, dass die weitere Bearbeitungsstation in der mindestens einen Siegelstation integriert ist und ein den eingerollten Bereich im Siegelwerkzeug kontaktierendes Heizmittel aufweist. Bei einer Vorrichtung, welche in Förderrichtung nacheinander zwei Siegelstationen aufweist, um eine Vorsiegelung der Aufreissfolie und die Hauptsiegelung vorzunehmen, ist die weitere Bearbeitungsstation vorzugsweise in der zweiten Siegelstation integriert.However, it can also be provided that the further processing station is integrated in the at least one sealing station and has a heating means that contacts the rolled-up area in the sealing tool. In the case of a device which has two sealing stations one after the other in the conveying direction in order to carry out a pre-sealing of the tear-open film and the main sealing, the further processing station is preferably integrated in the second sealing station.
Die weitere Bearbeitungsstation ist insbesondere zur Erhitzung des eingerollten Bereichs im Temperaturbereich von 100° Celsius bis 200° Celsius und insbesondere im Bereich von 140° bis 180° Celsius ausgestaltet. Ferner ist bevorzugt, dass die Auftragsstation zur Aufbringung des bandförmigen Kunststoffstreifens so ausgestaltet ist, dass ein Streifen mit einer im Wesentlichen gleichmässige Dicke, insbesondere eine Dicke im Bereich von 0,05 mm bis 0,5 mm und insbesondere mit einer Dicke von ca. 0,1 mm, erzeugbar ist. Die geringe Dicke des Streifens ist für das rasche Erreichen der Schmelztemperatur vorteilhaft.The further processing station is designed in particular for heating the rolled-up area in the temperature range from 100 ° Celsius to 200 ° Celsius and in particular in the range from 140 ° to 180 ° Celsius. It is also preferred that the application station for applying the band-shaped plastic strip is designed in such a way that a strip with a substantially uniform thickness, in particular a thickness in the range from 0.05 mm to 0.5 mm and in particular with a thickness of approx , 1 mm, can be generated. The small thickness of the strip is advantageous for the rapid reaching of the melting temperature.
Ferner betrifft die Erfindung einen Aufreissdeckel, umfassend einen umlaufenden Befestigungsabschnitt, einen Siegelflansch mit einer auf diesem aufgesiegelten Aufreissfolie, und einen um den Siegelflansch umlaufenden, eingerollten Bereich, der die Entnahmeöffnung seitlich begrenzt, wobei der eingerollte Rand eine Dichtung aus einem Kunststoff, welcher Begriff ein Polymer oder ein Harz meint, aufweist, welche durch Aufschmelzen des Kunststoffs im eingerollten Bereich mit der Oberseite und der Unterseite des Aufreissdeckels haftend verbunden ist. Dieser Deckel weist die genannten Vorteile auf.The invention further relates to a tear-open cover, comprising a circumferential fastening section, a sealing flange with a sealing flange Tear-off film, and a rolled-up area that runs around the sealing flange and laterally delimits the removal opening, the rolled-up edge having a seal made of a plastic, which term means a polymer or a resin, which is made by melting the plastic in the rolled-up area with the top and the underside of the tear-off lid is adhesively connected. This cover has the advantages mentioned.
Weitere Ausgestaltungen, Vorteile und Anwendungen der Erfindung ergeben sich aus den abhängigen Ansprüchen und aus der nun folgenden Beschreibung anhand der Figuren. Dabei zeigen:
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Figuren 1 vertikale Schnittansichten durch einen Deckelrohling, einen Deckelring und einen Aufreissdeckel zur Erläuterung von Bearbeitungsschritten bei der Bildung eines Aufreissdeckels;bis 5 -
eine vertikale Schnittansicht eines Deckelrings bei der Herstellung eines Aufreissdeckels gemäss der Erfindung;Figur 6 -
eine vergrösserte Ansicht eines Teils desFigur 7Deckelrings von Figur 6 ; -
denFigur 8Deckelring von Figur 7 nach dem Einrollen des Randes der Entnahmeöffnung zur Bildung des eingerollten Bereichs des Deckelrings; -
eine vergrösserte Ansicht eines Teils desFigur 9Deckelrings von Figur 8 ; -
eine Draufsicht auf den Deckelring eines Aufreissdeckels;Figur 10 -
Figur 11 eine schematische Seitenansicht einer Vorrichtung gemäss der Erfindung zur Herstellung von Aufreissdeckeln mit gemäss dem Verfahren der Erfindung abgedichteter Schnittkante; -
eine Vertikalschnittansicht eines Teils eines Siegelwerkzeugs zur Durchführung der Erhitzung des eingerollten Bereichs im Siegelwerkzeug; undFigur 12 -
Figuren 13 eine schaubildliche Ansicht des vertikal geschnittenenSiegelwerkzeugs von Figur 12 .
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Figures 1 to 5 vertical sectional views through a cover blank, a cover ring and a tear-open cover to explain processing steps in the formation of a tear-open cover; -
Figure 6 a vertical sectional view of a cover ring in the production of a tear-open cover according to the invention; -
Figure 7 an enlarged view of part of the cover ring of FIGFigure 6 ; -
Figure 8 the cover ring fromFigure 7 after the edge of the removal opening has been rolled up to form the rolled-up area of the cover ring; -
Figure 9 an enlarged view of part of the cover ring of FIGFigure 8 ; -
Figure 10 a plan view of the cover ring of a tear-open cover; -
Figure 11 a schematic side view of a device according to the invention for producing tear-open lids with a cut edge sealed according to the method of the invention; -
Figure 12 a vertical sectional view of a part of a sealing tool for performing the heating of the curled area in the sealing tool; and -
Figures 13 FIG. 13 is a perspective view of the vertically cut sealing tool of FIGFigure 12 .
Mit Bezugnahme auf die
Die Fördereinrichtung 22, welche die Deckelrohlinge, die Deckelringe und die Aufreissdeckel in der Herstellvorrichtung 20 entlang des Transportweges in Richtung des Pfeils A von einer Bearbeitungsstation zur nächsten Bearbeitungsstation fördert, wird insbesondere von zwei parallel laufenden Zahnriemen gebildet, an denen Aufnahmen für die Deckelrohlinge bzw. Deckelringe vorgesehen sind, wie dem Fachmann aus
In einer Stanzbearbeitungsstation 23 wird zunächst aus dem Deckelrohling 1 ein Deckelring 2 gebildet, indem ein mittlerer Teil 30 des Rohlings ausgeschnitten und als Abfall entsorgt wird. Damit wird die Entnahmeöffnung des Aufreissdeckels gebildet, die in einem späteren Herstellungsschritt mit der Aufreissfolie verschlossen wird. An die Entnahmeöffnung 15 anschliessend verbleibt ein Siegelflansch 7. An der Schnittkante 31 liegt das Metallmaterial blank bzw. das Blech des Deckelrings 2 ist dort nicht mehr durch die Beschichtung bzw. Beschichtungen geschützt. In einer Bearbeitungsstation 24 wird der Rand der Entnahmeöffnung zu einem Kragen 4 nach oben gezogen und dieser Kragen wird in einer weiteren Bearbeitungsstation 25 gerollt, so dass ein sogenannter retort-curl 5 gebildet wird. Die Form der Einrollung bzw. des retort-curls kann verschieden sein. Die Einrollung, die den Rand der Entnahmeöffnung bildet, sorgt dafür, dass der Benützer der Dose bei der Entnahme des Inhalts der Dose vor der scharfkantigen Schnittkante 31 geschützt ist.In a
Werden die Herstellungsschritte, wie dargestellt, mit nach unten weisendem Siegelflansch 7 durchgeführt, so folgt die Wendestation 26, welche die Deckelringe wendet, so dass bei der weiteren Bearbeitung der Siegelflansch 7 nach der Wendestation in der Fördereinrichtung 22 und in den Bearbeitungsstationen oben liegt.If the manufacturing steps are carried out with the sealing
Danach wird die Aufreissfolie 8 auf den Siegelflansch aufgesiegelt, was zweistufig mit einer ersten Siegelstation bzw. Vorsiegelstation 27 und einer zweiten Siegelstation bzw. einer Hauptsiegelstation 28 erfolgen kann. Auch der Siegelvorgang ist dem Fachmann bekannt und wird hier nicht weiter erläutert. Es können weitere Bearbeitungsstationen folgen, in denen eine Prägung der Siegelfolie erfolgt, die Aufreisslasche positioniert wird und eine Dichtheitsprüfung der Siegelung erfolgt. Auch dies ist dem Fachmann bekannt und wird hier nicht weiter erläutert. Am Ende der Herstellvorrichtung 20 werden fertige Aufreissdeckel 10 (
Nachfolgend wird das aus
Der bandförmige Streifen 32 aus dem Kunststoffmaterial bildet bei der Einrollung eine Abdichtung für die Schnittkante 31, was nachfolgend gezeigt wird. Der Streifen 32 besteht aus einem Kunststoff, welcher Begriff hier ein Polymer oder Harz meint. Solche Kunststoffe sind handelsüblich und insbesondere auch in Qualitäten handelsüblich, die der Sterilisationstemperatur bei der Sterilisation des gefüllten Behälters sicher widerstehen und somit bei der Sterilisationstemperatur nicht wieder aufschmelzen, so dass die vom Streifen gebildete Dichtung bei der Sterilisation erhalten bleibt. Der Streifen ist, wie dargestellt, vorzugsweise über die ganze Höhe des Bandes gleichmässig dick ausgebildet. Er wird als dünner Kunststoffstreifen vorgesehen, welcher vorzugsweise eine Dicke d im Bereich von 0,05 Millimeter bis 0,2 Millimeter aufweist, vorzugsweise eine Dicke von ca. 0,1 Millimeter. Die Höhe H des Streifens kann z.B. 1 bis 3 mm betragen.The band-shaped
Die Aufbringung erfolgt vorzugsweise auf die dem Fachmann aus
Es wird bei der Aufbringung dafür gesorgt, dass der Abstand der Ausbringungsöffnung bzw. der Spritzdüse zur Innenseite 40 des Kragens 4 beim Aufspritzen des flüssigen Kunststoffs im Wesentlichen konstant bleibt, damit die Dicke des Streifens 32 im Wesentlichen konstant ist und dessen geringe Dicke möglich wird. Dies kann auf die aus
Ersichtlich ist, dass der Streifen 32 so an der Innenseite 40 des Kragens 4 positioniert ist, dass er näher zur Ebene des Siegelflansches 7 liegt als zur Schnittkante 31. Die Positionierung und Dimensionierung des Streifens ist ungefähr so, dass der Streifen 32 das untere Drittel des Kragens 4 bis ungefähr die untere Hälfte des Kragens 4 bedeckt. Eine grössere Höhe H des Streifens ist möglich, doch steigt dann der Materialaufwand für den verwendeten Kunststoff, ohne dass dies für die weitere Bearbeitung bzw. für den Schutz der Schnittkante nötig wäre. Die Höhe H wird in der Praxis ca. 1 mm bis 3 mm betragen.It can be seen that the
Der gemäss den
Im Beispiel von
Gemäss der vorliegenden Erfindung wird der eingerollte Randbereich erhitzt, um den Streifen 32 zumindest im Kontaktbereich zum Metall des Deckels bzw. den darauf befindlichen Beschichtungen, aufzuschmelzen. Der eingerollte Randbereich umfasst mindestens den retort-curl 5, wie er zum Beispiel in
Bei einer anderen beispielsweisen Ausführung kann die Bearbeitungsstation zur Erhitzung des eingerollten Bereichs nach der Wendestation vorgesehen sein und ist in dem dargestellten Beispiel mit unterbrochenen Linien als Bearbeitungsstation 35' dargestellt. In dieser Bearbeitungsstation liegt der eingerollte Bereich unten und entsprechend ist es bevorzugt, wenn die Heizquelle von unten her wirkt, so dass es vorteilhafter sein kann, die Bearbeitungsstation 35' so auszuführen, dass in dieser der Deckelring vom Fördermittel 22 abgehoben wird, um die Bearbeitung mit der Heizquelle auszuführen. Auch in diesem Fall eine Induktionsheizung vorgesehen sein oder eine andere Art der Heizung, die lediglich schematisch als Block 43 dargestellt ist.In another exemplary embodiment, the processing station for heating the rolled-up area can be provided after the turning station and is shown in the illustrated example with broken lines as processing station 35 '. In this processing station, the rolled-up area is at the bottom and accordingly it is preferred if the heating source acts from below, so that it can be more advantageous to design the processing station 35 'in such a way that the cover ring is lifted off the conveyor means 22 in it to allow processing with the heating source. In this case too, induction heating or another type of heating, which is only shown schematically as
Nach der Erhitzung des eingerollten Bereichs kann eine Abkühlung vorgesehen sein, zum Beispiel durch ein Gebläse. Dies ist insbesondere vorteilhaft, wenn die Bearbeitungsstation 35' nach der Wendestation 26 vorhanden ist und weiter eine Vorsiegelstation 27 für eine Vorsiegelung der Aufreissfolie 8 auf dem Siegelflansch 7 vorgesehen ist. Ansonsten kann es durch die Erhitzung des eingerollten Bereichs zu einer unerwünschten Beeinflussung der Temperatur für die Vorsiegelung kommen.After the rolled-up area has been heated, cooling can be provided, for example by means of a fan. This is particularly advantageous if the
Alternativ zur Erhitzung in einer Bearbeitungsstation 35 oder 35' oder zusätzlich dazu, kann die Erhitzung des eingerollten Bereichs im Siegelwerkzeug der Siegelbearbeitungsstation vorgesehen sein. Im Falle der Vorsiegelung mit der Bearbeitungsstation 27 und der Hauptsiegelung der Aufreissfolie mit der Bearbeitungsstation 28 ist es bevorzugt, wenn die Erhitzung des eingerollten Bereichs in der Hauptsiegelstation 28 erfolgt.
Gemäss der Erfindung wird somit ein Aufreissdeckel 10 mit einem eingerollten Bereich der Entnahmeöffnung 15 so gebildet, dass vor der Bildung des eingerollten Bereichs ein Kunststoffstreifen 32 auf den Kragen des Deckelrings aufgebracht wird. Nach der Bildung des eingerollten Bereichs wird der Kunststoffstreifen aufgeschmolzen, um eine gute Haftung des Kunststoffs an der Oberseite und der Unterseite des Aufreissdeckels im eingerollten Bereich zu ergeben. Damit ergibt sich auf kostengünstige Weise und mit der Möglichkeit zur Herstellung mit hoher Kadenz eine praktisch hermetische Abdichtung der Schnittkante 31 des Aufreissdeckels.According to the invention, a tear-
Während in der vorliegenden Anmeldung bevorzugte Ausführungen der Erfindung beschrieben sind, ist klar darauf hinzuweisen, dass die Erfindung nicht auf diese beschränkt ist und in auch anderer Weise innerhalb des Umfangs der folgenden Ansprüche ausgeführt werden kann.While preferred embodiments of the invention are described in the present application, it should be clearly pointed out that the invention is not restricted to these and can also be carried out in other ways within the scope of the following claims.
Claims (15)
- Method for manufacturing peel-off lids (10), for which- a lid ring (2) with a central extraction opening (15) surrounded by a seal flange (7) is formed from a lid blank (1) by a punching process;- the edge of the extraction opening is formed by drawing towards a collar (4) protruding away from the seal flange (7);- a strip (32) made of plastic is applied onto the inner side (40) of the collar;- the collar (4) is rolled in at its free end (34) and comes to lie in the strip made of plastic; and- a peel-off foil (8) is sealed onto the sealing flange (7);
characterized in that- after rolling in the free end of the collar (4), the rolled-in section is heated up in such a way that at least a partial melting of the plastic material of the strip (32) occurs. - Method according to claim 1, wherein the heating up is carried out before the sealing of the peel-off foil onto the sealing flange.
- Method according to claim 1 or 2, wherein a heating means working inductively is provided for heating up.
- Method according to one of the claims 1 to 3, wherein the heating up of the rolled in section is done during the sealing of the peel-off foil (8) on the sealing flange (7) by a heating means (38) contacting the rolled-in section in the sealing tool (36).
- Method according to claim 4, wherein the sealing of the peel-off foil is a two-stage process, comprising firstly a pre-sealing and in a second step the main sealing of the peel-off foil onto the lid ring, and wherein the heating up of the plastic material of the strip is done during the main sealing of the peel-off foil.
- Method according to one of the claims 1 to 5, wherein the plastic material of the strip comprises a polymer or a resin or consists of it, and the heating up is done at least to the flow temperature of the plastic material of the strip, particularly wherein the heating up is done in the range from 100° Celsius to 200° Celsius and in particular in the range from 140° Celsius to 180° Celsius.
- Method according to one of the claims 1 to 6, characterized in that the upper side of the lid blank forming the sealing surface for the peel-off foil has a heat-sealing-suitable coating consisting of or containing polypropylene, and in that the underside of the lid blank has a coating consisting of interior varnish for cans or containing interior varnish for cans.
- Method according to one of the claims 1 to 6, characterized in that a foaming agent is added to the plastic material of the strip.
- Device (20) for manufacturing peel-off lids (10), comprising a transport installation (22) for lid blanks (1), lid rings (2) and peel-off lids (10), as well as processing stations (23 - 28), which are provided in transport direction (A) in succession for processing the lid blanks, lid rings and peel-off lids, wherein a first processing station (23) is provided as punching station for forming a lid ring (2) from a lid blank (1), a second processing station (24) is provided for forming a collar (4) of the lid ring (2), which protrudes away from the underside, and a third processing station (25), wherein the third processing station is adapted to form a rolled-in section from the collar, and wherein additionally at least a sealing station (27, 28) is provided, which is adapted for sealing a peel-off foil (8) onto a sealing surface (7) of the respective lid ring, wherein an application station (29) is provided in transport direction between the second processing station (24) and the third processing station (25), which is adapted to apply a circumferential, endless plastic strip (32) onto the inner side (40) of the collar (4), and the third processing station (25) is adapted such that the rolled-in section (5) comes into contact with the plastic strip (32), characterized in that at least a further processing station (35; 35'; 28) is provided in transport direction (A) after the third processing station (25), which is adapted for heating up at least the rolled-in section to at least the melting temperature of the plastic strip (32).
- Device according to claim 9, wherein the further processing station has induction heating means (43) .
- Device according to one of the claims 9 or 10, wherein the further processing station is integrated in the at least one sealing station and has a heating means (38) contacting the rolled-in section in the sealing tool.
- Device according to claim 11, wherein two sealing stations are provided one after the other in transport direction, and wherein the further processing station is integrated in the second sealing station.
- Device according to one of the claims 9 to 10, characterized in that the further processing station is adapted to heat up the rolled-in section in the temperature range from 100° Celsius to 200° Celsius and particularly in the range from 140° Celsius to 180° Celsius.
- Device according to one of the claims 9 to 13, characterized in that the application station (29) is adapted to apply a band-shaped plastic layer (32) having a substantially uniform thickness, particularly a thickness in the range from 0.05 mm to 0.2 mm and particularly with a thickness of about 0.1 mm.
- Peel-off lid comprising a circumferential attachment section (6), a sealing flange (7), with a peel-off foil sealed onto the latter and a rolled-in section (5) extending circumferentially around sealing flange (7), which limits the extraction opening laterally, characterized in that the rolled-in edge has a sealing (32) made of a plastic, particularly of a polymer or resin, which is connected in an adhering way to the upper side and the underside of the peel-off lid by melting the plastic in the rolled-in section.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00536/17A CH713744A2 (en) | 2017-04-21 | 2017-04-21 | Method and device for the production of tear-open lids and a tear-open lid. |
PCT/CH2018/000004 WO2018191828A1 (en) | 2017-04-21 | 2018-01-25 | Method and device for producing tear-off lids and tear-off lid |
Publications (2)
Publication Number | Publication Date |
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EP3554734A1 EP3554734A1 (en) | 2019-10-23 |
EP3554734B1 true EP3554734B1 (en) | 2020-09-23 |
Family
ID=61163448
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18703189.3A Active EP3554734B1 (en) | 2017-04-21 | 2018-01-25 | Method and device for producing tear-off lids and tear-off lid |
Country Status (9)
Country | Link |
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US (1) | US20200094308A1 (en) |
EP (1) | EP3554734B1 (en) |
JP (1) | JP2020517526A (en) |
CN (1) | CN110366457A (en) |
CH (1) | CH713744A2 (en) |
ES (1) | ES2832878T3 (en) |
PT (1) | PT3554734T (en) |
TW (1) | TWI754004B (en) |
WO (1) | WO2018191828A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20220324010A1 (en) * | 2019-05-09 | 2022-10-13 | Constellium Rolled Products Singen Gmbh & Co.Kg | Method for manufacturing long metal stopper caps comprising a skirt having a constant thickness |
CH716413A1 (en) | 2019-07-18 | 2021-01-29 | Soudronic Ag | Method and device for the production of easy-open lids and easy-open lids. |
CH716830A1 (en) * | 2019-11-22 | 2021-05-31 | Soudronic Ag | Methods and devices for the production of tear-off lids. |
Family Cites Families (15)
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JPH05138660A (en) * | 1991-11-21 | 1993-06-08 | Anritsu Corp | Method of molding resin |
DE9203953U1 (en) | 1992-03-24 | 1992-07-23 | Alcan Rorschach Ag, Rorschach | Lids for cans or similar containers |
CN1054105C (en) * | 1995-02-27 | 2000-07-05 | 王炜 | Pollution-proof top-pop-can, its prodn. method and processing unit |
JPH11138228A (en) * | 1997-11-07 | 1999-05-25 | Sako Seisakusho:Kk | Manufacturing device for metallic can |
DE29817592U1 (en) | 1998-10-02 | 1998-11-26 | Union Deutsche Lebensmittelwerke GmbH, 20355 Hamburg | Can |
DE10022553C1 (en) | 2000-05-10 | 2001-07-05 | Rasselstein Hoesch Gmbh | Method for producing ring part from sheet metal for can lid involves forming flat plate part with hot-sealable coating on inside into cylindrical tube |
WO2002079041A1 (en) | 2001-03-29 | 2002-10-10 | Industrias Alimentarias De Navarra, S.A. | Closure means for cans, especially preserved food cans |
JP2003170537A (en) * | 2001-12-04 | 2003-06-17 | Three M Innovative Properties Co | Flange sealing material |
JP4375704B2 (en) * | 2003-01-27 | 2009-12-02 | 大和製罐株式会社 | Method for manufacturing curl opening of metal can |
US7055713B2 (en) * | 2002-11-12 | 2006-06-06 | Sonoco Development, Inc. | Easy-opening closure for retortable container |
DE502005010393D1 (en) | 2004-08-18 | 2010-11-25 | Soudronic Ag | METHOD AND DEVICE FOR PROMOTING OBJECTS TO BE WORKED |
JP5063959B2 (en) | 2006-08-21 | 2012-10-31 | 東洋製罐株式会社 | Hot melt composition for metal can and metal can comprising the same |
JP4987532B2 (en) * | 2007-03-28 | 2012-07-25 | 藤森工業株式会社 | Manufacturing method of sealing film and manufacturing method of container with inner seal |
CN105216297B (en) * | 2012-11-02 | 2018-10-30 | 林桂花 | A kind of method and apparatus for sealed cylindrical inner wall gap |
CH709571A1 (en) * | 2014-04-29 | 2015-10-30 | Soudronic Ag | Method and apparatus for the production of tear-open and a tear-open lid. |
-
2017
- 2017-04-21 CH CH00536/17A patent/CH713744A2/en not_active Application Discontinuation
-
2018
- 2018-01-25 WO PCT/CH2018/000004 patent/WO2018191828A1/en unknown
- 2018-01-25 JP JP2019547295A patent/JP2020517526A/en active Pending
- 2018-01-25 CN CN201880014426.9A patent/CN110366457A/en active Pending
- 2018-01-25 EP EP18703189.3A patent/EP3554734B1/en active Active
- 2018-01-25 US US16/605,820 patent/US20200094308A1/en not_active Abandoned
- 2018-01-25 PT PT187031893T patent/PT3554734T/en unknown
- 2018-01-25 ES ES18703189T patent/ES2832878T3/en active Active
- 2018-02-06 TW TW107104092A patent/TWI754004B/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
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None * |
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EP3554734A1 (en) | 2019-10-23 |
ES2832878T3 (en) | 2021-06-11 |
WO2018191828A1 (en) | 2018-10-25 |
PT3554734T (en) | 2020-11-25 |
US20200094308A1 (en) | 2020-03-26 |
JP2020517526A (en) | 2020-06-18 |
TWI754004B (en) | 2022-02-01 |
TW201841803A (en) | 2018-12-01 |
CH713744A2 (en) | 2018-10-31 |
CN110366457A (en) | 2019-10-22 |
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