EP3137240B1 - Method and device for producing tear-off lids - Google Patents
Method and device for producing tear-off lids Download PDFInfo
- Publication number
- EP3137240B1 EP3137240B1 EP15712037.9A EP15712037A EP3137240B1 EP 3137240 B1 EP3137240 B1 EP 3137240B1 EP 15712037 A EP15712037 A EP 15712037A EP 3137240 B1 EP3137240 B1 EP 3137240B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- collar
- spray nozzle
- lid
- tear
- plastics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000012545 processing Methods 0.000 claims description 58
- 239000007921 spray Substances 0.000 claims description 55
- 239000004033 plastic Substances 0.000 claims description 53
- 229920003023 plastic Polymers 0.000 claims description 53
- 238000007789 sealing Methods 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 2
- 239000010410 layer Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012793 heat-sealing layer Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000029305 taxis Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D53/00—Sealing or packing elements; Sealings formed by liquid or plastics material
- B65D53/10—Sealing or packing elements; Sealings formed by liquid or plastics material characterised by special adaptation to acid-proof vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/50—Non-integral frangible members applied to, or inserted in, preformed openings, e.g. tearable strips or plastic plugs
- B65D17/501—Flexible tape or foil-like material
- B65D17/502—Flexible tape or foil-like material applied to the external part of the container wall only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/383—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures scoring lines, tear strips or pulling tabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
- B21D51/443—Making closures, e.g. caps easily removable closures, e.g. by means of tear strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
- B21D51/46—Placing sealings or sealing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D53/00—Sealing or packing elements; Sealings formed by liquid or plastics material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/0001—Details
- B65D2517/001—Action for opening container
- B65D2517/0013—Action for opening container pull-out tear panel, e.g. by means of a tear-tab
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
- B65D2517/5002—Details of flexible tape or foil-like material
- B65D2517/5008—Details of flexible tape or foil-like material with a sealing coat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
- B65D2517/504—Details of preformed openings
- B65D2517/5056—Details of preformed openings the edge of the preformed opening having a covering element or coating, e.g. to prevent cutting or for sealing purposes
Definitions
- the invention relates to a method for producing tear-open lids according to the preamble of claim 1. Furthermore, the invention relates to a device for producing tear-open lids according to the preamble of claim 11.
- FIG. 1 shows a cover blank 1.
- a stack 12 is shown which contains a plurality of such cover blanks, which are individually stacked and processed along the transport path by different processing stations, cover rings are first formed from the cover blanks and these can then be further processed up to the finished tear-off cover.
- the cover blanks are, for example, round disks made of coated metal and thus protected against corrosion, in particular made of coated tinplate.
- the conveying device 22 which conveys the lid blanks, the lid rings and the tear-off lids in the manufacturing device 20 along the transport path in the direction of arrow A from one processing station to the next processing station, is formed in particular by two toothed belts running in parallel, on which receptacles for the lid blanks or Cover rings are provided, as will be apparent to those skilled in the art WO 2006/017953 known. This is also not explained further here.
- the blank to be processed is lifted from the conveyor device and processed by the processing station and returned to the conveyor device. This is indicated with arrows pointing up and down at the processing stations.
- the drive of the machining stations is indicated below the conveyor. This is used to raise and lower the blanks and cover rings and to carry out the respective processing steps.
- a cover ring 2 is first formed from the cover blank 1 by cutting out a central part 30 of the blank and disposing of it as waste. This forms the removal opening of the tear-open cover, which is closed with the tear-off film in a later manufacturing step.
- a sealing flange 7 remains adjacent to the removal opening 15.
- the metal material lies bare at the cut edge 31 or the sheet metal of the cover ring 2 is no longer protected there by the coating.
- the edge of the removal opening is pulled up to form a collar 4 and this collar is rolled in a further processing station 25, so that a so-called retort curl 5 is formed becomes.
- the shape of the curl or the retort curl can be different.
- the curl that forms the edge of the removal opening ensures that the user of the can is protected from the sharp-edged cut edge when removing the contents of the can.
- the tear-off film 8 is sealed onto the sealing flange, which can be done in two stages with a pre-sealing station 27 and a main sealing station 28.
- the sealing process is also known to the person skilled in the art and is not explained further here. Further processing stations can follow in which the sealing film is embossed, the tear-off tab is positioned and a leak test is carried out. This is also known to the person skilled in the art and is not explained further here.
- finished tear-off lids 10 are issued, the removal opening 15 of which is spanned by a tear-off film 8 which is sealed on the sealing flange 7.
- the edge of the removal opening 15 is formed by a retort curl that is bent upwards and outwards 5 formed.
- the finished tear-off lid 10 can be attached to a can jacket (shown in FIG Figure 5 is only indicated with a wall part 11) are attached and thus closes the box. This takes place in the bottling plant in which the can has been filled with a product.
- the filled can can be opened later by tearing the tear-off film away from the lid ring by means of its tear-off tab 18, with the result that the removal opening 15 is open.
- tear-off lids have proven themselves.
- the container which is closed with the tear-off lid, contains a liquid, corrosive filling material, such as salt water, for example, the bare cut edge 31 can corrode.
- a liquid, corrosive filling material such as salt water
- the bare cut edge 31 can corrode.
- the upward and outward curling and the overlap with the tear-off foil in the case of the tear-off lid with retort-curl shown provide a certain protection against the influence of the product and the bare or possibly corroded cut edge is also not visible, but can ever However, depending on the aggressiveness of the product and the storage time of the filled container, traces of corrosion can still be seen.
- the invention is based on the object of creating a method and a production device for tear-open lids, with which a tear-open lid can be produced industrially at high rates and at low costs, which has practically no corrosion of the cut edge even with corrosive filling goods.
- this object is achieved in that a band-shaped strip of plastic is applied to the inside of the collar before the free end of the collar is rolled up.
- the plastic can be applied with little material expenditure and at high speed, which reliably protects the cut edge from corrosion during the subsequent rolling to form a retort curl.
- the band-shaped strip is applied with a uniform thickness and this in particular with a very small thickness, which is only 0.05 mm to 1.0 mm. It is particularly preferred if the band-shaped strip is applied with a thickness of approximately 0.1 mm.
- the uniform thickness results in a good sealing effect when rolled and can save material and time during application.
- Particularly the preferred thickness range or the preferred approximate thickness of 0.1 mm results in a good sealing effect with little use of material and high application speed.
- the band-shaped strip is applied to the cover ring by spraying a liquid plastic, so that work can be carried out quickly and with a high degree of uniformity.
- the plastic is preferably a plastic that has been liquefied by melting and, in particular, a thermoplastic elastomer that has been liquefied by melting. This results in the desired even and thin application.
- the height of the tape can be, for example, one to several millimeters and is not critical if it is ensured during the curling that the curling comes into contact with the tape.
- the plastic is preferably applied to the rotating cover ring from a spray nozzle that is stationary during application.
- This variant is mechanically simple and easy to control for the desired accuracy.
- the desired uniform thickness can be achieved if the distance between the spray nozzle and the cover ring is kept constant during spraying. This is preferably carried out in such a way that the cover ring is horizontally displaceable on its support and that the outside of the collar of the cover ring is acted on with at least one roller in order to keep the distance between the inside of the collar and the spray nozzle constant, since the precise and fixed rotatable roller that defines the position of the collar in relation to the spray nozzle.
- the invention is also based on the object of creating a manufacturing device for tear-open lids, by means of which tear-open lids can be manufactured at high speed and inexpensively, which do not have the disadvantage mentioned.
- the device is preferably further designed so that the application station is designed to apply a strip-shaped plastic layer which has an essentially uniform thickness, in particular a thickness in the range from 0.05 mm to 0.5 mm and in particular with a thickness of approx. 0.1 mm.
- This design provides good protection with low material consumption and a very high processing speed, so that the application station can work at the same rate as the other processing stations of the device.
- the application station has a receptacle for a cover ring that can be driven in rotation by a drive and a spray nozzle that is stationary during the application of the tape in order to transfer the plastic over the spray nozzle, which comes to lie in the application station within a cover ring placed on the receptacle, if this has been lifted from the conveyor by the application station, to be applied in liquid form to the rotatingly driven cover ring in the form of a band.
- the plastic is preferably liquefied in that the application station is equipped with a heated extruder Supply to a controllable valve and a heated valve is equipped so that the spray nozzle can be supplied with the melted plastic via the valve for application under pressure.
- the receptacle of the cover ring is horizontally displaceable with respect to its axis of rotation against the force of a spring and at least one roller is provided whose axis of rotation runs parallel to the axis of rotation of the receptacle, the roller being at least partially coplanar with the receptacle and protruding into the area that is occupied by this when the cover ring is raised.
- the outside of the collar of a cover ring located on the receptacle can be acted upon by the roller when the cover ring is raised and since the position of the roller is precisely defined, the horizontal position of the raised cover ring is also precisely defined.
- the spray nozzle is moved towards the rotating cover ring, which is horizontally defined by the roller, to carry out the application of the tape, and is moved away again after the application.
- Figures 7 and 8 show a cover ring in which the processing step of drawing the edge of the removal opening to form the collar 4 has already taken place. This took place in the processing station 24.
- an inward curvature has been created at the upper end 34 of the collar 4, which facilitates the later rolling in to form the retort curl.
- a plastic layer in the form of a tape 32 has also been applied to the inside 40 of the collar 4 in one work step. This plastic layer is preferably applied in a separate processing station 29, as in FIG Figure 13 shown. This processing station 29 is arranged between the pulling station 24 and the rolling station 25.
- the band 32 made of the plastic layer forms a seal for the cut edge 31 when it is rolled up, which is shown below.
- the band 32 is made of a plastic and preferably the band is made of a thermoplastic elastomer (TPE).
- TPE thermoplastic elastomer
- Such TPE plastics are commercially available and, in particular, also commercially available in qualities that reliably withstand the sterilization temperature during the sterilization of the filled container, so that the seal formed by the tape is retained during the sterilization.
- the band is preferably of uniform thickness over the entire height of the band. It is provided as a thin strip, which preferably has a thickness d in the range from 0.05 millimeters to 0.2 millimeters, preferably a thickness of about 0.1 millimeters.
- the height H of the band can be 1 to 3 mm, for example.
- the application according to the invention takes place by spraying on molten, liquid plastic material, preferably the mentioned TPE, with a relative movement of the nozzle and the cover ring.
- the cover ring is preferred in the processing station 29 ( Figures 12 and 13 ) moves in rotation and thereby moves the inside 40 of the collar 4 past the outlet opening of a spray nozzle which is statically arranged during application and from which the plastic exits.
- the cover ring is thus raised at the processing station 29, set in rotation and the application is activated when the cover ring has reached the correct position in relation to the outlet opening.
- the cover ring with the belt 32 is moved back down to the conveyor device, the rotation being stopped so that the cover ring can be placed back on the receptacles of the conveyor device . Then it is conveyed to the roll-in station 25.
- the plastic of the band 32 cools down as soon as it is applied to the cover ring and solidifies so that the plastic does not flow during further conveyance and the band is stable in the form shown.
- a coolant for example in the form of a fan, can be provided in the application station or processing station 29.
- the cover ring can be rotated at a high rotational speed when the thin plastic tape is applied, which is understood to mean a rotation of more than 200 revolutions per minute.
- a preferred speed of rotation is in the range from 400 to 600 per minute.
- the band 32 is positioned on the inside 40 of the collar 4 that it is closer to the plane of the sealing flange 7 than to the cutting edge 31.
- the positioning and dimensioning of the band is approximately such that the band 32 is the lower third of the Collar 4 until the lower half of the collar 4 is covered.
- a greater height H of the tape is possible, but then the material expenditure for the plastic used increases without this being necessary for further processing or for protecting the cut edge. In practice, the height H will be approx. 1 mm to 3 mm.
- the cover ring provided with the plastic band is provided with a retort curl 5 in the processing station 25 in a known manner.
- This station 25 works according to the state of the art with the known rolling tools, so that this does not have to be explained in detail here, since this is known to the person skilled in the art.
- a modification which is obvious to the person skilled in the art results, if necessary, in the tools when the collar 4 is at its upper part Edge 34 has already been pre-bent for curling, which is preferred.
- the band 32 forms a seal which prevents the entry of liquid into the interior of the retort-curl.
- the bare cut edge 31 is protected against the influence of a liquid in the can. It does not matter whether the curling takes place in such a way that the cut edge 31 is partially embedded in the band 32, as shown, or whether it is only in contact with the band 32. Even the opposite, that the cut edge 31 cuts through the band 32 and rests against the metal of the inside 40, does not interfere with the function of the band 32.
- the usual manufacturing tolerances in the formation of the retort curl 5 therefore play no role.
- the top view 12 shows the cover ring as it is conveyed into the sealing station 27, in which the tear-off film is sealed over the removal opening.
- Figure 13 shows the production device 20 for the tear-off lid, in which a processing station 29 is provided for applying the tape 32 to the lid ring.
- the processing station 29 is preferably according to Figure 12 and the Figures 14 to 21 educated.
- Figure 12 shows a support 50 which is adapted to the cover rings 2 in terms of diameter and shape.
- a cover ring 2 rests with its sealing flange 7 on the upper side of the support 50.
- the support 50 can be moved up and down in a known manner as in the other processing stations, so that the support can be moved downwards in the direction of arrow C in the drawing, whereby the support is lowered under the receptacles for the cover ring of the conveyor device 22, whereby the cover ring is returned to the conveyor so that it can be transported to the next processing station 25.
- the next cover ring which is to be received in the processing station 29, is received by the receptacle 50 or lifted off the conveyor device when the receptacle 50 is moved upwards again in the direction of the arrow B.
- This is basically known to the person skilled in the art in a similar manner from the other processing stations and the drive for moving the support 50 up and down is only shown schematically as box 58.
- This drive can be designed electrically and / or pneumatically in a known manner.
- the support 50 is resiliently displaceable in the horizontal direction in the direction of the arrow EF with respect to the vertical central axis 55.
- a central conical holder 52 is provided, which is fixed in the position of the central axis 55 (but can be rotated about this, which will be explained later) and that elastic spring means, e.g. are provided in the form of a circumferential plastic tube 54, which allow the support 50 to move horizontally in the direction of the double arrow EF by a few tenths of a millimeter to a millimeter or to move perpendicular to the central axis 55.
- the spray nozzle 46 which sprays the plastic material to form the band 32 against the inside 40 of the collar 4 of the cover ring 2, on the other hand, is fixed in its application position (but can be moved into it, which will be explained below).
- the distance from the spray nozzle 46 to the inside 40 is kept constant during the application of the plastic material in that a roller 45 rotatable about a vertical axis of rotation is arranged adjacent to the support 50.
- the position of the axis of rotation 47 in the processing station 29 is fixed and is defined in relation to the spray nozzle in its application position, whereby the plastic is applied with a defined thickness.
- the displacement drive 48 by means of which the spray nozzle 46 can be displaced in the direction of the double arrow EF, is shown as a box 48 and is, for example, an electric motor or electromagnetic or pneumatic design. This shift of the spray nozzle is still based on the Figures 14 to 21 shown in more detail.
- the cover ring 2 is positioned centrally to the axis 55 by the spring means 54.
- the spray nozzle 46 has been positioned by its drive 48 to the axis 55 or in the direction E, which is in the Figures 14 and 15 as well as 18 and 19 can be seen. In this position, the spray nozzle can dip into the cover ring 2 when it is lifted in the direction of arrow B. There is also enough space for the preferred inward curvature of the edge 34 of the collar 4 or the spray nozzle is not an obstacle for the lifting movement of such a cover ring in this retracted position.
- the cover ring 2 or the support 50 and its holder 52 is set in rotation about the axis 55 by the drive 58, for example at the mentioned speed of rotation of 600 per minute.
- the spray nozzle 46 When the lifting is finished and the cover ring has the Figures 12 , 15th and 19th
- the spray nozzle 46 is moved in the direction F by its drive 48 and assumes its fixed application position. Since the position of the roller 45 in the processing station is precisely given in its distance from the spray nozzle, the inside 40 of the collar 4 is positioned opposite the spray nozzle at a precise distance for spraying the plastic material on the inside 40 when the spray nozzle 46 is in its end position Direction F has reached what is in the Figures 16 and 20th is shown.
- the recess 49 in the spray nozzle 46 allows the spray nozzle 46 to be moved towards the collar 4 despite its curvature at the end 34.
- the Figures 12 , 17th and 21st show the spraying through the spray nozzle.
- the band 32 is thus formed from plastic in a thickness that can be precisely selected.
- the height H of the band 32 results from the choice of spray nozzle.
- the spraying of the plastic is stopped and the spray nozzle 46 is moved back in the direction of arrow E by its drive 48.
- the rotation of the support 50 and holder 52 is ended and the support 50 is moved downwards in the direction of arrow C, the cover ring losing contact with the roller 45 again.
- the cover ring 2 equipped with the belt 32 is placed back on the conveyor and the next conveying step takes place and conveys the cover ring equipped with the plastic belt 32 to the next processing station 25.
- the spray nozzle 46 can be supplied with the liquid, melted TPE plastic in a fundamentally known manner by inserting the plastic in an extruder 60 is melted and extruded and is fed, for example, through a heated hose line 61 in liquid and under pressure to the processing station. This is only indicated schematically with lines, so that the specific design of the entry of the line into the head containing the spray nozzle is not shown.
- a controllably openable and closable valve 62 which is preferably also heated, causes the beginning and the end of the injection of the plastic.
- a control 63 can control the described sequence of lifting the conveyor, rotating the support with the cover ring around the axis 55 and moving the spray nozzle 46 and the start and end of spraying and moving the spray nozzle back, stopping the rotation and lowering the support Taxes.
- This control can be a control provided at the processing station 29 or is a control common to several or all of the processing stations and the conveying means 22.
- FIGS 14 to 17 show an example of the drive 48 of the spray nozzle 46 in more detail. This can be moved horizontally in a linear guide in the direction E - F, which is effected here via an eccentric drive.
- the positioning of the spray nozzle to the inside of the collar 4 is shown enlarged.
- the channel for the plastic inside the spray nozzle 46 is also shown with broken lines.
- the displacement of the support 50 and thus of the cover ring 2 when it comes into contact with the outside of the roller 45 is shown in FIG Figure 19 indicated by the arrows G.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closures For Containers (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Aufreissdeckeln gemäss Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung eine Vorrichtung zur Herstellung von Aufreissdeckeln gemäss Oberbegriff des Anspruchs 11.The invention relates to a method for producing tear-open lids according to the preamble of
Aufreissdeckel sind bekannt, so z.B. aus
Die Fördereinrichtung 22, welche die Deckelrohlinge, die Deckelringe und die Aufreissdeckel in der Herstellvorrichtung 20 entlang des Transportweges in Richtung des Pfeils A von einer Bearbeitungsstation zur nächsten Bearbeitungsstation fördert, wird insbesondere von zwei parallel laufenden Zahnriemen gebildet, an denen Aufnahmen für die Deckelrohlinge bzw. Deckelringe vorgesehen sind, wie dem Fachmann aus
In einer Stanzbearbeitungsstation 23 wird zunächst aus dem Deckelrohling 1 ein Deckelring 2 gebildet, indem ein mittlerer Teil 30 des Rohlings ausgeschnitten und als Abfall entsorgt wird. Damit wird die Entnahmeöffnung des Aufreissdeckels gebildet, die in einem späteren Herstellungsschritt mit der Aufreissfolie verschlossen wird. An die Entnahmeöffnung 15 anschliessend verbleibt ein Siegelflansch 7. An der Schnittkante 31 liegt das Metallmaterial blank bzw. das Blech des Deckelrings 2 ist dort nicht mehr durch die Beschichtung geschützt. In einer Bearbeitungsstation 24 wird der Rand der Entnahmeöffnung zu einem Kragen 4 nach oben gezogen und dieser Kragen wird in einer weiteren Bearbeitungsstation 25 gerollt, so dass ein sogenannter retort-curl 5 gebildet wird. Die Form der Einrollung bzw. des retort-curls kann verschieden sein. Die Einrollung, die den Rand der Entnahmeöffnung bildet, sorgt dafür, dass der Benützer der Dose bei der Entnahme des Inhalts der Dose vor der scharfkantigen Schnittkante geschützt ist.In a
Die bisher erläuterten Herstellungsschritte sind in einer Lage durchgeführt worden, bei welcher die Deckelrohlinge und Deckelringe mit ihrer späteren Oberseite bzw. mit dem Siegelflansch 7 nach unten weisend angeordnet waren. Dies ist die bevorzugte Ausführung auch bei der vorliegenden Erfindung. Wie erwähnt, wird der Rohling bzw. der Ring in den einzelnen Bearbeitungsstationen 23, 24 und 25 von der Fördereinrichtung abgehoben, bearbeitet und wieder zurück gelegt, worauf die Fördereinrichtung Förderschritte ausführt, welche die Deckelrohlinge bzw. Deckelringe zur nächsten Bearbeitungsstation führt. Werden die Herstellungsschritte, wie dargestellt, mit nach unten weisendem Siegelflansch 7 durchgeführt, so folgt nun eine Wendestation 26, welche die Deckelringe wendet, so dass bei der weiteren Bearbeitung der Siegelflansch 7 nach der Wendestation in der Fördereinrichtung 22 und in den Bearbeitungsstationen oben liegt.The manufacturing steps explained so far have been carried out in a position in which the cover blanks and cover rings were arranged with their later upper side or with the sealing
Danach wird die Aufreissfolie 8 auf den Siegelflansch aufgesiegelt, was zweistufig mit einer Vorsiegelstation 27 und einer Hauptsiegelstation 28 erfolgen kann. Auch der Siegelvorgang ist dem Fachmann bekannt und wird hier nicht weiter erläutert. Es können weitere Bearbeitungsstationen folgen, in denen eine Prägung der Siegelfolie erfolgt, die Aufreisslasche positioniert wird und eine Dichtheitsprüfung erfolgt. Auch dies ist dem Fachmann bekannt und wird hier nicht weiter erläutert. Am Ende der bekannten Herstellvorrichtung 20 werden fertige Aufreissdeckel 10 ausgegeben deren Entnahmeöffnung 15 von einer Aufreissfolie 8 überspannt ist, die am Siegelflansch 7 aufgesiegelt ist. Der Rand der Entnahmeöffnung 15 wird durch einen nach oben und aussen umgebogenen retort-curl 5 gebildet. Der fertige Aufreissdeckel 10 kann mittels seines Falzrandes 6 an einem Dosenmantel (der in
Enthält der Behälter, der mit dem Aufreissdeckel verschlossen ist, ein flüssiges, korrosives Füllgut, wie z.B. Salzwasser, so kann die blanke Schnittkante 31 korrodieren. Zwar ergibt sich durch die Einrollung nach oben und nach aussen und mit der Überdeckung durch die Aufreissfolie bei dem dargestellten Aufreissdeckel mit retort-curl ein gewisser Schutz gegen den Einfluss des Füllguts und die blanke bzw. allenfalls korrodierte Schnittkante ist auch nicht sichtbar, doch können je nach Aggressivität des Füllgutes und Lagerzeit des gefüllten Behälters dennoch Spuren der Korrosion sichtbar werden. In
Der Erfindung liegt die Aufgabe zu Grunde ein Verfahren und eine Herstellvorrichtung für Aufreissdeckel zu schaffen, womit ein Aufreissdeckel industriell in hoher Kadenz und mit geringen Kosten herstellbar ist, der auch bei korrosiven Füllgütern praktisch keine Korrosion der Schnittkante aufweist.The invention is based on the object of creating a method and a production device for tear-open lids, with which a tear-open lid can be produced industrially at high rates and at low costs, which has practically no corrosion of the cut edge even with corrosive filling goods.
Diese Aufgabe wird bei dem eingangs genannten Verfahren zur Herstellung von Aufreissdeckeln dadurch gelöst, dass vor dem Einrollen des freien Endes des Kragens auf der Innenseite des Kragens ein bandförmiger Streifen aus Kunststoff aufgebracht wird.In the above-mentioned method for producing tear-open lids, this object is achieved in that a band-shaped strip of plastic is applied to the inside of the collar before the free end of the collar is rolled up.
Dadurch, dass ein bandförmiger Streifen aufgebracht wird, kann mit geringem Materialaufwand und mit hoher Geschwindigkeit der Kunststoff aufgebracht werden, der bei der nachfolgenden Einrollung zur Bildung eines retort-curls die Schnittkante sicher vor Korrosion schützt.Because a band-shaped strip is applied, the plastic can be applied with little material expenditure and at high speed, which reliably protects the cut edge from corrosion during the subsequent rolling to form a retort curl.
Bevorzugt ist es, wenn der bandförmige Streifen mit gleichmässiger Dicke aufgebracht wird und dies insbesondere mit einer sehr geringen Dicke, die nur 0,05 mm bis 1,0 mm beträgt. Besonders bevorzugt ist es wenn der bandförmige Streifen mit einer Dicke von ca. 0,1 mm aufgebracht wird. Die gleichmässige Dicke ergibt bei der Einrollung eine gute Dichtwirkung und kann Material und Zeit bei der Auftragung sparen. Besonders der bevorzugte Dickenbereich bzw. die bevorzugte ungefähre Dicke von 0.1 mm ergibt eine gute Dichtwirkung bei geringem Materialeinsatz und hohem Auftragstempo. Bevorzugt ist dabei, dass der bandförmige Streifen durch Aufspritzen eines flüssigen Kunststoffs auf den Deckelring aufgebracht wird, wodurch rasch und mit hoher Gleichmässigkeit gearbeitet werden kann. Bevorzugt ist der Kunststoff ein durch Aufschmelzen verflüssigter Kunststoff und insbesondere ein durch Aufschmelzen verflüssigtes thermoplastisches Elastomer. Dies ergibt die erwünschte gleichmässige und dünne Aufbringung. Die Höhe des Bandes kann z.B. einen bis mehrere Millimeter betragen und ist nicht kritisch, wenn es bei der Einrollung sichergestellt wird, dass die Einrollung in Kontakt mit dem Band kommt.It is preferred if the band-shaped strip is applied with a uniform thickness and this in particular with a very small thickness, which is only 0.05 mm to 1.0 mm. It is particularly preferred if the band-shaped strip is applied with a thickness of approximately 0.1 mm. The uniform thickness results in a good sealing effect when rolled and can save material and time during application. Particularly the preferred thickness range or the preferred approximate thickness of 0.1 mm results in a good sealing effect with little use of material and high application speed. It is preferred that the band-shaped strip is applied to the cover ring by spraying a liquid plastic, so that work can be carried out quickly and with a high degree of uniformity. The plastic is preferably a plastic that has been liquefied by melting and, in particular, a thermoplastic elastomer that has been liquefied by melting. This results in the desired even and thin application. The height of the tape can be, for example, one to several millimeters and is not critical if it is ensured during the curling that the curling comes into contact with the tape.
Bevorzugt wird der Kunststoff aus einer bei der Aufbringung stationären Spritzdüse auf den drehenden Deckelring aufgebracht. Diese Variante ist mechanisch einfach und für die gewünschte Genauigkeit gut beherrschbar. Es wäre indes auch möglich mit einer drehenden Spritzdüse und einem stationär gehaltenen Deckelring zu arbeiten. Insbesondere kann die gewünschte gleichmässige Dicke erzielt werden, wenn während des Aufspritzens der Abstand zwischen der Spritzdüse und dem Deckelring konstant gehalten wird. Dies wird bevorzugt so ausgeführt, dass der Deckelring auf seiner Auflage horizontal verschieblich angeordnet ist und dass mit mindestens einer Rolle auf die Aussenseite des Kragens des Deckelrings eingewirkt wird, um den Abstand der Innenseite des Kragens von der Spritzdüse konstant zu halten, da die genau und fix positionierte drehbare Rolle die Lage des Kragens gegenüber der Spritzdüse definiert. Dies ergibt eine mechanisch einfache Lösung, die das präzise Aufbringen des bandförmigen Streifens mit gleichmässiger Dicke erlaubt. Es sind auch Lösungen möglich, bei welchen der Abstand der Spritzdüse kontinuierlich über eine Distanzmessung und eine Verschiebung der Spritzdüse an den nicht genau zentrisch drehenden Deckelring angepasst wird, doch ist die beanspruchte mechanisch einfachere Lösung bevorzugt.The plastic is preferably applied to the rotating cover ring from a spray nozzle that is stationary during application. This variant is mechanically simple and easy to control for the desired accuracy. However, it would also be possible to work with a rotating spray nozzle and a stationary cover ring. In particular, the desired uniform thickness can be achieved if the distance between the spray nozzle and the cover ring is kept constant during spraying. This is preferably carried out in such a way that the cover ring is horizontally displaceable on its support and that the outside of the collar of the cover ring is acted on with at least one roller in order to keep the distance between the inside of the collar and the spray nozzle constant, since the precise and fixed rotatable roller that defines the position of the collar in relation to the spray nozzle. This results in a mechanically simple solution which allows the precise application of the band-shaped strip with a uniform thickness. Solutions are also possible in which the distance between the spray nozzle is continuously adapted via a distance measurement and a displacement of the spray nozzle to the cover ring that does not rotate precisely in the center, but the mechanically simpler solution claimed is preferred.
Der Erfindung liegt ferner die Aufgabe zu Grunde eine Herstellvorrichtung für Aufreissdeckel zu schaffen, durch welche Aufreissdeckel in hoher Kadenz und kostengünstig herstellbar sind, welche den genannten Nachteil nicht aufweisen.The invention is also based on the object of creating a manufacturing device for tear-open lids, by means of which tear-open lids can be manufactured at high speed and inexpensively, which do not have the disadvantage mentioned.
Diese Aufgabe wird bei der eingangs genannten Vorrichtung mit den kennzeichnenden Merkmalen des Anspruchs 11 gelöst.This object is achieved in the device mentioned at the beginning with the characterizing features of
Durch das Vorsehen einer Aufbringstation mit welcher eine umlaufende bandförmige Kunststoffschicht auf die Innenseite des Kragens der Deckelringe aufbringbar ist wird der Schutz der eingerollten Schnittkante ermöglicht, da die Einrollung die Kunststoffschicht kontaktiert, die eine Dichtung bildet.By providing an application station with which a circumferential band-shaped plastic layer can be applied to the inside of the collar of the cover rings, protection of the rolled-up cut edge is made possible, since the rolled-up contacts the plastic layer that forms a seal.
Bevorzugt ist die Vorrichtung weiter so ausgestaltet, dass die Auftragsstation zur Aufbringung einer bandförmigen Kunststoffschicht ausgebildet ist, welche eine im Wesentlichen gleichmässige Dicke aufweist, insbesondere eine Dicke im Bereich von 0,05 mm bis 0,5 mm und insbesondere mit einer Dicke von ca. 0,1 mm. Diese Ausführung ergibt einen guten Schutz bei geringem Materialverbrauch und sehr hoher Bearbeitungsgeschwindigkeit, so dass die Auftragsstation in derselben Kadenz arbeiten kann wie die anderen Bearbeitungsstationen der Vorrichtung. Weiter ist es bevorzugt dass die Auftragsstation eine durch einen Antrieb rotierend antreibbare Aufnahme für einen Deckelring und eine während des Aufbringens des Bandes stationäre Spritzdüse aufweist um den Kunststoff über die Spritzdüse, die in der Auftragsstation innerhalb eines auf der Aufnahme platzierten Deckelrings zu liegen kommt, wenn dieser durch die Auftragsstation von der Fördereinrichtung abgehoben worden ist, in flüssiger Form bandförmig auf den rotierend angetriebenen Deckelring aufzubringen. Dies ergibt reproduzierbar die erwünschte Kunststoffschicht geringer Dicke.The device is preferably further designed so that the application station is designed to apply a strip-shaped plastic layer which has an essentially uniform thickness, in particular a thickness in the range from 0.05 mm to 0.5 mm and in particular with a thickness of approx. 0.1 mm. This design provides good protection with low material consumption and a very high processing speed, so that the application station can work at the same rate as the other processing stations of the device. It is further preferred that the application station has a receptacle for a cover ring that can be driven in rotation by a drive and a spray nozzle that is stationary during the application of the tape in order to transfer the plastic over the spray nozzle, which comes to lie in the application station within a cover ring placed on the receptacle, if this has been lifted from the conveyor by the application station, to be applied in liquid form to the rotatingly driven cover ring in the form of a band. This reproducibly results in the desired plastic layer of small thickness.
Bevorzugt wird der Kunststoff verflüssigt indem die Auftragsstation mit einem Extruder, einer geheizten Zuführung zu einem steuerbaren Ventil und einem geheiztem Ventil ausgerüstet ist, so dass die Spritzdüse über das Ventil für die Aufbringung unter Druck mit dem aufgeschmolzenen Kunststoff versorgbar ist. Bevorzugt ist weiter die Aufnahme des Deckelrings gegenüber ihrer Drehachse horizontal entgegen der Kraft einer Feder verschieblich und es ist wenigstens eine Rolle vorgesehen, deren Drehachse parallel zur Drehachse der Aufnahme verläuft wobei die Rolle mindestens teilweise koplanar zur Aufnahme angeordnet ist und in den Bereich ragt, der bei angehobenem Deckelring von diesem eingenommen wird. Damit kann die Aussenseite des Kragens eines auf der Aufnahme befindlichen Deckelrings durch die Rolle beaufschlagt werden, wenn der Deckelring angehoben wird und da die Position der Rolle genau definiert ist, wird auch die horizontale Lage des angehobenen Deckelrings genau definiert. Dies erlaubt es auf einfache Weise den Abstand der Innenseite des Kragens zur Spritzdüse konstant zu halten, was zu der erwünschten konstanten Dicke des Kunststoffauftrags auf die Innenseite des Kragens führt. Die Spritzdüse wird für die Vornahme des Auftragens des Bandes an den rotierenden und horizontal durch die Rolle lagedefinierten Deckelring herangefahren und nach dem Auftrag wieder weg gefahren.The plastic is preferably liquefied in that the application station is equipped with a heated extruder Supply to a controllable valve and a heated valve is equipped so that the spray nozzle can be supplied with the melted plastic via the valve for application under pressure. Preferably, the receptacle of the cover ring is horizontally displaceable with respect to its axis of rotation against the force of a spring and at least one roller is provided whose axis of rotation runs parallel to the axis of rotation of the receptacle, the roller being at least partially coplanar with the receptacle and protruding into the area that is occupied by this when the cover ring is raised. Thus, the outside of the collar of a cover ring located on the receptacle can be acted upon by the roller when the cover ring is raised and since the position of the roller is precisely defined, the horizontal position of the raised cover ring is also precisely defined. This allows the distance between the inside of the collar and the spray nozzle to be kept constant in a simple manner, which leads to the desired constant thickness of the plastic application on the inside of the collar. The spray nozzle is moved towards the rotating cover ring, which is horizontally defined by the roller, to carry out the application of the tape, and is moved away again after the application.
Weitere Ausgestaltungen, Vorteile und Anwendungen der Erfindung ergeben sich aus den abhängigen Ansprüchen und aus der nun folgenden Beschreibung anhand der Figuren. Dabei zeigen:
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vertikale Schnittansichten durch einen Deckelrohling, einen Deckelring und einen Aufreissdeckel zur Erläuterung von Bearbeitungsschritten bei der Bildung eines Aufreissdeckels nach Stand der Technik;Figuren 1bis 5 -
eine schematische Seitenansicht einer Vorrichtung nach Stand der Technik zur Herstellung von Aufreissdeckeln bzw. zur Durchführung der Schritte gemässFigur 6den Figuren 1 ;bis 5 -
eine vertikale Schnittansicht eines Deckelrings bei der Herstellung eines Aufreissdeckels gemäss der Erfindung;Figur 7 -
eine vergrösserte Ansicht eines Teils desFigur 8Deckelrings von Figur 7 ; -
denFigur 9Deckelring von Figur 7 nach dem Einrollen des Randes der Entnahmeöffnung; -
eine vergrösserte Ansicht eines Teils desFigur 10Deckelrings von Figur 9 ; -
eine Draufsicht auf den Deckelring eines Aufreissdeckels gemäss der Erfindung;Figur 11 -
eine schematische Darstellung der Bearbeitungsstation zur Aufbringung der Dichtung;Figur 12 -
eine schematische Seitenansicht einer Vorrichtung gemäss der Erfindung zur Herstellung von Aufreissdeckeln mit abgedichteter Schnittkante;Figur 13 -
die Positionierung des Deckelrings in der Bearbeitungsstation und die Bewegung der Spritzdüse bei einer bevorzugten Ausführung; undFiguren 14 bis 17 -
in vergrösserter Darstellung die Positionierung der Spritzdüse für den Auftrag des Kunststoffes.Figuren 18 bis 21
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Figures 1 to 5 vertical sectional views through a cover blank, a cover ring and a tear-open cover to explain processing steps in the formation of a tear-open cover according to the prior art; -
Figure 6 a schematic side view of a device according to the prior art for the production of tear-open lids or for performing the steps according to FIGFigures 1 to 5 ; -
Figure 7 a vertical sectional view of a cover ring in the production of a tear-open cover according to the invention; -
Figure 8 an enlarged view of part of the cover ring of FIGFigure 7 ; -
Figure 9 the cover ring fromFigure 7 after rolling in the edge of the removal opening; -
Figure 10 an enlarged view of part of the cover ring of FIGFigure 9 ; -
Figure 11 a plan view of the cover ring of a tear-off cover according to the invention; -
Figure 12 a schematic representation of the processing station for applying the seal; -
Figure 13 a schematic side view of a device according to the invention for producing tear-open lids with a sealed cut edge; -
Figures 14 to 17 the positioning of the cover ring in the processing station and the movement of the spray nozzle in a preferred embodiment; and -
Figures 18 to 21 in an enlarged view the positioning of the spray nozzle for the application of the plastic.
Einleitend ist mit Bezugnahme auf die
Nachfolgend wird das Vorgehen gemäss der Erfindung beschrieben, wobei auf die bekannte Vorrichtung und die bekannten, vorgängig erläuterten Herstellungsschritte Bezug genommen wird, soweit dies notwendig ist. Insbesondere wird auch bei der Vorrichtung und beim Verfahren gemäss der Erfindung für die Bildung des Deckelrings aus dem Deckelrohling und für die Aufsiegelung der Aufreissfolie so vorgegangen wie dem Fachmann schon bekannt.The procedure according to the invention is described below, with reference to the known device and the known, previously explained manufacturing steps Reference is made to the extent necessary. In particular, in the device and in the method according to the invention for the formation of the cover ring from the cover blank and for the sealing of the tear-off film, the procedure is already known to the person skilled in the art.
Das Band 32 aus der Kunststoffschicht bildet bei der Einrollung eine Abdichtung für die Schnittkante 31, was nachfolgend gezeigt wird. Das Band 32 besteht aus einem Kunststoff und vorzugsweise besteht das Band aus einem thermoplastischem Elastomer (TPE). Solche TPE Kunststoffe sind handelsüblich und insbesondere auch in Qualitäten handelsüblich, die der Sterilisationstemperatur bei der Sterilisation des gefüllten Behälters sicher widerstehen, so dass die vom Band gebildete Dichtung bei der Sterilisation erhalten bleibt. Das Band ist, wie dargestellt, vorzugsweise über die ganze Höhe des Bandes gleichmässig dick ausgebildet. Es wird als dünnes Band vorgesehen, welches vorzugsweise eine Dicke d im Bereich von 0,05 Millimeter bis 0,2 Millimeter aufweist, vorzugsweise eine Dicke von ca. 0,1 Millimeter. Die Höhe H des Bandes kann z.B. 1 bis 3 mm betragen.The
Die Aufbringung gemäss der Erfindung erfolgt durch ein Aufspritzen von aufgeschmolzenem, flüssigem Kunststoffmaterial, vorzugweise dem erwähnten TPE, wobei eine Relativbewegung von Düse und Deckelring erfolgt. Bevorzugt wird der Deckelring in der Bearbeitungsstation 29 (
Der Deckelring kann bei der Aufbringung des dünnen Kunststoffbands mit hoher Drehgeschwindigkeit rotiert werden, wobei darunter eine Drehung mit mehr als 200 Umdrehungen pro Minute verstanden wird. Eine bevorzugte Umdrehungsgeschwindigkeit liegt im Bereich von 400 bis 600 pro Minute.The cover ring can be rotated at a high rotational speed when the thin plastic tape is applied, which is understood to mean a rotation of more than 200 revolutions per minute. A preferred speed of rotation is in the range from 400 to 600 per minute.
Es wird bei der Aufbringung dafür gesorgt, dass der Abstand der Ausbringungsöffnung bzw. der Spritzdüse zur Innenseite 40 des Kragens 4 beim Aufspritzen des flüssigen Kunststoffs im Wesentlichen konstant bleibt, damit die Dicke des Bandes 32 im Wesentlichen konstant ist und deren geringe Dicke möglich wird. Dies kann z.B. erfolgen, indem der Deckelring 2 in der Bearbeitungsstation 29 auf einer Aufnahme genau zentriert wird und die Spritzdüse mit der Ausbringöffnung gegenüber dieser Aufnahme einen definierten Abstand aufweist. Die Übernahme vom Fördermittel mit einer nachfolgenden Zentrierung benötigt indes Zeit, so dass für die sehr hohen angestrebten Herstellkadenzen bevorzugt so vorgegangen wird, dass der Deckelring in der Bearbeitungsstation mit der Aussenseite des Kragens 4 an eine mit Bezug zur Spritzdüsenposition bei der Aufbringung genau positionierte Rolle gedrückt wird, wodurch der Abstand der Sprühdüse zur Innenseite 40 des Kragens 4 auf einfache Weise genau definiert wird. Dies wird mit Bezug auf
Ersichtlich ist, dass das Band 32 so an der Innenseite 40 des Kragens 4 positioniert ist, dass es näher zur Ebene des Siegelflansches 7 liegt als zur Schnittkante 31. Die Positionierung und Dimensionierung des Bandes ist ungefähr so, dass das Band 32 das untere Drittel des Kragens 4 bis die untere Hälfte des Kragens 4 bedeckt. Eine grössere Höhe H des Bandes ist möglich, doch steigt dann der Materialaufwand für den verwendeten Kunststoff, ohne dass dies für die weitere Bearbeitung bzw. für den Schutz der Schnittkante nötig wäre. Die Höhe H wird in der Praxis ca. 1 mm bis 3 mm betragen.It can be seen that the
Der gemäss den
Bei der bevorzugten Bearbeitungsstation 29 ist die Auflage 50 federnd in horizontaler Richtung in Richtung des Pfeils E-F gegenüber der vertikalen Mittelachse 55 verschieblich. Dies kann auf verschiedene Weise erfolgen und ist im vorliegenden Beispiel so gelöst, dass eine zentrale konische Halterung 52 vorgesehen ist, die fix in der Position der Mittelachse 55 liegt (aber um diese drehbar ist, was später erläutert wird) und dass elastische Federmittel, z.B. in Form eines umlaufenden Kunststoffschlauchs 54 vorgesehen sind, die es der Auflage 50 erlauben, sich in Richtung des Doppelpfeils E-F um einige Zehntelsmillimeter bis Millimeter horizontal zu verschieben bzw. senkrecht zur Mittelachse 55 zu verschieben. Damit kann sich auch der Deckelring um diesen Betrag in Richtung des Doppelpfeils verschieben. Die Spritzdüse 46, welche das Kunststoffmaterial zur Bildung des Bands 32 gegen die Innenseite 40 des Kragens 4 des Deckelrings 2 sprüht, ist hingegen in ihrer Ausbringposition fix angeordnet (aber in diese verfahrbar, was noch erläutert wird). Der Abstand von der Spritzdüse 46 zur Innenseite 40 wird bei der Aufbringung des Kunststoffmaterials konstant gehalten, indem benachbart zu der Auflage 50 eine um eine vertikale Drehachse drehbare Rolle 45 angeordnet ist. Die Lage der Drehachse 47 in der Bearbeitungsstation 29 ist fix und zur Spritzdüse in deren Aufbringposition definiert, wodurch der Kunststoffauftrag mit definierter Dicke erfolgt.In the
Der Verschiebeantrieb 48, durch den die Spritzdüse 46 in Richtung des Doppelpfeils E-F verschiebbar ist, ist als Kasten 48 dargestellt und ist z.B. elekromotorisch oder elektromagnetisch oder pneumatisch ausgeführt. Diese Verschiebung der Spritzdüse wird noch an Hand der
Wird die Auflage 50 angehoben, so ist der Deckelring 2 durch die Federmittel 54 zentrisch zur Achse 55 positioniert. Die Spritzdüse 46 ist durch ihren Antrieb 48 zur Achse 55 hin bzw. in Richtung E verschoben positioniert worden, was in den
Ist das Anheben beendet und hat der Deckelring somit die in den
Die Versorgung der Spritzdüse 46 mit dem flüssigen aufgeschmolzenen TPE-Kunststoff kann auf grundsätzlich bekannte Weise erfolgen, indem der Kunststoff in einem Extruder 60 aufgeschmolzen und extrudiert wird und z.B. durch eine beheizte Schlauchleitung 61 flüssig und unter Druck stehend der Bearbeitungsstation zugeführt wird. Dies ist nur schematisch mit Linien angedeutet, so dass die konkrete Ausgestaltung des Eintritts der Leitung in den die Spritzdüse enthaltenden Kopf nicht dargestellt ist. Ein steuerbar öffenbares und schliessbares Ventil 62, das vorzugsweise ebenfalls beheizt ist, bewirkt den Beginn und das Ende des Spritzens des Kunststoffs. Eine Steuerung 63 kann den geschilderten Ablauf des Anhebens vom Fördermittel, des Drehens der Auflage mit dem Deckelring um die Achse 55 und das Verschieben der Spritzdüse 46 und den Spritzbeginn und das Spritzende und das Zurückbewegen der Spritzdüse, das Beenden der Drehung und das Absenken der Auflage steuern. Diese Steuerung kann eine bei der Bearbeitungsstation 29 vorgesehene Steuerung sein oder ist eine mehreren oder allen Bearbeitungsstationen und dem Fördermittel 22 gemeinsame Steuerung.The
Die erwähnten
Während in der vorliegenden Anmeldung bevorzugte Ausführungen der Erfindung beschrieben sind, ist klar darauf hinzuweisen, dass die Erfindung nicht auf diese beschränkt ist und in auch anderer Weise innerhalb des Umfangs der folgenden Ansprüche ausgeführt werden kann.While preferred embodiments of the invention are described in the present application, it should be clearly pointed out that the invention is not restricted to these and can also be carried out in other ways within the scope of the following claims.
Claims (16)
- Method for producing tear-off lids,
wherein- from a lid blank (1) a lid ring (2) having a central removal opening (15) which is surrounded by a sealing flange (7) is formed by means of a punching process;- the edge of the removal opening is formed by drawing to a collar (4) projecting away from the sealing flange (7);- the collar (4) is curled at the free end (34) thereof;- a tear-off film (8) is sealed onto the sealing flange (7);characterized in that before the curling of the free end of the collar (4), a band-shaped strip (32) of plastics is applied to the inside (40) of the collar. - Method as claimed in claim 1,
characterized in that the band-shaped strip is applied at a substantially even thickness. - Method as claimed in claim 1 or 2,
characterized in that the band-shaped strip (32) is applied at a thickness which amounts to 0.05 mm to 0.5 mm and, in particular, that the band-shaped strip is applied at a thickness of approximately 0.1 mm. - Method as claimed in one of the claims 1 to 3, characterized in that the band-shaped strip (32) is applied by spraying a liquid plastics material onto the lid ring.
- Method as claimed in claim 4,
characterized in that the plastics is a plastics liquefied by melting and particularly in that the plastics is a thermoplastic elastomer liquefied by melting. - Method as claimed in claim 4 or 5,
characterized in that the plastics is applied onto the rotating lid ring from a spray nozzle which is stationary in the coating position. - Method as claimed in claim 6,
characterized in that, during the spraying on, the distance between the spray nozzle and the lid ring is kept constant. - Method as claimed in claim 7,
characterized in that during the spraying on, the lid ring is held horizontally displaceable and in that the outside of the collar is acted upon by at least one roller (45) in order to keep the spacing of the inside (40) of the collar (4) from the spray nozzle (46) constant. - Method as claimed in one of the claims 1 to 8, characterized in that, in order to apply the band of plastics, a lid ring (2) is lifted lying horizontally and toward the end of the lifting movement is acted upon by a horizontally immovably positioned roller (45), which extends into the lifting region of the lid ring, in that after the lifting, a spray nozzle (46) is moved toward the inside of the collar (4), in that after reaching the end position of the spray nozzle (46), the spraying on of the plastics onto the rotatingly driven lid ring takes place, in that after the application of the peripheral band (32), the spray nozzle is moved away from the inside of the collar (4) and in that the lid ring is lowered in the direction of a conveying device.
- Method as claimed in one of the claims 1 to 9, characterized in that when the collar (4) is formed, the free end (34) of the collar is curved inwardly.
- Apparatus (20) for producing tear-off lids (10), wherein on the upper side of the lids a tear-off film (8) is sealed on a sealing surface (7) arranged round a removal opening (15), wherein the apparatus (20) comprises a conveying device (22) for lid blanks (1), lid rings (2) and tear-off lids (10) as well as processing stations (23-28) which are provided one after another for processing the lid blanks, lid rings and tear-off lids, wherein a first processing station (23) is provided as a punching station for forming a lid ring (2) from the lid blank (1), a second processing station (24) is provided for forming a collar (4) of the lid ring (2), extending from the lower side, and a third processing station (25) is provided which is configured for curling the collar toward the tear-off lid upper side and outwardly, and further at least one sealing station (27, 28) is provided which is configured for sealing a tear-off film (8) onto the sealing surface (7), characterized in that in the conveying direction between the second processing station (24) for forming the collar and the third processing station (25) for curling the collar, a further processing station (29) is provided which is configured as a coating station for applying a peripheral, endless plastics layer (32) of substantially even thickness on the inside (40) of the collar (4), and in that the third processing station (25) is configured for curling such that the curl (5) comes into contact with the plastics layer (32).
- Apparatus as claimed in claim 11, characterized in that the coating station (29) is configured for applying a band-shaped plastics strip (32) which has a substantially even thickness, particularly a thickness in the region of 0.05 mm to 0.5 mm and particularly a thickness of approximately 0.1 mm.
- Apparatus as claimed in one of the claims 11 or 12, characterized in that the coating station (29) comprises a receptacle (50) which is rotatably drivable by means of a drive (58) for a lid ring (2) and comprises a spray nozzle (46) which is stationary in the coating position and is configured to apply the plastics via the spray nozzle (46), which comes to lie in the coating station within a lid ring (2) placed on the receptacle, in a liquid form and band-shaped onto the rotatingly drivable lid ring (2).
- Apparatus as claimed in one of the claims 11 to 13, characterized in that the coating station comprises an extruder (55), a heated feed line (61) and a heated and controllable valve (62), wherein the spray nozzle (46) can be supplied with the melted plastics by means of the valve.
- Apparatus as claimed in claim 13 or 14, characterized in that the receptacle (50) is displaceable horizontally relative to its rotational axis (55) against the force of a spring (54), and in that at least one roller (45) is provided, the rotational axis (47) of which extends parallel to the rotational axis of the receptacle and the roller (45) is arranged at least partially coplanar with the receptacle (50) and extends with the outside of said roller into the lifting region, into which lifting region, on lifting, a lid ring comes to lie in the processing station at the end of the lifting movement, so that the outside of the collar (4) of a lid ring (2) situated on the receptacle can be acted upon by the roller (45).
- Apparatus as claimed in one of the claims 11 to 15, characterized in that said apparatus has a horizontally movable spray nozzle (46) which in its one end position of the travel path (E-F) lies closer to the rotation axis (55) and in its other end position of the travel path lies closer to the inside of the collar (4) of a lid ring (2) situated in the processing station.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20191527.9A EP3760333A1 (en) | 2014-04-29 | 2015-03-16 | Tear-open cover |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00643/14A CH709571A1 (en) | 2014-04-29 | 2014-04-29 | Method and apparatus for the production of tear-open and a tear-open lid. |
PCT/CH2015/000042 WO2015164986A1 (en) | 2014-04-29 | 2015-03-16 | Method and device for producing tear-off lids and tear-off lid |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20191527.9A Division EP3760333A1 (en) | 2014-04-29 | 2015-03-16 | Tear-open cover |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3137240A1 EP3137240A1 (en) | 2017-03-08 |
EP3137240B1 true EP3137240B1 (en) | 2020-09-02 |
Family
ID=52736790
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15712037.9A Not-in-force EP3137240B1 (en) | 2014-04-29 | 2015-03-16 | Method and device for producing tear-off lids |
EP20191527.9A Withdrawn EP3760333A1 (en) | 2014-04-29 | 2015-03-16 | Tear-open cover |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20191527.9A Withdrawn EP3760333A1 (en) | 2014-04-29 | 2015-03-16 | Tear-open cover |
Country Status (9)
Country | Link |
---|---|
US (2) | US10494139B2 (en) |
EP (2) | EP3137240B1 (en) |
JP (1) | JP6680693B2 (en) |
CN (2) | CN109794563A (en) |
CH (1) | CH709571A1 (en) |
ES (1) | ES2823848T3 (en) |
PT (1) | PT3137240T (en) |
TW (1) | TWI647157B (en) |
WO (1) | WO2015164986A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH713744A2 (en) * | 2017-04-21 | 2018-10-31 | Soudronic Ag | Method and device for the production of tear-open lids and a tear-open lid. |
FR3072660B1 (en) * | 2017-10-20 | 2019-11-22 | Ardagh Mp Group Netherlands B.V. | COVER FOR A METAL TANK, INCLUDING A METAL RING AND THERMOSCELLEE PELABLE MEMBRANE |
CN109413562B (en) * | 2018-12-29 | 2021-08-27 | 歌尔股份有限公司 | Machining method of front cover, front cover and sound production device |
CH716413A1 (en) * | 2019-07-18 | 2021-01-29 | Soudronic Ag | Method and device for the production of easy-open lids and easy-open lids. |
CH716493A1 (en) * | 2019-08-13 | 2021-02-15 | Soudronic Ag | Tear-off lid. |
CH716830A1 (en) * | 2019-11-22 | 2021-05-31 | Soudronic Ag | Methods and devices for the production of tear-off lids. |
DE102020128491A1 (en) * | 2020-10-29 | 2022-05-05 | Top Cap Holding Gmbh | Can end and method of making a can end |
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- 2014-04-29 CH CH00643/14A patent/CH709571A1/en not_active Application Discontinuation
-
2015
- 2015-03-16 EP EP15712037.9A patent/EP3137240B1/en not_active Not-in-force
- 2015-03-16 PT PT157120379T patent/PT3137240T/en unknown
- 2015-03-16 US US15/304,904 patent/US10494139B2/en not_active Expired - Fee Related
- 2015-03-16 WO PCT/CH2015/000042 patent/WO2015164986A1/en active Application Filing
- 2015-03-16 CN CN201910153700.7A patent/CN109794563A/en active Pending
- 2015-03-16 EP EP20191527.9A patent/EP3760333A1/en not_active Withdrawn
- 2015-03-16 JP JP2016565140A patent/JP6680693B2/en not_active Expired - Fee Related
- 2015-03-16 CN CN201580022960.0A patent/CN106458397B/en not_active Expired - Fee Related
- 2015-03-16 ES ES15712037T patent/ES2823848T3/en active Active
- 2015-03-30 TW TW104110165A patent/TWI647157B/en not_active IP Right Cessation
-
2019
- 2019-04-30 US US16/398,792 patent/US11142369B2/en active Active
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Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
PT3137240T (en) | 2020-11-09 |
US20190256248A1 (en) | 2019-08-22 |
ES2823848T3 (en) | 2021-05-10 |
EP3760333A1 (en) | 2021-01-06 |
TWI647157B (en) | 2019-01-11 |
US10494139B2 (en) | 2019-12-03 |
US11142369B2 (en) | 2021-10-12 |
EP3137240A1 (en) | 2017-03-08 |
CN106458397A (en) | 2017-02-22 |
CN106458397B (en) | 2019-03-08 |
JP2017520402A (en) | 2017-07-27 |
TW201604095A (en) | 2016-02-01 |
US20170183121A1 (en) | 2017-06-29 |
CH709571A1 (en) | 2015-10-30 |
WO2015164986A1 (en) | 2015-11-05 |
JP6680693B2 (en) | 2020-04-15 |
CN109794563A (en) | 2019-05-24 |
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