EP3530779B1 - Device and method for adjusting a distance between a drum and at least one adjacent work element in a spinning preparation machine - Google Patents
Device and method for adjusting a distance between a drum and at least one adjacent work element in a spinning preparation machine Download PDFInfo
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- EP3530779B1 EP3530779B1 EP19156815.3A EP19156815A EP3530779B1 EP 3530779 B1 EP3530779 B1 EP 3530779B1 EP 19156815 A EP19156815 A EP 19156815A EP 3530779 B1 EP3530779 B1 EP 3530779B1
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- cylinder
- drum
- working distance
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Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/28—Supporting arrangements for carding elements; Arrangements for adjusting relative positions of carding elements
Definitions
- the invention relates to a device on a spinning preparation machine, in particular a card or card, with a garnished drum and at least one working element adjacent thereto, the drum and the working element interacting at a working distance.
- the device comprises an adjusting device which acts on a bearing of the drum or the working element in order to adjust or readjust the working distance between the drum and the working element during operation of the machine.
- the invention also relates to a method for setting such a working distance, according to the preamble of claim 12.
- Carding gaps and roller spacings are of great importance in a card: The carding and thus the yarn quality depends on an exact setting and also on compliance with this gap (roller gap).
- the rollers can expand radially under the influence of heat and as a result of centrifugal forces, which leads to a change in the gap dimensions.
- high production quantities and the processing of carding-intensive types of fibers or fiber blends can also lead to strong heating of the rollers, which further increases the thermally induced dimensional changes in the rollers.
- the roller spacings remain constant when the card is in operation.
- constant means that the change in distance should preferably be less than 0.01 mm.
- A1 shows a generic device on a card or card according to the preamble of claim 1.
- This device is used to set a working distance between the drum and at least one adjacent roller of a card.
- the device comprises an adjusting device with which a distance between the drum and an adjacent roller can be set or kept constant.
- the adjusting device is actuated by actively supplying or removing heat energy, for example by a Peltier element attached to the adjusting device and supplied with electrical energy.
- a Peltier element attached to the adjusting device and supplied with electrical energy.
- another disadvantage of such an adjustment device is that the supply or removal of thermal energy for the Adjusting device takes place only indirectly through the Peltier element and may not be precise and fast enough.
- the WO2017 / 178148 discloses a combined pull / push element which can be inserted into the cavity of a carding element. It is disclosed that at least part of the combined tension / compression element should have a shape memory alloy. With the combined tension / compression element, the evenness of the carding rod or its bending can be influenced.
- the DE 2803477 describes an electrical heating device for a web guide element in order to increase the temperature of the web guide element when the card starts up.
- the invention is based on the knowledge that at increased temperature the sliding properties of certain fibers are improved.
- the tension rod or parts of it can be made of a bimetal which, with different coefficients of thermal expansion, cause the tension rod to bend or recede.
- the JP 60231827 discloses the use of a shape memory alloy in which a hinge is formed at the end of a partition or a fleece guide element with a shape memory alloy.
- the shape memory alloy as a joint is heated by a power supply so that the end piece of the partition can fold up or down and thus change the distance to the roller.
- the invention is based on the object of developing a spinning preparation machine in such a way that an adjustment of a working distance between the drum and an adjacent working element is possible automatically and / or with greater precision.
- the invention achieves the object set by a device with the features specified in claim 1, and by a method according to claim 10.
- Advantageous developments of the invention are defined in the dependent claims.
- a device on a spinning preparation machine in particular a card or carding machine, such a machine having a garnished (tambour) drum and at least one working element which is arranged adjacent to the drum.
- a working element can be formed from a garnished doffer roll, or e.g. also from a flat bar, a fixed bar, a lickerin roller, a cleaning element or a suction hood.
- the drum and the working element work together at a working distance. If the working element is formed from a garnished doffer roller, this interaction takes place between the cylindrical surfaces of the drum and roller at the fiber transfer points.
- the device according to the invention comprises an adjusting device which acts either on a bearing of the drum or a bearing of the working element in order to thereby set or readjust the working distance between the drum and the working element during operation of the spinning preparation machine.
- the invention includes the technical teaching that the actuating device has at least one shape memory alloy element (for short: SMA element). This means that such an SMA element can at least be part of the actuating device.
- the actuating device can preferably also be formed or manufactured from at least one SMA element or from several such SMA elements.
- the invention also provides a method for setting a working distance between a garnished drum and at least one for this purpose adjacent work element in a spinning preparation machine.
- the working distance between the drum and the working element is set or readjusted during operation of the spinning preparation machine using at least one SMA element.
- the invention is based on the essential knowledge that on the basis of the SMA element, which is either part of the actuating device or of which the actuating device consists, whose property as a solid body actuator is used to determine the working distance between the drum and the working element when the spinning preparation machine is in operation to readjust.
- the material parameters (e.g. the coefficient of linear expansion) of the SMA element are selected in such a way that when the spinning preparation machine has reached its operating temperature and there is a thermal expansion of the drum and an adjacent working element compared to the cold state of the machine, the SMA- Element experiences a change in length as a result of the increased operating temperatures, and thereby the working distance between the drum and the working element adjoining it is adjusted or kept constant.
- the SMA element can be calibrated or designed in its property as a solid-state actuator in such a way that it reaches a predetermined value when there is a change in its ambient temperature Has change in length.
- This calibration is suitably matched to the increase in temperature of the spinning preparation machine in its operating state compared to the cold state, possibly also taking into account the location of the machine and the climatic conditions prevailing there.
- the SMA element has a positive coefficient of linear expansion.
- a change in length of the SMA element increases with increasing temperatures.
- the SMA element (with a positive or negative coefficient of linear expansion) can be in operative connection with the mounting of the working element via a lever mechanism with reverse kinematics.
- reverse kinematics means that a linear expansion of the SMA element leads to a reduction in the working distance between the working element and the drum.
- an additional cooling device is expedient here, with which the SMA element is specifically and actively acted upon with a cooled fluid (air, gas, liquid) when the machine is in operation.
- the resulting contraction of the SMA element then leads, taking into account the aforementioned reversal kinematics, to a desired increase in the distance between the working element and the drum in order to appropriately adjust the working distance or keep it constant.
- the SMA element can be connected to an electrical voltage source.
- an electrical voltage By applying an electrical voltage, it is therefore possible to control, preferably regulate, a change in length of the SMA element as a function of the applied voltage. This effect can be superimposed with the change in length of the SMA element caused by the change in temperature. As a result, it becomes for the SMA element a faster response behavior (or a lower inertia) is achieved, in connection with a higher precision for the manipulated variable of the SMA element, ie its resulting change in length.
- an electrical voltage to the SMA element it should be noted that it is useful here to measure the actual position of the working element relative to the drum with a suitable sensor, in particular a displacement transducer or a distance meter.
- the speed of the drum can be measured with a sensor.
- the voltage applied to the SMA element can then be regulated by means of a control device, taking into account the measured actual position of the working element or the measured speed of the drum, in order to adjust the current working distance between the drum and the working element to a predetermined target value .
- the working element which is arranged adjacent to the drum, can be a particularly garnished doffer roller, a flat bar, a fixed bar, a lickerin roller, be a cleaning element or a suction hood.
- the device according to the invention can also be provided with several such working elements in order to readjust the respective working distance of the individual working elements to the drum when the machine is in operation.
- the optional application of an electrical voltage to the SMA element and / or the targeted application of a cooled fluid (air, gas, liquid) to the SMA element improves the response of the device according to the invention to dynamic changes during production (e.g. temperature increases, and also changed speeds or centrifugal forces).
- a device 100 which is intended for use on a spinning preparation machine (for example a card or card) for cotton, chemical fibers or the like.
- a spinning preparation machine for example a card or card
- the same features in the drawing are each provided with the same reference symbols.
- the drawing is only shown in a simplified manner and, in particular, without a scale.
- the spinning preparation machine in which the device 100 according to the invention is used can be a card K, which is shown in FIG Fig. 1 is shown in a side view.
- the center (or the bearing axis) of the drum 4 is designated by M 1
- M 2 the center point (or the bearing axis) of the pick-up roller 5 is designated.
- the directions of rotation of the rollers are in Fig. 1 indicated by curved arrows, the arrow 4b indicating the direction of rotation of the drum 4 and the arrow 5b the direction of rotation of the doffer roller 5.
- the direction of rotation of the revolving flat 13 in the carding position is denoted by C
- the direction of return transport is denoted by D.
- the device 100 comprises an actuating device 102 which is formed from a shape memory alloy element (abbreviated: SMA element) 110 is.
- SMA element 110 is made of a metallic shape memory material which, when sufficient temperature changes occur, enables reversible deformations of 8-10%, for example, and is available as a nickel-titanium alloy, for example.
- Fig. 2a shows a side view of the SMA element 110, which can be designed as an elongated rod.
- Figure 2b illustrates an alternative embodiment for the actuating device 102, the SMA element 110 - as in FIG Figure 2b shown in perspective - is designed as an elongated sleeve.
- the SMA element 110 can furthermore also be designed in the form of a wire (not shown) or a sheet metal.
- FIG. 3 shows - in principle simplified - parts of the card K of Fig. 1 namely the drum 4, the adjoining pick-up roller 5, their attachment to a stationary frame device 20, and the interaction with the actuating device 102.
- the actuating device 102 In detail:
- the frame device 20 comprises a total of four supports, of which in Fig. 3 only the front two supports 21a and 21b are shown. Between the supports 21 there are each horizontal longitudinal members 22, of which in Fig. 3 only the front is shown. Using cross members (not shown) which are each attached between the two longitudinal members 22 at their ends, the frame device 20 thus forms a stable and rigid support structure on which the drum 4 and the doffer roller 5 are rotatably mounted.
- FIG Fig. 3a Details regarding the attachment of the doffer roller 5 to the frame device 20 are given in FIG Fig. 3a shown.
- the support elements 25 are not screwed to the longitudinal girders 22, but are guided on them in a translatory manner, e.g. by using prismatic guides 26.
- the supporting elements 25 can be moved along the longitudinal girders 22 in the direction of the drum 4 or away from it, e.g. by a distance of 1 to 2 mm.
- each fixed stops 27 ( Fig. 3a ) is provided, between such a fixed stop 27 and a support element 25 each having an adjusting device 102 according to FIG Fig. 2 is appropriate.
- the SMA element 110 of the actuating device 102 has a positive coefficient of linear expansion.
- threaded connections can be provided, with which the adjusting device 102 is firmly anchored in the support element 25 and the stop 27.
- the actuating device 102 acts directly on the support elements 25 in order to move the bearing axis M 2 of the pick-up roller 5 and to adjust the working distance a between the tip sets 4a and 5a in the event of a longitudinal expansion of the SMA element 110, ie an expansion or contraction .
- the adjusting device 102 is positioned in the card K in such a way that it is not directly connected to the bearing axis M 2 of the doffer roller 5, but rather via a lever mechanism.
- the lever mechanism enables a translation with which the travel that results from a change in length of the SMA element 110 can be increased.
- This lever mechanism works as follows: In the embodiment of Fig. 4 the drum 4 is fixedly attached to the frame device 20, as already explained above. In contrast, the bearing axis M 2 of the pick-up roller 5 is attached to one end of a rotary arm 51. The other, opposite end of the rotary arm 51 is articulated about a stationary rotary bearing 50 provided on the frame device 20.
- the rotary arm 51 can thus be pivoted about the rotary bearing 50 away from the drum 4 (see arrow H) or in the direction of the drum 4 (see arrow I).
- Another stationary pivot bearing 54 is provided, to which the actuating device 102 (with a positive coefficient of linear expansion) is hinged at one end.
- This rotary bearing 54 is - with respect to the rotary arm 51 - positioned between the rotary bearing 50 and the drum 4, ie on a side of the rotary arm 51 which faces the drum 4.
- the other opposite end of the actuating device 102 is articulated with a joint 52 on the rotary arm 51, for example in a central section of the rotary arm 51.
- the Rotary arm 51 is pivoted about rotary bearing 50 in the direction of arrow H, as a result of which the bearing axis M 2 of the pick-up roller 5 is moved away from the drum 4 and the working distance a between the tip sets 4a, 5a then increases.
- the bearing axis M 2 of the doffer roller 5 is also provided at one end of the rotary arm 51, the opposite end of which is rotatably mounted on the stationary rotary bearing 50.
- a further stationary rotary bearing 53 is now positioned on one side of the rotary arm 51 which is opposite to the drum 4 or facing away from it.
- the adjusting device 102 is hinged at one end to the rotary bearing 53, the opposite end of the adjusting device 102 being hinged to the rotary arm 51 by the joint 52. To this extent, this lever mechanism has reverse kinematics.
- the SMA element 110 of the actuating device 102 can have a negative coefficient of linear expansion. This means that with an increase in the temperature which acts on the actuating device 102, the SMA element 110 then contracts or contracts, as a result of which the rotary arm 51 is pivoted about the rotary bearing 50 in the direction of the arrow H, as explained. In the same way as with the Fig. 4 the working distance a between the tip sets 4a, 5a is thereby increased.
- Such a changed position of the joint 52 on the rotary arm 51 can also have the effect that, with possibly only very small changes in length of the SMA element 110, a sufficient adjustment path for the bearing axis M 2 of the doffing roller 5 is achieved to readjust the working distance a.
- FIG Fig. 6 Another embodiment of the invention is in the side view of FIG Fig. 6 clarified.
- the drum 4 - in the same way as in the Fig. 3 -
- the doffer roller 5 is arranged laterally adjacent to the drum 4 on a separate support frame 28.
- the vertical supports 21 ′ on which the horizontal supports 22 are supported have adjusting elements 102 with at least one SMA element 110 (with a positive coefficient of linear expansion) or are formed by adjusting elements 102 of this type.
- the working distance a between the tip clothing 4a, 5a, which are attached to the cylindrical outer circumferential surfaces of the drum 4 and the doffer roller 5 is large Significance, as well as the speeds set for this and the type of tip sets 4a, 5a provided.
- An optimal value for the working distance a can be in a range of approx. 0.05 mm ⁇ a ⁇ 0.3 mm.
- the lower limit is not due to technology, but is only to be adhered to in order to avoid mutual contact or disturbance of the opposite tip sets 4a, 5a.
- the working distance a is extremely small compared to the dimensions of the drum 4 or the doffing roller 5.
- the enlargements in diameter for the drum 4 or the doffer roller 5 caused by the increase in the operating temperature can be approximately in the order of magnitude of approx. 0.08 mm per 10 ° C. increase in temperature. Similar deformations can be caused by the influence of the centrifugal force during the rotation of the drum 4 or the doffer roller 5.
- the invention now works as follows: The setting of the carding gap between the drum 4 and the working elements of the card adjoining it is initially carried out with the machine at a standstill, in a relatively cold state. This also includes the working distance a between the drum 4 and the doffer roller 5. After the card K has been started up, its operating temperature increases in comparison with the cold state. As explained, this increase in temperature leads to thermal expansion or enlargement of the diameter of the drum 4 and the doffer roller 5, possibly superimposed by a radial deformation as a result of centrifugal forces.
- a lickerin roller 3c is rotatably mounted on a separate support frame 29 in a stationary manner.
- the adjustment mechanism explained above according to which in the event of a temperature increase due to the linear expansion of the SMA elements 110, the horizontal girders 22, and thus also the support elements 24 together with the drum 4, are raised vertically upwards, then also causes the working distance to be adjusted b between the drum 4 and the lickerin roller 3c (cf. Fig. 6 ).
- an electrical voltage can be applied to the actuating device 102, and thus to the SMA element 110.
- the actuating device 102 is electrically connected to a voltage source 112.
- Creating a Electrical voltage to the SMA element 110 has a positive effect on the actuator properties of the SMA element 110, ie its linear expansion then increases.
- the SMA element 110 can be actively controlled, preferably regulated, by applying an electrical voltage.
- the actuating device 102 used here is in accordance with the embodiment of FIG Fig. 7 can be actively controlled, namely by applying an electrical voltage. This then also has an effect on the linear expansion of the SMA element 110 in its function as a solid-state actuator.
- the device 100 includes further components, for example sensors 114 and 115, a controller 116, a setpoint adjuster 118 and optionally also a disturbance variable input element 120 These components are integrated into a control loop that is Fig. 8 is illustrated.
- a speed sensor 115 can also be provided with which the current speeds of the drum 4 and the doffing roller 5 can be measured.
- the sensor 114 and / or the sensor 115 are electrically connected to the controller 116 (e.g. a PID controller) as a measuring element, which receives the measured variables determined on the card K (current working distance a, and / or speeds of drum 4 and doffer roller 5, as the actual value).
- a setpoint adjuster 118 (for example a memory) is assigned to the controller 116, for specifying the desired working distance a, as a setpoint or reference variable.
- To the controller 116 is electrically connected to the voltage source 112, to which a manipulated variable is output by the controller 116, namely for setting the voltage that is to be applied to the actuating device 102. This manipulated variable or voltage is then output to the adjusting device 102 (or the SMA element 110) connected to the voltage source 112.
- the nominal value of the working distance a is given by the calculations from the drum speed and the temperatures of the drum 4 and the environment. Details on this are already known from the prior art, for example from DE 10 2006 002 812 A1 of the applicant.
- the actual position of the pick-up roller 5 in relation to the drum 4 is measured via the sensor 114.
- the controller 116 compares this actual position with the predefined setpoint value and accordingly regulates the voltage that is applied to the actuating device 102. This causes the SMA element 110 to expand in length, so that, as explained, the working distance a is readjusted.
- Interferences such as B. the change in ambient temperature can adversely affect the working distance a now reached. This can be detected by the disturbance variable input element 120 (e.g. a temperature sensor), the sensor 114 in turn measuring this change in the working distance a and the controller 116 readjusting it again, whereby the control loop is closed.
- the disturbance variable input element 120 e.g. a temperature sensor
- an SMA element 110 with a positive coefficient of linear expansion can also be used.
- a cooling device 122 is then provided, which is positioned adjacent to the actuating device 102, and with which the actuating device 102 is selectively connected to a cooled fluid (air, gas, liquid) can be applied.
- a cooled fluid air, gas, liquid
- a contraction of the SMA element 110 is achieved, whereby the rotary arm 51 is also pivoted in the direction of the arrow H about the rotary bearing 50. This then leads to the desired readjustment of the working distance a.
- the volume flow of cooled air or gas that is generated by the cooling device 122 to act on the actuating device 102, and / or the temperature of the air or the gas, which are required for adjusting the working distance a, can also be adjusted by means of the control loop of Fig. 8 be managed.
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Description
Die Erfindung betrifft eine Vorrichtung an einer Spinnereivorbereitungsmaschine, insbesondere eine Karde oder Krempel, mit einer garnierten Trommel und mindestens einem hierzu benachbarten Arbeitselement, wobei die Trommel und das Arbeitselement in einem Arbeitsabstand zusammenwirken. Die Vorrichtung umfasst eine Stelleinrichtung, die auf eine Lagerung der Trommel oder des Arbeitselements wirkt, um im Betrieb der Maschine den Arbeitsabstand zwischen der Trommel und des Arbeitselements ein- bzw. nachzustellen. Die Erfindung betrifft auch ein Verfahren zum Einstellen eines solchen Arbeitsabstandes, nach dem Oberbegriff von Anspruch 12.The invention relates to a device on a spinning preparation machine, in particular a card or card, with a garnished drum and at least one working element adjacent thereto, the drum and the working element interacting at a working distance. The device comprises an adjusting device which acts on a bearing of the drum or the working element in order to adjust or readjust the working distance between the drum and the working element during operation of the machine. The invention also relates to a method for setting such a working distance, according to the preamble of
Die Arbeitsorgane von Hochleistungskarden sind in der Regel vollständig gekapselt, um den hohen Sicherheitsstandards zu entsprechen, Partikelemissionen in die Umgebung zu verhindern und den Wartungsbedarf der Maschinen zu minimieren. Hierdurch wird der Eintrag von Wärme in die Maschine deutlich gesteigert, während der Wärmeaustrag mittels Konvektion deutlich abnimmt. Die dadurch bewirkte stärkere Erwärmung von Hochleistungskarden führt zu größeren thermoelastischen Verformungen, die aufgrund der Ungleichverteilung des Temperaturfeldes die eingestellten Abstände der Wirkflächen beeinflussen: Die Abstände zwischen Trommel und Deckel, Abnehmer, angrenzenden Walzen, Festdeckeln sowie Ausscheidestellen nehmen ab. Im Extremfall kann der eingestellte Spalt zwischen den Wirkflächen sich durch Wärmedehnungen derart vermindern, dass relativbewegte Bauteile miteinander kollidieren.The working elements of high-performance cards are usually completely encapsulated in order to meet the high safety standards, prevent particle emissions into the environment and minimize the maintenance requirements of the machines. This significantly increases the input of heat into the machine, while the heat output by means of convection decreases significantly. The resulting increased heating of high-performance cards leads to greater thermoelastic deformations which, due to the uneven distribution of the temperature field, influence the set distances between the active surfaces: The distances between drum and cover, doffers, adjacent rollers, fixed covers and separation points decrease. In the extreme case, the set gap between the active surfaces can be reduced by thermal expansion in such a way that relatively moving components collide with one another.
Größere Schäden sind dann an der betroffenen Hochleistungskarde die Folge. Nach alledem kann insbesondere die Erzeugung von Wärme im Arbeitsbereich der Karde zu unterschiedlichen thermischen Dehnungen bei zu großen Temperaturunterschieden zwischen den Bauteilen führen.The result is greater damage to the affected high-performance card. After all, the generation of heat in the working area of the card can lead to different thermal expansions if the temperature differences between the components are too great.
Kardierspalte und Walzenabstände sind bei einer Karde von großer Bedeutung: Die Kardier- und somit die Garnqualität ist von einer exakten Einstellung und auch einer Einhaltung dieser Spalte (Walzenspalte) abhängig. Die Walzen können sich unter Wärmeeinfluss und in Folge von Fliehkräften radial ausdehnen, was zu einer Veränderung der Spaltmaße führt. Des Weiteren können hohe Produktionsmengen und die Verarbeitung von kardierintensiven Fasersorten oder Fasermischungen zusätzlich zu einer starken Erwärmung der Walzen führen, was die thermisch bedingten Dimensionsänderungen der Walzen nochmals verstärkt. Zur Erzielung einer optimalen Kardierqualität ist es somit notwendig, dass die Walzenabstände im Betrieb der Karde konstant bleiben. Konstant bedeutet in diesem Zusammenhang, dass die Abstandsänderung vorzugsweise weniger als 0,01 mm betragen soll.Carding gaps and roller spacings are of great importance in a card: The carding and thus the yarn quality depends on an exact setting and also on compliance with this gap (roller gap). The rollers can expand radially under the influence of heat and as a result of centrifugal forces, which leads to a change in the gap dimensions. Furthermore, high production quantities and the processing of carding-intensive types of fibers or fiber blends can also lead to strong heating of the rollers, which further increases the thermally induced dimensional changes in the rollers. In order to achieve an optimal carding quality, it is therefore necessary that the roller spacings remain constant when the card is in operation. In this context, constant means that the change in distance should preferably be less than 0.01 mm.
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Entsprechend liegt der Erfindung die Aufgabe zugrunde, eine Spinnereivorbereitungsmaschine dahingehend weiterzubilden, dass eine Einstellung eines Arbeitsabstandes zwischen der Trommel und einem daran angrenzenden Arbeitselement selbsttätig und/oder mit höherer Präzision möglich ist.Accordingly, the invention is based on the object of developing a spinning preparation machine in such a way that an adjustment of a working distance between the drum and an adjacent working element is possible automatically and / or with greater precision.
Die Erfindung löst die gestellte Aufgabe durch eine Vorrichtung mit den in Anspruch 1 angegebenen Merkmalen, und durch ein Verfahren gemäß Anspruch 10. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen definiert.The invention achieves the object set by a device with the features specified in
Die obige Aufgabe wird durch eine Vorrichtung an einer Spinnereivorbereitungsmaschine, insbesondere eine Karde oder Krempel, gelöst, wobei eine solche Maschine eine garnierte (Tambour-)Trommel und mindestens ein Arbeitselement aufweist, das angrenzend bzw. benachbart zu der Trommel angeordnet ist. Ein solches Arbeitselement kann aus einer garnierten Abnehmer-Walze gebildet sein, oder z.B. auch aus einem Deckelstab, einem Feststab, einer Vorreißer-Walze, einem Reinigungselement oder einer Saughaube. Die Trommel und das Arbeitselement wirken in einem Arbeitsabstand zusammen. Falls das Arbeitselement aus einer garnierten Abnehmer-Walze gebildet ist, findet dieses Zusammenwirken zwischen den zylindrischen Flächen von Trommel und Walze an den Faserübertragungsstellen statt. Die erfindungsgemäße Vorrichtung umfasst eine Stelleinrichtung, die entweder auf eine Lagerung der Trommel oder eine Lagerung des Arbeitselements einwirkt, um dadurch den Arbeitsabstand zwischen der Trommel und des Arbeitselements im Betrieb der Spinnereivorbereitungsmaschine einzustellen bzw. nachzustellen.The above object is achieved by a device on a spinning preparation machine, in particular a card or carding machine, such a machine having a garnished (tambour) drum and at least one working element which is arranged adjacent to the drum. Such a working element can be formed from a garnished doffer roll, or e.g. also from a flat bar, a fixed bar, a lickerin roller, a cleaning element or a suction hood. The drum and the working element work together at a working distance. If the working element is formed from a garnished doffer roller, this interaction takes place between the cylindrical surfaces of the drum and roller at the fiber transfer points. The device according to the invention comprises an adjusting device which acts either on a bearing of the drum or a bearing of the working element in order to thereby set or readjust the working distance between the drum and the working element during operation of the spinning preparation machine.
Die Erfindung schließt die technische Lehre ein, dass die Stelleinrichtung zumindest ein Formgedächtnis-Legierungs-Element (kurz: FGL-Element) aufweist. Dies bedeutet, dass ein solches FGL-Element zumindest Teil der Stelleinrichtung sein kann. Vorzugsweise kann die Stelleinrichtung auch aus zumindest einem FGL-Element, oder aus mehreren solchen FGL-Elementen, gebildet bzw. hergestellt sein.The invention includes the technical teaching that the actuating device has at least one shape memory alloy element (for short: SMA element). This means that such an SMA element can at least be part of the actuating device. The actuating device can preferably also be formed or manufactured from at least one SMA element or from several such SMA elements.
In gleicher Weise sieht die Erfindung auch ein Verfahren zum Einstellen eines Arbeitsabstandes zwischen einer garnierten Trommel und mindestens einem hierzu benachbarten Arbeitselement bei einer Spinnereivorbereitungsmaschine vor. Hierbei wird der Arbeitsabstand zwischen der Trommel und dem Arbeitselement im Betrieb der Spinnereivorbereitungsmaschine unter Verwendung zumindest eines FGL-Elements eingestellt bzw. nachgestellt.In the same way, the invention also provides a method for setting a working distance between a garnished drum and at least one for this purpose adjacent work element in a spinning preparation machine. Here, the working distance between the drum and the working element is set or readjusted during operation of the spinning preparation machine using at least one SMA element.
Der Erfindung liegt die wesentliche Erkenntnis zugrunde, dass auf Grundlage des FGL-Elements, das entweder ein Teil der Stelleinrichtung ist oder aus dem die Stelleinrichtung besteht, dessen Eigenschaft als Festkörperaktor dazu genutzt wird, den Arbeitsabstand zwischen der Trommel und dem Arbeitselement im Betrieb der Spinnereivorbereitungsmaschine nachzustellen. Hierbei sind die Materialkennwerte (z.B. der Längenausdehnungskoeffizient) des FGL-Elements derart gewählt, dass dann, wenn die Spinnereivorbereitungsmaschine ihre Betriebstemperatur erreicht hat und es im Vergleich zum Kaltzustand der Maschine zu einer thermischen Ausdehnung von Trommel und einem hierzu angrenzenden Arbeitselement kommt, das FGL-Element in Folge der erhöhten Betriebstemperaturen eine Längenänderung erfährt, und dadurch der Arbeitsabstand zwischen der Trommel und dem daran angrenzenden Arbeitselement nachgestellt bzw. konstant gehalten wird. In dieser Weise kann für die Spinnereivorbereitungsmaschine eine "Selbsteinstellung" in Bezug auf den Arbeitsabstand zwischen der Trommel und dem Arbeitselement realisiert werden. Dies bedeutet, dass eine Zufuhr von Energie (z.B. Strom oder Wärme) für eine solche Selbsteinstellung des Arbeitsabstands nicht unbedingt erforderlich ist.The invention is based on the essential knowledge that on the basis of the SMA element, which is either part of the actuating device or of which the actuating device consists, whose property as a solid body actuator is used to determine the working distance between the drum and the working element when the spinning preparation machine is in operation to readjust. The material parameters (e.g. the coefficient of linear expansion) of the SMA element are selected in such a way that when the spinning preparation machine has reached its operating temperature and there is a thermal expansion of the drum and an adjacent working element compared to the cold state of the machine, the SMA- Element experiences a change in length as a result of the increased operating temperatures, and thereby the working distance between the drum and the working element adjoining it is adjusted or kept constant. In this way, a "self-adjustment" can be implemented for the spinning preparation machine with regard to the working distance between the drum and the working element. This means that a supply of energy (e.g. electricity or heat) is not absolutely necessary for such self-adjustment of the working distance.
Die Verwendung von zumindest einem FGL-Element für die Stelleinrichtung führt zu folgenden weiteren Vorteilen:
- minimales Gewicht,
- einfacher und kompakter Aufbau,
- geräuschlose Arbeitsweise,
- elektromagnetische Verträglichkeit, und
- minimaler Bedarf an Bauraum.
- minimal weight,
- simple and compact structure,
- noiseless operation,
- electromagnetic compatibility, and
- minimal space requirement.
In vorteilhafter Weiterbildung der Erfindung kann das FGL-Element in seiner Eigenschaft als Festkörperaktor dahingehend kalibriert bzw. ausgebildet sein, dass es bei einer Änderung von dessen Umgebungstemperatur eine vorbestimmte Längenänderung aufweist. Diese Kalibrierung ist auf die Temperaturzunahme der Spinnereivorbereitungsmaschine in deren Betriebszustand im Vergleich zum kalten Zustand geeignet abgestimmt, ggf. auch unter Berücksichtigung eines Einsatzortes der Maschine und der dort vorherrschenden klimatischen Bedingungen.In an advantageous development of the invention, the SMA element can be calibrated or designed in its property as a solid-state actuator in such a way that it reaches a predetermined value when there is a change in its ambient temperature Has change in length. This calibration is suitably matched to the increase in temperature of the spinning preparation machine in its operating state compared to the cold state, possibly also taking into account the location of the machine and the climatic conditions prevailing there.
In vorteilhafter Weiterbildung der Erfindung kann vorgesehen sein, dass das FGL-Element einen positiven Längenausdehnungskoeffizienten aufweist. Entsprechend nimmt eine Längenänderung des FGL-Elements bei größer werdenden Temperaturen zu. Hierdurch kann eine konstruktiv einfache Einbindung des Stellelements mit dem FGL-Element in der Spinnereivorbereitungsmaschine realisiert werden, um dadurch den Arbeitsabstand zwischen der Trommel und dem Arbeitselement einzustellen.In an advantageous further development of the invention it can be provided that the SMA element has a positive coefficient of linear expansion. Correspondingly, a change in length of the SMA element increases with increasing temperatures. In this way, a structurally simple integration of the adjusting element with the SMA element in the spinning preparation machine can be implemented in order to thereby set the working distance between the drum and the working element.
In vorteilhafter Weiterbildung der Erfindung kann das FGL-Element (mit positivem oder negativem Längenausdehnungskoeffizienten) über einen Hebelmechanismus mit Umkehrkinematik mit der Lagerung des Arbeitselements in Wirkverbindung stehen. Im Sinne der vorliegenden Erfindung bedeutet "Umkehrkinematik", dass eine Längenausdehnung des FGL-Elements zu einer Verkleinerung des Arbeitsabstandes zwischen dem Arbeitselement und der Trommel führt. Entsprechend ist hierbei die Verwendung einer zusätzlichen Kühleinrichtung zweckmäßig, mit der das FGL-Element im Betrieb der Maschine gezielt und aktiv mit einem gekühlten Fluid (Luft, Gas, Flüssigkeit) beaufschlagt wird. Die hieraus resultierende Kontraktion des FGL-Elements führt dann unter Berücksichtigung der genannten Umkehrkinematik zu einer gewünschten Vergrößerung des Abstands zwischen dem Arbeitselement und der Trommel, um den Arbeitsabstand geeignet nachzustellen bzw. konstant zu halten.In an advantageous development of the invention, the SMA element (with a positive or negative coefficient of linear expansion) can be in operative connection with the mounting of the working element via a lever mechanism with reverse kinematics. In the context of the present invention, "reverse kinematics" means that a linear expansion of the SMA element leads to a reduction in the working distance between the working element and the drum. Accordingly, the use of an additional cooling device is expedient here, with which the SMA element is specifically and actively acted upon with a cooled fluid (air, gas, liquid) when the machine is in operation. The resulting contraction of the SMA element then leads, taking into account the aforementioned reversal kinematics, to a desired increase in the distance between the working element and the drum in order to appropriately adjust the working distance or keep it constant.
In vorteilhafter Weiterbildung der Erfindung kann für das FGL-Element vorgesehen sein, an eine elektrische Spannungsquelle angeschlossen zu werden. Durch Anlegen einer elektrischen Spannung ist es somit möglich, eine Längenänderung des FGL-Elements in Abhängigkeit von der angelegten Spannung zu steuern, vorzugsweise zu regeln. Dieser Effekt kann sich mit der Längenänderung des FGL-Elements, die durch die Temperaturänderung bedingt wird, überlagern. Im Ergebnis wird hierdurch für das FGL-Element ein schnelleres Ansprechverhalten (bzw. eine geringere Trägheit) erreicht, in Verbindung mit einer höheren Präzision für die Stellgröße des FGL-Elements, d.h. dessen resultierender Längenänderung.In an advantageous development of the invention, the SMA element can be connected to an electrical voltage source. By applying an electrical voltage, it is therefore possible to control, preferably regulate, a change in length of the SMA element as a function of the applied voltage. This effect can be superimposed with the change in length of the SMA element caused by the change in temperature. As a result, it becomes for the SMA element a faster response behavior (or a lower inertia) is achieved, in connection with a higher precision for the manipulated variable of the SMA element, ie its resulting change in length.
Im Zusammenhang mit dem Anlegen einer elektrischen Spannung an das FGL-Element wird darauf hingewiesen, dass es hierbei zweckmäßig ist, die Ist-Position des Arbeitselements relativ zur Trommel mit einem geeigneten Sensor, insbesondere ein Wegaufnehmer oder ein Abstandsmesser, zu messen. Ergänzend und/oder alternativ kann vorgesehen sein, die Drehzahl der Trommel mit einem Sensor zu messen. Auf Basis dessen kann dann die an das FGL-Element angelegte Spannung mittels einer Regeleinrichtung unter Berücksichtigung der gemessenen Ist-Position des Arbeitselements bzw. der gemessenen Drehzahl der Trommel geregelt werden, um den aktuellen Arbeitsabstand zwischen der Trommel und dem Arbeitselement auf einen vorbestimmten Sollwert nachzustellen.In connection with the application of an electrical voltage to the SMA element, it should be noted that it is useful here to measure the actual position of the working element relative to the drum with a suitable sensor, in particular a displacement transducer or a distance meter. In addition and / or as an alternative, the speed of the drum can be measured with a sensor. On the basis of this, the voltage applied to the SMA element can then be regulated by means of a control device, taking into account the measured actual position of the working element or the measured speed of the drum, in order to adjust the current working distance between the drum and the working element to a predetermined target value .
Falls im Betrieb der Spinnereivorbereitungsmaschine die Drehzahl der garnierten Trommel (Tambour) geändert wird, wirken auf die Trommel auch jeweils andere Fliehkräfte. Hierdurch können sich die Abmessungen der Trommel - in deren radialer Richtung - geringfügig ändern. Durch eine aktive Ansteuerung des FGL-Elements, indem daran eine elektrische Spannung angelegt wird, kann im Betrieb der Spinnereivorbereitungsmaschine auch bei geänderten Drehzahlen der Trommel stets ein optimaler Arbeitsabstand zu dem Arbeitselement eingehalten werden. Mit der Nachstellung des Arbeitsabstandes können somit geänderte radiale Abmessungen der Trommel geeignet kompensiert werden.If the speed of the garnished drum (tambour) is changed while the spinning preparation machine is in operation, different centrifugal forces also act on the drum. This can change the dimensions of the drum - in its radial direction - slightly. By actively controlling the SMA element by applying an electrical voltage to it, an optimal working distance to the working element can always be maintained when the spinning preparation machine is in operation, even with changed drum speeds. With the readjustment of the working distance, changed radial dimensions of the drum can thus be suitably compensated.
Bei dem Arbeitselement, das angrenzend bzw. benachbart zu der Trommel angeordnet ist, kann es sich um eine insbesondere garnierte Abnehmer-Walze, einen Deckelstab, einen Feststab, eine Vorreißer-Walze, ein Reinigungselement oder um eine Saughaube handeln. Diesbezüglich darf darauf hingewiesen werden, dass die erfindungsgemäße Vorrichtung auch bei mehreren solchen Arbeitselementen vorgesehen sein kann, um im Betrieb der Maschine den jeweiligen Arbeitsabstand der einzelnen Arbeitselemente zur Trommel nachzustellen.The working element, which is arranged adjacent to the drum, can be a particularly garnished doffer roller, a flat bar, a fixed bar, a lickerin roller, be a cleaning element or a suction hood. In this regard, it should be pointed out that the device according to the invention can also be provided with several such working elements in order to readjust the respective working distance of the individual working elements to the drum when the machine is in operation.
Mit der erfindungsgemäßen Vorrichtung und der Durchführung eines entsprechenden Verfahrens ist es möglich, bei einer Spinnereivorbereitungsmaschine (insbesondere Karde oder Krempel) den Arbeitsabstand zwischen der garnierten Trommel und einem daran angrenzenden Arbeitselement ggf. allein durch Verwendung eines FGL-Elements nachzustellen, wenn beim Erreichen der Betriebstemperatur der Spinnereivorbereitungsmaschine die Trommel und das Arbeitselement erhöhten Temperaturen ausgesetzt sind und sich thermisch ausdehnen. Durch die Wechselwirkung des FGL-Elements mit den geänderten Temperaturen und einer daraus resultierenden gezielten Längenänderung des FGL-Elements wird erreicht, dass die Stelleinrichtung für die Spinnereivorbereitungsmaschine selbsttätig funktioniert, wobei der Arbeitsabstand zwischen der Trommel und dem Arbeitselement ohne Zufuhr von Energie (Strom oder Wärme) nachgestellt und damit konstant gehalten wird. Das optionale Anlegen einer elektrischen Spannung an das FGL-Element und/oder das gezielte Beaufschlagen des FGL-Elements mit einem gekühlten Fluid (Luft, Gas, Flüssigkeit) verbessert das Ansprechverhalten der erfindungsgemäßen Vorrichtung auf dynamische Veränderungen während der Produktion (z.B. Temperaturerhöhungen, und auch geänderte Drehzahlen bzw. Zentrifugalkräfte).With the device according to the invention and the implementation of a corresponding method, it is possible, in a spinning preparation machine (in particular card or card), to readjust the working distance between the garnished drum and an adjacent working element, if necessary just by using an SMA element if the operating temperature is reached of the spinning preparation machine, the drum and the working element are exposed to elevated temperatures and thermally expand. The interaction of the SMA element with the changed temperatures and the resulting targeted change in length of the SMA element ensures that the actuating device for the spinning preparation machine functions automatically, with the working distance between the drum and the working element without the addition of energy (electricity or heat ) is readjusted and thus kept constant. The optional application of an electrical voltage to the SMA element and / or the targeted application of a cooled fluid (air, gas, liquid) to the SMA element improves the response of the device according to the invention to dynamic changes during production (e.g. temperature increases, and also changed speeds or centrifugal forces).
Die Erfindung wird nachfolgend anhand von zeichnerisch dargestellten Ausführungsbeispielen näher erläutert. Hierin zeigen:
- Fig. 1
- eine schematische Querschnittsansicht einer Spinnereivorbereitungsmaschine in Form einer Karde, bei der die erfindungsgemäße Vorrichtung eingesetzt wird,
- Fig. 2a
- eine Seitenansicht einer Stelleinrichtung, als Teil einer erfindungsgemäßen Vorrichtung,
- Fig. 2b
- eine Perspektivansicht der Stelleinrichtung von
Fig. 2a , - Fig. 3
- eine Seitenansicht einer erfindungsgemäßen Vorrichtung, bei der die Stelleinrichtung von
Fig. 2 eingesetzt wird, zur Verwendung bei einer Karde vonFig. 1 , - Fig. 3a
- Details der Vorrichtung von
Fig. 3 , - Fig. 4, 5
- jeweils Seitenansichten der erfindungsgemäßen Vorrichtung nach weiteren Ausführungsformen, wobei das Stellelement an einer schwenkbar gelagerten Abnehmer-Walze angelenkt ist,
- Fig. 6
- eine schematische Seitenansicht der Trommel mit Vorreißer- und Abnehmer-Einheit sowie Zuordnung von erfindungsgemäßen Stellelementen zu den die Trommel tragenden Trägerstützen,
- Fig. 7
- eine Seitenansicht einer Stelleinrichtung nach einer weiteren Ausführungsform der erfindungsgemäßen Vorrichtung, bei der an die Stelleinrichtung eine elektrische Spannung angelegt wird, und
- Fig. 8
- ein schematisches Blockschaltbild eines Regelkreises, mit dem erfindungsgemäß der Arbeitsabstand zwischen der Trommel und einem hierzu benachbarten Arbeitselement nachgestellt wird.
- Fig. 1
- a schematic cross-sectional view of a spinning preparation machine in the form of a card, in which the device according to the invention is used,
- Fig. 2a
- a side view of an adjusting device, as part of a device according to the invention,
- Figure 2b
- a perspective view of the actuator of FIG
Fig. 2a , - Fig. 3
- a side view of a device according to the invention, in which the actuating device of
Fig. 2 is used, for use in a card fromFig. 1 , - Fig. 3a
- Details of the device of
Fig. 3 , - Fig. 4, 5
- each side views of the device according to the invention according to further embodiments, wherein the adjusting element is articulated on a pivotably mounted doffer roller,
- Fig. 6
- a schematic side view of the drum with licker-in and doffer unit and assignment of adjusting elements according to the invention to the carrier supports carrying the drum,
- Fig. 7
- a side view of an actuating device according to a further embodiment of the device according to the invention, in which an electrical voltage is applied to the actuating device, and
- Fig. 8
- a schematic block diagram of a control loop with which, according to the invention, the working distance between the drum and an adjacent working element is adjusted.
Nachstehend sind unter Bezugnahme auf die
Die Spinnereivorbereitungsmaschine, bei der die erfindungsgemäße Vorrichtung 100 eingesetzt wird, kann eine Karde K sein, die in
Die Vorrichtung 100 umfasst eine Stelleinrichtung 102, die aus einem Formgedächtnis-Legierungs-Element (kurz: FGL-Element) 110 gebildet ist. Das FGL-Element 110 ist aus einem metallischen Formgedächtniswerkstoff hergestellt, der bei Auftreten von hinreichenden Temperaturveränderungen reversible Verformungen von z.B. 8-10% ermöglicht und z.B. als Nickel-Titan-Legierung verfügbar ist.
Die Seitenansicht von
Die Rahmeneinrichtung 20 umfasst insgesamt vier Abstützungen, von denen in
Die Trommel 4 ist mittels zweier Tragelemente 24 (von denen nur eines in
Details bezüglich der Anbringung der Abnehmer-Walze 5 an der Rahmeneinrichtung 20 sind in der
An den Längsträgern 22 der Rahmeneinrichtung 20 sind zwischen den Achsen M1 und M2 jeweils fixe Anschläge 27 (
Nachfolgend sind in den
Bei der Ausführungsform von
In the embodiment of
Bei der Ausführungsform von
Bei der Ausführungsform von
Bei den Ausführungsformen von
Eine weitere Ausführungsform der Erfindung ist in der Seitenansicht von
Im Betrieb der Karde K ist für die Übertragung von Fasern von der Trommel 4 auf die Abnehmer-Walze 5 der Arbeitsabstand a zwischen den Spitzengarnituren 4a, 5a, die an den zylindrischen Außenumfangsflächen der Trommel 4 und der Abnehmer-Walze 5 angebracht sind, von großer Bedeutung, wie auch die hierfür eingestellten Drehzahlen und die Art der vorgesehenen Spitzengarnituren 4a, 5a. Eine exakte Einhaltung des Arbeitsabstands a innerhalb genauer und sehr enger Toleranzen ist Voraussetzung für einen störungsfreien Betrieb der Karde K und eine gute Kardierqualität. Ein optimaler Wert für den Arbeitsabstand a kann in einem Bereich von ca. 0,05 mm < a < 0,3 mm liegen. Hierbei ist die untere Grenze nicht technologisch bedingt, sondern ist nur zur Vermeidung gegenseitiger Berührung oder Störung der gegenüberliegenden Spitzengarnituren 4a, 5a einzuhalten. Der Arbeitsabstand a ist im Vergleich zu den Dimensionen der Trommel 4 bzw. der Abnehmer-Walze 5 äußerst klein. Die durch den Anstieg der Betriebstemperatur bewirkte Durchmesservergrößerungen für die Trommel 4 bzw. die Abnehmer-Walze 5 können ungefähr in der Größenordnung von ca. 0,08 mm pro 10°C Temperaturanstieg liegen. Ähnliche Deformationen können durch den Einfluss der Fliehkraft bei der Rotation der Trommel 4 bzw. der Abnehmer-Walze 5 hervorgerufen werden.When the card K is in operation, for the transfer of fibers from the
Die Erfindung funktioniert nun wie folgt:
Die Einstellung der Kardierspalte zwischen der Trommel 4 und der daran angrenzenden Arbeitselemente der Karde erfolgt zunächst bei stehender Maschine, in relativ kaltem Zustand. Hierzu gehört auch der Arbeitsabstand a zwischen der Trommel 4 und der Abnehmer-Walze 5. Nach einer Inbetriebnahme der Karde K erhöht sich deren Betriebstemperatur im Vergleich zum kalten Zustand. Wie erläutert, kommt es durch diese Temperaturzunahme zu einer thermischen Ausdehnung bzw. Durchmesservergrößerung der Trommel 4 und der Abnehmer-Walze 5, ggf. überlagert durch eine radiale Deformation in Folge von Fliehkraft-Einflüssen. Die Gefahr bzw. Tendenz, dass hierdurch der eingestellte Arbeitsabstand a zwischen der Trommel 4 und dem Arbeitselement in Form der Abnehmer-Walze 5 unzulässig abnehmen könnte, wird dadurch ausgeglichen, dass die besagte Temperaturerhöhung - jedenfalls bei den Ausführungsformen nach
The setting of the carding gap between the
Bei der Ausführungsform von
Bei der Ausführungsform von
Nach einer weiteren Ausführungsform der Erfindung - schematisch vereinfacht in
Für die zuvor erläuterten Ausführungsformen nach
Zur Regelung der elektrischen Spannung, die an die Stelleinrichtung 102 und dessen FGL-Element 110 angelegt wird, umfasst die Vorrichtung 100 weitere Komponenten, z.B. Sensoren 114 und 115, einen Regler 116, einen Sollwert-Steller 118 und optional auch ein Störgrößen-Eingabeelement 120. Diese Komponenten sind in einen Regelkreis eingebunden, der in
Bei dem Sensor 114 kann es sich um einen Wegaufnehmer, einen Abstandsmesser oder dergleichen handeln, mit dem im Betrieb der Karde K eine jeweils aktuelle Position (= Ist-Position) der Abnehmer-Walze 5 relativ zur Trommel 4 gemessen wird. Ergänzend und/oder alternativ kann auch ein Drehzahl-Sensor 115 vorgesehen sein, mit dem die aktuellen Drehzahlen der Trommel 4 und der Abnehmer-Walze 5 messbar sind.The
Bei dem Regelkreis gemäß
Im Betrieb der Karde K erfolgt eine permanente Analyse des Betriebszustands, von der Anmelderin auch als "T-Con" bezeichnet. Hierbei wird der Sollwert des Arbeitsabstandes a vorgegeben durch die Berechnungen aus Trommeldrehzahl und den Temperaturen der Trommel 4 und der Umgebung. Details hierzu sind bereits aus dem Stand der Technik bekannt, z.B. aus der
Störeinflüsse, wie z. B. die Änderung der Umgebungstemperatur, können den nun erreichten Arbeitsabstand a nachteilig beeinflussen. Dies kann durch das Störgrößen-Eingabeelement 120 (z.B. ein Temperaturfühler) erfasst werden, wobei der Sensor 114 diese Änderung des Arbeitsabstandes a wiederum misst und der Regler 116 wieder nachregelt, wodurch der Regelkreis geschlossen wird.Interferences, such as B. the change in ambient temperature can adversely affect the working distance a now reached. This can be detected by the disturbance variable input element 120 (e.g. a temperature sensor), the
Bei der Ausführungsform von
- 11
- SpeisewalzeFeed roller
- 22
- SpeisetischDining table
- 3a, 3b, 3c3a, 3b, 3c
- Vorreißer-WalzeLickerin roller
- 44th
- Trommeldrum
- 4a4a
- Spitzengarnitur (der Trommel 4)Top set (of drum 4)
- 4b4b
-
Rotationsrichtung der Trommel 4Direction of rotation of the
drum 4 - 55
- Abnehmer-WalzeDoffer roller
- 5a5a
- Spitzengarnitur (der Abnehmer-Walze 5)Top clothing (of the doffer roller 5)
- 5b5b
-
Rotationsrichtung der Abnehmer-Walze 5Direction of rotation of the
doffer roller 5 - 66
- AbstreichwalzeDoctor roller
- 7,87.8
- QuetschwalzeSqueegee
- 99
- VliesleitelementFleece guide element
- 1010
- FlortrichterPile funnel
- 11, 1211, 12
- AbzugswalzenTake-off rollers
- 1313
- WanderdeckelRevolving lid
- 13a, 13b13a, 13b
- DeckelumlenkrollenCover pulleys
- 1414th
- DeckelstäbeFlat bars
- 1515th
- KanneJug
- 1616
- KannenstockJug stick
- 2020th
- RahmeneinrichtungFrame equipment
- 2121st
- Abstützung(en)Support (s)
- 2222nd
- LängsträgerSide member
- 23a, 23b23a, 23b
- Schraube(n)Screw (noun)
- 2424
- Tragelement (für die Trommel 4)Support element (for drum 4)
- 2525th
- Tragelement (für die Abnehmer-Walze 5)Support element (for the take-off roller 5)
- 2626th
- Prismatische FührungPrismatic guidance
- 2727
- Fixer AnschlagFixed stop
- 2828
- Separater Stützrahmen (für die Abnehmer-Walze 5)Separate support frame (for the doffer roller 5)
- 2929
-
Separater Stützrahmen (für die Vorreißer-Walzen 3a, 3b, 3c)Separate support frame (for the
3a, 3b, 3c)lickerin rollers - 100100
- Vorrichtungcontraption
- 102102
- StelleinrichtungAdjusting device
- 110110
- Formgedächtnis-Legierungs (FGL)-ElementShape memory alloy (SMA) element
- 112112
- Elektrische SpannungsquelleElectric voltage source
- 114114
- Sensor (z.B. Abstandsmesser)Sensor (e.g. distance meter)
- 115115
- Drehzahl-SensorSpeed sensor
- 116116
- ReglerRegulator
- 118118
- Sollwert-StellerSetpoint adjuster
- 120120
- Störgrößen-EingabeelementDisturbance input element
- 122122
- KühleinrichtungCooling device
- aa
-
Arbeitsabstand (zwischen der Trommel 4 und der Abnehmer-Walze 5)Working distance (between
drum 4 and doffer roller 5) - bb
-
Arbeitsabstand (zwischen der Trommel 4 und einer Vorreißer-Walze 3c)Working distance (between
drum 4 and alickerin roller 3c) - CC.
- Drehrichtung (des Wanderdeckels 13)Direction of rotation (of revolving cover 13)
- DD.
- Rücktransportrichtung (der Deckelstäbe 14)Return direction (of flat bars 14)
- V, RV, R
-
Verschieberichtungen der Abnehmer-Walze 5 bei
Fig. 3 Displacement directions of the pick-uproller 5 atFig. 3 - H, IHI
-
Schwenkrichtungen der Abnehmer-Walze 5 bei
Fig. 3 ,Fig. 4 Swivel directions of the pick-uproller 5 atFig. 3 ,Fig. 4 - KK
- KardeCard
- M1 M 1
- Mittelpunkt bzw. Lagerachse (der Trommel 4)Center point or bearing axis (of drum 4)
- M2 M 2
- Mittelpunkt bzw. Lagerachse (der Abnehmer-Walze 5)Center or bearing axis (of the pick-up roller 5)
Claims (13)
- A device (100) at a spinning preparation machine, in particular at a carding machine (K) or roller card, with a clothed cylinder (4) and at least one neighbouring working element (5), wherein the cylinder (4) and the working element (5) cooperate in a working distance (a), comprising a regulating device (102), which acts upon a bearing (M1) of the cylinder (4) or a bearing (M2) of the working element (5), in order to set respectively to set, respectively adjust the working distance (a) between the cylinder (4) and the working element (5) when the spinning preparation machine is in operation, characterized in that the regulating device (102) includes at least one shape memory alloy element (SMA-element 110) in the shape of an elongate bar or elongate bushing, wherein the SMA-element (110) is calibrated in that it includes a predetermined change in length at a temperature change.
- The device (100) according to claim 1, characterized in that the SMA-element (110) has a positive coefficient of linear expansion, preferably in that the regulating device (102) acts directly upon the bearing (M1) of the cylinder (4) or the bearing (M2) of the working element (5), furthermore preferably that the regulating device (102) acts upon the bearing (M2) of the working element (5) via a lever mechanism (50, 51) in such a manner that a linear expansion of the SMA-element (110) results in an increase of the working distance (a).
- The device (100) of claim 1, characterized in that the SMA-element (110) has a negative coefficient of linear expansion, wherein the regulating device (102) cooperates with the bearing of the working element (5) via a lever mechanism (50, 51) with reverse kinematics in such a manner that a contraction of the SMA-element (110) results in an increase of the working distance (a).
- The device (100) according to any of the preceding claims, characterized in that, upon occurrence of a change in the operating temperature of the carding machine (K), respectively of the roller card, setting, respectively adjusting the working distance (a) between the cylinder (4) and the working element (5) is automatically effected in this case by the change in length of the SMA-element (110), without requiring an electrical control variable for the SMA-element (110).
- The device (100) according to claim 1, characterized in that the SMA-element (110) has a positive coefficient of linear expansion, wherein the regulating device (102) cooperates with the bearing of the working element (5) via a lever mechanism (50, 51) with reverse kinematics in such a manner that a contraction of the SMA-element (110) results in an increase of the working distance (a), wherein a cooling apparatus (122) is provided, by means of which the SMA-element (110) is chargeable with a cooled fluid (air, gas, liquid) in a targeted manner.
- The device (100) according to any of the claims 1 to 5, characterized in that the SMA-element (110) is connected to an electrical voltage source (112), such that change in length of the SMA-element (110) is controllable, preferably adjustable depending on the applied voltage.
- The device (100) according to claim 5 or 6, characterized in that a sensor (114), in particular a position transducer or a distance meter, is provided, by means of which an actual-position of the working element (5) is measurable in relation to the cylinder (4), and in that a regulator (116) is provided, by means of which the voltage applied to the SMA-element (110) and/or the cooling apparatus (122) are/is controlled, while considering the measured actual-position of the working element (5), in order to adjust the current working distance (a) between the cylinder (4) and the working element (5) to a predetermined target value.
- The device (100) according to any of the claims 5 to 7, characterized in that a sensor (115) is provided, by means of which a speed of the cylinder (4) is measurable, and in that a regulator (116) is provided, by means of which the voltage applied to the SMA-element (110) and/or the cooling apparatus (122) are/is controlled while considering the measured speed of the cylinder (4), in order to adjust the current working distance (a) between the cylinder (4) and the working element (5) to a predetermined target value.
- The device (100) according to any of the preceding claims, characterized in that the at least one working element is formed by a flat bar (14), a fixed bar, a licker-in roll (3a, 3b, 3c), a cleaning element, a suction hood and/or in particular a clothed doffer roll (5).
- A method for setting a working distance (a) between a clothed cylinder (4) and at least one neighbouring working element (5) in a spinning preparation machine, in particular a carding machine (K) or a roller card, wherein the cylinder (4) and the working element (5) cooperate in the working distance (a), comprising a regulating device (102), formed to act upon a bearing (M1) of the cylinder (4) or a bearing (M2) of the working element (5), in order to set, respectively to adjust the working distance (a) between the cylinder (4) and the working element (5) when the spinning preparation machine is in operation, characterized in that the working distance (a) between the cylinder (4) and the working element (5) during operation of the spinning preparation machine is set, respectively adjusted using at least one shape memory alloy element (SMA-element 110) in the shape of an elongate bar or elongate bushing, wherein the SMA-element (110) is calibrated in that it includes a predetermined change in length during a temperature change.
- The method according to claim 10, characterized in that upon occurrence of a change in the operating temperature of the carding machine (K), respectively of the roller card, the setting, respectively adjusting of the working distance (a) between the cylinder (4) and the working element (5) is automatically realized by a change in length of the SMA-element (110).
- The method according to claim 10 or 11, characterized in that an electrical voltage is applied to the SMA-element (110), in order to thereby effect a change in length of the SMA-element (110) and to set, respectively adjust the working distance (a).
- The method according to claim 12, characterized in that an actual-position of the working element (5) in relation to the cylinder (4) and/or a speed of the cylinder (4) are/is measured, wherein the voltage applied to the SMA-element (110) is controlled by means of a regulator (116), while considering the measured actual-position of the working element (5) and/or the measured speed of the cylinder (4), in order to adjust the current working distance (a) between the cylinder (4) and the working element (5) to a predetermined target value.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018104150.0A DE102018104150A1 (en) | 2018-02-23 | 2018-02-23 | Apparatus and method for adjusting a working distance between a drum and at least one adjacent thereto working element in a spinning preparation machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3530779A1 EP3530779A1 (en) | 2019-08-28 |
EP3530779B1 true EP3530779B1 (en) | 2020-08-19 |
Family
ID=65433528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19156815.3A Active EP3530779B1 (en) | 2018-02-23 | 2019-02-13 | Device and method for adjusting a distance between a drum and at least one adjacent work element in a spinning preparation machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3530779B1 (en) |
CN (1) | CN110184692B (en) |
DE (1) | DE102018104150A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019128620A1 (en) * | 2019-10-23 | 2021-04-29 | TRüTZSCHLER GMBH & CO. KG | Spinning preparation machine |
CN114314493B (en) * | 2022-01-07 | 2023-03-31 | 锡林郭勒职业学院 | Production process of antibacterial cashmere quilt |
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DE2803477A1 (en) * | 1977-03-17 | 1979-08-02 | Truetzschler & Co | Carding device with delivery rolls feeding carded lap - in which rolls are surrounded by guide to protect lap from air current |
CH629544A5 (en) | 1978-04-25 | 1982-04-30 | Rieter Ag Maschf | METHOD FOR CONTROLLING THE WORKING CONDITIONS IN A PROCESSING MACHINE OF THE STACKED FIBER SPINNING AND DEVICE FOR IMPLEMENTING THE METHOD. |
JPS60231827A (en) * | 1984-04-27 | 1985-11-18 | Toyoda Autom Loom Works Ltd | Waste cotton controller in comber |
JPH08141846A (en) * | 1994-11-18 | 1996-06-04 | Toki Corp Kk | Inter-electrode space control device |
JP2002047872A (en) * | 2000-08-04 | 2002-02-15 | Bunji Nakada | Blind using shape memory alloy |
DE10106315A1 (en) * | 2001-02-12 | 2002-08-29 | Rieter Ag Maschf | Method for operating a card and a card |
US7071714B2 (en) * | 2001-11-02 | 2006-07-04 | Formfactor, Inc. | Method and system for compensating for thermally induced motion of probe cards |
DE10251574A1 (en) * | 2002-11-06 | 2004-05-19 | Trützschler GmbH & Co KG | Device on a spinning preparation machine, e.g. Card, cleaner or the like, for measuring distances on cover sets |
CN2651273Y (en) * | 2003-09-16 | 2004-10-27 | 中国科学院力学研究所 | YAG laser treating system for quenching metal needle cloth |
DE102004035771A1 (en) * | 2004-07-23 | 2006-03-16 | Trützschler GmbH & Co KG | Device on a card with a drum, the drum opposite garnished and / or non-garnished elements and fixed side panels |
DE102005005200B4 (en) * | 2005-02-03 | 2021-09-16 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning preparation machine, in which the clothing of a roller is opposite a machine element |
DE102005005222B4 (en) * | 2005-02-03 | 2018-06-07 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning preparation machine, in particular carding machine, carding o. The like., In which a garnished roller opposite a machine element |
DE102006002812B4 (en) | 2006-01-19 | 2021-10-07 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning preparation machine, in particular card, card or the like, for monitoring and / or setting distances on components |
DE102009018058A1 (en) * | 2009-04-21 | 2010-11-04 | Staedtler + Uhl Kg | circular comb |
DE102009031978A1 (en) | 2009-07-06 | 2011-01-13 | TRüTZSCHLER GMBH & CO. KG | Device on a card or carding machine for adjusting the working distance between the drum and at least one adjacent roller |
CN101665894A (en) * | 2009-10-06 | 2010-03-10 | 深圳市欧帝光学有限公司 | Heat-treatment method and equipment for nickel-titanium shape memory alloy |
DE102011009938B4 (en) * | 2010-03-26 | 2024-09-26 | Trützschler Group SE | Device on a carding machine or carding machine in which at least one working and/or functional element is present |
CN102330194B (en) * | 2010-07-12 | 2013-08-21 | 黄金山 | Carding machine |
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DE102014009339A1 (en) * | 2014-06-27 | 2015-12-31 | Trützschler GmbH + Co KG Textilmaschinenfabrik | Device on a carding or carding, in which at least one working and or covering a garnished roller opposite |
DE102016106780B4 (en) * | 2016-04-13 | 2019-02-07 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a card or card |
CN106401941B (en) * | 2016-12-09 | 2018-03-20 | 南昌工程学院 | A kind of high accuracy using the driving of temperature control marmem has valve Micropump |
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2018
- 2018-02-23 DE DE102018104150.0A patent/DE102018104150A1/en not_active Withdrawn
-
2019
- 2019-02-13 EP EP19156815.3A patent/EP3530779B1/en active Active
- 2019-02-20 CN CN201910125868.7A patent/CN110184692B/en active Active
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Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
DE102018104150A1 (en) | 2019-08-29 |
EP3530779A1 (en) | 2019-08-28 |
CN110184692A (en) | 2019-08-30 |
CN110184692B (en) | 2022-03-11 |
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