CN102330194B - Carding machine - Google Patents

Carding machine Download PDF

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Publication number
CN102330194B
CN102330194B CN 201010223194 CN201010223194A CN102330194B CN 102330194 B CN102330194 B CN 102330194B CN 201010223194 CN201010223194 CN 201010223194 CN 201010223194 A CN201010223194 A CN 201010223194A CN 102330194 B CN102330194 B CN 102330194B
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roller
combing
speed
adjacent
group
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CN 201010223194
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CN102330194A (en
Inventor
黄金山
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Hangzhou Deshan Source Technology Co Ltd
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Individual
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Priority to CN 201010223194 priority Critical patent/CN102330194B/en
Priority to PCT/CN2011/000813 priority patent/WO2012006863A1/en
Publication of CN102330194A publication Critical patent/CN102330194A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/04Carding machines with worker and stripper or like rollers operating in association with a main cylinder

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to a carding machine. Each two neighboring rollers in a carding unit are formed into a carding set, one of the rollers is a high-speed roller, the other roller is a low-speed roller, and moreover, the high-speed roller in one carding set neighbors the low-speed roller in another carding set. When the carding unit is driven by a driving mechanism, the two rollers in each carding set are periodically and synchronously changed from low rotation speed to high rotation speed and then from high rotation speed to low rotation speed, and moreover, between the two rollers, the surface linear velocity of the high-speed roller is always higher than the surface linear velocity of the low-speed roller; when one carding set is changed from low rotation speed to high rotation speed, the carding set neighboring the carding set is changed from high rotation speed to low rotation speed; and when one carding set is changed from high rotation speed to low rotation speed, the surface linear velocity of the high-speed roller is changed to be lower than the surface linear velocity of the low-speed roller of the neighboring carding set.

Description

A kind of carding machine
Technical field
The present invention relates generally to the textile raw material preparation techniques, particularly relate to a kind of in minute comb process to the high carding machine of villus fiber length damage small-scale production efficient.
Background technology
Patent documentation CN100335693C discloses a kind of carding method, and this method adopts adjacent two roller speed changes to strip the branch comb, and when wherein a roller was high speed rotating, another roller was to slowly run.High rotating speed roller strips slow-speed of revolution roller, and high rotating speed roller reduction of speed changes slow-speed of revolution roller into then, and slow-speed of revolution roller raising speed changes high rotating speed roller into, and high rotating speed roller strips slow-speed of revolution roller, strips transfer so repeatedly to realize dividing comb.Wherein a roller or two rollers are also done axially reciprocating when speed change is rotated, and fiber is transferred to another interval from an interval of roller.The branch comb section is divided in conjunction with feeding unit and is gone out machine, finishes whole branch comb process.Such technology divides comb and combing ring to divide comb to obtain woolenless cloth under the situation that significantly reduces fibre damage than the feed plate licker-in.
The ratio of adjacent two roller linear resonance surface velocities and the positive correlation of branch comb efficient when stripping the branch comb, namely the more big branch comb of speed ratio efficient is more high, on the contrary the more little branch comb of speed ratio efficient is more low.Divide comb efficient height then machine to remove the ability of coarse wool and impurity strong, otherwise divide the low then machine of comb efficient to remove a little less than the ability of coarse wool and impurity.
When adopting adjacent two roller speed changes to strip the branch comb, in a cycle of operation, roller from the slow-speed of revolution to high rotating speed, another roller from high rotating speed to the slow-speed of revolution.As long as the linear resonance surface velocity of working as a roller is slightly larger than the linear resonance surface velocity of another roller, the effect of stripping can take place.And, do not strip for a long time and can finish at gear ratio change usually, even add large speed ratio this moment, also not had fiber by angle stripper can be for stripping, and thisly can only little speed ratio strip the branch comb and has caused the poor efficiency that divides comb to handle.Can alleviate this phenomenon by improving rotating speed and rate of change, but can not solve branch combs inefficient problem at all.Have only increase to strip branch comb number of times during concrete enforcement and could obtain needed woolenless cloth, this has caused poor efficiency.
Unexamined patent application 2009100219713 (April 13 2009 applying date) has proposed to adopt the method for a plurality of combing rollers.But still there is above-mentioned problem in this method.
Above-mentioned patent documentation is incorporated into herein by reference, for your guidance.
Summary of the invention
The technical problem to be solved in the present invention is the few advantage of fibre damage when namely keeping stripping the branch comb, significantly improves method and the machine of the efficient that strips the branch comb again.
According to the invention provides a kind of carding machine, be used for isolating the woolenless cloth that satisfies predetermined dimension from the fine hair of feeding, comprising: by the branch comb section branch that minute the comb unit constitutes; Feeding part is used for described fine hair is flowed to described minute comb section branch; Go out the machine part, be used for dividing described minute comb section isolated woolenless cloth to migrate out machine; Drive part is used for driving described branch comb unit and moves according to predetermined motor pattern.
The feature of above-mentioned carding machine is: wherein said branch comb unit comprises the roller of a plurality of adjacent layouts successively, wherein per two adjacent rollers constitute a combing group, one is the high speed roller, another is the low speed roller, and, for two adjacent combing groups, high speed roller in combing group is adjacent with the low speed roller in another combing group, perhaps the low speed roller in combing group is adjacent with the high speed roller in another combing group, described drive part drives described branch comb unit, make: two rollers of each combing group periodically become high rotating speed by the slow-speed of revolution synchronously and become the slow-speed of revolution by high rotating speed again, and the linear resonance surface velocity of high speed roller always is higher than the linear resonance surface velocity of low speed roller between this two roller; When a combing group became high rotating speed by the slow-speed of revolution, its adjacent combing group became the slow-speed of revolution by high rotating speed; And when a combing group became the slow-speed of revolution by high rotating speed, the linear resonance surface velocity of its high speed roller faded to the linear resonance surface velocity of the low speed roller that is lower than adjacent combing group; And when a combing group became high rotating speed by the slow-speed of revolution, the linear resonance surface velocity of its low speed roller faded to the linear resonance surface velocity of the high speed roller that is higher than adjacent combing group.
The quantity of the combing group in the described branch comb unit can be 8 to 16.
High speed roller in combing group and the diameter of low speed roller can be identical also can be inequality.When inequality, the diameter of high speed roller should make the high speed roller can hold more fiber greater than the diameter of low speed roller.
Described branch comb unit axially arranges straight-cylindrical guide shell near changing over to of adjacent combing roller is interval along combing roller; Install and fix cover plate on the guide shell; The plane of arrangement of described branch comb unit is parallel to the ground, and the low speed roller of each combing group of described branch comb unit and high speed roller produce the district towards ground.
Described feeding part also comprises feeder, feeds hair roller, wool-opening roller, chest XiLin, transferring roller, big XiLin and doffer; Describedly go out the machine part and also comprise transferring roller, second largest XiLin, second doffer, die, velour-collecting box.
Described drive part comprises control device, power transmission and non-circular gear system.
The specific embodiment
It is exemplary and explanat to it will be appreciated by those skilled in the art that the specific embodiment that describes below should be counted as, and should not be counted as restrictive.
Carding machine of the present invention comprises: being formed and utilized between the adjacent combing roller by combing roller is the branch comb section branch of recently realizing fiber branch comb of linear resonance surface velocity; Be used for raw material is flowed to the feeding part of described minute comb section branch; Be used for the machine part to what described minute comb section divided that isolated target fibers migrates out machine; Be used for to drive described minute comb section and divide the drive part that moves according to predetermined motor pattern.
The branch comb section is divided can comprise that several divide the comb unit.Each divides the comb unit to comprise along the some columniform combing roller of the adjacent layout in a plane.
Combing roller is the known elements that this area tradition is used.Combing roller is to be coated fillet clothing and formed by cylinder.Be furnished with draw point on the fillet clothing.One end of described draw point is fixed on the base fabric of looping roller, and the sensing of the other end and the diameter of roller are angled.
The a plurality of combing rollers that divide the comb unit are in one plane along the diametric(al) adjacent arrangement successively in roller cross section.Described plane is called the plane of arrangement of branch comb unit.That is to say that the axis that divides each combing roller in the comb unit is one group of parallel lines on the plane of arrangement of branch comb unit.The combing roller surface is exactly the radius in roller (cross section) with the ultimate range of plane of arrangement.
At a minute comb unit run duration, under the driving of driving mechanism, each roller is done speed change by the motor pattern of setting around its axis and is rotated.
The direction of rotation of dividing adjacent two combing rollers in the comb unit.The sensing of draw point on each roller (be called for short pin to) is consistent with the rotation direction of this roller.This set is called " pin is to the suitable effect of stripping mutually " in the art.Adjacent two combing rollers abutment line vertically is called and strips line.Stripping line is dummy line, in fact, has necessarily between the adjacent roller and spaces.
For two adjacent combing rollers, the higher roller of linear resonance surface velocity can strip the fiber that adheres on the lower roller of linear resonance surface velocity.Hereinafter, strip the fiber that adheres on the second roller when referring to the first roller, can abbreviate " the first roller strips the second roller " as.
For two adjacent combing rollers, first roller linear resonance surface velocity equals speed ratio divided by the linear resonance surface velocity of second roller.
Because the direction of rotation of adjacent two combing rollers, adjacent two combing rollers are called along the intervals that the rotation direction of roller moves 90 degree at the circumference in the combing roller cross section, a corresponding side direction two edge of plane of arrangement and produce the district from stripping line, are called in the intervals that the opposite side of plane of arrangement moves 90 degree against the rotation direction of roller to change the district over to.Change the district over to and produce the quadrant cambered surface that the district all comprises these two rollers.From the cross section of combing roller, change respectively corresponding two combing rollers of two end points in district in the solstics of the corresponding side of plane of arrangement, produce respectively corresponding these two combing rollers of two end points in district in the solstics of plane of arrangement opposite side.Change the point of contact of corresponding these two combing rollers of mid point of distinguishing and produce the district over to.
Changing the district over to and axially straight-cylindrical guide shell can be set along combing roller near adjacent combing roller.Can install and fix cover plate on the guide shell.About structure and the effect of guide shell and securing cover plate, can be the related content of 2009100219713 patent application referring to the applicant's application number.
Carding machine according to the present invention comprises: by minute branch comb section branch that constitutes of comb unit; Feeding part is used for described fine hair is flowed to described minute comb section branch; Go out the machine part, be used for dividing described minute comb section isolated woolenless cloth to migrate out machine; Drive part is used for driving described branch comb unit and moves according to predetermined motor pattern.
Divide a plurality of rollers of comb unit along its plane of arrangement adjacent layout successively.In minute comb unit when operation, the turning to its pin to identical of each roller, adjacent roller switched in opposite, pin is to mutually along stripping effect between the adjacent roller.These features are consistent with traditional technology.
According to one embodiment of present invention, divide per two adjacent combing groups of rollers formation in the comb unit, one is the high speed roller, another is the low speed roller, and, for two adjacent combing groups, the high speed roller in combing group is adjacent with the low speed roller in another combing group, and perhaps the low speed roller in combing group is adjacent with the high speed roller in another combing group.By predetermined mode operation, wherein: two rollers of each combing group periodically become high rotating speed by the slow-speed of revolution synchronously and become the slow-speed of revolution by high rotating speed again, and keep the speed ratio of setting between this two roller under the driving of driving mechanism in described branch comb unit; When a combing group became high rotating speed by the slow-speed of revolution, its adjacent combing group became the slow-speed of revolution by high rotating speed; When a combing group became the slow-speed of revolution by high rotating speed, the linear resonance surface velocity of its high speed roller faded to the linear resonance surface velocity of the low speed roller that is lower than adjacent combing group; And when a combing group became high rotating speed by the slow-speed of revolution, the linear resonance surface velocity of its low speed roller faded to the linear resonance surface velocity of the high speed roller that is higher than adjacent combing group.
For a plurality of rollers of adjacent layout successively in minute comb unit, to divide in twos in turn, per two adjacent rollers constitute combing groups.Be in operation, one is the low speed roller in two rollers of same combing group, and another is the high speed roller.The synchronous speed change of two rollers of each combing group, and " homophase " speed change, namely when a roller becomes high rotating speed by the slow-speed of revolution, another roller also becomes high rotating speed by the slow-speed of revolution, when a roller becomes the slow-speed of revolution by high rotating speed, another roller also becomes the slow-speed of revolution by high rotating speed, and the speed ratio of two rollers can be the value of setting.For each combing group, when it is not positioned at the edge, the low speed roller in high speed roller wherein and the adjacent combing group is adjacent, and the high speed roller in the adjacent combing group with another of low speed roller wherein is adjacent.To being positioned at the combing group at edge, perhaps the low speed roller in high speed roller wherein and the adjacent combing group is adjacent, and perhaps the high speed roller in low speed roller wherein and the adjacent combing group is adjacent.The speed change phase place of adjacent combing group is opposite, namely when a combing group be when becoming high rotating speed by the slow-speed of revolution, adjacent combing group is to become the slow-speed of revolution by high rotating speed, vice versa.
High speed roller in first combing group obtains fiber and begins to reduce rotating speed, and this moment, the second adjacent combing group began to improve rotating speed, when the linear resonance surface velocity of the high speed roller in the first combing group was lower than the linear resonance surface velocity of the low speed roller in the second combing group, the fiber of the high speed roller in the first combing group was transferred to high speed roller in the second combing group by the low speed roller in the second combing group.Same, high speed roller in second combing group obtains fiber and begins to reduce rotating speed, and this moment, the 3rd adjacent combing group began to improve rotating speed, when the linear resonance surface velocity of the high speed roller of the second combing group was lower than the linear resonance surface velocity of low speed roller of the 3rd combing group, the fiber of the high speed roller in the second combing group was transferred to high speed roller in the 3rd combing group by the low speed roller in the 3rd combing group.Next tactic combing group is carried out the directed transfer that strips in the same way.
Per two adjacent rollers constitute a combing group.The synchronous homophase speed change of two rollers in each combing group, and the ratio of the linear resonance surface velocity of two rollers can be the numerical value of setting.Under the situation that machine performance allows, the numerical value of this setting can be big as far as possible.
When the linear resonance surface velocity of the low speed roller of a combing group is lower than adjacent combing group high speed roller linear resonance surface velocity, will cause the low speed roller not have fiber.When the linear resonance surface velocity of the low speed roller of combing group was higher than adjacent combing group high speed roller linear resonance surface velocity, this low speed roller stripped the fiber of adjacent combing group high speed roller and transfers to the high speed roller of this combing group.
When the low speed roller of a combing group strips the fiber of adjacent combing group high speed roller and transfers to the high speed roller of this combing group, the size sequence of each combing roller linear resonance surface velocity of these two combing groups is: this group high speed roller is the highest, this group low speed roller is to determine speed ratio and be lower than this group high speed roller and a little more than the high speed roller of adjacent branch comb group, the low speed roller of adjacent branch comb group is minimum.Therefore the method according to this invention for two adjacent combing groups, is to realize stripping the branch comb by three gear-stage velocity ratios.
Divide the comb unit can arrange 8 to 16 combing groups.The concrete quantity of combing group can decide according to kinds of fibers to be processed and quality requirement.
High speed roller in combing group and the diameter of low speed roller can be identical also can be inequality.When inequality, the diameter of high speed roller should make the high speed roller can hold more fiber greater than the diameter of low speed roller, thereby improves the output of machine.
Divide the comb unit along combing roller straight-cylindrical guide shell to be set axially near changing over to of adjacent combing roller is interval.Can install and fix cover plate on the guide shell.
According to a preferred embodiment of the present invention, divide the plane of arrangement of comb unit parallel to the ground, and the low speed roller of each combing group of described branch comb unit and high speed roller produce the district towards ground, namely the low speed roller of each combing group and high speed roller produces the below that the district is positioned at plane of arrangement.
The method according to this invention, when the linear resonance surface velocity of low speed roller during a little more than the linear resonance surface velocity of the high speed roller of adjacent combing group, the effect of stripping can take place, and divides comb efficient very low, and main effect is to shift; The numerical value that the low speed roller of combing group and the speed ratio between the high speed roller are set is big, and when the low speed roller had fiber and stripped by the high speed roller, two rollers were that the high speed large speed ratio strips, and main effect is the branch comb; The few advantage of fibre damage had significantly improved the efficient that strips the branch comb again, and had significantly improved the removal coarse wool of machine, the ability of impurity, thereby can significantly improve the output of machine when so both having kept stripping the branch comb, reduced production costs.
Divide each combing roller of comb unit to drive by driving mechanism.Driving mechanism comprises that control device, power transmission and non-circular gear system wait to realize operations such as the acceleration, deceleration of each combing roller, makes score comb unit come work by above-mentioned operational mode.
The fiber of combing roller of the present invention strips and shifts is directed the transfer, can be with reference to feeding part, pre-comb part, the branchs comb section branch of traditional carding machine, put out machine in order partly and the drive division layout of assigning to.And specifically-built drive part makes score comb section branch move according to aforesaid operational mode.
Production routine according to the present invention is: clean suede by behind the mixing willow shredding refueling water, put into the feeding of feeder quantitative and even; By feeding hair roller, wool-opening roller, chest XiLin, transferring roller, big XiLin, doffer carry out pre-comb again; Transfer to the branch comb section by transferring roller again and divide comb, each combing assembly is equipped with securing cover plate and guide shell, and the district that produces of the low speed roller of each combing group and high speed roller is convenient to slightly fall assorted towards ground; Put out machine in order by transferring roller, second largest XiLin, second doffer, die, velour-collecting box again.This carding machine output height simple in structure is suitable as to produce and uses.
Although described the present invention with reference to particular specific embodiment, but under the prerequisite that does not depart from as the defined scope and spirit of the present invention of claim, various modifications of the present invention, remodeling and parts are replaced apparent to one skilled in the art.

Claims (8)

1. carding machine comprises: by the branch comb section branch that minute the comb unit constitutes; Feeding part is used for fine hair is flowed to described minute comb section branch; Go out the machine part, be used for dividing described minute comb section isolated woolenless cloth to migrate out machine; Drive part is used for driving described branch comb unit and moves according to predetermined motor pattern,
The feature of described carding machine is:
Described branch comb unit comprises a plurality of rollers along its plane of arrangement adjacent layout successively, wherein per two adjacent rollers constitute a combing group, one is the high speed roller, another is the low speed roller, and for two adjacent combing groups, the high speed roller in combing group is adjacent with the low speed roller in another combing group, perhaps the low speed roller in combing group is adjacent with the high speed roller in another combing group
Described drive part drives described branch comb unit, make: two rollers of each combing group periodically become high rotating speed by the slow-speed of revolution synchronously and become the slow-speed of revolution by high rotating speed again, and the linear resonance surface velocity of high speed roller always is higher than the linear resonance surface velocity of low speed roller between this two roller; When a combing group became high rotating speed by the slow-speed of revolution, its adjacent combing group became the slow-speed of revolution by high rotating speed; And when a combing group became the slow-speed of revolution by high rotating speed, the linear resonance surface velocity of its high speed roller faded to the linear resonance surface velocity of the low speed roller that is lower than adjacent combing group; And when a combing group became high rotating speed by the slow-speed of revolution, the linear resonance surface velocity of its low speed roller faded to the linear resonance surface velocity of the high speed roller that is higher than adjacent combing group.
2. carding machine as claimed in claim 1, the quantity of the combing group in the wherein said branch comb unit is 8 to 16.
3. carding machine as claimed in claim 1, the high speed roller in each combing group is identical with the diameter of low speed roller.
4. carding machine as claimed in claim 1, the diameter of the high speed roller in each combing group is greater than the diameter of low speed roller.
5. carding machine as claimed in claim 1, described branch comb unit axially arranges straight-cylindrical guide shell near changing over to of adjacent combing roller is interval along combing roller; Install and fix cover plate on the guide shell.
6. carding machine as claimed in claim 1, the plane of arrangement of described branch comb unit is parallel to the ground, and producing the below that the district is positioned at plane of arrangement between the low speed roller of each combing group of described branch comb unit and the high speed roller.
7. carding machine as claimed in claim 1, described feeding part also comprises feeder, feeds a hair roller, wool-opening roller, breast cylinder, transferring roller, big cylinder and doffer; Describedly go out the machine part and also comprise transferring roller, second largest cylinder, second doffer, die, velour-collecting box.
8. carding machine as claimed in claim 1, wherein said drive part comprise control device, power transmission and non-circular gear system.
CN 201010223194 2010-07-12 2010-07-12 Carding machine Active CN102330194B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN 201010223194 CN102330194B (en) 2010-07-12 2010-07-12 Carding machine
PCT/CN2011/000813 WO2012006863A1 (en) 2010-07-12 2011-05-10 Carding machine

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Application Number Priority Date Filing Date Title
CN 201010223194 CN102330194B (en) 2010-07-12 2010-07-12 Carding machine

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CN102330194A CN102330194A (en) 2012-01-25
CN102330194B true CN102330194B (en) 2013-08-21

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WO (1) WO2012006863A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018104150A1 (en) * 2018-02-23 2019-08-29 TRüTZSCHLER GMBH & CO. KG Apparatus and method for adjusting a working distance between a drum and at least one adjacent thereto working element in a spinning preparation machine

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US4615080A (en) * 1983-12-22 1986-10-07 Hergeth Hollingsworth Gmbh Method and apparatus for making a web from staple fibers
EP1249523A1 (en) * 2001-04-12 2002-10-16 Michel Beckers Randomising roller and its use
CN1504594A (en) * 2002-11-28 2004-06-16 黄金山 Cashmere combing method
CN2763294Y (en) * 2005-01-11 2006-03-08 黄金山 Cashmere carding apparatus
CN101343783A (en) * 2008-08-29 2009-01-14 青岛东佳纺机(集团)有限公司 Cashmere card

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Publication number Priority date Publication date Assignee Title
GB630131A (en) * 1946-04-26 1949-10-06 Pacific Mills Improved fibre-stapling and sliver-forming apparatus and method
DE2343064C2 (en) * 1973-08-25 1982-10-07 Cosmopolitan Textile Co. Ltd., Winsford, Cheshire Device for the production of nonwovens from textile fibers and the like
CN1224472A (en) * 1996-02-07 1999-07-28 威廉·查理斯·卡尔顿 Improvement in textile carding and relevant apparatus
CN101857987B (en) * 2009-04-13 2011-06-15 黄金山 Carding machine

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Publication number Priority date Publication date Assignee Title
US4615080A (en) * 1983-12-22 1986-10-07 Hergeth Hollingsworth Gmbh Method and apparatus for making a web from staple fibers
EP1249523A1 (en) * 2001-04-12 2002-10-16 Michel Beckers Randomising roller and its use
CN1504594A (en) * 2002-11-28 2004-06-16 黄金山 Cashmere combing method
CN2763294Y (en) * 2005-01-11 2006-03-08 黄金山 Cashmere carding apparatus
CN101343783A (en) * 2008-08-29 2009-01-14 青岛东佳纺机(集团)有限公司 Cashmere card

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CN102330194A (en) 2012-01-25
WO2012006863A1 (en) 2012-01-19

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Effective date of registration: 20180920

Address after: 310051 22, 1888 Jianghui Road, Binjiang District, Hangzhou, Zhejiang.

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Address before: 017000 No. 38 street, No.1 textile street, Dongsheng District, Ordos City, the Inner Mongolia Autonomous Region.

Patentee before: Huang Jinshan

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