EP3437752B1 - Mehrstufiges karussell zum wechseln von werkzeug und matrize einer presse - Google Patents

Mehrstufiges karussell zum wechseln von werkzeug und matrize einer presse Download PDF

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Publication number
EP3437752B1
EP3437752B1 EP18183151.2A EP18183151A EP3437752B1 EP 3437752 B1 EP3437752 B1 EP 3437752B1 EP 18183151 A EP18183151 A EP 18183151A EP 3437752 B1 EP3437752 B1 EP 3437752B1
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EP
European Patent Office
Prior art keywords
station
tool
turntable
carousel
multistation carousel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18183151.2A
Other languages
English (en)
French (fr)
Other versions
EP3437752A1 (de
Inventor
Francesco Meschini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hydromec SRL
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Hydromec SRL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hydromec SRL filed Critical Hydromec SRL
Publication of EP3437752A1 publication Critical patent/EP3437752A1/de
Application granted granted Critical
Publication of EP3437752B1 publication Critical patent/EP3437752B1/de
Active legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00—Tools as parts of machines covered by this subclass
    • B21D37/14—Particular arrangements for handling and holding in place complete dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00—Tools as parts of machines covered by this subclass
    • B21D37/14—Particular arrangements for handling and holding in place complete dies
    • B21D37/145—Die storage magazines

Definitions

  • the object of the present invention is a multistation carousel for changing the tool of a press.
  • Document EP 2 946 846 A1 discloses an example of an automatic tool changing device for a press brake, suitable for transferring forming tools from a tool magazine to a forming press and in reverse direction.
  • One of the main needs felt in the sector is to be able to handle tools as quickly as possible, in order to reduce the set-up time of the press.
  • the object of the present invention is to resolve the problems of the prior art while taking into account the requirements of the sector.
  • a multistation carousel which allows the tool of a press to be changed quickly and automatically.
  • the carousel is equipped with different types of stations, namely a station for loading/unloading the tool from the press, at least one die changing station and at least one pressing simulation or standby station, so as to allow the simultaneous execution of several different operations on different tools, all loaded onto the carousel itself.
  • the carousel 1 is therefore a circular conveyor suitable for changing the dies of a press or for changing the tool of a press.
  • Such figure 1 shows an example embodiment of the multistation carousel 1 with four stations 2, three of which accommodate a tool A.
  • the carousel 1 is equipped with a load-bearing structure comprising an upper frame 11 supported by pillars 12.
  • a turntable 3 supported by a lower frame 13 that rests directly on the ground.
  • the turntable 3 is rotated by rotation means 31, which are housed underneath it on the lower frame 13.
  • the rotation means 31 comprise at least one slewing ring and a toothed pinion-crown assembly driven by a gear motor which controls the rotation.
  • stopping means located below the turntable 3 are provided to stop the rotation of the same at the stations 2.
  • the turntable 3 is divided into a plurality of equal segments 32, each of which corresponds to one station 2.
  • movable walls for example sliding walls, adapted to separate the turntable 3 into segments 32 to define the operating area of each station 2.
  • the frame also comprises a central column 15, which extends from the upper frame 11 to the turntable 3, which is hollow internally and adapted to house mechanical components and/or electrical cables for handling the moving parts of the carousel 1.
  • the carousel 1 comprises a station 21 for loading/unloading the tool from the press, i.e. one of the segments 32 of the turntable 3 is equipped in such a way as to allow the extraction or insertion of a tool (or of a die) from a press.
  • the station 21 is therefore intended to face the exit of the press whereon the tool change is to be carried out.
  • the loading/unloading station 21 comprises, adjacent to the turntable 2, an outer frame 22 whereon the tool is guided.
  • the station 21 also comprises a suspension frame 29, equipped with guides and a hydraulic cylinder, suitable for the translation of the tool A.
  • the station 21 then pushes/extracts the tool from the press onto the floor-mounted outer frame 22 and from there onto the turntable 2 via the suspension frame 29.
  • the turntable 1 comprises at least one die changing station 23, i.e. one of the segments 32 of the turntable 3 is equipped in such a way as to allow the removal of the die extracted from the press from the carousel 1 (and in particular from the tool A), the placement on the carousel 1 of a new die in the tool A to be inserted in the press, and the reheating of the die.
  • the die changing station 23 is therefore equipped with a mechanical arm 24 to allow the replacement of the die.
  • the carousel 1 comprises at least one work station 25 or standby station 27, i.e. one of the segments 32 of the turntable 3 is equipped in such a way as to allow further activities on the tool A extracted from the press or on the new tool to be inserted into the press.
  • the standby station 27 does not require any special equipment, as it is only used as a depot for a tool A awaiting a successive step.
  • the work station 25 is, on the other hand, equipped with additional equipment to enable special activities to be carried out on the tool A, such as maintenance, lubrication and pressing simulation.
  • the work station 25 is equipped with at least one handling device 26, adapted to allow the radial handling of the tool inside the station 25.
  • the handling device 26 is fixed to the upper frame 11.
  • the handling device 26 is a pusher driven by hydraulic cylinders.
  • the handling device 26 also allows the vertical handling of the tool A.
  • the device 26 is equipped with a vertical ram, driven by a hydraulic cylinder and equipped with automatic locks, to lift the upper die half (or tool half) and allow the operator to simulate a pressing step, complete also with lubrication points.
  • the work station 25 comprises, adjacent to the turntable 2, an outer frame 28 whereon the tool A is placed, to allow the operator to perform the required activities on the tool.
  • the multistation carousel 1 is equipped with control and safety systems for the correct and safe operation of the different steps and operations.
  • the multistation carousel 1 comprises three stations:
  • the standby station 27 and/or the changing station 23 is also further equipped as a pressing simulation station 25, i.e. it comprises a handling device 26 (radial and preferably also vertical) of the tool A and an outer frame 28 for supporting the tool during the required work activities.
  • a pressing simulation station 25 i.e. it comprises a handling device 26 (radial and preferably also vertical) of the tool A and an outer frame 28 for supporting the tool during the required work activities.
  • the multistation carousel 1 comprises four stations:
  • the standby station 27 and/or the die changing station 23 is also further equipped as a pressing simulation station 25, i.e. it comprises a die handling device 26 (radial and preferably also vertical) and an outer frame 28 for supporting the tool during the required work activities.
  • a pressing simulation station 25 i.e. it comprises a die handling device 26 (radial and preferably also vertical) and an outer frame 28 for supporting the tool during the required work activities.
  • only the changing station 23 is also further equipped as pressing simulation station 25.
  • a multistation carousel 1 in accordance with the present invention allows the tool and die of a press to be changed quickly and automatically.
  • a multistation carousel 1 in accordance with the present invention being provided with different types of stations (loading/unloading of the tool from the press, die changing, pressing simulation, standby) allows the simultaneous execution of several different operations on different tools, all loaded on the carousel itself.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Claims (11)

  1. Ein Mehrstationen-Karussell (1) zum Wechseln eines Werkzeugs (A), in dem eine Matrize einer Presse angeordnet ist, umfassend:
    - eine Stützstruktur mit einem oberen Rahmen (11), der von Säulen (12) getragen wird, und einem unteren Rahmen (13), der direkt auf dem Boden ruht;
    - eine Drehscheibe (3), die sich unter dem oberen Rahmen (11) befindet und von dem unteren Rahmen (13) getragen wird, die durch in dem unteren Rahmen (13) untergebrachte Drehmittel (31) gedreht wird, wobei die Drehscheibe (3) in Segmente (32) unterteilt ist, von denen jedes einer Station (21, 23, 25, 27) entspricht:
    - eine Be-/Entladestation (21) des Werkzeugs (A) von der Presse;
    - eine Bereitschaftsstation (27);
    - eine Matrizenwechselstation (23);
    - eine Arbeitsstation (25), wobei das Karussell dadurch gekennzeichnet ist, dass
    - der Arbeitsplatz (25) ausgestattet ist mit:
    -- einen äußeren Rahmen (28) neben dem Drehtisch (2) zur Abstützung des Werkzeugs (A) während der Bearbeitung;
    -- eine Handhabungsvorrichtung (26), die an dem oberen Rahmen (11) befestigt ist, um die radiale und/oder vertikale Handhabung des Werkzeugs (A) zu ermöglichen.
  2. Ein Mehrstationen-Karussell (1) nach Anspruch 1, wobei die Arbeitsstation (25) mit zusätzlichen Einrichtungen ausgestattet ist, um die Wartung und/oder die Schmierung und/oder die Simulation des Pressens am Werkzeug (A) zu ermöglichen.
  3. Ein Mehrstationen-Karussell (1) nach Anspruch 1 oder 2, wobei die Bereitschaftsstation (27) und/oder die Wechselstation (23) ferner mit einer Handhabungsvorrichtung (26) und einem Außenrahmen (28) zur Aufnahme des Werkzeugs ausgestattet ist.
  4. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, wobei die Handhabungsvorrichtung (26) ein durch Hydraulikzylinder angetriebener Schieber ist, der am oberen Rahmen (11) befestigt ist.
  5. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, wobei die Handhabungsvorrichtung (26) mit einem vertikalen Stößel ausgestattet ist, der von einem Hydraulikzylinder angetrieben wird und mit automatischen Verriegelungen zum Anheben einer oberen Werkzeughälfte ausgestattet ist und es dem Bediener ermöglicht, einen Pressschritt zu simulieren, der auch mit Schmierstellen versehen ist.
  6. Ein Mehrstationen-Karussell (1) gemäß einem der vorstehenden Ansprüche, wobei die Be-/Entladestation (21) umfasst:
    - einen äußeren Rahmen (22) neben dem Drehtisch (2), auf dem das Werkzeug (A) während des Ein- und Ausfahrens aus der Station (21) geschoben wird;
    - einen Hängerahmen (29) über dem Drehtisch (2), der dazu geeignet ist, das Werkzeug (A) in die Station (21) hinein- und herauszubewegen.
  7. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, wobei die Matrizenwechselstation (23) mit einem mechanischen Arm (24) zum Auswechseln der Matrize versehen ist.
  8. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, wobei die Rotationsmittel (31) des Drehtisches (3) mindestens einen Drehkranz und eine Zahnrad-Kronen-Anordnung umfassen, die von einem Getriebemotor angetrieben wird, der die Rotation steuert.
  9. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, das eine unter dem Drehtisch (3) angeordnete Stoppvorrichtung zum Anhalten der Drehung des Drehtisches (3) an der gewünschten Station umfasst.
  10. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, bei dem bewegliche Wände (14) zwischen dem oberen Rahmen (11) und der Drehscheibe (3) angeordnet sind, um die Drehscheibe (3) in Segmente (31) zu trennen und einen Arbeitsbereich für jede Station (2) zu definieren.
  11. Ein Mehrstationen-Karussell (1) nach einem der vorstehenden Ansprüche, wobei die Tragstruktur eine zentrale Säule (15) umfasst, die sich vom oberen Rahmen (11) bis zum Drehtisch (3) erstreckt und innen hohl ist, um mechanische Komponenten und/oder elektrische Leitungen aufzunehmen.
EP18183151.2A 2017-08-01 2018-07-12 Mehrstufiges karussell zum wechseln von werkzeug und matrize einer presse Active EP3437752B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT102017000088418A IT201700088418A1 (it) 2017-08-01 2017-08-01 Giostra multistazione per il cambio attrezzo e stampo di una pressa

Publications (2)

Publication Number Publication Date
EP3437752A1 EP3437752A1 (de) 2019-02-06
EP3437752B1 true EP3437752B1 (de) 2020-06-17

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Application Number Title Priority Date Filing Date
EP18183151.2A Active EP3437752B1 (de) 2017-08-01 2018-07-12 Mehrstufiges karussell zum wechseln von werkzeug und matrize einer presse

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EP (1) EP3437752B1 (de)
ES (1) ES2818027T3 (de)
IT (1) IT201700088418A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117123650B (zh) * 2023-10-24 2024-01-16 广东华雷金属制造有限公司 一种翻边钣金件折弯设备

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07290167A (ja) * 1994-04-27 1995-11-07 Naniwa Seisakusho:Kk ターンテーブル回転式金型交換装置
US5882285A (en) * 1997-10-03 1999-03-16 Amada Mfg America, Inc. Punching tool storing and interchanging system
JPWO2012073335A1 (ja) * 2010-11-30 2014-05-19 小島プレス工業株式会社 プレス成形装置の金型交換方法
JP5965245B2 (ja) * 2012-08-16 2016-08-03 株式会社アマダホールディングス バッファタレット装置
PL2946846T3 (pl) * 2014-05-23 2018-02-28 Felder Kg Urządzenie do wymiany narzędzi prasy do obróbki plastycznej

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* Cited by examiner, † Cited by third party
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Publication number Publication date
IT201700088418A1 (it) 2019-02-01
ES2818027T3 (es) 2021-04-09
EP3437752A1 (de) 2019-02-06

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