EP3433313A1 - Composition de résine thermodurcissable - Google Patents

Composition de résine thermodurcissable

Info

Publication number
EP3433313A1
EP3433313A1 EP17770452.5A EP17770452A EP3433313A1 EP 3433313 A1 EP3433313 A1 EP 3433313A1 EP 17770452 A EP17770452 A EP 17770452A EP 3433313 A1 EP3433313 A1 EP 3433313A1
Authority
EP
European Patent Office
Prior art keywords
weight
composition
thermally curable
curable composition
composition according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP17770452.5A
Other languages
German (de)
English (en)
Other versions
EP3433313A4 (fr
Inventor
Hiroko OKUNO
Shingo Tsuno
Makoto Ohkubo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel AG and Co KGaA filed Critical Henkel AG and Co KGaA
Publication of EP3433313A1 publication Critical patent/EP3433313A1/fr
Publication of EP3433313A4 publication Critical patent/EP3433313A4/fr
Pending legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/06—Sulfur
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/104—Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof
    • C08J9/105—Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof containing sulfur
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066—Use of inorganic compounding ingredients
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025—Crosslinking or vulcanising agents; including accelerators
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/10—Esters; Ether-esters
    • C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/39—Thiocarbamic acids; Derivatives thereof, e.g. dithiocarbamates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/43—Compounds containing sulfur bound to nitrogen
    • C08K5/435—Sulfonamides
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00—Compositions of unspecified macromolecular compounds
    • C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L13/00—Compositions of rubbers containing carboxyl groups
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00—Compositions of unspecified rubbers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02—Homopolymers or copolymers of hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06—Copolymers with styrene
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D121/00—Coating compositions based on unspecified rubbers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00—Foams characterized by the expanding agent
    • C08J2203/04—N2 releasing, ex azodicarbonamide or nitroso compound

Definitions

  • the present invention relates to a thermally curable composition, and particularly to a thermally curable composition which provides a cured product having excellent vibration damping properties and having small decrease in strength after high temperature heating, and to a cured product thereof.
  • the acoustic attenuating compounds known to date include bitumen in the form of mats that are tailored to each vehicle geometry, and injection- and extrusion-moldable compounds based on rubbers, epoxies, and aqueous (acrylate) dispersions. These acoustic attenuating compounds are mainly applied to the surfaces of car bodies or the paint areas of vehicles.
  • the underlay can strengthen the vehicle structure, and these underlays sometimes have sealing or adhesive functions as well.
  • Patent Literature 1 discloses a thermally curable composition comprising (a) an olefinic double bond-containing polymer or copolymer based on a diene and/or an aromatic substituted olefin, and (b) a vulcanization system.
  • a cured material obtained from the thermally curable composition described in Patent Literature 1 has a vibration damping property to attenuate the vibration (for example, for attenuating vibrations of the car body of an automobile).
  • Patent Literature 1 when the composition described in Patent Literature 1 is used, because an acoustic attenuating compound and an underlay material, for which a plurality of different materials had to be used conventionally, are integrated, advantageous effects are attained such as the simplification of a
  • this composition is a "pumpable” (that is, suitable for pump -coating (transportable)) material, and therefore can be applied by a robot, and can also be preferably used in a highly automated vehicle production process.
  • Patent Literature l Japanese Patent Laid pen No. 2012-529545
  • a thermally curable composition is usually heated at a temperature in the range of about 160 to 180°C for curing using an oven or the like.
  • the temperature in the oven increases to higher temperature (for example, 190°C or higher), and thus the thermally curable composition is exposed to the state of the so-called overbaking.
  • the composition described in the above Patent Literature 1 has a problem that when it is overbaked at high temperature during curing, the decrease in strength is large, for example, the adhesive force of the cured product decreases.
  • thermoly curable composition having excellent vibration damping properties, and having a small decrease in strength even if heated at high temperature.
  • a thermally curable composition comprising:
  • a component (a) comprising:
  • a component (b) comprising:
  • thermoly curable composition which provides a cured product having vibration damping properties, in which a decrease in strength due to high temperature curing is reduced.
  • Figure 1 shows a cross-sectional view (a) and a front view (b) of a shear test piece used in measurements of ratios of decrease in strength by high temperature heating in Examples.
  • Figure 2 is a graph showing the relationship between the loss factor (tan ⁇ ) of the cured material of the composition of Example 1 and temperature.
  • a component (a) comprising:
  • a component (b) comprising:
  • a cured product which has vibration damping properties in a wide temperature region and in which a decrease in strength due to high temperature curing is reduced can be obtained from the thermally curable composition of the present invention.
  • a cured product is also described as a "cured material.”
  • a cured product has vibration damping properties means that a cured product has inherent acoustic attenuation characteristics (vibration attenuation characteristics), and specifically means that a cured product has dissipative vibration attenuation
  • the vibration damping properties of a cured material can be evaluated by measuring vibration attenuation behavior by a dynamic mechanical analysis (DMA) as described later.
  • DMA dynamic mechanical analysis
  • thermally curable composition The thermally curable composition, the cured material thereof, and use of them, and processes for producing them according to the present invention will be described in detail below.
  • thermoally curable composition is sometimes simply described as a “composition.”
  • average molecular weight represents the mass average molecular weight of a polymer unless otherwise specified, and is specifically obtained by using gel permeation chromatography (GPC), and converting molecular weight using a
  • solid rubber including a thermoplastic polymer which exhibits elastomer elasticity at room temperature (22°C)
  • al solid rubbers based on polybutadiene, styrene butadiene rubbers
  • SBS styrene/butadiene/styrene copolymers
  • SIS styrene/isoprene rubbers
  • SEPS styrene-ethylene/propylene-styrene copolymers
  • SEEPS synthetic or natural isoprene rubbers, polycyclooctenamer, butyl rubbers, and
  • polyurethane rubbers may be preferably used. These may be used alone, or in combination of two or more of these.
  • the molecular weight and the like of the solid rubber are not particularly limited as long as they are in ranges in which the solid rubber exhibits elastomer elasticity at room temperature (22°C).
  • the Mooney viscosity (MLa+4 (100°C)) of the solid rubber is not particularly limited, but preferably in the range of 20 to 60, more preferably in the range of 30 to 50.
  • the Mooney viscosity can be measured according to JIS K 6300.
  • solid rubbers based on polybutadiene examples include butadiene homopolymers and copolymers comprising a monomer unit other than butadiene monomer (1,3-butadiene) in a small amount (for example, 10 mol% or less).
  • examples of the monomer unit other than butadiene monomer include conjugated dienes such as isoprene, 1,3- pentadiene, 2-ethyl- 1,3-butadiene, 4-methylpentadiene, and 2,4-hexadiene; acyclic monoolefins such as ethylene, propylene, butene, and pentene;
  • the solid rubbers based on polybutadiene preferably have a high cis content, and preferably have a cis-l,4-double bond content of 80% or more, preferably greater than 85%.
  • the content of the solid rubber (al) is not particularly limited, but is preferably 1.2% by weight or more, more preferably 1.5% by weight or more, based on the total amount of the composition.
  • the content of the solid rubber is 1.2% by weight or more, sagging properties can be ensured.
  • the content of the solid rubber is preferably 8% by weight or less, more preferably 4% by weight or less. When the content of the solid rubber is 8% by weight or less, the vibration damping properties of the cured material can be maintained well.
  • the olefinic double bond-containing polymer which is liquid or pasty at 22°C functions so as to provide acoustic attenuation characteristics to the cured material.
  • the "olefinic double bond-containing polymer which is liquid or pasty at 22°C (a2)" is also referred to as an "acoustic attenuating resin," or the "olefinic double bond- containing polymer (a2)."
  • the olefinic double bond-containing polymer (a2) is preferably liquid or pasty at room temperature (22°C), and in addition, preferably has a glass transition temperature not far less than room temperature.
  • the glass transition temperature is preferably -30°C or higher, more preferably -20°C or higher, and is preferably 20°C or lower, more preferably 15°C or lower.
  • liquid means such a state that the polymer can be poured out of a container under influence of gravity
  • pasty means such a state that the polymer can be smoothed out to a flat uniform layer.
  • the glass transition temperature is preferably -30°C or higher, more preferably -20°C or higher, and is preferably 20°C or lower, more preferably 15°C or lower.
  • liquid means such a state that the polymer can be poured out of a container under influence of gravity
  • pasty means such a state that the polymer can be smoothed out to a flat uniform layer.
  • the glass transition temperature is preferably -30°C or higher, more preferably -20°C or higher, and is preferably 20°C or lower, more preferably 15°C or lower.
  • liquid means such a state that the polymer can be poured out of
  • transition temperature means a value measured according to JIS K 6240 using "differential scanning calorimetry (DSC)."
  • the polymer may be a homopolymer or a copolymer.
  • the olefinic double bond-containing polymer (a2) is preferably a polymer of a diene and/or an aromatic substituted olefin, and is more preferably a copolymer of styrene and a diene from the viewpoint of improving the vibration damping properties of the cured material.
  • the diene can be selected from butadiene, isoprene, and a combination thereof.
  • the copolymer of styrene and a diene preferably has a styrene content of 10% by weight or more, more preferably 15% by weight or more, and preferably has a styrene content of 60% by weight or less, more preferably 50% by weight or less. When the styrene content is in the above range, excellent dissipative vibration attenuation characteristics (that is, the characteristic of converting mechanical vibration energy to heat) can be achieved.
  • a "copolymer” means all polymers composed of two or more different monomers. Configuration of comonomers present in the copolymer is arbitrary.
  • the copolymer may be a block copolymer or a random
  • copolymer but is more preferably a random copolymer from the viewpoint of providing vibration damping properties.
  • the above olefinic double bond-containing polymer (a2) is preferably a block copolymer of styrene and diene.
  • the above olefinic double bond-containing polymer (a2) is preferably a random copolymer of styrene and diene.
  • the diene component may be unsubstituted or substited, and examples of the substituent include carboxyl group, hydroxy group, and amino group.
  • the adhesiveness of the composition to a metal substrate can be improved in some cases.
  • the positions of olefinic double bonds formed in the polymer chain by polymerization of the diene are not particularly limited, but from the viewpoint of vulcanization properties and acoustic attenuation behavior, the olefinic double bond-containing polymer (a2) is formed so that it comprises an unsaturated diene fraction, and the ratio of the vinyl fraction in this diene fraction (that is, the ratio of 1,2 vinyl bonds to all olefinic double bonds) is preferably 20 mol% or more, more preferably 40 mol% or more, and is preferably 98 mol% or less, more preferably 90 mol% or less, and further preferably 80 mol% or less.
  • the olefinic double bond-containing polymer (a2) is formed so that it comprises an unsaturated diene block fraction, and the ratio of the vinyl fraction in this diene block fraction (that is, the ratio of 1,2 vinyl bonds to all olefinic double bonds) is preferably 20 mol% or more, more preferably 40 mol% or more, and is preferably 90 mol% or less, more preferably 80 mol% or less.
  • the mass average molecular weight of the olefinic double bond- containing polymer (a2) is not particularly limited, but is preferably 1,000 or more, more preferably 2,000 or more, and further preferably 5,000 or more, and is preferably 50,000 or less, more preferably 35,000 or less, and further preferably 25,000 or less.
  • the olefinic double bond-containing polymer (a2) particularly preferably has a mass average molecular weight in the range of 5,000 to 18,000.
  • the olefinic double bond-containing polymer (a2) preferably has the above structure and the above mass average molecular weight.
  • the olefinic double bond-containing polymers (a2) may be used alone, or in combination of two or more.
  • the content of the olefinic double bond-containing polymer (a2) is preferably 5% by weight or more, more preferably 7% by weight or more, based on the total weight of the composition in order to obtain sufficient vibration damping performance.
  • the content of the olefinic double bond-containing polymer (a2) is preferably 15% by weight or less, more preferably 12% by weight or less, based on the total weight of the composition in order to maintain strength.
  • the hydrocarbon resin (a3) contributes to setting the glass transition temperature of the cured material in the desired range of -5°C to 40°C.
  • the cured material exhibits excellent acoustic attenuation
  • the content of the hydrocarbon resin is preferably 0 to 22% by weight based on the total weight of the composition, and the lower limit is more preferably 3% by weight or more, further preferably 5% by weight or more, and the upper limit is more preferably 20% by weight or less, further preferably 15% by weight or less.
  • the cured material exhibits vibration damping properties as described above, and when the content is 22% by weight or less, decrease in strength of the cured material when the composition is heated at high temperature can be suppressed.
  • the hydrocarbon resins can be totally aliphatic or totally aromatic or they can possess aliphatic and aromatic structures. Moreover they can be aromatically modified aliphatic resins. In each case, the hydrocarbon resin particularly preferably has compatibility with other polymer components.
  • hydrocarbon resins examples include natural hydrocarbon resins such as terpene resins (for example, terpene resins, hydrogenated terpene resins, and aromatic modified terpene resins) and rosin resins (for example, rosins and modified rosins such as hydrogenated rosins, disproportionated rosins, and polymerized rosins); and synthetic hydrocarbon resins such as terpene resins (for example, terpene resins, hydrogenated terpene resins, and aromatic modified terpene resins) and rosin resins (for example, rosins and modified rosins such as hydrogenated rosins, disproportionated rosins, and polymerized rosins); and synthetic hydrocarbon resins such as terpene resins (for example, terpene resins, hydrogenated terpene resins, and aromatic modified terpene resins) and rosin resins (for example, rosins and modified rosins such as hydrogenated
  • hydrocarbon resins such as petroleum hydrocarbon resins, coumarone- indene resins, xylene resins, and styrene resins, and among them, petroleum hydrocarbon resins are preferred.
  • petroleum hydrocarbon resins obtained by polymerizing a fraction containing an unsaturated
  • hydrocarbon monomer produced as a byproduct by thermal cracking of petroleum naphtha or the like can be preferably used, and specific examples of the petroleum hydrocarbon resins include C5 aliphatic petroleum resins, C9 aromatic petroleum resins, C5/C9 petroleum resins, and hydrogenated petroleum resins obtained by hydrogenating C9 or C5/C9 petroleum resins, and alicyclic petroleum resins such as dicyclopentadiene petroleum resins.
  • hydrocarbon resin examples include Escorez (trademark) 1102, Escorez (trademark) 2173, Escorez (trademark) 2184, Escorez (trademark) 2101, Escorez (trademark) 2105, Novares (trademark) TK, Novares (trademark) TV, Novares (trademark) TA, Novares (trademark) TP, Novares (trademark) TR, Novares (trademark) TS, Nova (trademark) TW, and Nevtac
  • the glass transition temperature of the cured material can be adjusted in the desired range of -5°C to 40°C and increase the maximum value of the loss factor (tan ⁇ ).
  • the softening point of the hydrocarbon resin is not particularly limited, but is preferably 140°C or less.
  • the softening point is a value according to JIS K 2207.
  • the liquid polydiene (a4) is preferably a polydiene which is liquid at room temperature (22°C).
  • diene monomer of the liquid polydienes examples include butadiene, isoprene, and chloroprene, and examples of the polydiene include homopolymers or copolymers of these and hydrogenated materials thereof.
  • preferred polydienes are polybutadiene,
  • polyisoprene and the like, and particularly preferred is polybutadiene.
  • the liquid polydiene one having functional groups in main and/or side chain is also effective.
  • the functional groups include carboxyl group, hydroxy group, and amine group, and the liquid polydiene may contain two or more functional groups in combination.
  • the liquid polydiene preferably comprises carboxyl group.
  • the functional group should be present in at least one of the main chain and side chain, and may be present at any position, for example, at the end of chain or in the middle of chain in the main chain or the side chain, but is preferably present at at least the end of chain.
  • the liquid polydiene compound preferably has a mass average molecular weight in the range of 500 to 50,000, more preferably in the range of 1000 to 10,000.
  • the liquid polydiene preferably has a glass transition temperature of less than -30°C.
  • the content of the liquid polydiene (a4) is preferably 3% by weight or more, more preferably 5% by weight or more, based on the total amount of the composition.
  • the content of the liquid polydiene is preferably 20% by weight or less, more preferably 10% by weight or less, based on the total amount of the composition.
  • the composition according to the present invention comprises (bl) sulfur (which means sulfur as a simple substance) in an amount of 1 to 3% by weight based on the total weight of the composition, and (b2) an organic vulcanizing agent in an amount of 0 to 0.2% by weight based on the total weight of the composition, as a vulcanization system component.
  • the organic vulcanizing agent may be blended into the composition as a mixture of an active component (that is, a compound having a vulcanization effect) and a compound other than the active component
  • the content of the organic vulcanizing agent in the present invention means the content of only the effective component.
  • the content of sulfur is preferably 1 to 3% by weight based on the total amount of the composition.
  • the lower limit of the content of sulfur based on the total amount of the composition is preferably 1.2% by weight or more, more preferably 1.5% by weight or more, and further preferably 1.8% by weight or more, and the upper limit is preferably 2.8% by weight or less, more preferably 2.5% by weight or less.
  • the vulcanization system preferably comprises a vulcanization accelerator (also simply described as an "accelerator”) in addition to sulfur.
  • a vulcanization accelerator also simply described as an "accelerator”
  • examples of the accelerator include organic accelerators such as
  • dithiocarbamates in the form of ammonium salts or metal salts
  • xanthogenates thiuram compounds (monosulfides and disulfides)
  • thiazole compounds thiazole compounds
  • aldehyde/amine accelerators for example,
  • MBTS Dibenzothiazyl disulfide
  • MBT 2-mercaptobenzothiazole
  • ZMBT zinc salt thereof
  • ZBEC zinc dibenzyldithiocarbamate
  • CBS N-cyclohexylbenzodithiazyl sulfenamide
  • diphenylguanidine are particularly preferred.
  • the total content of the accelerator and the zinc compound is preferably 0.25% by weight or more and 30% by weight or less, further preferably 0.8% by weight or more and 20% by weight or less, based on the total amount of the composition.
  • the vulcanization system can also contain a bifunctional crosslinking agent.
  • a bifunctional crosslinking agent include crosslinking agents based on bifunctional dithiocarbamates, for example, l,6"bis(N,N- dibenzylthiocarbamoyldithio)hexane.
  • Such a crosslinking agent may be contained in an amount of 0 to 2% by weight, preferably 0 to 1% by weight, based on the total amount of the composition.
  • a zinc compound other than the above can also be used as the accelerator.
  • the zinc compound which acts as the accelerator include zinc salts of fatty acids, zinc dithiocarbamate, basic zinc carbonate, and zinc oxide.
  • the zinc oxide is preferably pulverized.
  • the content of the zinc compound is preferably in the range of 0 to 10% by weight, more preferably 0.2 to 8% by weight, and further preferably 0.5 to 7% by weight, based on the total amount of the composition.
  • a fatty acid for example, stearic acid
  • the content of the organic vulcanizing agent in the composition of the present invention is preferably 0 to 0.2% by weight, more preferably 0 to less than 0.2% by weight, based on the total weight of the composition, and the composition further preferably does not comprise (that is, 0% by weight) the organic vulcanizing agent.
  • the inventors of the present invention have found that when the vulcanization system in the thermally curable composition comprises the organic vulcanizing agent in an amount of 0.2% by weight or less, and sulfur in a predetermined amount, based on the total weight of the composition, decrease in strength of the cured material cured by heating at high temperature can be suppressed.
  • composition of the present invention does not comprise an organic vulcanizing agent conventionally used in a thermally curable composition, decrease in strength of the cured material due to high temperature heating (overbaking) can be suppressed.
  • organic vulcanizing agent examples include peroxide
  • peroxide vulcanization systems examples include known organic peroxides which can be added as vulcanization systems.
  • peroxide vulcanization systems include crosslinking agents such as dibenzoyl peroxide, tert-butyl peroxybenzoate, and particularly, l, l-di-(tert-butylperoxy)3,3,5-trimethylcyclohexane, butyl 4,4- di-(tert-butylperoxy)valeriate, dicumyl peroxide, di-(2-tert- butylperoxyisopropyObenzene, tert-butyl cumyl peroxide, 2,5-dimethyl"2,5- di-(tert-butylperoxy)hexane, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di- (tert-butylperoxy)hex-3-yne, and triallyl isocyanurate.
  • disulfide vulcanization systems that is, vulcanization systems based on disulfides, include thiuram
  • Examples of the organic vulcanizing agent also include other vulcanization systems other than the above.
  • Examples of the other vulcanization systems include quinones, quinone dioximes, nitrosobenzene, and dinitrosobenzene (particularly p-dinitrosobenzene). These are also known as vulcanization systems for rubbers.
  • Examples of the quinone dioximes include p-benzoquinone dioxime.
  • the following additives such as blowing agent, filler, and moisture absorbent, and plasticizer, and the like may be used in combination with the above- described essential components.
  • the composition may comprise a blowing agent so as to expand (foam) irreversibly before or during thermal curing, and preferably comprises (cl) a physical blowing agent in an amount of 0 to 3% by weight based on the total weight of the composition, and (c2) a chemical blowing agent in an amount of 0 to 0.2% by weight based on the total weight of the composition.
  • a blowing agent so as to expand (foam) irreversibly before or during thermal curing
  • cl a physical blowing agent in an amount of 0 to 3% by weight based on the total weight of the composition
  • a chemical blowing agent in an amount of 0 to 0.2% by weight based on the total weight of the composition.
  • the content of the (cl) physical blowing agent in the composition is not particularly limited, but is preferably 0 to 3% by weight, more preferably 0.1% by weight to 2.5% by weight, and further preferably 0.2% by weight to 2.0% by weight, based on the total weight of the composition.
  • thermoly expandable resin blowing agents are preferred, and foamable plastic hollow microspheres which expand by heat are more preferred.
  • thermally expandable resin blowing agents include those based on polyvinylidene chloride copolymers or
  • acrylonitrile/(meth)acrylate copolymers are commercially available, for example, under the name of "Dualite (registered trademark)” or “Expancel (registered trademark)” from Pierce & Stevens and Casco Nobel respectively.
  • Examples of the "chemical blowing agent” include those which emit gases by decomposition, and include azobisisobutyronitrile,
  • the content of the (c2) chemical blowing agent in the composition is preferably 0 to 0.2% by weight, more preferably 0 to less than 0.2% by weight, based on the total weight of the composition, and the composition further preferably does not comprise (that is, 0% by weight) the (c2) chemical blowing agent.
  • the inventors of the present invention have found that when the content of a chemical blowing agent usually used as a blowing agent in a thermally curable composition is preferably 0.2% by weight or less, more preferably less than 0.2% by weight, and the
  • composition further preferably does not comprise the chemical blowing agent, decrease in strength of the composition due to high temperature curing can be suppressed.
  • the composition of the present invention comprises a blowing agent
  • particular preference is given to such an aspect that the composition comprises a physical blowing agent and does not comprise a chemical blowing agent.
  • whether a blowing agent is used or not can be appropriately selected according to use of the composition, and the like.
  • a blowing agent is desirably added in a suitable range.
  • the composition of the present invention may contain a filler (d).
  • the content of the filler is not particularly limited, but based on the total amount of the composition, the lower limit is preferably 10% by weight or more, more preferably 15% by weight or more, and further preferably 25% by weight or more, and the upper limit is preferably 50% by weight or less, more preferably 45% by weight or less, further preferably 40% by weight or less, and still further preferably 36% by weight or less.
  • the filler can be selected from various substances, and examples of the filler include chalk, natural or ground calcium carbonate, calcium magnesium carbonate, silica, talc, mica, and barite. In one embodiment, it can be advantageous for at least some of the fillers to be surface -treated. For example, in order to decrease moisture taken in the cured material, and in order to decrease the moisture sensitivity of the cured material, the filler is preferably coated with stearic acid, and examples thereof include calcium carbonate and chalk coated with stearic acid.
  • a filler having a high aspect ratio for example, a flaky filler having a thickness which is small compared with the size of the flake surface, can be preferably used. As the flaky filler, fillers having an aspect ratio of 10 or more (that is, the thickness in the direction
  • layered silicates preferably mica and talc
  • graphite are preferred from the viewpoint of providing good acoustic attenuation characteristics.
  • Use of general inorganic lightweight aggregate (glass balloons, ceramic balloons, and the like) for adjusting specific gravity is also possible.
  • composition of the present invention may further contain calcium oxide in an amount of 0 to 8% by weight, preferably 1 to 6% by weight, and more preferably 1.5 to 5.5% by weight, based on the total amount of the composition, in addition to the above filler, for binding moisture.
  • composition of the present invention may comprise carbon black.
  • the content of the carbon black is preferably 0.1% by weight or more, more preferably 0.3% by weight or more, and is preferably 3% by weight or less, more preferably 2% by weight or less, based on the total weight of the composition.
  • composition of the present invention may further comprise a plasticizer (e).
  • a plasticizer e
  • the composition comprises the plasticizer, it is possible to improve the processability of the composition, and improve the mechanical characteristics of the cured material.
  • the content of the plasticizer is not particularly limited, but is generally 40% by weight or less, preferably 30% by weight or less, and more preferably 25% by weight or less, and is preferably 2% by weight or more, more preferably 5% by weight or more, based on the total amount of the composition.
  • plasticizer examples include phthalic acid esters, hydrocarbon oils, for example, white oils, and natural oils which are liquid at 22°C (for example, fatty acid glycerin esters such as the so-called triglycerides, for example, rapeseed oil, soybean oil, walnut oil, linseed oil, sunflower oil, and olive oil).
  • hydrocarbon oils for example, white oils, and natural oils which are liquid at 22°C
  • fatty acid glycerin esters such as the so-called triglycerides, for example, rapeseed oil, soybean oil, walnut oil, linseed oil, sunflower oil, and olive oil.
  • the acoustic attenuation characteristics can be more improved at a temperature in the range of -5°C to 40°C.
  • the composition of the present invention may further comprise a reinforcing filler.
  • the reinforcing filler include reinforcing fillers based on aramid fibers, carbon fibers, glass fibers, polyamide fibers, polyurethane fibers, or polyester fibers. These fibers are preferably short fibers which are in the form of pulp fibers or staple fibers. These fibers preferably have an average fiber length of 100 to 250 ⁇ and a diameter of 5 to 20 ⁇ . Here, the fiber length of the longest fiber preferably does not exceed 1000 to 2000 ⁇ .
  • glass fibers, aramid fiber-type polyamide fibers, and further polyester fibers are particularly preferred.
  • the fiber content of the composition is not particularly limited, but is preferably 0.5 to 10% by weight based on the total amount of the composition.
  • composition of the present invention comprises the above- described component (a) and component (b), and further, preferably comprises at least one selected from the group consisting of the (c) blowing agent, the (d) filler, and the (e) plasticizer, and more preferably comprises all of the (c) blowing agent, the (d) filler, and the (e) plasticizer.
  • composition of the present invention is not limited to the compositions described in the above Table 1, and the amounts of the components blended may be changed, and the composition can contain fibers, another typical vulcanization accelerator and/or crosslinking agent, another antioxidant, coactivator, catalyst, oil, resin, anti-aging agent, rheological aid, adhesion accelerator, pigment, thermoplastic polymer, and/or the like, in addition to the components illustrated above, or in place of any of the components illustrated above.
  • composition of the present invention can be produced, for example, by introducing the above-described components into a mixing machine such as a bead mill, a grinding machine, a pot mill, a three-roll mill, a rotary mixer, or a twin screw mixer, and mixing them.
  • a mixing machine such as a bead mill, a grinding machine, a pot mill, a three-roll mill, a rotary mixer, or a twin screw mixer, and mixing them.
  • composition of the present invention is a mixture of a plurality of components which are liquid or solid at 22°C, and an advantage of the composition is that the mixing ratio of the components can be
  • the ratio of the components can be adjusted so that the composition can be subjected to mechanical coating (for example, by a robot) or manual coating at a temperature of 60°C or less by using standard coating
  • the above-described acoustic attenuating resin is liquid or pasty at 22°C, and as described in detail above, the solid rubber, the acoustic attenuating resin, the hydrocarbon resin, and the liquid polydiene are blended at a preferred ratio. Therefore, a composition according to a preferred embodiment of the present invention is
  • the composition preferably has such a viscosity at a temperature in the range of 15 to 60°C that the composition can be pumped with a pump (a rotary pump, a gear pump, or a lift piston pump).
  • a pump a rotary pump, a gear pump, or a lift piston pump.
  • the present invention relates to a coating method of the composition of the present invention. Therefore, the present invention relates to a process for applying the composition of the present invention, the process comprising injecting the composition of the present invention by a pump (for example, the above-described pump) to the point of application at a temperature in the range of 15 to 60°C, whereby applying the composition in a liquid or pasty state onto a lubricated substrate, an untreated substrate, or a clean substrate.
  • a pump for example, the above-described pump
  • the composition according to the present invention can be thermally cured, for which the ovens that are typically available in the industrial segment of vehicle construction and equipment construction for baking paint coatings can be used.
  • the activation temperature for the thermal curing and the optional foaming is preferably in the range of 160 to 220°C. This temperature is preferably maintained for a period of 10 to 60 minutes.
  • a formed article that is the baked and cured material of the composition of the present invention can be used as a retrofit part in a trim shop (rigging step), an aftermarket (repair market), or the like.
  • Another aspect of the present invention relates to a cured product (cured material) obtained by curing the composition according to the present invention.
  • the cured material according to the present invention relates to a cured product (cured material) obtained by curing the composition according to the present invention.
  • embodiment has excellent vibration damping properties (acoustic attenuation characteristics), and a small decrease in strength by heating at high temperature.
  • the cured material preferably has a glass transition temperature in the range of -5 to 40°C, preferably in the range of 0 to 30°C.
  • the glass transition temperature is in the above range, good vibration damping properties (acoustic attenuation behavior) are attained in a wide temperature range.
  • temperature of the cured material can be defined as the temperature at which the loss factor (tan ⁇ ) is the maximum.
  • the minimum value of the loss factor (tan ⁇ ) (measurement frequency 50 Hz) of the cured material at a temperature in the range of 0 to 40°C is preferably 0.2 or more.
  • the loss factor (tan ⁇ ) (measurement frequency 50 Hz) of the cured material at a temperature in the range of 20 to 40°C is preferably 0.5 or more, more preferably 0.8 or more.
  • the loss factor (tan ⁇ ) of the cured material is a value measured by a dynamic mechanical analysis (DMA) according to JIS K 6394 as follows:
  • Measurement sample the cured material (curing conditions:
  • Measurement equipment an apparatus adaptable to JIS K 6394
  • the cured product according to the present embodiment can be produced by heating the composition of the present invention, for example, at a temperature in the range of 160 to 220°C for 10 to 60 minutes.
  • the composition may be directly applied to the site of use before cured, or may be processed to form a baked and cured product used as a retrofit part.
  • a known molding process such as injection molding can also be used.
  • Another aspect of the present invention relates to use of the
  • composition according to the present invention and the cured material thereof.
  • the composition of the present invention can be preferably used as an underlay material and an adhesive/sealant, particularly for structural attachments (for example, doors, engine hoods and trunk lids, roofs, fronts, and chassis portions), and further, in the passenger compartments of vehicles (automobiles, buses, and the like), and for production of railcars.
  • the composition of the present invention can also be preferably used in equipment construction when acoustic vibrations that can emanate from motors, gears or pumps (generally from vibrations generated by rotating machines) should be attenuated.
  • the present invention relates to use of the composition of the present invention as an acoustic attenuating material and an underlay material in vehicle and equipment construction.
  • Respective components were mixed in amounts described in Table 2 to prepare the compositions of Examples 1 to 5 and Comparative Examples 1 to 5. Further, the ratio of decrease in strength when each of the prepared compositions was thermally cured at high temperature, and the dynamic viscoelasticity of a cured material obtained by thermal curing were evaluated as follows.
  • composition was applied with 25 x 25 x 3 mm thickness to make a shear test piece as shown in Figure 1.
  • Figure l(a) is a cross-sectional view of a shear test piece, and (b) is a front view.
  • This shear test piece was baked under the conditions at 170°C maintained for 20 minutes (initial stage), and maintained at 190°C for 20 minutes / maintained at 200°C for 20 minutes / maintained at 210°C for 20 minutes / maintained at 220°C for 20 minutes (overbaking).
  • A represents the ratio of decrease in strength (%)
  • B represents shear strength (MPa) after overbaking
  • C represents initial shear strength (MPa).
  • Example and the Comparative Examples at each temperature are shown in Table 2.
  • Table 2 the units of numerical values regarding the component (blend) of the composition are all % by weight based on the total amount of the composition, and the unit of the strength decrease ratio A is %.
  • a composition having a ratio of decrease in strength within 30% in all cases of heating at a temperature in the range of 190°C to 220°C was determined as accepted, and a composition having a ratio of decrease in strength exceeding 30% at any temperature was evaluated as rejected.
  • a specimen composition was applied to a steel plate so as to have a diameter of 50 to 60 mm and a thickness of 4 to 8 mm, and maintained for 20 minutes at 170°C for curing.
  • the cured specimen was formed into a circular shape having a diameter of 7 to 10 mm and a thickness of 4 to 8 mm.
  • Measurement frequency 0.1, 1.0, 10, 20, and 50 Hz
  • Comparative Example 1 has a hydrocarbon resin content as high as 23% by weight, and therefore has a large ratio of decrease in adhesive force, that is, a large ratio of decrease in strength, when heated at 200°C or more.
  • Comparative Example 2 contains the organic vulcanizing agent in an amount of 0.3% by weight, and therefore has a large ratio of decrease in strength when heated at 190°C or more.
  • Comparative Example 3 has a sulfur content as high as 3.2% by weight, and therefore has a large ratio of decrease in strength when heated at 190°C or more.
  • Comparative Example 4 has a sulfur content as low as 0.9% by weight, and therefore could not be cured during usual heating, and the ratio of decrease in strength could not be measured.
  • Comparative Example 5 contains the chemical blowing agent in an amount of 0.3% by weight as the blowing agent, and therefore has a large ratio of decrease in strength when heated at 190°C or more.
  • the present invention can be utilized in all industrial fields which require materials having excellent vibration damping properties, and a small ratio of decrease in strength due to high temperature curing.
  • composition according to the present invention can be particularly effectively utilized in the automobile and equipment construction industries.

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Abstract

L'invention concerne une composition thermodurcissable ayant d'excellentes propriétés d'amortissement des vibrations, et ayant une faible diminution de la résistance même si elle est chauffée à une température élevée. La composition thermodurcissable contient un composant (a) comprenant (a1) un caoutchouc solide, (a2) un polymère contenant une double liaison oléfinique qui est liquide ou pâteux à 22 °C, (a3) une résine d'hydrocarbure en une quantité de 0 à 22 % en poids sur la base du poids total de la composition, et (a4) un polydiène liquide; et un composant (b) comprenant (b1) du soufre en une quantité de 1 à 3 % en poids sur la base du poids total de la composition, et (b2) un agent de vulcanisation organique en une quantité de 0 à 0,2 % en poids sur la base du poids total de la composition.
EP17770452.5A 2016-03-22 2017-03-17 Composition de résine thermodurcissable Pending EP3433313A4 (fr)

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JP2016056539A JP6726989B2 (ja) 2016-03-22 2016-03-22 熱硬化性組成物
PCT/JP2017/012213 WO2017164412A1 (fr) 2016-03-22 2017-03-17 Composition de résine thermodurcissable

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BR112020027052A2 (pt) * 2018-09-03 2021-03-30 Sika Technology Ag Composição de borracha expansível termicamente
EP3696241B1 (fr) * 2019-02-15 2023-09-20 Eftec Ag Composition de caoutchouc liquide exempt de soufre
US11214676B2 (en) * 2019-04-05 2022-01-04 Fina Technology, Inc. Polyenes for curable liquid rubber-based compositions
US11078349B2 (en) 2019-04-24 2021-08-03 Fina Technology, Inc. Curable low sulfur liquid rubber compositions

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EP0658597B1 (fr) * 1993-12-17 1998-03-04 Henkel Kommanditgesellschaft auf Aktien Compositions adhésives et de scellement amortissant les vibrations
DE4441656A1 (de) * 1994-11-23 1996-05-30 Teroson Gmbh Elastomerprodukte mit akustischen Dämpfungseigenschaften
JPH11263879A (ja) * 1998-03-19 1999-09-28 Yokohama Rubber Co Ltd:The 高減衰積層体用ゴム組成物
JP4010680B2 (ja) * 1998-11-20 2007-11-21 横浜ゴム株式会社 ブレースダンパー
CN1590457A (zh) * 2000-07-25 2005-03-09 三井化学株式会社 可固化组合物及其用途
JP4296972B2 (ja) * 2004-03-17 2009-07-15 東海ゴム工業株式会社 防振ゴムの製法およびそれにより得られる防振ゴム
JP4004518B2 (ja) * 2005-10-04 2007-11-07 横浜ゴム株式会社 ゴム積層体を用いた空気入りタイヤ
DE102006014190A1 (de) * 2006-03-24 2007-09-27 Henkel Kgaa Hochfeste schlagschälfeste Klebstoffe
JP2010077233A (ja) * 2008-09-25 2010-04-08 Yokohama Rubber Co Ltd:The タイヤ用ゴム組成物およびそれを用いた空気入りタイヤ
JP2010174102A (ja) * 2009-01-28 2010-08-12 Sumitomo Rubber Ind Ltd ビードエイペックス用ゴム組成物及びタイヤ
DE102009026824A1 (de) * 2009-06-08 2010-12-09 Henkel Ag & Co. Kgaa Vulkanisierbare Zusammensetzung mit akustischen Dämpfungseigenschaften
JP6655285B2 (ja) * 2014-12-12 2020-02-26 ヘンケルジャパン株式会社 低温にて衝撃耐久性を有する制振性付与組成物
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JP2017171716A (ja) 2017-09-28
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KR20180126461A (ko) 2018-11-27
KR102303551B1 (ko) 2021-09-16
US20190016866A1 (en) 2019-01-17
CN108473726A (zh) 2018-08-31
JP6726989B2 (ja) 2020-07-22

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