EP3415305B1 - Unité de presse à déchets stationnaire à relier à un conteneur d'échange mobile - Google Patents

Unité de presse à déchets stationnaire à relier à un conteneur d'échange mobile Download PDF

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Publication number
EP3415305B1
EP3415305B1 EP18173346.0A EP18173346A EP3415305B1 EP 3415305 B1 EP3415305 B1 EP 3415305B1 EP 18173346 A EP18173346 A EP 18173346A EP 3415305 B1 EP3415305 B1 EP 3415305B1
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EP
European Patent Office
Prior art keywords
unit
compression unit
press plate
waste
waste compression
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18173346.0A
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German (de)
English (en)
Other versions
EP3415305A1 (fr
Inventor
Jens Cordes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEINZ BERGMANN GmbH
Original Assignee
Heinz Bergmann GmbH
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Publication date
Application filed by Heinz Bergmann GmbH filed Critical Heinz Bergmann GmbH
Publication of EP3415305A1 publication Critical patent/EP3415305A1/fr
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Publication of EP3415305B1 publication Critical patent/EP3415305B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3057Fluid-driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • B30B1/34Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure involving a plurality of plungers acting on the platen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • B30B1/36Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure having telescoping plungers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/301Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3042Containers provided with, or connectable to, compactor means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles

Definitions

  • the invention relates to a stationary waste compactor unit for connection to a mobile interchangeable container with the features of the preamble of claim 1.
  • stationary waste presses that can be coupled to a mobile interchangeable container are used.
  • the amount of waste fed into the feed hopper of the stationary waste press unit is discharged at the bottom of pushed into the interior of the interchangeable container using a press ram.
  • the actual post-compaction only takes place when the container volume is already filled with uncompacted waste. If further post-compaction is no longer possible with increasing filling, the feed opening of the interchangeable container, into which the press ram of the stationary press unit acts, is closed and the interchangeable container can be removed. Another, empty interchangeable container is then positioned in front of the stationary press unit.
  • a corresponding large axial stroke can be provided.
  • a further problem is that tilting of the press plate during the pressing process must be avoided.
  • cross-shaped drive arrangements are known from the prior art, in which two hydraulic cylinders are arranged crosswise, so that the same force is always exerted on both sides of the blade when the oil circuits of the hydraulic cylinders are connected to one another.
  • a stationary waste compactor for connection to an interchangeable container in which a clear reduction in the axial length is achieved, so that it is possible in particular to feed waste from the front side to the rear. The user no longer has to approach the waste press from the side to be able to discharge into the feed hopper.
  • the stationary press unit can thus be set up to save space, for example on a loading ramp.
  • the reduction in the axial length is achieved in that several hydraulic cylinders are mechanically fixed to their respective cylinder elements and their piston rods extend in opposite directions.
  • the unit consisting of the interconnected cylinders is mounted in a freely suspended manner, while the piston rods are supported on the bearings on the rear wall of the housing or on the press shield.
  • a multi-cylinder unit is provided.
  • This is a mirror-symmetrical arrangement of a central hydraulic cylinder and two secondary hydraulic cylinders.
  • the central one The hydraulic cylinder is supported on the rear of the press unit housing, while the secondary cylinders, which are arranged on both sides of the central hydraulic cylinder, are connected to the press plate.
  • This mirror-symmetrical arrangement with two auxiliary cylinders, which guide the pressing plate and between which there is a certain support width, should prevent tilting.
  • the distance between the two bearings on the secondary cylinders in relation to the width of the press plate is not sufficient to effectively prevent tilting.
  • a further disadvantage is that a movable press piston can no longer be used to clean the floor, since the rear installation space behind the press shield is required for the arrangement and movement of the multi-cylinder unit.
  • the waste press unit described provides guide devices that not only extend over the length of the feed hopper, but also into the interchangeable container that is used as a waste container.
  • the lifting cylinders are designed to be correspondingly long and protrude into the container. Therefore, parts of the waste container volume are not fully usable.
  • DE1627810A1 describes a refuse compactor unit according to the preamble of claim 1, more particularly a refuse compactor unit with a drive unit which is shortened in that two cylinder housings of hydraulic cylinders are coupled to one another. A single drive unit is provided which is centrally located whereby the loading space is not fully usable as the swept area is limited by this drive arrangement.
  • the object of the present invention is therefore to enable the pressing plate to be guided evenly and without tilting with a reduced axial overall length of the stationary press unit for a mobile interchangeable container.
  • Stationary means that there is no fixed structural connection to the interchangeable container; however, temporary, detachable connections to the interchangeable container are possible while the press is in operation. Stationary installation is just as possible as fixed attachment to a mobile platform.
  • the invention provides two multi-cylinder units, which are arranged completely outside the surface area swept by the plunger, so that the use of the proven two-part folding plunger is still possible.
  • the multi-cylinder units with their towards opposite sides acting piston rods lead to a halving of the axial length compared to conventional waste compactor units.
  • An outer side wall is preferably also provided in order to prevent users from being able to reach into the drive from the outside and/or to protect the drive from the effects of the weather.
  • the multi-cylinder units then move in a space between the outer side wall and the inner side wall of the hopper.
  • the waste compactor unit according to the invention preferably provides that the bearing axes are aligned at the end points of the piston rods in such a way that they run perpendicular to one another.
  • the front piston rod, which is connected to the press plate can be connected to the bearing bracket on the press plate on a vertical axis
  • the rear piston rod, which is supported on the base frame is connected to a bearing with a horizontal axis.
  • This 90° offset arrangement of the axes means that any misalignments that occur during operation between the stationary frame, the multi-cylinder unit and the press plate can be compensated for. Tensions are effectively avoided and the rough working environment is taken into account.
  • figure 1 shows a stationary waste compactor unit 100 with a mobile interchangeable container 200.
  • the interchangeable container 200 includes a closed floor 201, side walls 202, a rear wall 203 and a roof 204.
  • a front wall 205 closes only the upper part of the height of the interchangeable container 200, while underneath a feed opening 206 remains free, which extends almost over the entire width of the interior extends.
  • a slot recess 104 is introduced in the side walls 103 of the feed hopper 102 .
  • a guide rail 150 is located behind it. in the in figure 1
  • the blade 131 is pivoted upwards due to the curved shape of the rear wall 105, so that any waste lying on it is thrown back onto the ground 101.
  • a multi-cylinder unit 110 with two hydraulic cylinders is arranged between the vertical support frame 107 on the back of the base frame 109 and the press plate 130, which cause the press plate 130 to advance.
  • Such a multi-cylinder unit is also provided on the other, right-hand side, but this is not shown here or in the following figures for reasons of clarity.
  • the oil lines which are routed with a drag chain to the base group of the drive with the two connected hydraulic cylinders.
  • FIG 2 shows the waste compactor unit 100 from the same perspective in an enlarged view and without the interchangeable container 200.
  • the guide rail 150 which is arranged behind the slotted recess 104, is particularly visible here.
  • Sliding surfaces 151, 152 are formed above this, which are arranged at right angles to the vertical side wall.
  • the individual parts of the multi-cylinder unit 110 can be seen in the front area.
  • the two cylinder housings 111.1, 112.1 are firmly connected to one another. They have sliding elements 113, 114 pointing upwards and downwards.
  • the lower hydraulic cylinder 111 is pivotably connected to the support frame 107 at a bearing 106 with a horizontal bearing axis.
  • the upper hydraulic cylinder 112 is pivotably connected via a vertical bearing 121 to a bearing bracket 120 which projects laterally beyond the press plate 130 . Due to the fact that the axes of the bearings 121, 106 are aligned offset by 90° to one another, the multi-cylinder unit 110 is articulated in two spatial orientations, so that misalignments and the resulting stresses are avoided.
  • the bearing bracket 120 like the multi-cylinder unit 110, is covered with sliding elements 123 pointing upwards and downwards.
  • the package of bearing bracket 120 and sliding elements 123 is guided in the guide rail 150, while the base group of the multi-cylinder unit 110, which includes the two cylinder housings 111, 112, is guided via the sliding plates 113, 114 between the sliding rails 151, 152 arranged one above the other.
  • FIG 3 shows the stationary waste compactor unit 100 again from the same perspective as in FIG 2 , but this time with the pressing plate 130 advanced.
  • This has an acute-angled scraper edge 132 which reaches under the waste on the floor 101 during the return stroke of the pressing plate 130 .
  • the shovel 131 folds with the acute-angled scraper edge 132 upwards, so that the waste that the shovel reaches under is conveyed in front of the press shield 130 .
  • the multi-cylinder unit 110 is fully extended so that its piston rods 111.2, 112.2 are visible outside of the cylinder housing 111.1, 112.1.
  • the slotted recess 104 in the side wall 103 of the feed hopper 102 shows that the guide rail 150 only extends backwards as far as is necessary to guide the bearing bracket 21 to the rearmost retraction point of the press plate 130 .
  • the guide rail 150 therefore ends in a middle area of the length of the feed hopper 102, so as not to impede the movements of the base group with the two cylinder housings 112.1, 111.1 of the multi-cylinder unit 110.
  • figure 4 is the same situation of the stationary waste compactor unit 100 as in figure 3 shown, but with parts of the mobile interchangeable container 200 attached to it and more with a view from the front, namely of the opening 206 in the front wall 205 and the front of the press plate 130.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Refuse Collection And Transfer (AREA)

Claims (8)

  1. Unité de presse à déchets stationnaire (100) destinée à être reliée à un conteneur interchangeable mobile (200),
    qui comprend au moins :
    - un cadre de base (109) avec un fond (101) ;
    - une trémie d'alimentation (102), qui présente au moins une paroi arrière (105) et des parois latérales (103), le fond (101) et la trémie d'alimentation (102) formant un espace d'alimentation en déchets ;
    - une plaque de presse (130), qui peut être déplacée au-dessus du fond (101) au moyen d'au moins une unité multi-vérins (110), l'unité multi-vérins (110) comprenant au moins deux vérins hydrauliques (111, 112) reliés l'un à l'autre au niveau de leurs corps de vérin (111, 112), l'un des vérins hydrauliques (112) s'appuyant par sa tige de piston (112.2) sur la plaque de presse (130) et l'autre vérin hydraulique (111) s'appuyant par sa tige de piston (111.2) sur le cadre de base (109, 107),
    caractérisée en ce que deux unités multi-vérins (110) sont prévues :
    - qui sont chacune agencées près des parois latérales (103) de la trémie d'alimentation (102) et latéralement à l'extérieur de la zone de travail couverte par la plaque de presse (130) ;
    - et qui sont pourvues de moyens de glissement et/ou de guidage (104), qui sont chacun guidés sur au moins un rail de glissement et/ou de guidage (150, 151, 152) monté de manière fixe sur l'unité de presse à déchets (100), qui s'étendent parallèlement à la direction d'avance de la plaque de presse (130).
  2. Unité de presse à déchets (100) selon la revendication 1, caractérisée en ce qu'au moins une console de palier (120) se raccorde latéralement à la plaque de presse (130), au palier (121) de laquelle l'unité multi-vérins (110) est reliée de manière articulée.
  3. Unité de presse à déchets (100) selon la revendication 2, caractérisée en ce qu'au moins un évidement en fente (104) est formé sur chacune des parois latérales (103), derrière lequel est agencé un rail de guidage (150) pour guider la console de palier (120).
  4. Unité de presse à déchets (100) selon l'une quelconque des revendications 1 à 3, caractérisée en ce que
    - au moins deux rails de glissement (151, 152) agencés verticalement l'un au-dessus de l'autre sont prévus, entre lesquels l'unité multi-vérins (110) est guidée, et
    - les moyens de guidage sont formés par des plaques de glissement (104), dont l'une au moins est agencée sur le côté supérieur et l'une sur le côté inférieur de l'unité multi-vérins (110).
  5. Unité de presse à déchets (100) selon l'une quelconque des revendications précédentes, caractérisée en ce que l'unité multi-vérins (110) est reliée de manière articulée respectivement :
    - par l'intermédiaire d'un palier (121) à la plaque de presse (130) et
    - par l'intermédiaire d'un palier (106) au cadre de base (106) ou à un châssis de support (107).
  6. Unité de presse à déchets (100) selon l'une quelconque des revendications précédentes, caractérisée en ce que les axes des paliers (106, 121) sont orientés en décalage de 90° l'un par rapport à l'autre.
  7. Unité de presse à déchets (100) selon l'une quelconque des revendications précédentes, caractérisée en ce que la plaque de presse (130) présente une pale mobile (131) sur son côté arrière.
  8. Unité de presse à déchets (100) selon la revendication 7, caractérisée en ce que la pale mobile (131) présente, dans la direction de la course arrière de la plaque de presse (130), un bord de raclage à angle aigu (132) qui repose sur le fond (101).
EP18173346.0A 2017-05-23 2018-05-18 Unité de presse à déchets stationnaire à relier à un conteneur d'échange mobile Active EP3415305B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202017103126.8U DE202017103126U1 (de) 2017-05-23 2017-05-23 Stationäre Abfallpresseneinheit zur Verbindung mit einem Wechselcontainer

Publications (2)

Publication Number Publication Date
EP3415305A1 EP3415305A1 (fr) 2018-12-19
EP3415305B1 true EP3415305B1 (fr) 2023-06-21

Family

ID=62217882

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18173346.0A Active EP3415305B1 (fr) 2017-05-23 2018-05-18 Unité de presse à déchets stationnaire à relier à un conteneur d'échange mobile

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Country Link
EP (1) EP3415305B1 (fr)
DE (1) DE202017103126U1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114161151B (zh) * 2021-12-29 2024-02-27 无锡凯绎科技有限公司 车铣复合机床

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1627810A1 (de) * 1967-06-03 1970-02-12 Disposal Systems Dev Corp Muellverdichtungsvorrichtung
JPS496978U (fr) * 1972-04-20 1974-01-21
DE2814720B2 (de) * 1978-04-05 1980-07-24 Bergmann, Heinz, 4474 Lathen Müllbehälter
DE4027717A1 (de) 1990-08-31 1992-03-05 Bergmann Heinz Pressvorrichtung fuer abfaelle, insbesondere fuer muell
AUPS125102A0 (en) * 2002-03-21 2002-04-18 Byrne Trailer Manufacturing (Wagga Wagga) Pty Limited Improved compactor system
DE102005054986B3 (de) * 2005-11-16 2007-05-03 Heinz Bergmann Maschinen für die Abfallwirtschaft e.Kfm Pressvorrichtung für Abfälle
US20120291639A1 (en) * 2011-05-16 2012-11-22 Ryan Thomas Blankenship External Cylinder Packer Head
FR2979073B1 (fr) 2011-08-17 2014-04-11 Gillard Sas G Cellule de compactage de dechets reliee ou integree a un conteneur de dechets

Also Published As

Publication number Publication date
DE202017103126U1 (de) 2018-08-24
EP3415305A1 (fr) 2018-12-19

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