EP3415305B1 - Stationary waste compression unit for connection with a mobile interchangeable container - Google Patents
Stationary waste compression unit for connection with a mobile interchangeable container Download PDFInfo
- Publication number
- EP3415305B1 EP3415305B1 EP18173346.0A EP18173346A EP3415305B1 EP 3415305 B1 EP3415305 B1 EP 3415305B1 EP 18173346 A EP18173346 A EP 18173346A EP 3415305 B1 EP3415305 B1 EP 3415305B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- compression unit
- press plate
- waste
- waste compression
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000002699 waste material Substances 0.000 title claims description 52
- 230000006835 compression Effects 0.000 title claims 10
- 238000007906 compression Methods 0.000 title claims 10
- 230000004323 axial length Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3057—Fluid-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
- B30B1/34—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure involving a plurality of plungers acting on the platen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
- B30B1/36—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure having telescoping plungers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/301—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3042—Containers provided with, or connectable to, compactor means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
Definitions
- the invention relates to a stationary waste compactor unit for connection to a mobile interchangeable container with the features of the preamble of claim 1.
- stationary waste presses that can be coupled to a mobile interchangeable container are used.
- the amount of waste fed into the feed hopper of the stationary waste press unit is discharged at the bottom of pushed into the interior of the interchangeable container using a press ram.
- the actual post-compaction only takes place when the container volume is already filled with uncompacted waste. If further post-compaction is no longer possible with increasing filling, the feed opening of the interchangeable container, into which the press ram of the stationary press unit acts, is closed and the interchangeable container can be removed. Another, empty interchangeable container is then positioned in front of the stationary press unit.
- a corresponding large axial stroke can be provided.
- a further problem is that tilting of the press plate during the pressing process must be avoided.
- cross-shaped drive arrangements are known from the prior art, in which two hydraulic cylinders are arranged crosswise, so that the same force is always exerted on both sides of the blade when the oil circuits of the hydraulic cylinders are connected to one another.
- a stationary waste compactor for connection to an interchangeable container in which a clear reduction in the axial length is achieved, so that it is possible in particular to feed waste from the front side to the rear. The user no longer has to approach the waste press from the side to be able to discharge into the feed hopper.
- the stationary press unit can thus be set up to save space, for example on a loading ramp.
- the reduction in the axial length is achieved in that several hydraulic cylinders are mechanically fixed to their respective cylinder elements and their piston rods extend in opposite directions.
- the unit consisting of the interconnected cylinders is mounted in a freely suspended manner, while the piston rods are supported on the bearings on the rear wall of the housing or on the press shield.
- a multi-cylinder unit is provided.
- This is a mirror-symmetrical arrangement of a central hydraulic cylinder and two secondary hydraulic cylinders.
- the central one The hydraulic cylinder is supported on the rear of the press unit housing, while the secondary cylinders, which are arranged on both sides of the central hydraulic cylinder, are connected to the press plate.
- This mirror-symmetrical arrangement with two auxiliary cylinders, which guide the pressing plate and between which there is a certain support width, should prevent tilting.
- the distance between the two bearings on the secondary cylinders in relation to the width of the press plate is not sufficient to effectively prevent tilting.
- a further disadvantage is that a movable press piston can no longer be used to clean the floor, since the rear installation space behind the press shield is required for the arrangement and movement of the multi-cylinder unit.
- the waste press unit described provides guide devices that not only extend over the length of the feed hopper, but also into the interchangeable container that is used as a waste container.
- the lifting cylinders are designed to be correspondingly long and protrude into the container. Therefore, parts of the waste container volume are not fully usable.
- DE1627810A1 describes a refuse compactor unit according to the preamble of claim 1, more particularly a refuse compactor unit with a drive unit which is shortened in that two cylinder housings of hydraulic cylinders are coupled to one another. A single drive unit is provided which is centrally located whereby the loading space is not fully usable as the swept area is limited by this drive arrangement.
- the object of the present invention is therefore to enable the pressing plate to be guided evenly and without tilting with a reduced axial overall length of the stationary press unit for a mobile interchangeable container.
- Stationary means that there is no fixed structural connection to the interchangeable container; however, temporary, detachable connections to the interchangeable container are possible while the press is in operation. Stationary installation is just as possible as fixed attachment to a mobile platform.
- the invention provides two multi-cylinder units, which are arranged completely outside the surface area swept by the plunger, so that the use of the proven two-part folding plunger is still possible.
- the multi-cylinder units with their towards opposite sides acting piston rods lead to a halving of the axial length compared to conventional waste compactor units.
- An outer side wall is preferably also provided in order to prevent users from being able to reach into the drive from the outside and/or to protect the drive from the effects of the weather.
- the multi-cylinder units then move in a space between the outer side wall and the inner side wall of the hopper.
- the waste compactor unit according to the invention preferably provides that the bearing axes are aligned at the end points of the piston rods in such a way that they run perpendicular to one another.
- the front piston rod, which is connected to the press plate can be connected to the bearing bracket on the press plate on a vertical axis
- the rear piston rod, which is supported on the base frame is connected to a bearing with a horizontal axis.
- This 90° offset arrangement of the axes means that any misalignments that occur during operation between the stationary frame, the multi-cylinder unit and the press plate can be compensated for. Tensions are effectively avoided and the rough working environment is taken into account.
- figure 1 shows a stationary waste compactor unit 100 with a mobile interchangeable container 200.
- the interchangeable container 200 includes a closed floor 201, side walls 202, a rear wall 203 and a roof 204.
- a front wall 205 closes only the upper part of the height of the interchangeable container 200, while underneath a feed opening 206 remains free, which extends almost over the entire width of the interior extends.
- a slot recess 104 is introduced in the side walls 103 of the feed hopper 102 .
- a guide rail 150 is located behind it. in the in figure 1
- the blade 131 is pivoted upwards due to the curved shape of the rear wall 105, so that any waste lying on it is thrown back onto the ground 101.
- a multi-cylinder unit 110 with two hydraulic cylinders is arranged between the vertical support frame 107 on the back of the base frame 109 and the press plate 130, which cause the press plate 130 to advance.
- Such a multi-cylinder unit is also provided on the other, right-hand side, but this is not shown here or in the following figures for reasons of clarity.
- the oil lines which are routed with a drag chain to the base group of the drive with the two connected hydraulic cylinders.
- FIG 2 shows the waste compactor unit 100 from the same perspective in an enlarged view and without the interchangeable container 200.
- the guide rail 150 which is arranged behind the slotted recess 104, is particularly visible here.
- Sliding surfaces 151, 152 are formed above this, which are arranged at right angles to the vertical side wall.
- the individual parts of the multi-cylinder unit 110 can be seen in the front area.
- the two cylinder housings 111.1, 112.1 are firmly connected to one another. They have sliding elements 113, 114 pointing upwards and downwards.
- the lower hydraulic cylinder 111 is pivotably connected to the support frame 107 at a bearing 106 with a horizontal bearing axis.
- the upper hydraulic cylinder 112 is pivotably connected via a vertical bearing 121 to a bearing bracket 120 which projects laterally beyond the press plate 130 . Due to the fact that the axes of the bearings 121, 106 are aligned offset by 90° to one another, the multi-cylinder unit 110 is articulated in two spatial orientations, so that misalignments and the resulting stresses are avoided.
- the bearing bracket 120 like the multi-cylinder unit 110, is covered with sliding elements 123 pointing upwards and downwards.
- the package of bearing bracket 120 and sliding elements 123 is guided in the guide rail 150, while the base group of the multi-cylinder unit 110, which includes the two cylinder housings 111, 112, is guided via the sliding plates 113, 114 between the sliding rails 151, 152 arranged one above the other.
- FIG 3 shows the stationary waste compactor unit 100 again from the same perspective as in FIG 2 , but this time with the pressing plate 130 advanced.
- This has an acute-angled scraper edge 132 which reaches under the waste on the floor 101 during the return stroke of the pressing plate 130 .
- the shovel 131 folds with the acute-angled scraper edge 132 upwards, so that the waste that the shovel reaches under is conveyed in front of the press shield 130 .
- the multi-cylinder unit 110 is fully extended so that its piston rods 111.2, 112.2 are visible outside of the cylinder housing 111.1, 112.1.
- the slotted recess 104 in the side wall 103 of the feed hopper 102 shows that the guide rail 150 only extends backwards as far as is necessary to guide the bearing bracket 21 to the rearmost retraction point of the press plate 130 .
- the guide rail 150 therefore ends in a middle area of the length of the feed hopper 102, so as not to impede the movements of the base group with the two cylinder housings 112.1, 111.1 of the multi-cylinder unit 110.
- figure 4 is the same situation of the stationary waste compactor unit 100 as in figure 3 shown, but with parts of the mobile interchangeable container 200 attached to it and more with a view from the front, namely of the opening 206 in the front wall 205 and the front of the press plate 130.
Description
Die Erfindung bezieht sich auf eine stationäre Abfallpresseneinheit zur Verbindung mit einem mobilen Wechselcontainer mit den Merkmalen des Oberbegriffs des Anspruchs 1.The invention relates to a stationary waste compactor unit for connection to a mobile interchangeable container with the features of the preamble of claim 1.
Es sind Abfallcontainer mit integrierter Abfallpresse bekannt, um den in einen Aufgabetrichter des Containers geworfenen Abfall zu komprimieren und damit das Ladevolumen des Containers besser ausnutzen zu können. Dies gilt insbesondere für großvolumige Abfälle wie Kartonagen. Bei mobilen Wechselcontainern wird jedoch für die Anordnung der Presseneinheit und ihres Antriebs ein nicht unerheblicher Teil des zur Verfügung stehenden Containervolumens benötigt, so dass es unwirtschaftlich ist, die Presseneinheit mit dem Antrieb als festen Teil des Containers auszubilden, der stets mittransportiert werden muss.Waste containers with an integrated waste press are known in order to compress the waste thrown into a hopper of the container and thus to be able to make better use of the loading volume of the container. This applies in particular to large-volume waste such as cardboard boxes. In the case of mobile interchangeable containers, however, a not inconsiderable part of the available container volume is required for the arrangement of the press unit and its drive, so that it is uneconomical to form the press unit with the drive as a fixed part of the container, which must always be transported.
Immer dann, wenn regelmäßig große Mengen von komprimierbarem Abfall anfallen, werden daher stationäre Abfallpressen eingesetzt, die mit einem mobilen Wechselcontainer koppelbar sind. Die am Aufgabetrichter der stationären Abfallpresseneinheit aufgegebenen Abfallmenge wird am Boden von einem Pressstempel ins Innere des Wechselcontainers geschoben. Die eigentliche Nachverdichtung findet erst dann statt, wenn das Containervolumen bereits mit unverdichtetem Abfall gefüllt ist. Ist mit zunehmender Füllung eine weitere Nachverdichtung nicht mehr möglich, wird die Zuführöffnung des Wechselcontainers, in welche hinein der Pressstempel der stationären Presseneinheit wirkt, verschlossen, und der Wechselcontainer kann abgefahren werden. Anschließend wird ein anderer, leerer Wechselcontainer vor der stationären Presseneinheit positioniert. Die Presseneinheit ragt mit ihrem Bodenblech durch die Zuführöffnung etwas bis ins Innere des Wechselcontainers, sodass auch der Presskolben bis in den Anfang des Innenraums des Containers geschoben werden kann. Durch den überlappenden Boden wird zudem die Trennfuge überdeckt, und es wird so vermieden, dass Abfall zwischen die Presseneinheit und den davor aufgestellten Wechselcontainergerät.Whenever large amounts of compressible waste are generated on a regular basis, stationary waste presses that can be coupled to a mobile interchangeable container are used. The amount of waste fed into the feed hopper of the stationary waste press unit is discharged at the bottom of pushed into the interior of the interchangeable container using a press ram. The actual post-compaction only takes place when the container volume is already filled with uncompacted waste. If further post-compaction is no longer possible with increasing filling, the feed opening of the interchangeable container, into which the press ram of the stationary press unit acts, is closed and the interchangeable container can be removed. Another, empty interchangeable container is then positioned in front of the stationary press unit. The bottom plate of the press unit protrudes slightly through the feed opening into the interior of the interchangeable container, so that the press piston can also be pushed into the beginning of the interior of the container. The overlapping floor also covers the parting line, and waste is thus avoided between the press unit and the interchangeable container device set up in front of it.
Eine gattungsgemäße Abfallpresseneinheit zeigt
Um einen ausreichend großen Aufgabetrichter zu schaffen, mit dem eine bequeme Aufgabe des zu entsorgenden Abfalls möglich ist und in dem auch die Funktion des beweglichen Pressschilds gewährleistet ist, muss ein entsprechend großer axialer Hub vorgesehen sein. Dieser führt zu einer entsprechend großen axialen Baulänge der Abfallpresseneinheit, da die Ausfahrlänge der Hydraulikzylinder, die als einziges Antriebsmittel im rauen Arbeitsumfeld geeignet sind, die hohen Kräfte zum Pressen von Abfall aufzubringen, meist weniger als die Hälfte der Kolbenlänge beträgt, oft sogar nur 40 % der Kolbenlänge.A corresponding large axial stroke can be provided. This leads to a correspondingly large axial overall length of the waste compactor unit, since the extension length of the hydraulic cylinders, which are the only drive means in the harsh working environment suitable for applying the high forces for pressing waste, is usually less than half the piston length, often even just 40% the piston length.
Ein weiteres Problem besteht darin, dass ein Verkanten des Pressschildes beim Pressvorgang vermieden werden muss. Aus dem Stand der Technik sind dazu kreuzförmige Antriebsanordnungen bekannt, bei denen zwei Hydraulikzylinder über Kreuz angeordnet sind, sodass auf beide Seiten des Schildes stets die gleiche Kraft ausgeübt wird, wenn die Ölkreisläufe der Hydraulikzylinder miteinander verbunden sind.A further problem is that tilting of the press plate during the pressing process must be avoided. For this purpose, cross-shaped drive arrangements are known from the prior art, in which two hydraulic cylinders are arranged crosswise, so that the same force is always exerted on both sides of the blade when the oil circuits of the hydraulic cylinders are connected to one another.
Aus der
Die in
Der Pressschild selbst ist formschlüssig geführt, aber nicht die Antriebseinheit.The press shield itself is guided in a form-fitting manner, but not the drive unit.
Die Aufgabe der vorliegenden Erfindung liegt somit darin, bei reduzierter axialer Baulänge der stationären Presseneinheit für einen mobilen Wechselcontainer eine gleichmäßige und verkantungsfreie Führung des Pressschildes zu ermöglichen.The object of the present invention is therefore to enable the pressing plate to be guided evenly and without tilting with a reduced axial overall length of the stationary press unit for a mobile interchangeable container.
Diese Aufgabe wird durch eine stationäre Abfallpresseneinheit mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a stationary waste compactor unit having the features of claim 1.
"Stationär" bedeutet im Sinne der vorliegenden Erfindung, dass keine feste konstruktive Verbindung mit dem Wechselcontainer besteht; jedoch sind temporäre, lösbare Verbindungen zum Wechselcontainer während des Pressenbetriebs möglich. Eine ortsfeste Aufstellung ist damit ebenso möglich wie die feste Anbringung auf einer mobilen Plattform.In the context of the present invention, "stationary" means that there is no fixed structural connection to the interchangeable container; however, temporary, detachable connections to the interchangeable container are possible while the press is in operation. Stationary installation is just as possible as fixed attachment to a mobile platform.
Zur Orientierung ist im Sinne der vorliegenden Erfindung die vordere Seite im Folgenden diejenige Stirnseite, die dem mobilen Wechselcontainer zuzuwenden ist und an der der vom Pressschild ergriffene Müll ausgeschoben wird. Die hintere oder rückwärtige Seite befindet sich an der gegenüberliegenden Stirnseite an dem insbesondere rechteckig ausgebildeten Grundrahmen, auf dem die Abfallpresseneinheit aufgebaut ist.For orientation in the sense of the present invention, the front side is in the following that front side which is to be turned towards the mobile interchangeable container and on which the refuse seized by the press plate is ejected. The rear or rear side is located on the opposite end face on the base frame, which is in particular rectangular in shape, on which the waste compactor unit is built.
Die Erfindung sieht zwei Multizylindereinheiten vor, die vollständig außerhalb des von dem Presskolben überstrichenen Flächenbereichs angeordnet sind, sodass der Einsatz des bewährten zweiteiligen Klapp-Presskolbens weiterhin möglich ist. Die Multizylindereinheiten mit ihren zu entgegengesetzten Seiten wirkenden Kolbenstangen führen zu einer Halbierung der axialen Baulänge gegenüber herkömmlichen Abfallpresseneinheiten.The invention provides two multi-cylinder units, which are arranged completely outside the surface area swept by the plunger, so that the use of the proven two-part folding plunger is still possible. The multi-cylinder units with their towards opposite sides acting piston rods lead to a halving of the axial length compared to conventional waste compactor units.
Gegenüber den bekannten Abfallpressen besteht der Vorteil bei der Erfindung außerdem darin, dass die Kräfte, die durch die Multizylindereinheiten ausgeübt werden, jeweils ganz außen am Pressschild ansetzen und dass der Pressschild mit seiner gesamten Arbeitsbreite zwischen den Wirkungslinien der außen angeordneten Multizylindereinheiten angeordnet ist. Durch die seitliche Anordnung können die Antriebe nahezu vollständig vom Abfallaufgaberaum abgeschirmt werden. Die Arbeitsbreite ist derjenige Teil der Bodenfläche, der durch die Seitenwände begrenzt ist und auf dem Abfall verschoben und komprimiert werden können.Compared to the known waste presses, the advantage of the invention is that the forces exerted by the multi-cylinder units start on the very outside of the press plate and that the press plate is arranged with its entire working width between the lines of action of the multi-cylinder units arranged on the outside. Due to the lateral arrangement, the drives can be almost completely shielded from the waste feed area. The working width is that part of the floor area bounded by the side walls on which waste can be pushed and compressed.
Vorzugsweise ragt lediglich eine seitlich direkt an den Pressschild angebundene Lagerkonsole durch eine Schlitzausnehmung in der inneren Seitenwand des Aufgabetrichters, während das Lager an der Lagerkonsole, an dem die Multizylindereinheit angebunden ist, bereits durch die innere Seitenwand am Aufgabetrichter abgeschirmt ist.Preferably, only one bearing bracket directly connected laterally to the press shield protrudes through a slotted recess in the inner side wall of the feed hopper, while the bearing on the bearing bracket to which the multi-cylinder unit is attached is already shielded by the inner side wall of the feed hopper.
Vorzugsweise ist auch noch eine äußere Seitenwand vorgesehen, um zu verhindern, dass Benutzer von außen in den Antrieb eingreifen können, und/oder um den Antrieb vor Witterungseinflüssen zu schützen. Die Multizylindereinheiten bewegen sich dann in einem Zwischenraum zwischen der äußeren Seitenwand und der inneren Seitenwand des Aufgabetrichters.An outer side wall is preferably also provided in order to prevent users from being able to reach into the drive from the outside and/or to protect the drive from the effects of the weather. The multi-cylinder units then move in a space between the outer side wall and the inner side wall of the hopper.
Um zu erreichen, dass der Pressschild dicht über den Bodenbereich des Aufgabetrichters geführt wird und sich nicht auf dort liegenden Abfall aufschieben und aufsteigen kann, ist erfindungsgemäß zusätzlich vorgesehen, dass die Lagerkonsole des Pressschilds zumindest im Bereich der Lagerstelle und/ oder die Basiseinheit der Multizylindereinheit mit den beiden miteinander gekoppelten Zylindern jeweils in Schienen geführt sind oder entlang von Gleitschienen geführt sind. Die Gleitschienen sind außen am Aufgabetrichter angeordnet, vorzugsweise in dem genannten Zwischenraum zwischen der inneren und der äußeren Seitenwand. Dabei ist insbesondere vorgesehen, die Lagerstelle und/oder die Basiseinheit mit Gleitplatten zu versehen, die nach oben und nach unten weisend angeordnet sind. Durch die seitlichen Führungen werden entsprechende Gleitflächen bereitgestellt, an denen die Teile entlang gleiten können, falls es zu einem Hochsteigen des Pressschildes kommen sollte. Ansonsten können die Gleitelemente berührungsfrei durch die Schienen laufen. Möglich ist auch, den Pressschild bewusst in den Seitenführungen hängend zu verfahren, sodass vermieden wird, dass der Pressschild unmittelbar über den Boden schabt.In order to ensure that the pressing plate is guided tightly over the bottom area of the feed hopper and cannot push up and rise onto the waste lying there, it is additionally provided according to the invention that the bearing bracket of the pressing plate, at least in the area of the bearing point and/or the base unit of the multi-cylinder unit the two coupled cylinders are each guided in rails or are guided along slide rails. The slide rails are arranged on the outside of the feed hopper, preferably in said space between the inner and outer side walls. In particular, it is provided that the bearing point and/or the base unit be provided with sliding plates which are arranged pointing upwards and downwards. The lateral guides provide corresponding sliding surfaces along which the parts can slide if the pressing plate should rise. Otherwise, the sliding elements can run through the rails without touching them. It is also possible to deliberately move the press shield hanging in the side guides, so that the press shield is prevented from scraping directly over the ground.
Weiterhin vorzugsweise sieht die erfindungsgemäße Abfallpresseneinheit vor, dass an den Endpunkten der Kolbenstangen die Lagerachsen jeweils so ausgerichtet sind, dass sie zueinander senkrecht verlaufen. Beispielsweise kann die vordere Kolbenstange, die mit dem Pressschild verbunden ist, an einer vertikalen Achse mit der Lagerkonsole am Pressschild verbunden sein, während die rückwärtige Kolbenstange, die sich am Grundgestell abstützt, an einem Lager mit horizontaler Achse angebunden ist. Durch diese um 90° versetzte Anordnung der Achsen können alle im Betrieb auftretenden Schiefstellungen zwischen dem ortsfesten Gestell, der Multizylindereinheit und dem Pressschild ausgeglichen werden. Verspannungen werden wirksam vermieden und der rauen Arbeitsumgebung wird Rechnung getragen.Furthermore, the waste compactor unit according to the invention preferably provides that the bearing axes are aligned at the end points of the piston rods in such a way that they run perpendicular to one another. For example, the front piston rod, which is connected to the press plate, can be connected to the bearing bracket on the press plate on a vertical axis, while the rear piston rod, which is supported on the base frame, is connected to a bearing with a horizontal axis. This 90° offset arrangement of the axes means that any misalignments that occur during operation between the stationary frame, the multi-cylinder unit and the press plate can be compensated for. Tensions are effectively avoided and the rough working environment is taken into account.
Die Erfindung wird nachfolgend mit Bezug auf die Zeichnungen näher erläutert. Die Figuren zeigen jeweils in geschnittener perspektivischer Ansicht:
- Fig. 1
- eine stationäre Abfallpresseneinheit mit einem mobilen Wechselcontainer von schräg hinten,
- Fig. 2
- die stationäre Abfallpresseneinheit mit zurückgezogenem Pressschild von schräg hinten,
- Fig. 3
- die stationäre Abfallpresseneinheit mit vorgeschobenem Pressschild von schräg hinten und
- Fig. 4
- die stationäre Abfallpresseneinheit mit vorgeschobenem Pressschild von schräg vorn.
- 1
- a stationary waste press unit with a mobile interchangeable container from behind,
- 2
- the stationary waste press unit with retracted press plate from behind,
- 3
- the stationary waste press unit with advanced press shield from behind and at an angle
- 4
- the stationary waste press unit with advanced press plate from the front at an angle.
Der Wechselcontainer 200 umfasst einen geschlossenen Boden 201, Seitenwände 202, eine Rückwand 203 und ein Dach 204. Eine vordere Wand 205 verschließt nur den oberen Teil der Höhe des Wechselcontainers 200, während darunter eine Zuführöffnung 206 frei bleibt, die sich nahezu über die gesamte Breite des Innenraums erstreckt.The
Die Abfallpresseneinheit 100 umfasst zumindest:
- einen auf einem Grundrahmen 109 aufliegenden,
ebenen Boden 101, einen Aufgabetrichter 102mit Seitenwänden 103 und einer gebogenen Rückwand 105 und- einen rückwärtigen Stützrahmen 107.
- a
level floor 101 resting on abase frame 109, - a
hopper 102 withside walls 103 and a curvedrear wall 105 and - a
rear support frame 107.
In den Seitenwänden 103 des Aufgabetrichters 102 ist jeweils eine Schlitzausnehmung 104 eingebracht. Dahinter befindet sich eine Führungsschiene 150. Innerhalb des Aufgabetrichters 102 ist ein Pressschild 130 mit einer Schaufel 131 angeordnet. In der in
Im vorderen Bereich sind die Einzelteile der Multizylindereinheit 110 erkennbar. Die beiden Zylindergehäuse 111.1, 112.1 sind fest miteinander verbunden. Sie besitzen nach oben und nach unten weisende Gleitelemente 113, 114. Der untere Hydraulikzylinder 111 ist an einem Lager 106 mit einer horizontalen Lagerachse schwenkbeweglich mit dem Stützrahmen 107 verbunden. Der obere Hydraulikzylinder 112 ist schwenkbeweglich über ein vertikales Lager 121 mit einer Lagerkonsole 120 verbunden, die seitlich über den Pressschild 130 hinausragt. Dadurch, dass die Achsen der Lager 121, 106 um 90° versetzt zueinander ausgerichtet sind, ist die Multizylindereinheit 110 in zwei räumlichen Orientierungen gelenkig gelagert, so dass Schiefstellungen und daraus resultierende Spannungen vermieden werden.The individual parts of the
Die Lagerkonsole 120 ist, wie die Multizylindereinheit 110 auch, mit nach oben und nach unten weisenden Gleitelementen 123 belegt. Das Paket aus Lagerkonsole 120 und Gleitelementen 123 wird in der Führungsschiene 150 geführt, während die Basisgruppe der Multizylindereinheit 110, die die beiden Zylindergehäuse 111, 112 umfasst, über die Gleitplatten 113, 114 zwischen den übereinander angeordneten Gleitschienen 151, 152 geführt ist.The
Die Multizylindereinheit 110 ist vollständig ausgefahren, sodass ihre Kolbenstangen 111.2, 112.2 außerhalb der Zylindergehäuse 111.1, 112.1 sichtbar sind. Durch die Schlitzausnehmung 104 in der Seitenwand 103 des Aufgabetrichters 102 ist erkennbar, dass sich die Führungsschiene 150 nur so weit nach hinten hin erstreckt, wie es für die Führung der Lagerkonsole 21 bis zum hintersten Rückzugspunkt des Pressschilds 130 erforderlich ist. Die Führungsschiene 150 endet daher in einem mittleren Bereich der Länge des Aufgabetrichters 102, um auch die Bewegungen der Basisgruppe mit den beiden Zylindergehäusen 112.1, 111.1 der Multizylindereinheit 110 nicht zu behindern.The
In
Der Pressschild 130 befindet sich in der vordersten Stellung, in der er geringfügig in die Zuführöffnung 205 im Wechselcontainer 200 hineinragt. Aus dieser Ansicht wird im Bereich der rechten Seitenwand der Abfallpresseneinheit 100 insbesondere die Anordnung der Gleitschienen deutlich:
Die Gleitschiene 151 befindet sich in dem Paket von Gleitschienen oben und ist nach unten weisend ausgerichtet. Sie dient als Anlage für dieoberen Gleitelemente 114 ander Multizylindereinheit 110.Die untere Gleitschiene 152 ist nach oben weisend ausgerichtet und dient als Anlage für dieunteren Gleitelemente 113 ander Multizylindereinheit 110. 151, 152 befindet sichZwischen den Gleitschienen eine Führungsschiene 150, die als U-förmiges Profil ausgebildet ist, welches sich zur Schlitzausnehmung 104 hin öffnet. Inder Führungsschiene 150 wird dieLagerkonsole 120mit dem Lager 121 und dem Gelenkkopf der Kolbenstange 111.1 des oberen Hydraulikzylinders geführt.
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Slide rail 151 is at the top of the pack of slide rails and is oriented downward. It serves as a support for the upper slidingelements 114 on themulti-cylinder unit 110. - The lower sliding
rail 152 is aligned upwards and serves as a support for the lower slidingelements 113 on themulti-cylinder unit 110. - Between the slide rails 151, 152 there is a
guide rail 150 which is designed as a U-shaped profile which extends to theslot recess 104 opens towards. Thebearing bracket 120 with thebearing 121 and the articulated head of the piston rod 111.1 of the upper hydraulic cylinder is guided in theguide rail 150.
Claims (8)
- Stationary waste compression unit (100) for connection to a mobile interchangeable container (200), which comprises at least:- a base frame (109) having a bottom (101);- a feed hopper (102), which has at least a rear wall (105) and side walls (103), wherein the bottom (101) and the feed hopper (102) form a waste feed chamber;- a press plate (130), which can be displaced over the bottom (101) by means of at least one multicylinder unit (110), wherein the multicylinder unit (110) comprises at least two hydraulic cylinders (111, 112) connected to one another at their cylinder housings (111, 112), wherein one hydraulic cylinder (112) is supported with its piston rod (112.2) on the press plate (130) and the other hydraulic cylinder (111) is supported with its piston rod (111.2) on the base frame (109, 107),characterized in that two multicylinder units (110) are provided:- which are each arranged close to the side walls (103) of the feed hopper (102) and laterally outside the working area over which the press plate (130) sweeps;- and which is provided with sliding and/or guiding means (104),which are each guided on at least one sliding and/or guiding rail (150, 151, 152) fixedly attached to the waste compression unit (100) and extending parallel to the feed direction of the press plate (130).
- Waste compression unit (100) according to Claim 1, characterized in that at least one bearing bracket (120), to the bearing (121) of which the multicylinder unit (110) is attached in an articulated manner, in each case adjoins the press plate (130) laterally.
- Waste compression unit (100) according to Claim 2, characterized in that in each case at least one slot recess (104), behind which a guide rail (150) for guiding the bearing bracket (120) is arranged, is formed on the side walls (103).
- Waste compression unit (100) according to one of Claims 1 to 3, characterized- in that in each case at least two sliding rails (151, 152) arranged vertically above one another are provided, between which the multicylinder unit (110) is guided, and- in that the guide means are formed by sliding plates (104),of which in each case at least one is arranged on the upper side and one on the underside of the multicylinder unit (110).
- Waste compression unit (100) according to one of the preceding claims,
characterized in that the multicylinder unit (110) is connected in each case in an articulated manner:- to the press plate (130) via a bearing (121) and- to the base frame (106) or to a supporting framework (107) via a bearing (106). - Waste compression unit (100) according to one of the preceding claims,
characterized in that the axes of the bearings (106, 121) are aligned so as to be offset by 90° relative to each other. - Waste compression unit (100) according to one of the preceding claims,
characterized in that the press plate (130) has a movable blade (131) on its rear side. - Waste compression unit (100) according to Claim 7, characterized in that the movable blade (131) has an acute-angled scraper edge (132), which rests on the bottom (101), pointing in the direction of the reverse stroke of the press plate (130).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202017103126.8U DE202017103126U1 (en) | 2017-05-23 | 2017-05-23 | Stationary waste press unit for connection to a swap body |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3415305A1 EP3415305A1 (en) | 2018-12-19 |
EP3415305B1 true EP3415305B1 (en) | 2023-06-21 |
Family
ID=62217882
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18173346.0A Active EP3415305B1 (en) | 2017-05-23 | 2018-05-18 | Stationary waste compression unit for connection with a mobile interchangeable container |
Country Status (2)
Country | Link |
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EP (1) | EP3415305B1 (en) |
DE (1) | DE202017103126U1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114161151B (en) * | 2021-12-29 | 2024-02-27 | 无锡凯绎科技有限公司 | Turning and milling combined machine tool |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1627810A1 (en) * | 1967-06-03 | 1970-02-12 | Disposal Systems Dev Corp | Garbage compaction device |
JPS496978U (en) * | 1972-04-20 | 1974-01-21 | ||
DE2814720B2 (en) * | 1978-04-05 | 1980-07-24 | Bergmann, Heinz, 4474 Lathen | Garbage cans |
DE4027717A1 (en) | 1990-08-31 | 1992-03-05 | Bergmann Heinz | PRESSING DEVICE FOR WASTE, ESPECIALLY FOR MUELL |
AUPS125102A0 (en) * | 2002-03-21 | 2002-04-18 | Byrne Trailer Manufacturing (Wagga Wagga) Pty Limited | Improved compactor system |
DE102005054986B3 (en) * | 2005-11-16 | 2007-05-03 | Heinz Bergmann Maschinen für die Abfallwirtschaft e.Kfm | Press device for waste, has plunger and power transmitting unit with proximal and distal end whereby power transmitting unit is facing along common longitudinal axis in direction of container part at essentially right angles to plunger |
US20120291639A1 (en) * | 2011-05-16 | 2012-11-22 | Ryan Thomas Blankenship | External Cylinder Packer Head |
FR2979073B1 (en) | 2011-08-17 | 2014-04-11 | Gillard Sas G | WASTE COMPACTION CELL CONNECTED OR INTEGRATED WITH A WASTE CONTAINER |
-
2017
- 2017-05-23 DE DE202017103126.8U patent/DE202017103126U1/en active Active
-
2018
- 2018-05-18 EP EP18173346.0A patent/EP3415305B1/en active Active
Also Published As
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EP3415305A1 (en) | 2018-12-19 |
DE202017103126U1 (en) | 2018-08-24 |
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