EP3275014B1 - Schaltungsgehäuse - Google Patents

Schaltungsgehäuse Download PDF

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Publication number
EP3275014B1
EP3275014B1 EP15887946.0A EP15887946A EP3275014B1 EP 3275014 B1 EP3275014 B1 EP 3275014B1 EP 15887946 A EP15887946 A EP 15887946A EP 3275014 B1 EP3275014 B1 EP 3275014B1
Authority
EP
European Patent Office
Prior art keywords
epoxy mold
mold compound
circuit package
compound
epoxy
Prior art date
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Active
Application number
EP15887946.0A
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English (en)
French (fr)
Other versions
EP3275014A4 (de
EP3275014A1 (de
Inventor
Chien-Hua Chen
Michael W. Cumbie
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Hewlett Packard Development Co LP
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Hewlett Packard Development Co LP
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Publication of EP3275014A1 publication Critical patent/EP3275014A1/de
Publication of EP3275014A4 publication Critical patent/EP3275014A4/de
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3157Partial encapsulation or coating
    • H01L23/3192Multilayer coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • H01L23/293Organic, e.g. plastic
    • H01L23/295Organic, e.g. plastic containing a filler
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B7/00Microstructural systems; Auxiliary parts of microstructural devices or systems
    • B81B7/0032Packages or encapsulation
    • B81B7/0061Packages or encapsulation suitable for fluid transfer from the MEMS out of the package or vice versa, e.g. transfer of liquid, gas, sound
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/565Moulds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3135Double encapsulation or coating and encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3157Partial encapsulation or coating
    • H01L23/3185Partial encapsulation or coating the coating covering also the sidewalls of the semiconductor body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/373Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
    • H01L23/3737Organic materials with or without a thermoconductive filler
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/96Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/102Material of the semiconductor or solid state bodies
    • H01L2924/1025Semiconducting materials
    • H01L2924/10251Elemental semiconductors, i.e. Group IV
    • H01L2924/10253Silicon [Si]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/30Technical effects
    • H01L2924/35Mechanical effects
    • H01L2924/351Thermal stress
    • H01L2924/3511Warping

Definitions

  • Circuits such as integrated circuits are oftentimes packaged in an epoxy mold compound packaging to support and protect the circuitry. Depending on the manufacturing method used, it may be difficult to control dimensions, shapes or certain properties of packaged circuits.
  • US 2012/033017 A1 describes a liquid discharge recording head.
  • US 2012/193779 A1 describes a semiconductor device.
  • US 2003/036587 A1 describes rheology-controlled epoxy-based compositions.
  • circuit package panel according to claim 1 and by a manufacturing method for a circuit package panel according to claim 9.
  • Embodiments are defined in the respective dependent claims. Examples not comprising all the features of claims 1 or 9 are included as illustrative examples.
  • Fig. 1 illustrates a diagram of a cross-section of a panel-shaped circuit package 1.
  • the circuit package 1 has a panel shape in the sense that it has a thickness T between a back and front surface B, F, that is much less than its width W or length.
  • its thickness T can be at least five times, or at least ten times its width W and/or length (in the drawing, the length extends into the page).
  • the thickness extends in a Z-direction while the length and width W extend parallel to an X-Y plane.
  • the circuit package 1 may be a component of, or an intermediate product for, a larger apparatus.
  • the circuit package 1 includes a circuit device 3 packaged in a hybrid epoxy mold compound packaging 5.
  • the packaging 5 includes at least two epoxy mold compounds 7, 9 that are each of different compositions. For example a filler density or filler diameter of each compound 7, 9 may be different.
  • the circuit device 3 is provided near a front face F of the circuit package 1, opposite to a back face B.
  • the packaging 5 includes at least one hybrid layer HL that includes both epoxy mold compounds 7, 9.
  • the hybrid layer HL extends parallel to the front face F of the circuit package 1.
  • the packaging consists of the hybrid layer HB but in other examples the hybrid layer HB may be provided between other layers that may consist of a single epoxy mold compound.
  • the example epoxy mold compounds 7, 9 of different compositions that are patterned in a single plane X-Y.
  • one of the compounds 7 is a bulk compound (i.e. that forms the bulk of the total volume of the packaging), while the other compound 9 may be patterned with respect to the bulk compound to control certain properties associated with the manufacture or use of the circuit device 1.
  • the patterned second compound 9 has a different CTE (Coefficient of Thermal Expansion) than the first compound 7 of the same hybrid layer HL, to control warpage of the panel that would otherwise occur because of a higher CTE of the bulk epoxy mold compound with respect to the lower CTE of the circuit device 3.
  • the circuit device 3 may be contain conductive and/or semi-conductor materials that generally have lower CTEs than bulk epoxy mold compounds. The difference in CTEs may generate deformations in the package during cooling. To counter deformations such as warpage, the CTE is altered. The CTE can be altered by varying the weight percentage of the fillers in the compound, also referred to as filler density.
  • one of the compounds could have a different average filler diameter, filler length or different weight and/or volume percentages of added components like fillers or other components.
  • a filler diameter can influence certain surface characteristics of laser ablated or cut panel parts.
  • Fig. 2 illustrates an example of a circuit package 101 including a circuit device 103 packaged in a packaging 105.
  • the packaging 105 includes a first epoxy mold compound 107 of a first composition and a second epoxy mold compound 109 of a second composition.
  • the packaging 105 includes a first layer of a single epoxy mold compound 107.
  • the packaging 105 includes a hybrid layer HL including both the first and second epoxy mold compounds 107, 109 in a single plane X-Y, over the first layer.
  • the hybrid layer HL extends near a front face F. In the illustrated example the hybrid layer HL forms the front face F.
  • the circuit device 103 extends in the first compound 107.
  • the first compound 107 surrounds the circuit device 103 at the sides and back of the circuit device 103.
  • the second compound 109 surrounds the first compound 107 within the hybrid layer HL.
  • the second epoxy compound 109 extends along the sides and over the first compound 107.
  • the first compound 107 may be a bulk compound of the packaging 105 and may extend under the second compound 109 and under the hybrid layer HL.
  • the first compound 107 may form the back surface B of the circuit package 101.
  • the circuit package can be manufactured through compression molding.
  • Compression molding involves heating an epoxy mold compound disposed in a mold, depositing the circuit device and compressing the assembly of the compound and the circuit device, and cooling the circuit package 101.
  • the thermal expansion of the circuit device 103 and the thermal expansion of the first epoxy mold compound 107 are different. Hence, warpage could occur during cooling, if the circuit device 103 would be packaged in a packaging of the first or second epoxy mold compound only.
  • the back surface B could curve into a concave shape.
  • the second epoxy mold compound 109 has a higher CTE than the first epoxy mold compound 107. In a further example the second epoxy mold compound 109 has a lower weight percentage of fillers than the first epoxy mold compound 107 to achieve the higher CTE.
  • a hybrid layer HL that includes both the first and second epoxy mold compound is deposited adjacent to the circuit device 103 to increase an overall CTE of the entire hybrid layer HL. This may compensate for the difference in CTE with the back surface B and control overall panel warpage.
  • the second epoxy mold compound 109 is disposed in a strategic quantity (e.g. thickness, surface) and location in the hybrid layer HL, near the front surface F.
  • an overall thermal expansion of the hybrid layer HL during cooling may be similar as, or of inverse shape with respect to, the thermal expansion near the back surface B.
  • the second epoxy mold compound 109 can be patterned around the circuit device 103 and around the first epoxy mold compound 107 so as to control the bow or warpage of the circuit package 1.
  • certain design constraints can be relieved, such as circuit device thickness (versus length and width), number of circuit devices in a packaging, packaging thickness, mold temperature settings, substrate handling downstream of a compression mold such as an electrical redistribution layer (RDL) fabrication process, packaging clamping during cooling, and more.
  • RDL electrical redistribution layer
  • Fig. 3 illustrates the example of Fig. 2 . in a top view, onto the front face F and the hybrid layer HL.
  • the first epoxy mold compound 107 surrounds the circuit device 103 and the second epoxy mold compound 109 surrounds the first epoxy mold compound 107.
  • Fig. 4 illustrates another example of a cross-sectional side view of a circuit package 201.
  • the circuit package 201 includes a packaging 205 and a circuit device 203 packaged in the packaging 205.
  • the packaging 205 includes two epoxy mold compounds 207, 209 of different compositions.
  • the packaging 205 includes a first, bulk epoxy mold compound 207 and a second epoxy mold compound 209 of different composition patterned in the first epoxy mold compound 207.
  • the circuit device 203 is disposed in the second epoxy mold compound.
  • a hybrid layer HL includes the circuit device 203, the second epoxy mold compound 209 surrounding the circuit device 203, and the first epoxy mold compound 207 surrounding the second epoxy mold compound 209.
  • the first epoxy mold compound, the second epoxy mold compound and the circuit device are disposed next to each other.
  • the second epoxy mold compound 209 has a lower weight percentage of filler and higher CTE than the first epoxy mold compound 207.
  • the first epoxy mold compound 207 surrounds the second epoxy mold compound 209 and extends under the second epoxy mold compound 209.
  • the first epoxy mold compound 207 forms a back surface of the package 201.
  • a top view of the circuit package 201 could be similar to Fig. 3 with the difference that the second epoxy mold compound 209 directly surrounds the circuit device 203 and the first epoxy mold compound 207 directly surrounds the second epoxy mold compound 209. Similar to Fig. 2 , a back portion of the circuit package 201 is formed of the first, bulk epoxy mold compound 207.
  • Fig. 5 illustrates a circuit package 301 similar to the example of Fig. 2 having a circuit device array 303A deposited in the first epoxy mold compound 307.
  • the array 303A includes at least one row and/or column of circuit devices 303.
  • a hybrid layer HL of different epoxy mold compounds 307, 309 of different compositions is disposed over a back layer of the first epoxy mold compound 307 that forms the back face B.
  • the hybrid layer HL forms the front face F.
  • the second epoxy mold compound 309 of different composition than the first, bulk epoxy mold compound 307 surrounds the first epoxy mold compound 307.
  • Fig. 6 illustrates another example of a circuit package 401 including a circuit device array 403A, in a top view onto the front face of the package 401.
  • a hybrid layer may form the front face.
  • the hybrid layer includes the circuit devices 403.
  • the hybrid layer includes a pattern of a first epoxy mold compound 407 within a second epoxy mold compound 409 of a different composition than the first epoxy mold compound 407.
  • the pattern includes two islands 407A of the first epoxy mold compound 407.
  • the second epoxy mold compound 409 surrounds each of the islands 407A.
  • the islands 407A each connect to a thick layer of the first epoxy mold compound 407 that forms the back portion of the circuit package 407 (not illustrated).
  • a thin layer of the second epoxy mold compound 409 may be patterned around the islands 407A, forming the hybrid layer.
  • different patterns of the first and/or second epoxy mold compounds 407, 409 may be provided in the hybrid layer.
  • relatively complex patterns can be formed.
  • the second epoxy mold compound 409 has a lower CTE than the first epoxy mold compound 407, for example to compensate for panel bow.
  • Fig. 7 illustrates a circuit package 501 according to the present invention in a cross sectional side view, having a gradient of filler densities.
  • the circuit package 501 includes a circuit device 503 and a packaging 505 of different epoxy mold compounds 507, 509 of different compositions.
  • the packaging 505 includes a first epoxy mold compound 507 that forms a back portion BP with a back surface B.
  • the packaging 505 includes a second epoxy mold compound 509 that forms part of the front face F, into which the circuit device 503 is deposited. Near the front face F, the first epoxy mold compound 507 extends next to the second epoxy mold compound 509.
  • the second epoxy mold compound 509 may surround the sides and back of the circuit device 503.
  • the first epoxy compound 507 may surround the sides and back of the second epoxy compound 509.
  • the first epoxy mold compound 507 has a higher filler density than the second epoxy mold compound 509, and a lower CTE.
  • additional caps 508A, 508B of different epoxy mold compounds are provided that have varying filler densities.
  • the epoxy mold compound caps 509, 508A, 508B, 507 may wrap around each other like onion shells of half an union.
  • the filler density increases with each cap 509, 508A, 508B in a direction D away from the circuit device 503.
  • a gradient of filler densities is provided in the epoxy mold compound packaging 505 around the circuit device 503.
  • a filler density is a weight percentage of fillers in the compound.
  • the filler density is to influence the CTE of the epoxy mold compound.
  • the filler density may decrease in a direction away from the circuit device.
  • the filler density may vary, for example by first decreasing, increasing and decreasing again, in a direction away from the circuit device 503.
  • the gradient can be one of varying filler fineness, filler diameters, or other additives quantity or additives weight, etc. Having a gradient of a certain filler or other component or property may allow for a gradient of certain properties in a desired direction or location in the package 501.
  • Fig. 8 illustrates an example of a fluidic circuit package 701 in a cross sectional side view.
  • the fluidic circuit package 701 includes a packaging 705 of different epoxy mold compounds 707, 709.
  • the packaging 705 includes a first epoxy mold compound 707 of a first composition and a second epoxy mold compound 709 of a different composition.
  • a fluidic circuit device array 703A is disposed near a front face F.
  • Each circuit device 703 of the array 703A includes fluid channels 719.
  • the fluid channels 719 may include manifolds, chambers and nozzles to dispense fluid.
  • the nozzles are provided in the front surface F.
  • the fluid circuit devices 703 further include fluid propelling components such as resistors to propel or eject fluid.
  • the fluid channels 719 may be of microscopic shape.
  • each fluid circuit device 703 includes a nozzle array having a nozzle density of at least 300 nozzles per inch (NPI), at least 600 NPI, at least 900 NPI, at least 1200 NPI or more, and channels leading thereto.
  • the packaging 705 further includes fluid holes 723 that run from a back B of the packaging 705 to each circuit device 703, to provide fluid to the channels 719 of the circuit device 703.
  • the fluid holes 723 can be of a bigger diameter, on average, than the average diameter of the fluid channels 719 in the circuit devices 703, to deliver sufficient quantities of fluid to multiple nozzles or multiple nozzle arrays in the circuit devices 703.
  • the fluid holes 723 are provided through at least part of the second epoxy mold compound.
  • the second epoxy mold compound extends from a back to a front face B, F of the package 701, whereby the fluid holes 723 extend completely through the second epoxy mold compound.
  • the second epoxy mold compound may extend up to a back of the circuit devices 703, not reaching the front face F.
  • the second epoxy mold compound 707 may include on average finer fillers than the first epoxy mold compound 709. On average, the diameters of the fillers in the second epoxy mold compound 709 are smaller than the diameters of the fillers in the first epoxy mold compound.
  • the finer fillers may allow for smoother walls of the fluid holes 723.
  • the fluid holes 723 may be manufactured through laser ablation and the finer fillers allow for smoother walls after said laser ablation.
  • Fig. 9 illustrates an example of the fluid circuit package 701 of Fig. 8 in top view.
  • the fluid circuit package 701 may be a component of a high precision digital liquid dispensing module such as a media wide array print bar for two-dimensional or three-dimensional printing.
  • the fluid circuit devices 703 may be shaped like relatively thin slivers, and may include silicon material. In the drawing arrays 721 of nozzles are illustrated that open into the front surface F ( Fig. 8 ) to eject fluid.
  • each fluid circuit device 703 is provided with at least two nozzle arrays 721. Besides being relatively thin, in a further example, the fluid devices 703 have a relatively small width W and long length L.
  • a ratio of length L versus width W may be at least approximately 25 : 1 or at least 50 : 1.
  • the fluid circuit devices 703 may be arranged in two rows R so that subsequent nozzle arrays 721 in opposite rows R overlap so as to have continuous coverage of nozzle arrays 721 as seen from a side direction D perpendicular to said length L of the fluid circuit devices 703, as best illustrated by Fig. 9 . In one example this allows for fluid ejection onto a complete width of a media that passes or extends under the fluid circuit package 701.
  • panel-shaped packagings may be provided that package arrays of circuit devices, in rows and/or columns.
  • Fig. 10 illustrates a flow chart of an example of compression molding a circuit package.
  • the method includes depositing on a carrier a first epoxy mold compound and a second epoxy mold compound each of a different composition (block 100).
  • the carrier is a mold cavity.
  • the two mold compounds are disposed on a separate carrier and later cooled in the mold.
  • the method includes heating the epoxy mold compounds (block 110).
  • the method includes providing a circuit device in the first epoxy mold compound (block 120).
  • the method further includes compressing the epoxy mold compounds so that both epoxy mold compounds extend in the same X-Y plane (block 130), perpendicular to a thickness direction. Then, the compressed package is cooled in the mold.
  • the X-Y plane extends through a hybrid layer that contains both different compounds and that extends parallel to a front surface.
  • a pattern of one of the compounds is provided within said X-Y plane. The pattern is chosen to optimize certain end properties of the circuit package.
  • Fig. 11 and 12A and 12B illustrates a flow chart and diagrams, respectively, of a further example of compression molding a circuit package.
  • the method includes patterning a second epoxy mold compound 909 with respect to a first epoxy mold compound 907, the compounds 907, 909 being of different compositions (block 200).
  • the compounds 907, 909 can be deposited on a carrier or directly in a mold.
  • the pattern can include islands 907A like dots or more complex patterns, see Fig. 12A .
  • the method includes heating the epoxy mold compounds 907, 909 (block 210), depositing a circuit device 903 in one of the first epoxy mold compound or second epoxy mold compounds (block 220), depending on the type of property desired, and compressing the compounds so that the circuit device and compounds extend in the same X-Y plane (block 230).
  • the circuit device 903 has been deposited in the first epoxy mold compound 907, compressed and cooled.
  • the CTEs of the epoxy mold compounds of this description can be determined by a weight percentage of fillers in the epoxy mold compound.
  • the CTE is inversely proportional to a filler concentration in the compound.
  • the first epoxy mold compound has a weight percentage of fillers of approximately 90%, corresponding to a CTE of approximately 6 ppm/C.
  • An example of an industry standard epoxy mold compound having such characteristics is CEL400ZHF40W from Hitachi Chemical, Ltd ®.
  • the second epoxy mold compound has a weight percentage of fillers of approximately 87% and a CTE of approximately 9 ppm/C.
  • an industry standard epoxy mold compound having such characteristics is CEL400ZHF40W-87.
  • the weight percentage of filler in the first epoxy mold compound can be between 87 and 91%.
  • the CTE of the first epoxy mold compound can be between approximately 6 and 9 ppm/C.
  • the weight percentage of filler in the second epoxy mold compound can be between 82 and 87%.
  • the CTE of the second epoxy mold compound is between 9 and 14 ppm/C.
  • a different example of different CTEs of the first and second epoxy mold compound is 6 ppm/C and 13 ppm/C, respectively.
  • An example of a CTE of a silicon of which a circuit device may be composed is approximately 3 ppm/C.
  • Some of the examples of this disclosure describe placement of an extra epoxy mold compound of a different composition than a bulk epoxy mold compound, next to the circuit devices and the bulk epoxy compound, hence providing for a "patterning" effect in a hybrid layer of both compounds.
  • Effects of such example circuit packages may include at least one of reducing bow, increasing design space, improving fluidic properties, improving electrical properties, and/or eliminating the need to add components or manufacturing process steps.
  • the circuit package of the various examples described in this disclosure may be a subcomponent of a larger package or device, or an intermediate product of an end product.
  • multiple other layers or components can be attached to the back or front surface.
  • the back or front surface may not be visible or not apparent.
  • circuit packages and manufacturing methods may relate to integrated circuit packaging for example for computer components.
  • packages and methods may involve fluidic applications such as 2D or 3D printing, digital titration, other microfluidic devices, etc.
  • the fluid may include liquids, inks, printing agents, pharmaceutical fluids, bio-fluids, etc.
  • the example circuit packages can have any orientation: the descriptive terms “back” and “front” should be understood as relative to each other only.
  • the example sheets or panels of this disclosure have a thickness in a Z-direction and a width and length along an X-Y plane. The thickness of the package may be relatively thin with respect to the width and length. In certain examples, the filler density varies over the thickness.

Claims (10)

  1. Schaltungsgehäuseplatte, die Folgendes umfasst: eine Häusung (505) aus Epoxidformverbindungen, die eine Stirnfläche (F) und eine Rückfläche (B) und einen Gradienten von Füllstoffdichten aufweist, und eine Schaltungsvorrichtung (503) in der Häusung (505) wobei die Häusung (505) parallel zu der Stirnfläche (F) und in einer einzigen Ebene wenigstens eine Hybridschicht aus einer ersten Epoxidformverbindung (507), die einen hinteren Abschnitt (BP) der Rückfläche (B) ausbildet, und daneben eine zweite Epoxidformverbindung (509) mit einer anderen Zusammensetzung umfasst;
    wobei die zweite Epoxidformverbindung (509) einen Teil der Stirnfläche (F) ausbildet und einen anderen Wärmeausdehnungskoeffizienten (Coefficient of Thermal Expansion - CTE) aufweist als die erste Epoxidformverbindung (507), wobei die verschiedenen CTEs durch unterschiedliche Gewichtsprozentsätze von Füllstoffen in der ersten Epoxidformverbindung (507) und der zweiten Epoxidformverbindung (509) bestimmt werden; und
    wobei die Schaltungsgehäuseplatte ferner wenigstens zwei zusätzliche Kappen (508A, 508B) aus unterschiedlichen Epoxidformverbindungen zwischen der ersten und der zweiten Epoxidformverbindung umfasst, die unterschiedliche Füllstoffdichten aufweisen.
  2. Schaltungsgehäuse nach Anspruch 1, das eine Anordnung von Schaltungsvorrichtungen umfasst.
  3. Schaltungsgehäuse nach Anspruch 1, wobei die zweite Epoxidformverbindung (509) einen niedrigeren CTE als die erste Epoxidformverbindung (507) aufweist.
  4. Schaltungsghäuse nach Anspruch 1, wobei sich die erste Epoxidformverbindung (507) unter der Schaltungsvorrichtung (503) und unter der zweiten Epoxidformverbindung (509) erstreckt.
  5. Schaltungsgehäuse nach Anspruch 1, wobei die zweite Epoxidformverbindung (509) einen höheren Wärmeausdehnungskoeffizienten (CTE) aufweist als die erste Epoxidformverbindung (507), wobei die zweite Epoxidformverbindung (509) einen geringeren Gewichtsprozentsatz an Füllstoffen als die erste Epoxidformverbindung (507) aufweist, um den höheren CTE der zweiten Epoxidformverbindung (509) zu erreichen.
  6. Schaltungsgehäuse nach Anspruch 1, wobei eine Füllstoffdichte mit jeder Kappe in einer Richtung weg von der Schaltungsvorrichtung (503) zunimmt;
    derart, dass ein Gradient von Füllstoffdichten in der Häusung (505; 705) um die Schaltungsvorrichtung (503) herum bereitgestellt wird.
  7. Schaltungsgehäuse nach Anspruch 1, wobei eine Füllstoffdichte mit jeder Kappe in einer Richtung weg von der Schaltungsvorrichtung (503) derart abnimmt, dass ein Gradient von Füllstoffdichten in der Häusung (505) um die Schaltungsvorrichtung (503) herum bereitgestellt wird.
  8. Schaltungsgehäuse (501), das die Schaltungsgehäuseplatte nach Anspruch 1 umfasst, wobei die Füllstoffdichte in einer Richtung weg von der Schaltungsvorrichtung (503), die sich durch die Epoxidformverbindungen bewegt, abnimmt, zunimmt und dann wieder abnimmt.
  9. Verfahren zum Formpressen eines Schaltungsghäuses (501), das einen Gradienten von Füllstoffdichten aufweist, das Folgendes umfasst: Abscheiden einer ersten Epoxidformverbindung (507) und einer zweiten Epoxidformverbindung (509), die wenigstens teilweise neben der ersten Epoxidformverbindung (507) abgeschieden ist, jede mit einer anderen Zusammensetzung, auf einem Träger, wobei die zweite Epoxidformverbindung (509) einen anderen Wärmeausdehnungskoeffizienten (CTE) als die erste Epoxidformverbindung (507) aufweist, wobei die unterschiedlichen CTEs durch unterschiedliche Gewichtsprozentsätze von Füllstoffen in der ersten Epoxidformverbindung (507) und der zweiten Epoxidformverbindung (509) bestimmt werden, Erwärmen der Epoxidformverbindungen, Bereitstellen einer Schaltungsvorrichtung (503) in der zweiten Epoxidformverbindung (509), Bereitstellen von wenigstens zwei zusätzlichen Kappen (508A, 508B) aus unterschiedlichen Epoxidformverbindungen zwischen der ersten und der zweiten Epoxidformverbindung, die unterschiedliche Füllstoffdichten aufweisen, Komprimieren einer ersten und einer zweiten Epoxidformverbindung, so dass sich beide Epoxidformverbindungen in einer Hybridschicht erstrecken, und wobei die erste Epoxidformverbindung (507) einen hinteren Abschnitt einer Rückfläche des Schaltungsgehäuses ausbildet und die zweite Epoxidformverbindung (509) einen Teil einer Stirnfläche des Schaltungsgehäuses ausbildet.
  10. Verfahren nach Anspruch 9, wobei das Abscheiden ein Strukturieren der zweiten Epoxidformverbindung (509) in Bezug auf die erste Epoxidformverbindung (507) umfasst.
EP15887946.0A 2015-03-27 2015-03-27 Schaltungsgehäuse Active EP3275014B1 (de)

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CN107210235B (zh) 2020-04-14
TW201705394A (zh) 2017-02-01
US10319657B2 (en) 2019-06-11
WO2016159937A1 (en) 2016-10-06
US20180025960A1 (en) 2018-01-25

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