EP3228757B1 - Dispositif d'armature - Google Patents
Dispositif d'armature Download PDFInfo
- Publication number
- EP3228757B1 EP3228757B1 EP17400014.1A EP17400014A EP3228757B1 EP 3228757 B1 EP3228757 B1 EP 3228757B1 EP 17400014 A EP17400014 A EP 17400014A EP 3228757 B1 EP3228757 B1 EP 3228757B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reinforcement
- bar fixing
- reinforcing
- reinforcement bar
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/50—Piles comprising both precast concrete portions and concrete portions cast in situ
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
Definitions
- the invention relates to a reinforcement device for creating a position-specific reinforcement on a structure, in particular on a bored pile head and its geometric fixation, as well as methods for creating position-specific reinforcements and geometric fixation of the bored pile head.
- Reinforcements for structures and methods for creating a reinforcement are known in various embodiments from the prior art.
- the reinforcement is arranged with respect to the building part to be erected within a building material, in particular concrete.
- a building material in particular concrete.
- a pre-formed reinforcement such as a reinforcement mat or a reinforcement cage is used.
- the document US 9,051,706 B1 discloses a reinforcing device according to the preamble of claim 1.
- the invention is therefore based on the object to provide a reinforcement device and a method to create a reinforcement with a specific, precise position and the component in a particularly simple manner, creating a particularly cost-effective and rapid erection with minor intervention in the traffic operation of a complex structure is possible.
- the reinforcement device according to the invention for creating a position-specific reinforcement of a structure and the associated structural part, in particular with respect to a bored pile head comprises a filling pipe for filling liquid building material, in particular concrete, and a reinforcing rod fixing device arranged on the filling pipe for a plurality of reinforcing rods, wherein at least one of the reinforcing rod fixing device adjustable alignment element for aligning the on a component of a structure to be reinforced, in particular on a reinforcing cage, is arranged.
- the inventor has recognized that a precise alignment of the position of the reinforcement of components of a structure in relation to the entire structure in a particularly simple manner allows the use of prefabricated components and thus leads to a significant reduction in the duration of the construction project as well as a significant cost savings.
- the invention allows the creation of structures with respect to traffic routes or means, in particular bridges and Bored pile support walls along railway lines, with significantly reduced intervention times in the traffic.
- the invention is based on the finding that the entire reinforcement of a building or a part of a building can not be easily aligned precisely with respect to its location in absolute space, but the arrangement of individual reinforcing elements at a junction of two parts of a building readily are precisely aligned.
- an alignment of a plurality of reinforcing bars at one end of a bored pile is readily possible, regardless of the reinforcement of the bored pile formed by a reinforcement cage.
- the inventor has recognized that it is advantageous if two parts of a structure, in particular a bored pile, which are to be arranged next to one another, already have a particularly position-determined planar surface, which is aligned with the part of the building to be arranged thereon.
- a support of the reinforcement device relative to a component of the structure to be reinforced is advantageous over a support on the ground surrounding the structure, as an aboveground support, especially in track or bridge construction, due to the often low, available Area on the ground is possible only to a very limited extent, and moreover disadvantageous vibrations are conducted from the surface of the environment in the structure to be reinforced, which then lead to a deterioration of the building result.
- the method according to the invention for producing a position-determined reinforcement, in particular on a bored pile head comprises initially arranging a reinforcement device on a component of a structure to be reinforced, in particular on a reinforcement cage for producing a bored pile, followed by filling in liquid construction material, in particular concrete or mortar. preferably up to at least one contact surface of the reinforcement device, particularly preferably up to half of a reinforcement rod fixing device of the reinforcement device. Subsequently, the reinforcement device is aligned in a desired position and by means of at least one, preferably a plurality of alignment elements of the reinforcement device, in particular with respect to the component of the structure, a reinforcement cage or a support ring of the reinforcing cage defined. Subsequently, an introduction of reinforcing elements, in particular reinforcing bars, in receiving openings of the reinforcing rod fixing device and a removal of the reinforcement device after the sufficient hardening of the building material from the structure with position-based reinforcement.
- the method according to the invention makes it possible in a particularly simple manner to construct a building or a part of a building with a reinforcement that protrudes from a surface of the building and that has a precisely determined positional orientation. It can be compensated by the alignment of the reinforcement tolerances in the creation of a part of a structure in a particularly simple manner, so that, for example, the position of the components and their reinforcements of several structural parts are precisely arranged with respect to each other, thereby allowing to arrange on the building parts finished parts ,
- a reinforcing device is basically a device by means of which a reinforcement can be produced on a component whose position is precisely determined.
- the reinforcement is at least one, more preferably a plurality of reinforcing bars.
- the reinforcement device can in principle be arranged or introduced into the still liquid building material of the structure such that the finished reinforcement protrudes at least in sections from a surface of the structure.
- the reinforcement device can be formed from any number of components and have additional functions.
- the reinforcement device is essentially formed of metal, in particular steel.
- a position-determined reinforcement is basically understood to mean a reinforcement whose position in space, in particular with respect to other structures or building parts, and not only in relation to the component to be created is precisely determined. Prefers moreover, the position of several reinforcing elements, in particular reinforcing bars, is precisely determined in relation to each other.
- the filling tube may initially be any component which is suitable for directing liquid building material, in particular concrete or mortar, into the interior of a casing or piping in order to create a building or a building part by means of the reinforcement of position-determined reinforcement ,
- the filling tube preferably completely penetrates the reinforcing rod fixing device.
- the filling tube is integrally formed as a straight tube, more preferably made of a metal, in particular steel.
- the filling tube over its entire length to a constant diameter.
- the filling tube can in principle also be formed in several pieces from a plurality of juxtaposed sections, wherein each of the sections is preferably a metal tube with a constant diameter.
- the reinforcing bar fixing device is basically a device suitable for aligning a plurality of reinforcing bars both with respect to their position in space and with respect to each other.
- the reinforcing bar fixing device is configured such that a plurality of different arrangements of a plurality of reinforcing bars in relation to each other is possible.
- the reinforcing rod fixing device can basically have any desired shape. However, this is preferably adapted in at least one spatial direction to the shape of a structure to be produced with a position-determined reinforcement or a corresponding casing or casing.
- the reinforcing rod fixing device is preferably adapted in a direction radially to a central longitudinal axis of the filling tube to a cross section of the bored pile to be created or the shape of the bored pile radially to a central longitudinal axis of the bored pile.
- the rebar fixture is cylindrically shaped, with the diameter most preferably substantially equal to a diameter of the bored pile in non-cased boring and slightly bored in cased boring smaller diameter of the inside diameter of the casing corresponds to a casing used in the production of a bored pile.
- the adjustable alignment element is basically designed such that it is suitable for supporting the reinforcement device, in particular in the area of the reinforcing rod fixing device, with respect to a building or structural part or a reinforcement, in particular a reinforcement cage and very particularly preferably a support ring of a reinforcement cage.
- the alignment element serves to set the reinforcement device in a desired positioning and to secure against a further change in position.
- the alignment element is preferably adjustable in length, particularly preferably parallel to the central longitudinal axis of the filling tube and / or to an alignment direction of the reinforcing bars in the reinforcing rod fixing device and Bohrpfahlober inhabit.
- the reinforcement device Under the arrangement of the reinforcement device to one or more components of the structure to be reinforced is first understood to bring any bringing into contact.
- This is preferably a support or mounting of the reinforcement device, particularly preferably by means of the alignment elements, wherein in principle no positive or cohesive determination must be made, but also only a frictional determination can be due to gravity.
- the component of the structure to be reinforced on which the reinforcement device is arranged, it may in principle be both an arbitrary component of the structure itself, as well as a component for creating the structure.
- the component is preferably a further reinforcement of the structure to be reinforced, in particular a part of a reinforcing cage, wherein the further reinforcement may already be fixed to a structural part, as well as merely provided for the construction of a structure.
- the arrangement preferably takes place on a reinforcement cage for producing a bored pile. Basically, the reinforcement cage either to the bottom of the borehole or the piping rich or embedded only in the upper meters of the building material.
- the filling of liquid building material is the process in which the building material to be reinforced by the reinforcement, in a still flowable state in a mold, preferably a casing, a casing or, in particular produced by drilling hole in the ground introduced and optionally subsequently compressed by means of conventional techniques and / or degassed. Also preferably, the filling takes place in the contractor method.
- the building material is preferably concrete, in particular in-situ concrete, or mortar.
- the building material is filled through the filling tube, with no building material directly enters the reinforcing rod fixing device, but optionally only shortly before the end of filling the introduced through the filling pipe building material from below, in particular by concrete inlet openings of the reinforcing rod fixing device rises in this.
- the step of aligning the reinforcement may include adjusting the position with respect to the height, rotation and / or inclination of the reinforcement relative to the component of the structure to be reinforced.
- the alignment of the reinforcement device can be preceded by a measurement or a determination of the absolute position in at least one, preferably all three spatial directions.
- the arrangement or the contact to a component of the structure to be reinforced partially or completely lost, while the reinforcement device particularly preferably remains at least partially lowered in the imported liquid building material. Most notably Preferably, a complete withdrawal of the reinforcement device from the liquid building material is avoided in the alignment.
- a reinforcing bar is in each case introduced into a receiving opening of the reinforcing rod fixing device, wherein the reinforcing rod is preferably longer than the reinforcing rod fixing device in the longitudinal axis direction of the reinforcing bar, whereby one end of the reinforcing rod is pushed into the still liquid building material.
- a securing element is preferably also arranged or fixed prior to insertion, which is larger than the receiving opening of the reinforcing rod fixing, so that the reinforcing rod can be introduced only to the securing element in the reinforcing rod fixing device, as well as a further sinking of the reinforcing rod in the still liquid building material is prevented.
- the setting is the process in which the oriented reinforcement is secured against further change of position by means of the alignment elements, wherein preferably all alignment elements are adjusted so that they are in the changed position of the reinforcement again in contact with the component to be reinforced Arrive building.
- a fixation of the reinforcement by means of other support devices is conceivable.
- the setting of the reinforcement device is additionally carried out by backfilling the remaining cavities of the reinforcement device with granular building material (such as gravel, grit, ash, granules), wherein the reinforcement device is at least partially surrounded in such a way with granular material that a further change in position is prevented ,
- granular building material such as gravel, grit, ash, granules
- the filling with granular building material takes place during the production of a bored pile within the casing, wherein the entire reinforcing rod fixing device is particularly preferably surrounded by granular building material.
- this is optionally removed, including including contained within the reinforcing rod fixing device, sufficiently hardened building material of the now reinforced structure, preferably at the previous position of the reinforcement a smooth surface of the structure is formed with protruding reinforcement.
- the fuse element in which before the introduction of the reinforcing bars each a securing element has been arranged on it, the fuse element must first be removed, shortened or deformed by pulling off so that it slides through the opening before removing the reinforcement.
- the reinforcement device it is also preferable if any granular building material introduced by the filling with granular building material is removed.
- the reinforcing bar fixing device has a lower and an upper reinforcing bar fixing element, wherein preferably both reinforcing bar fixing elements are arranged parallel to each other.
- first of each of the two reinforcing rod fixing elements can be formed from any material and have any shape.
- the reinforcing rod fixing elements are preferably formed substantially from metal, in particular from steel.
- each of the reinforcing bar fixing elements is a plate, more preferably a disc, which most preferably has a constant thickness.
- the one or more reinforcing rod fixing elements are basically arranged one above the other along the filling tube of the reinforcing device, wherein preferably the filling tube is guided centrally through the reinforcing rod fixing device or each of the two reinforcing rod fixing elements.
- the one or both reinforcing bar fixing elements have an identical shape and / or are arranged congruent to one another, in particular along the filling tube.
- one or both reinforcing rod fixing elements can be fixed in place relative to the filling tube, in particular welded thereto, or arranged to be movable along the filling tube.
- the upper reinforcing bar fixing element is screwed to the filling tube and the lower reinforcing bar fixing element is welded to the filling tube.
- the filling tube can both flush with the lower reinforcing rod fixing element, as well as from the bottom
- Reinforcing rod fixing on the upper reinforcing rod fixing member opposite side protrude wherein preferably the filling tube protrudes by a few centimeters, more preferably between 5 mm and 40 cm and most preferably between 5 cm and 20 cm from the lower reinforcing rod fixing element.
- the alignment element is fixed at one end to the upper reinforcing rod fixing element and at the other end has a support element which is displaceable relative to the lower reinforcing rod fixing element, which is preferably guided through a recess of the lower reinforcing rod fixing element for supporting or aligning the reinforcement device, thereby resulting in a particularly simple Way can be done a support of the reinforcement against a component of a structure to be reinforced.
- the inventive device comprises the alignment element rotatably disposed within an opening of the upper reinforcing rod fixing member and secured against displacement in the longitudinal axis control rod and a rotation against the lower reinforcing rod fixing arranged support member, wherein the control rod and the support element are adjustably connected by a thread, whereby the alignment element particularly easy, in particular from the upper reinforcing rod fixing element can be adjusted forth.
- the support element can be formed both as a component, as well as an assembly of several components.
- the support element is made of metal and has an internal thread or a threaded sleeve fixed relative to the support element.
- the cross section of the support element is orthogonal to the central longitudinal axis of the internal thread or the threaded sleeve over the entire length of the support element substantially constant and thereby particularly preferably rectangular.
- the support element is integrally formed.
- the lower reinforcing bar fixing element has a recess for the support element of each alignment element, by means of which the support element can be displaced relative to the reinforcing bar fixing elements, wherein the support element can be pushed out of the reinforcement bar fixing device opposite the upper reinforcing bar fixing element for support.
- the recess surrounds the support element preferably at least two, particularly preferably at least three and very particularly preferably four sides flush or positively, whereby rotation of the support member relative to the lower reinforcing rod fixing element is prevented.
- the support element is displaceable orthogonally with respect to a central longitudinal axis of the filling tube or with respect to a contact surface of the lower reinforcing rod fixing element.
- the longitudinal adjustability of the support element is achieved in that the control rod at one end has an external thread, which cooperates with an internal thread or the threaded sleeve of the support element, and the other end is fixed to the upper reinforcing rod fixing element such that a displacement along the central longitudinal axis of the control rod relative to the upper reinforcing rod fixing is excluded.
- This is preferably done by means of a fixing rod fixedly arranged on the fixing element, in particular fixing ring, which is supported against the pointing to the lower reinforcing rod fixing element surface of the upper reinforcing rod fixing element.
- a fixing element may be fixedly arranged on the adjusting rod.
- an adjusting element for rotating the control rod is arranged by means of a tool on the control rod on the side remote from the lower reinforcing rod fixing element side of the upper reinforcing rod fixing element, in particular at the end of the control rod.
- the adjusting element is particularly preferably designed such that it can be gripped or operated by means of a hexagonal wrench or another tool.
- the support member is fixedly connected to the control rod, which is guided along a central longitudinal axis slidably through an opening of the upper reinforcing rod fixing element.
- the Area of the opening at the lower reinforcing bar fixing member opposite surface of the upper reinforcing bar fixing member arranged means for fixing the control rod relative to the upper reinforcing bar fixing member.
- the device at least three, preferably at least four alignment elements are arranged on the reinforcing rod fixing device, which are preferably arranged with respect to a central longitudinal axis of the filling tube at the same distance from each other and / or to the filling tube.
- the alignment elements are preferably distributed uniformly over the circumference of the disk, particularly preferably in the region of the outer edge.
- a plurality of receiving openings are arranged on the reinforcing rod fixing device, in particular both in the upper and in the lower reinforcing rod fixing element, such that in each case a reinforcing rod within the receiving opening the reinforcing rod fixing device can be arranged penetrating, wherein preferably the reinforcing rod parallel to a Center longitudinal axis of the filling tube is arranged.
- all receiving openings are preferably round and particularly preferably have the same diameter. Also preferably, all receiving openings along a rectangular grid are arranged. In an alternative embodiment, the receiving openings are arranged in concentric circles, particularly preferably at a constant distance from each other. Most preferably, the arrangement of the receiving openings is adapted to a standardized pattern for prefabricated components. In principle, the diameter of the receiving opening can be selected as desired, wherein preferably the diameter substantially corresponds to the diameter of standardized concrete bar steels, in particular to DIN 488.
- At least the lower reinforcement rod fixing element preferably both reinforcement rod fixing, concrete inlet openings, whose diameter is preferably greater than the diameter of the receiving openings and / or arranged between the receiving openings.
- the device according to the invention is in the case that the liquid building material remains until its hardening in the reinforcement, between each two corresponding receiving openings of the upper and the lower reinforcing rod fixing a protective cover member arranged such that this reinforcement bar within the reinforcing rod fixing device, in particular a space between the upper and the lower reinforcing bar fixing completely surrounds, which easily prevents contamination of the reinforcement with liquid building material.
- the protective covering element is a tube, which is very particularly preferably mounted with both the upper and the lower reinforcing rod fixing element.
- a separating layer is arranged on a facing to the building contact surface of the reinforcing rod fixing device, in particular the lower reinforcing rod fixing element, wherein the separating layer preferably completely covers the contact surface, whereby a detachment of the reinforcing device is significantly facilitated by the hardened building material.
- the separating layer may be a closed layer of any substance which does not bond with the contact surface and / or the building material.
- the release layer can be applied both permanently to the contact surface, for example as a lacquer layer, and as a separate element detachable from the contact surface, for example as a foil.
- the separating layer is a Plastic film. In principle, it is also conceivable that the separating layer remains on the hardened building material.
- a support device for supporting the reinforcement device is arranged in the region of the reinforcing rod fixing device opposite end of the filling tube, whereby the reinforcement device can be further stabilized in addition to the support by means of the support elements in a simple manner.
- the support is carried out by means of the support device, in particular with respect to a substrate surrounding the structure.
- the support device preferably has a central part which can be arranged on the filling tube and a plurality of supports fixed to it, in particular screwed thereto.
- the individual supports are particularly preferably length-adjustable in the direction of the central longitudinal axis of the filling tube.
- the central part and / or the supports have recesses for pushing through reinforcing bars, wherein the position of the center of the recesses along the direction of the central longitudinal axis of the filling tube corresponds in each case to the position of receiving openings on the reinforcing rod fixing device.
- the method according to the invention are initially at least four reinforcing elements, in particular provided with backup rods reinforcing rods, introduced into the peripheral receiving openings of the reinforcing rod fixing device for provisional securing position of the reinforcement, which in a particularly simple manner a complete detachment of the reinforcement against the component to be reinforced Structure, in particular of the reinforcement cage is prevented.
- a provisional position assurance is basically understood not a complete determination, but a restriction of mobility, in particular with respect to the inclination and / or lateral translation.
- the four reinforcing elements are usually arranged orthogonally and enclosed with brackets to fix the reinforcing elements and to achieve sufficient stability.
- the reinforcement device is connected after arranging on the reinforcing cage with this, and released before aligning again.
- the connection of the reinforcement device to the reinforcement cage makes it possible to use both components at the same time in a casing or in the absence of casing in the well for the production of a bored pile or to discharge.
- a bordering body is arranged on the reinforcement device, in particular in the area of the contact surface, whereby the shape and / or the surface of the bored pile head is designed, in particular a profiling of the upper end of the bored pile and its exact geometrical fixation can be made ,
- the enclosure body can be removed after the hardening of the building material both from the bored pile head and thus only determine its shape, or remain on the bored pile head to reinforce or protect it.
- the construction work in particular for the production of a bored pile, on a by a few meters, preferably by 1 to 6 m, more preferably by 2 to 5 m above Bohrpfahlkopfebene done.
- the bore of the bored pile is driven from the upper edge of the ground in this up to founding depth.
- the soil is lifted to the connection height range of the bored pile head prior to installation of the upper parts of the structure, which runs in a particularly simple manner underground and thus optimally protected against external influences.
- a protective funnel is arranged above the filling tube after the introduction of the reinforcing elements and during the hardening of the building material, wherein the protective funnel is particularly preferably placed completely contact-free of the reinforcing device to provide protection with a necessary decoupling, in particular with respect to vibrations from traffic load transfer to reach.
- FIG. 1 illustrated first embodiment of a reinforcing device 1 comprises a metallic filling tube 2, which is guided centrally at one end 17 by a cylindrical reinforcing rod fixing device 3.
- the reinforcing bar fixing device 3 is formed from an upper reinforcing bar fixing element 6 and a lower reinforcing bar fixing element 5 lying below the filling tube 2, wherein the filling tube 2 is guided respectively through a filling tube leadthrough 28 of both reinforcing bar fixing elements 5, 6 ( Fig. 7a. b ).
- the lower reinforcing rod fixing element 5 is welded to the filling tube 2, while the upper reinforcing rod fixing element 6 is connected via a screw 27 to the filling tube 2.
- Both the lower and the upper reinforcing bar fixing element 5, 6 has numerous receiving openings 12 for reinforcing bars 22, wherein the receiving openings 12 of the lower and the upper reinforcing bar fixing elements 5, 6 along a direction parallel to the filling tube 2 are arranged to cover each other ( Fig. 1a, b ). In each case, two corresponding receiving openings 12a, b are connected by a protective casing element 13, which is mounted both over the entire lower space 14 and the upper reinforcing bar fixing element 5, 6.
- the receiving openings 12 are arranged along a grid in the reinforcing bar fixing device 3 ( Fig. 7a, b ), wherein significantly more receiving openings 12 may be provided as reinforcing bars 22 are needed in the structure to be reinforced 21 to 22 by only partially equipping the receiving openings 12 with reinforcing bars 22 different desired To create orders.
- the arrangement of the receiving openings 12 can be adjusted within the reinforcing bar fixing device 3 in particular to the dimensions of a transverse reinforcement 37 ( Fig. 8 ), in particular if the position-determined reinforcement of a component created by means of the reinforcement device 1 is to be provided for the attachment of a further component or for the use of a prefabricated component.
- each length-adjustable alignment elements 4a, b, c, d are arranged in the intermediate space 14 between the upper reinforcing bar fixing element 6 and the lower reinforcing bar fixing element 5 such that a support element 7 of the alignment element 4 is replaced by a Recess 8 can be moved linearly beyond the lower reinforcing rod fixing element 5 in order to be able to support the reinforcing device 1 ( Fig. 1a, b ).
- the support element 7 is movable relative to the reinforcing rod fixing device 3 parallel to a central longitudinal axis of the filling tube and to an axis through the centers of two corresponding receiving openings 12a, b or to a central longitudinal axis of the tube formed by two corresponding receiving openings 12a, b and the associated protective sleeve member 13.
- the support elements 7 of the alignment elements 4 are designed such that they can be supported on the upper side of a reinforcing cage 19 for reinforcement of a bored pile or a support ring 19 arranged on the reinforcing cage 29 ( Fig. 2a, b ).
- the alignment element 4 comprises a control rod 10 which is rotatably arranged within an opening 9 of the upper reinforcing rod fixing element 6 and secured against displacement in the longitudinal axis direction.
- the support element 7 of this embodiment is arranged so as to be secure against the lower reinforcing rod fixing element 5 Fig. 5a, b ).
- the security against rotation of the support element 7 is achieved on the one hand, that the support element guided within the recess 8 of the lower reinforcing rod fixing element 5 on all sides fitting is.
- the support element 7 is also guided fittingly on a housing 31 arranged and welded between the lower reinforcing bar fixing element 5 and the upper reinforcing bar fixing element 6.
- An adjustability of the support element 7 is achieved in that the adjusting rod 10 at one end has an external thread 11a, which cooperates with an internal thread 11b of the support member 7, and the other end is fixed to the upper reinforcing rod fixing element 6, that a displacement along the central longitudinal axis of the control rod 10 opposite the upper reinforcing rod fixing element 6 is excluded.
- the adjusting rod 10 has a fixed fixing ring 32, which is supported against the surface of the upper reinforcing rod fixing element 6 facing the lower reinforcing rod fixing element 5.
- a fixing element 33 is fixedly arranged on the adjusting rod 10 in order to prevent movement of the adjusting rod 10 along its central longitudinal axis.
- an actuator 34 for rotation of the control rod 10 by means of a hex wrench arranged ( Fig. 5a, b ).
- the support element 7 is fixedly connected to the control rod 10, which is displaceably guided along its central longitudinal axis through an opening 9 of the upper reinforcing rod fixing element 6. Furthermore, a clamping device 35 for fixing the control rod 10 is disposed in the region of the opening 9 at the lower reinforcing bar fixing member 5 opposite surface of the upper reinforcing bar fixing member 6. At an end opposite the supporting element 7, the adjusting rod 10 has an adjusting element 36, on which the alignment element 4 can be adjusted by means of a tool ( Fig. 6a, b ).
- a support device 18 is fixed.
- the support device 18 is formed from at least three supports 25, which are connected via connecting elements 39 by means of a screw 40 with a central part 26 ( Fig. 1 such as Fig. 9a, b ).
- the middle part 26 has a receiving ring 42, which can be screwed over the filling tube 2 screwed with this.
- the individual supports 25 are adjustable in length in the direction of the central longitudinal axis of the filling tube 2 by means of an adjusting thread 41.
- the middle part 26 recesses 38 for pushing through reinforcing bars 22, wherein the position of the center of the recesses 38 along the direction of the central longitudinal axis of the filling tube 2 corresponds to the position of the receiving openings 12 on the reinforcing rod fixing device 3.
- a cylindrical bordering body 24, in particular with toothing can be fixed to the underside of the reinforcing rod fixing device 3, in particular in the area of a contact surface 16 to the bored pile to be reinforced ( Fig. 3 ).
- the enclosure body 24 can also be left on this for further reinforcement of the bored pile head.
- an enclosing body 24 which can be arranged on the reinforcing rod fixing device 3 can also have a different shape or a different cross section. For example, this can be designed as a rectangular box, in particular with toothing ( Fig. 4a, b ).
- one or more support rods 30 may be arranged inside the enclosure body 24.
- the support elements 7 of the alignment elements 4 can be designed such that they extend to a side of the bordering body 24 facing away from the reinforcing bar fixing device 3, so that the support of the reinforcing device 1 takes place on this side of the bordering body 24 (FIG. Fig. 4a ).
- an open steel pipe is first drilled as a casing 43 in the bottom 45, so that as well as the removal of the earth deep inside the casing 43, a borehole 50 is formed. Subsequently, a reinforcement cage 19 is lowered into the borehole until an upper edge of the reinforcing cage 19 at the level of the Borehole 50 surrounding bottom 45 and the upper end of the casing 43 can be secured against further lowering, for example by means of steel pipes 44.
- a reinforcement device 1 is attached to a holding adapter 46, which is arranged on a filling tube 2 of the reinforcement device 1, by means of a crane or a drill to the upper, protruding from the bottom 45 and the tubing 43 end of the reinforcing cage 19 and with the Reinforcement cage 19 connected or stored ( Fig. 10 ).
- the connection can be made in advance, such as in the manufacture of the reinforcement cage 19.
- the reinforcement device 1 including the attached reinforcement cage 19 is lowered into the casing 43 until the reinforcement cage has reached the intended settling depth.
- the reinforcing rod fixing device 3 of the reinforcement device 1 is then located partially or completely in the piping 43, wherein at the same time the filling tube 2 should still protrude ( Fig. 11 ).
- At least four reinforcing bars 22 are inserted into a respective receiving opening 12 of the reinforcing rod fixing device 3, wherein in each case at the reinforcing bars 22nd a securing rod 47 is fixed such that the reinforcing bar 22 can slide into the receiving opening 12 only to the locking bar 47.
- the length of the reinforcing bars 22 is chosen such that they protrude statically deep enough by the reinforcing rod fixing device 3 in the reinforcing cage 19 ( Fig. 12a, b ).
- the connection of the reinforcement device 1 is released with respect to the reinforcement cage 19, wherein the reinforcement device 1 is held on the holding adapter 46 arranged thereon by means of the crane or the drilling device in its position ,
- the reinforcement device 1 can now be measured, in particular with regard to the desired position of the later produced reinforcement 22, wherein the reinforcement device 1 can be rotated within the casing 19 to a desired position and on the other also in their height and inclination, in particular also be adapted to the reinforcement cage 19 ( Fig. 12b, c ).
- the reinforcement device 1 is fixed by means of an adjustment of the alignment elements 4, wherein the alignment elements 4 rest on a support ring 29 of the reinforcement cage 19. If necessary, an additional support of the reinforcement device 1 with respect to the bottom 45 surrounding the borehole 50 can also take place by means of a support device 18 (FIG. Fig. 1a ).
- the support 18 is usually used when the reinforcement cage 19 can not be discontinued down to the foundation base of the bored pile.
- the alignment elements 4 are then usually not used ( Fig. 9a, b ).
- reinforcing bars 22 are provided in further receiving openings 12 of the reinforcing bar fixing device 3 of the fixed reinforcing device 1 with securing bars 47, so that they penetrate into the still liquid concrete 23 ( Fig. 13a, b ).
- the reinforcing device 1 can be secured against further change in position by filling the remaining cavities, ie, the casing 43 at least as far as with granular building material 51 (such as gravel, grit, ash, Granules), until the reinforcing bar fixing device 1 is completely filled with granular building material 51 and / or covered.
- granular building material 51 such as gravel, grit, ash, Granules
- the thus fixed reinforcement device 1 can now be solved by the crane or the drill. In addition, however, it is often also possible to separate the reinforcement device 1 before the introduction of further reinforcing rods 22 already from the crane.
- the security rods are removed from the reinforcing bars 22 or the rebars 22 separated accordingly, so that the reinforcement device 1 can be pulled out, inter alia, by means of the holding adapter 46, the separation of the reinforcing device 1 from the cast, sufficiently hardened Concrete 23 is facilitated by means of a arranged on the bottom 16 of the reinforcing rod fixing device 3 separating film 15.
- the bored pile 21 produced in this way has plane surfaces as well as a defined designed and aligned reinforcement 22.
- the concrete overflow 49 lies above the lower reinforcement rod fixing element 5 (FIG. Fig. 13a ).
- the piping 43 is pulled out by means of the crane or the drill and depending on the hardened state of the concrete with the additional use of heavy construction equipment. At the earliest, the pulling of the casing 43 after sufficient hardening of the concrete 23 can be done to a humid condition.
- a layer-defined reinforcement 20 is obtained, so that a transverse reinforcement 37 can be easily applied to the reinforcement 20 of a plurality of bored piles 21 without any problems.
- the reinforcement 20 is arranged in each case in intermediate spaces of the transverse reinforcement 37 and consequently also the transverse reinforcement 37 in particular can be arranged precisely ( Fig. 14 ).
- the position-determined reinforcement 20 also allows the use of finished parts for further completion of the structure 21.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- General Engineering & Computer Science (AREA)
- Reinforcement Elements For Buildings (AREA)
- Piles And Underground Anchors (AREA)
Claims (13)
- Dispositif d'armature (1) pour la réalisation d'une armature (20) à position déterminée d'un ouvrage (21), en particulier sur une tête de pieu foré, comprenant- un tube de remplissage (2) pour l'introduction de matériau de construction (23) liquide et- un dispositif de fixation de barre d'armature (3) agencé au niveau du tube de remplissage (2) pour plusieurs barres d'armature (22 a, b, c, d), dans lequel- au moins un élément d'orientation (4) réglable pour l'orientation du dispositif d'armature (1) au niveau d'un composant d'un ouvrage (21) à renforcer, en particulier sur une cage d'armature, est agencé au niveau du dispositif de fixation de barre d'armature (3) ; dans lequel le dispositif de fixation de barre d'armature (3) présente des éléments de fixation de barre d'armature inférieur et supérieur (5, 6), dans lequel de préférence les deux éléments de fixation de barre d'armature (5, 6) sont agencés parallèlement l'un à l'autre ;caractérisé en ce que
l'élément d'orientation (4) comprend une barre de réglage (10) agencée en rotation à l'intérieur d'une ouverture (9) de l'élément de fixation de barre d'armature supérieur (6) ainsi qu'un élément d'appui (7) agencé résistant à la torsion par rapport à l'élément de fixation de barre d'armature inférieur (5), dans lequel la barre de réglage (10) et l'élément d'appui (7) sont reliés l'un à l'autre de manière réglable en longueur au moyen d'un filetage (11). - Dispositif d'armature selon la revendication 1,
caractérisé en ce que l'élément d'orientation (4) est fixé à une extrémité par rapport à l'élément de fixation de barre d'armature supérieur (6) et présente à l'autre extrémité un élément d'appui (7) mobile par rapport à l'élément de fixation de barre d'armature inférieur (5), qui est guidé de préférence par un évidement (8) de l'élément de fixation de barre d'armature inférieur (5) pour l'appui ou l'orientation du dispositif d'armature (1). - Dispositif d'armature selon au moins l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins trois, de préférence au moins quatre, éléments d'orientation (4a, b, c, d), qui sont agencés de préférence par rapport à un axe longitudinal médian du tube de remplissage (2) à égale distance l'un de l'autre, sont agencés au niveau du dispositif de fixation de barre d'armature (3).
- Dispositif d'armature selon au moins l'une quelconque des revendications précédentes, caractérisé en ce que plusieurs ouvertures de logement (12 a, b, c) correspondant l'une à l'autre sont agencées au niveau du dispositif de fixation de barre d'armature (3), en particulier dans les éléments de fixation de barre d'armature inférieur et supérieur (5, 6) de telle sorte que respectivement une barre d'armature (22) peut être agencée à l'intérieur de l'ouverture de logement (12) de façon à traverser le dispositif de fixation de barre d'armature (3), dans lequel de préférence ce faisant la barre d'armature (22) s'étend parallèlement à un axe longitudinal médian du tube de remplissage (2).
- Dispositif d'armature selon la revendication 4,
caractérisé en ce qu'un élément d'enveloppe de protection (13) est agencé respectivement entre deux ouvertures de logement (12 a, b) correspondantes des éléments de fixation de barre d'armature inférieur et supérieur (5, 6) de telle sorte que celui-ci entoure complètement une barre d'armature (22) à l'intérieur du dispositif de fixation de barre d'armature (3), en particulier dans un espace intermédiaire (14) entre les éléments de fixation de barre d'armature inférieur et supérieur (5, 6). - Dispositif d'armature selon au moins l'une quelconque des revendications précédentes, caractérisé en ce qu'une couche de séparation (15) est agencée au niveau d'une surface de contact (16) tournée vers l'ouvrage (21) du dispositif de fixation de barre d'armature (3), en particulier de l'élément de fixation de barre d'armature inférieur (5), dans lequel la couche de séparation (15) couvre complètement de préférence la surface de contact (16).
- Dispositif d'armature selon au moins l'une quelconque des revendications précédentes, caractérisé en ce qu'un dispositif de soutien (18) est agencé pour l'appui du dispositif d'armature (1) dans la zone d'une extrémité (17) du tube de remplissage (2) opposée au dispositif de fixation de barre d'armature (3).
- Procédé de réalisation d'une armature (20) à position déterminée, en particulier sur une tête de pieu foré, comprenant les étapes de :- agencement d'un dispositif d'armature au niveau d'un composant d'un ouvrage (21) à renforcer, en particulier au niveau d'une cage d'armature (19) pour la fabrication d'un pieu foré,- introduction de matériau de construction (23) liquide dans au moins une partie de la zone à renforcer de l'ouvrage (21),- orientation du dispositif d'armature (1) dans une position souhaitée,- fixation du dispositif d'armature (1) orienté au moyen d'au moins un élément d'orientation (4) du dispositif d'armature (1), en particulier par rapport au composant de l'ouvrage (21) ou à la cage d'armature (19), par la pose d'éléments d'appui (7) sur la bague d'appui (29) de la cage d'armature (19)- insertion d'éléments d'armature dotés de barres de blocage (47), en particulier de barres d'armature (22 a, b, c, d), dans des ouvertures de logement (12 a, b, c, d) du dispositif de fixation de barre d'armature (3) ainsi que- retrait du dispositif d'armature (1) après le durcissement suffisant du matériau de construction (23) de l'ouvrage (21) avec armature (20) à position déterminée.
- Procédé selon la revendication 8, caractérisé en ce qu'au moins quatre éléments d'armature, en particulier barres d'armature (22 a, b, c, d) dotées de barres de blocage (47), sont insérés dans les ouvertures de logement (12 a, b, c, d) situées au bord du dispositif de fixation de barre d'armature (3) pour le blocage en position provisoire du dispositif d'armature (1).
- Procédé selon au moins l'une quelconque des revendications précédentes 8 et 9, caractérisé en ce que le dispositif d'armature (1) après l'agencement au niveau de la cage d'armature (19) est relié fixement à celle-ci, et est de nouveau libéré avant l'orientation.
- Procédé selon au moins l'une quelconque des revendications précédentes 8 - 10, caractérisé en ce que la fixation du dispositif d'armature (1) se fait en plus par remplissage des cavités restantes avec du matériau de construction granuleux (51).
- Procédé selon au moins l'une quelconque des revendications précédentes 8 - 11, caractérisé en ce que le dispositif d'armature (1) est découvert sans contact au moyen d'un entonnoir de protection 48 pour obtenir une protection avec un découplage nécessaire, en particulier par rapport à des oscillations de la dérivation des charges du trafic.
- Procédé selon au moins l'une quelconque des revendications précédentes 8 - 12, caractérisé en ce qu'un corps de sertissage (24) est agencé au niveau du dispositif d'armature (1) avant l'agencement du dispositif d'armature (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL17400014T PL3228757T3 (pl) | 2016-04-08 | 2017-03-10 | Urządzenie zbrojeniowe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102016004261.3A DE102016004261A1 (de) | 2016-04-08 | 2016-04-08 | Bewehrungsvorrichtung ASTO vario 2016 Bewehrungsvorrichtung zum Erstellen einer lagerbestimmten Bewehrung eines Bauwerks |
Publications (3)
Publication Number | Publication Date |
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EP3228757A1 EP3228757A1 (fr) | 2017-10-11 |
EP3228757B1 true EP3228757B1 (fr) | 2018-11-28 |
EP3228757B8 EP3228757B8 (fr) | 2019-05-22 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17400014.1A Not-in-force EP3228757B8 (fr) | 2016-04-08 | 2017-03-10 | Dispositif d'armature |
Country Status (5)
Country | Link |
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EP (1) | EP3228757B8 (fr) |
DE (1) | DE102016004261A1 (fr) |
DK (1) | DK3228757T3 (fr) |
ES (1) | ES2716760T3 (fr) |
PL (1) | PL3228757T3 (fr) |
Families Citing this family (1)
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CN110552424A (zh) * | 2019-09-20 | 2019-12-10 | 西安建筑科技大学 | 一种装配式混凝土框架梁柱节点及其施工方法 |
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JP3574099B2 (ja) * | 2001-10-04 | 2004-10-06 | 株式会社タイヨー | 余盛コンクリートの除去を容易とする現場造成鉄筋コンクリート杭の施工構造 |
JP3914821B2 (ja) * | 2002-05-30 | 2007-05-16 | 株式会社奥村組 | 鉄筋の位置調整治具 |
JP4814839B2 (ja) * | 2007-05-17 | 2011-11-16 | 株式会社熊谷組 | 杭キャップ |
US9051706B1 (en) * | 2013-07-29 | 2015-06-09 | Michael R. Ludwig | Helical pier with adjustable pierhead plates for supporting a structure above a ground surface |
-
2016
- 2016-04-08 DE DE102016004261.3A patent/DE102016004261A1/de not_active Ceased
-
2017
- 2017-03-10 PL PL17400014T patent/PL3228757T3/pl unknown
- 2017-03-10 EP EP17400014.1A patent/EP3228757B8/fr not_active Not-in-force
- 2017-03-10 DK DK17400014.1T patent/DK3228757T3/en active
- 2017-03-10 ES ES17400014T patent/ES2716760T3/es active Active
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Also Published As
Publication number | Publication date |
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PL3228757T3 (pl) | 2019-06-28 |
DK3228757T3 (en) | 2019-03-25 |
EP3228757A1 (fr) | 2017-10-11 |
DE102016004261A1 (de) | 2017-10-12 |
EP3228757B8 (fr) | 2019-05-22 |
ES2716760T3 (es) | 2019-06-14 |
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