EP3218178B1 - Device for the machine-production of a packing material product - Google Patents

Device for the machine-production of a packing material product Download PDF

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Publication number
EP3218178B1
EP3218178B1 EP15791567.9A EP15791567A EP3218178B1 EP 3218178 B1 EP3218178 B1 EP 3218178B1 EP 15791567 A EP15791567 A EP 15791567A EP 3218178 B1 EP3218178 B1 EP 3218178B1
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EP
European Patent Office
Prior art keywords
conveyor
strand
conveying
removal
filling material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15791567.9A
Other languages
German (de)
French (fr)
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EP3218178A1 (en
Inventor
Bastian Schalk
Christoph Engemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sprick Bielefelder Papier und Wellpappenwerke and Co GmbH
Original Assignee
Sprick Bielefelder Papier und Wellpappenwerke and Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sprick Bielefelder Papier und Wellpappenwerke and Co GmbH filed Critical Sprick Bielefelder Papier und Wellpappenwerke and Co GmbH
Priority to EP21207746.5A priority Critical patent/EP3974169A1/en
Publication of EP3218178A1 publication Critical patent/EP3218178A1/en
Application granted granted Critical
Publication of EP3218178B1 publication Critical patent/EP3218178B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0039Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • B26D1/18Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
    • B26D1/185Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/18Perforating by slitting, i.e. forming cuts closed at their ends without removal of material
    • B26F1/20Perforating by slitting, i.e. forming cuts closed at their ends without removal of material with tools carried by a rotating drum or similar support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0039Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
    • B31D5/0043Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including crumpling flat material
    • B31D5/0052Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including crumpling flat material involving rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B26F1/06Perforating by punching, e.g. with relatively-reciprocating punch and bed with punching tools moving with the work
    • B26F1/08Perforating by punching, e.g. with relatively-reciprocating punch and bed with punching tools moving with the work wherein the tools are carried by, and in operation move relative to, a rotative drum or similar support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0047Feeding, guiding or shaping the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0058Cutting; Individualising the final products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/007Delivering

Definitions

  • the invention relates to a device for mechanically manufacturing a filling material product from a single-ply or multi-ply continuous paper web, such as a packaging material manufacturing machine.
  • Generic filling material production devices are set up, for example, in logistics centers as a portable, mobile unit in order to provide cushioning material made to length when packaging an object.
  • the padding material is obtained from a paper web roll that is space-saving compared to the padding material, in particular a recycled paper roll, or from a stacked recycled paper web. To produce the padding material, the paper web is pulled off a roll and shaped in such a way that air pockets are formed, which cause cushioning between the item to be packaged and the outer packaging.
  • the items are stowed using standardized packaging processes and in packaging of standardized sizes. It is important that any filling material that may be required is always available in the same padding quality and predefined three-dimensional dimensions in order to enable an efficient workflow and reduce logistics costs.
  • a known device for machining a three-dimensional packaging product or filling material product which is used in the technical field described above, is in DE 10 2012 018 941 A1 described.
  • the known production device creates a filling material product from a paper web material that is prefabricated in terms of width, height and length. For this purpose, a paper web is fed to the known device in a conveying direction and the paper web is then formed into a three-dimensional strand of filling material in a deformation station. Subsequently, in the conveying direction, filling material products of a predefined length are cut off from the filling material strand by a rotary cutter.
  • the object of the invention is to overcome the disadvantages of the prior art, in particular to provide a device for the mechanical manufacture of a filling material product which has a high supply speed with a low probability of material jamming and also meets high safety requirements.
  • a device for the machine manufacture of a filling material product from a single or multi-ply continuous paper web comprises a feed conveyor for drawing the paper web into the device, whereby a conveying direction is defined, and a cutting device for cutting the filling material product from a three-dimensional filling material product strand formed from the paper web in the device.
  • the cutting-to-length device is followed by a removal device in the conveying direction, which transports the separated filling material product away from the cutting-to-length device.
  • a collision of the trailing string of filling material with the string of filling material is avoided by transporting the filling material product away immediately at the moment of separation from the trailing string of filling material.
  • a paper jam following the lengthening device is reliably ruled out.
  • the delivery speed of the production device could be significantly increased and the maintenance times significantly reduced. Maintenance interventions due to a conveyor jam in the after-run of the cutting to length device were reduced to a negligible level.
  • the removal device forms an effective protection against reaching into the area of the cutting device of the production device through the output opening due to its subsequent arrangement in the conveying flow relative to the cutting device, without additional design measures being necessary.
  • the production device preferably works fully automatically in such a way that one or more filling material products are produced at the user's request and delivered by the device, in particular without operator intervention being necessary.
  • the paper web fed to the device is in particular essentially two-dimensional, with specified width and length dimensions, with the length dimension in particular exceeding the width dimension many times over, and a negligible height dimension represented by the paper web thickness.
  • the device comprises a paper web receptacle from which the paper web is fed into the device.
  • the paper web can be held in reserve as a roll and/or stack.
  • the infeed applies driving forces to the paper web in a predefined conveying direction.
  • the conveying direction coincides with a main extension direction of the manufacturing device, in particular a housing or a housing support of the manufacturing device.
  • the two-dimensional paper web is formed into a three-dimensional strand of filling material.
  • the production device has a tapering conveying channel. In the conveying channel, the longitudinal edges of the paper web are turned over towards the middle of the paper web in order to form air gaps.
  • the manufacturing device has embossing wheels which deform the paper web in order to form a three-dimensional strand of filling material.
  • the embossing wheels transmit driving forces to the paper web.
  • the strand of filling material runs into the cutting device, which in particular cuts off a section of the strand of filling material at predefined time and/or length intervals. It is clear that too the cutting-to-length device can further shape the strand of filling material and/or can apply drive forces to the strand of filling material.
  • the removal device connected to the lengthening device imparts drive forces to the filling material product in the conveying direction or in a direction which has a predominant directional component in the conveying direction in order to remove the filling material product from the working area of the lengthening device.
  • the removal device drives the separated filling material product towards and/or through a delivery opening in the production device, so that the filling material product can be used further by an operator.
  • the removal device transfers drive forces to the strand of filling material at least immediately before the cutting-to-length device separates the product from the strand of filling material.
  • the removal device directly adjoins the cutting-to-length device in the conveying direction.
  • a conveying speed communicated to the filling material product and/or the strand of filling material by the removal device is equal to or greater than the conveying speed communicated to the paper web by the infeed.
  • the feed determines a feed rate at which the paper web is fed to the production device and the cutting device.
  • the removal device engages in the paper web that has been formed into a strand of filling material and conveys it further in the conveying direction at a conveying speed that corresponds at least to the feed speed. The result of this is that the strand of filling material is held and/or guided both by the infeed and the outfeed, at least at the moment of separation.
  • the cutting-to-length device is matched to the removal device and/or the infeed in such a way that the strand of filling material is already guided before it is cut off.
  • the removal speed which is at least the same as the delivery speed, also ensures that after the filling material product has been cut off, the leading edge of the filling material strand from the delivery conveyor and/or the cutting-to-length device reaches the driving force-influenced area, in particular the engagement area of the removal device, without this having a trailing short edge of the fill material product comes into contact.
  • the infeed and/or the removal device are synchronized with the cutting device in such a way that before and/or during the cutting of the filling material product the infeed and the removal device communicate conveying forces to the filling material strand.
  • conveying forces can be imparted to the strand of filling material and/or the paper web or the filling material product in a non-positive manner, such as by friction or toothing, or without contact, such as by the application of compressed air.
  • the cutting-to-length device separates the strand of filling material, which is running through the cutting-to-length device at a conveying speed generated by the infeed and/or the removal device, in a timely manner.
  • the (feed) conveying speed is constant before and during and/or after the separation.
  • the separation of the filling material product thus takes place in the conveying flow without loss of time.
  • the infeed, the removal device and the cutting-to-length device have initial states and/or initial positions that are coordinated with one another, so that during a first run through a preceding paper web section, the cutting-to-length device separates a first filling material product from the shaped filling material strand precisely immediately after the removal device has cut the beginning of the preceding filling material strand conveying driving forces for the first time.
  • the removal device is controlled synchronously with the cutting-to-length device in such a way that a filling material product is always separated from the filling material strand as soon as the removal device transmits removal drive forces to a leading edge of the filling material strand.
  • the infeed and/or the removal device and the cutting-to-length device are matched to one another in such a way that the strand of filling material is placed under tensile stress, in particular when it is cut off.
  • the removal device communicates to a leading edge of the strand of filling material and/or the strand of filling material a (removal) conveying speed that is preferably slightly higher, for example 1 to 10% higher, than the conveying speed. In particular, the removal speed is only increased shortly before and/or during the separation of the filling material product.
  • a distance between a point of engagement of the feed into the paper web and a point of engagement of the removal device in the strand of filling material is temporarily increased.
  • a strand of filling material under a slight tension allows exact length tailoring. If cutting tools are used for cutting, these are subject to less wear.
  • the device has a drive gear unit, which controls and/or drives the infeed and/or the removal device in such a way that after the separation of a filling material product, the conveying of the strand of filling material is continued until an edge of the strand of filling material that is leading in the conveying direction engages comes with the discharge device.
  • the drive gear unit has a sensor system for detecting drive forces and/or a timer that measures whether the leading edge of the strand of filling material has come into engagement with the removal device. After a filling material product has been produced, the drive gear unit continues to run, in particular without the intervention of an operator, until the filling material strand has been guided both through the infeed and the outfeed device. This avoids a filling material strand end remaining unguided in the production device after the filling material product has been cut off and possibly causing a conveying jam when the production device is restarted.
  • the infeed and/or the removal device has a wheel train.
  • the wheel train grasps at least one of the paper web, strand of filling material and product of filling material between two conveyor wheels arranged opposite one another, in particular along the conveying direction.
  • the infeed and the outfeed device each comprise a wheel train.
  • the gear train of the infeed is implemented as a pair of embossing wheels, which transforms the paper web into a strand of filling material.
  • the wheel train preferably transports the paper web, the strand of filling material and/or the product of filling material along the conveying direction and/or a feed-through direction that is defined by a common tangent to the respective outer circumferences of the conveyor wheels of the wheel train.
  • the feed-through direction is the same as the conveying direction.
  • the lead-through directions of a gear train of the infeed and a gear train of the discharge device intersect at an angle of less than 45° and more than 5°.
  • the infeed and/or the removal device comprises in particular a gear train each with two in particular laterally oppositely arranged feed wheels relative to the conveying direction.
  • the conveyor wheels of a respective wheel train have different wheel diameters.
  • the distances between the axes of the conveyor wheels of a respective wheel train are undersized with respect to the wheel diameter or the sum of the radii of the two conveyor wheels such that the conveyor wheels are elastically biased against each other. Due to the elastic prestressing, a sufficient transmission of driving force to the strand of filling material and/or the product of filling material can be ensured even in the case of unprofiled conveyor wheels. Reaching through the infeed or the removal device in the area of the cutting device is made more difficult by the elastic pretension.
  • the infeed and/or the outfeed device each have at least one feed wheel.
  • the at least one conveyor wheel preferably includes an elastically deformable rolling area.
  • the feed wheel is formed by an elastomer body, such as a PU foam body.
  • the feed wheel has teeth.
  • the infeed and/or removal device preferably has two feed wheels each, one of which has teeth and the other feed wheel has opposite teeth, into which the teeth of the first feed wheel engages, in particular transferring drive forces.
  • a frictional connection between the conveyor wheels and/or the removal device that transmits drive forces can reliably transmit drive forces to the paper web and/or the strand of filling material without both conveyor wheels having to be driven. This enables the manufacturing device to be constructed at low cost.
  • the cutting-to-length device has a rotary cutter, which in particular comprises two tool parts, each mounted on a shaft and arranged laterally opposite one another with respect to the conveying direction.
  • the rotary cutter comprises a cutting pad on one tool part and a cutting edge on the opposite tool part.
  • the essentially preferably rectilinear cutting edge extends transversely, essentially perpendicularly to the conveying direction.
  • the cutting edge is arranged in front of and/or behind at least one perforation nose and/or slot receptacle in the direction of the shaft.
  • One tool part preferably has at least one perforation lug and the other tool part has at least one slot receptacle, in which the perforation lug engages during one revolution of the rotary cutter.
  • the device has a preforming station, which is in particular downstream of the infeed in the conveying direction and forms the paper web into a three-dimensional strand of filling material.
  • the preforming station by a Formed funnel for forming the paper web and / or a gear train of the feed, which is in conveying and / or embossing engagement with the paper web.
  • the cutting-to-length device has a perforation tool for making a perforation in the strand of filling material, which comprises at least one perforation nose, at least one perforation receptacle and at least one scraper.
  • a perforation tool for making a perforation in the strand of filling material which comprises at least one perforation nose, at least one perforation receptacle and at least one scraper.
  • the perforation nose and the at least one perforation receptacle such as a slot receptacle, are assigned to one another in such a way that the at least one perforation nose can move in and out with respect to the at least one perforation receptacle, such as the slot receptacle.
  • the scraper is assigned to the at least one perforation nose and/or the at least one perforation receptacle in such a way that the perforated strand of filling material is removed from the at least one perforation nose and/or from the at least one perforation receptacle when it is extended.
  • the perforation tool according to the German patent application 10 2013 015 875.3 with filing date September 23, 2013 executed.
  • an apparatus 10 for machining a dunnage product according to the present invention is generally designated by the reference numeral 10.
  • FIG. the manufacturing device 10 is shown without a housing, so that the view of the housing support 13 and the components of the manufacturing device 10 relevant to the invention is clear.
  • the manufacturing device 10 includes a feed conveyor 2, which conveys a paper web (not shown) in the form of rolls or stacks away from a paper receptacle, eg winds it off a roll or removes it from a stack, and pulls it in a conveying direction F into the manufacturing device 10.
  • the feed conveyor 2 comprises a feed funnel 21 , which tapers from a paper receptacle (not shown) to a feed channel that runs through the housing support in its direction of extension and opens out at a dispensing opening 9 .
  • the infeed also includes a wheel train 23 directly connected to the feed funnel 21, which is rotatably mounted in the housing support 11 and imparts conveying forces to the paper web tangentially to the wheels.
  • the volume of the paper web unwound in tube or web form is compressed radially to the conveying direction F, so that kinks and folds of individual paper web sections create air cavities, which determine a cushioning effect of the filling material product to be manufactured.
  • the gear train 23 of the feeder 2 is formed by two feed wheels 23a, 23b arranged opposite one another along the feed channel, of which in particular only one is driven in rotation (not shown in detail).
  • the rotary drive can be tapped off from a drive gear unit 120 via a gear (not shown) or a toothed belt system.
  • the second feed wheel 23b of the wheel train 23 is mounted so as to rotate essentially freely.
  • the feed wheels 23a, 23b are in mutual engagement so that the driving forces from the driven feed wheel 23a are communicated to the feed wheel 23b.
  • the rotary shaft 25b of the freely rotating feed wheel 23b and the rotary shaft 25a of the feed wheel 23a are arranged at an undersized radial distance from one another in the housing support 13 in relation to the maximum outer diameter of the feed wheels, so that there is a feed wheel overlap and thus a feed contact area 26 between the Conveyor wheels 23a, 23b results.
  • the conveyor wheels 23a, 23b are elastically biased against each other.
  • the driven feed wheel 23a is provided with an elastically deformable rolling area 24, such as a foam tread, which deforms elastically in the contact area 24 relative to the co-driven feed wheel 23b.
  • Both conveyor wheels 23a, 23b can be made predominantly or completely from an elastic material, such as foam, or, like the conveyor wheel 23a, have an elastic rolling area 24 or an elastic running surface, for example made of foam.
  • the conveyor wheels 23a, 23b are designed as gear wheels, which engage in one another and in the paper web and also achieve an embossing of the air inclusions in the paper web to form a strand of filling material.
  • the wheel train 23 grips the paper web preformed by the funnel 21 and, by means of the compressive force acting on the preformed paper web between the conveyor wheels 23a, 23b, forms kinks and folds in the paper web, so that a three-dimensional filling material strand with cushioning air inclusions is preformed.
  • the conveying direction F is specifically defined by a common tangent to the two conveying wheels 23a, 23b of the infeed 2. Alternatively, the conveying direction F is determined from the strand throughput extension of the paper web or the strand of filling material as it passes through the device 10.
  • the funnel 21 and the gear train 23 of the feed conveyor 2 together form a preforming station. An example of an induction that directs preform work is through the preform station according to FIG DE 10 2012 018 941 A1 given.
  • the cutting-to-length device 4 In the conveying direction F, the cutting-to-length device 4, also in the housing support, follows the infeed.
  • the cutting device has a perforation tool of the type that, for example, from German patent application 10 2013 015 875.3 with filing date September 23, 2013 known 2. is.
  • the perforation tool comprises two tool parts 127, 129 which are arranged opposite one another and are essentially symmetrical to the conveying direction.
  • a tool part has a cutting edge 37 which cuts through a strand of filling material transported in the conveying direction F in the course of one revolution around the shaft 27 .
  • the second tool part which rotates about the shaft 27' synchronously with the first, has a cutting pad 183.
  • the cutting pad 183 and blade 37 come into cutting contact to sever the dunnage product from the dunnage strand.
  • the shafts 27, 27' are driven in rotation by a respective drive gear 161, 161' which drives the rotary cutter formed by the blade 37 and the cutting pad 183 in rotation.
  • the gearwheels 161, 161' each have material recesses 163, in particular circular ones, which are distributed rotationally symmetrically evenly along the circumference. By means of the material recesses 163, the weight of the drive gears 161, 161' is reduced and the rotational inertia is reduced.
  • a removal device 6 directly adjoins the cutting-to-length device 4 .
  • the discharge device 6 has two conveying wheels 61, 63, the rotary shafts 69, 69' of which are on opposite sides of a conveying channel running along the conveying direction F of the housing support 13 are arranged.
  • the feed wheel 61 has a larger diameter than the feed wheel 63 .
  • the shaft 69' of the conveyor wheel 63 is arranged at a smaller distance from the shaft 27' of the cutting-to-length device 4 in the conveying direction than the shaft 69 is from the shaft 27.
  • the distance between the shafts 69, 69' of the removal device is relative to the maximum outer diameters of the conveyor wheels 61, 63 undersized, so that a standing under compression bias contact area 66 between the conveyor wheels 61, 63 is formed. Due to the arrangement of the shafts 69, 69' not exactly perpendicular to the conveying direction F or offset in the conveying direction F, the result is a conveying direction D between the conveying wheels 61, 63, which crosses the conveying direction F defined by the infeed and/or the extent of the housing support. The conveying direction D is defined by a common tangent to the conveying wheels 61, 63.
  • the conveyor wheels 61, 63 have an elastic running surface or are predominantly or completely made of an elastic material such as foam.
  • the dispensing opening 9 of the device 10 is covered by a pivoted flap 91 .
  • the flap 91 is designed in the manner of a check valve.
  • the flap 91 is mounted in the dispensing opening 9 in such a way that the conveying-off direction D by the conveying wheels 61, 63 is essentially perpendicular to the closed flap 91.
  • the shaft 69 of the feed wheel 61 has an output pinion 68 .
  • the drive gear unit 120 drives a drive pinion 121, which, via a toothed belt 123, applies rotary drive forces to the output pinion 68 of the discharge device 6.
  • a tensioning roller 28 is arranged in the housing support 13 relative to the drive pinion 121 and the toothed belt 123 in such a way that it has a pretension perpendicular to the direction of travel of the toothed belt 123 applies to the toothed belt.
  • the idler or idler pulley 28 contacts the non-toothed outer surface of the timing belt 123 to turn the timing belt.
  • the drive gear unit 120 also generates rotary drive forces for the cutting-to-length device 4. The driving forces are transmitted to the cutting-to-length device 4 via the gearwheels 161, 161', which is not shown in more detail in the figures for better clarity.
  • the rotational speed of the wheel train 23 of the infeed conveyor 2 is matched to the rotational speed of the conveyor wheels 61, 63 of the removal device 6 and to the rotational speed of the cutting-to-length device 4 in such a way that the cutting-to-length device 4 only reaches a cutting position when a strand of filling material provided by the infeed conveyor 2 is in Engagement with the conveyor wheels 61, 63 of the discharge device 6 comes.
  • the cutting position is defined by the fact that the cutting edge 37 is in contact with the cutting pad 183 and, in particular, is aligned parallel to it.
  • the wheel trains 23, 62 of the infeed 2 and the removal device 6 as well as the gear wheels 161, 161' of the cutting-to-length device 4 work synchronously, in particular at different speeds. This means that the conveyor wheels 23a, 23b, 61, 63 and the gears 161'161' rotate in a predetermined time and speed ratio to one another.
  • the drive gear unit 120 can be designed via a sensor system or timing control, not shown in detail, such that after a filling material product has been cut to length from a filling material strand, at least the feed conveyor 2 continues to run until the leading edge of the filling material strand trailing the filling material product comes into engagement with the removal device 6. This ensures that the system stops in a predefined operating state and that no material jams can occur when it reopens.
  • the rotational speed of the cutting-to-length device 4 is preferably matched to the rotational speed of the infeed conveyor 2 and the removal device 6 such that a predefined length of the filling material strand along the conveying direction F passes through the device 10 within one revolution between the cutting position and the cutting position.
  • the speed of the cutting-to-length device can preferably be adjusted relative to the conveying speed of the infeed conveyor 2 and the discharge device 6 in order to adjust the length of the filling material product to be manufactured.
  • the speeds of rotation are synchronized in a predetermined ratio to each other. This task is achieved by a gear of the drive gear unit 120 and by the translation provided by the drive pinion 121, a gear of the feed, the output pinion 68 and the gear wheels 161, 161'.
  • the manufacturing process of a filling material product is as follows: the paper web is fed into the device 10 in the conveying direction F along the longitudinal extent by the infeed 2 of the housing support 13 and preformed into a three-dimensional strand of filling material product as it passes through the gear train 23 of the feeder 2 .
  • the feed speed of the feed conveyor 2 is synchronized with the rotational speed of the rotary cutter of the lengthening device 4 and its predefined initial rotational position in such a way that the gear train 62 of the discharge device 6, which includes the conveyor wheels 61, 63, comes into conveying engagement with the filling material strand before the cutting edge 37 of the cutting device 4 reaches the cutting position in order to cut off the filling material product from the filling material strand.
  • the conveying device 6 applies a conveying speed to the filling material product which is greater than or equal to the conveying speed applied by the infeed 2 to the strand of filling material. This ensures that no paper jam can occur.
  • the strand of filling material is guided under tensile stress within the device at the moment of separation by a removal speed that is between 0.1% and 20%, in particular between 0.1% and 10%, preferably between 0.1% and 5%.
  • the filling material product is then transported by the discharge device 6 in the direction of the discharge opening 9, the conveying speed being high enough to push open the closure flap 91.
  • the drive gear unit 120 opens the closure flap 91 in intervals or at a predefined time interval for cutting, synchronized with the cutting-to-length device 4 and/or the removal device 6 .
  • the cutting edge 37 of the cutting device 4 is integrated in a perforation tool with a nose tool part 127 and a receiving tool part 129 which produce shape-retaining perforations on the trailing edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge.
  • the receiving tool part 129 has a cutting pad 183 and slot recesses 177a, 177b into which the perforation lugs 45a, 45b of the opposite nose tool part 127 penetrate.
  • a scraper 57 is provided in the nose tool part 129, which is designed as a PU foam bar in order to remove the strand of filling material from the per

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Description

Die Erfindung betrifft eine Vorrichtung zum maschinellen Fertigen eines Füllmaterialerzeugnisses aus einer ein- oder mehrlagigen kontinuierlichen Papierbahn, wie eine Verpackungsmaterialfertigungsmaschine. Gattungsgemäße Füllmaterialfertigungsvorrichtungen werden beispielsweise in Logistikzentren als ortsveränderliche, mobile Einheit aufgestellt, um beim Verpacken eines Gegenstands längenkonfektioniertes Polstermaterial bereitzustellen. Das Polstermaterial wird aus einer im Vergleich zum Polstermaterial raumsparenden Papierbahnrolle, insbesondere einer Recyclingpapierrolle, oder aus einer gestapelten Recyclingpapierbahn gewonnen. Zur Fertigung des Polstermaterials wird die Papierbahn von einer Rolle abgezogen und derart umgeformt, dass sich Lufteinschlüsse bilden, die eine Dämpfung zwischen dem zu verpackenden Gegenstand und der Außenverpackung bewirken.The invention relates to a device for mechanically manufacturing a filling material product from a single-ply or multi-ply continuous paper web, such as a packaging material manufacturing machine. Generic filling material production devices are set up, for example, in logistics centers as a portable, mobile unit in order to provide cushioning material made to length when packaging an object. The padding material is obtained from a paper web roll that is space-saving compared to the padding material, in particular a recycled paper roll, or from a stacked recycled paper web. To produce the padding material, the paper web is pulled off a roll and shaped in such a way that air pockets are formed, which cause cushioning between the item to be packaged and the outer packaging.

Um eine große Auswahl an zu verpackenden Gegenständen zügig transportsicher verpacken zu können, werden die Gegenstände anhand standardisierter Verpackungsabläufe und in Verpackungen standardisierter Größen verstaut. Dabei ist es wichtig, dass gegebenenfalls notwendiges Füllmaterial stets in gleichbleibender Polsterqualität und vordefinierten dreidimensionalen Dimensionen zur Verfügung steht, um einen effizienten Arbeitsfluss zu ermöglichen und die Logistikkosten zu reduzieren.In order to be able to pack a large selection of items to be packaged quickly and safely for transport, the items are stowed using standardized packaging processes and in packaging of standardized sizes. It is important that any filling material that may be required is always available in the same padding quality and predefined three-dimensional dimensions in order to enable an efficient workflow and reduce logistics costs.

Eine bekannte Vorrichtung zum maschinellen Fertigen eines dreidimensionalen Verpackungserzeugnisses oder Füllmaterialerzeugnisses, die in dem oben beschriebenen technischen Feld zum Einsatz kommt, ist in DE 10 2012 018 941 A1 beschrieben.A known device for machining a three-dimensional packaging product or filling material product, which is used in the technical field described above, is in DE 10 2012 018 941 A1 described.

Die bekannte Fertigungsvorrichtung erstellt ein in Breiten, Höhen und Längendimension vorkonfektioniertes Füllmaterialerzeugnis aus einem Papierbahnmaterial. Dazu wird der bekannten Vorrichtung eine Papierbahn in einer Förderrichtung zugeführt und anschließend in einer Deformationsstation die Papierbahn in einen dreidimensionalen Füllmaterialstrang umgeformt. In Förderrichtung anschließend werden von dem Füllmaterialstrang durch einen Rotationsschneider Füllmaterialerzeugnisse vordefinierter Länge abgetrennt.The known production device creates a filling material product from a paper web material that is prefabricated in terms of width, height and length. For this purpose, a paper web is fed to the known device in a conveying direction and the paper web is then formed into a three-dimensional strand of filling material in a deformation station. Subsequently, in the conveying direction, filling material products of a predefined length are cut off from the filling material strand by a rotary cutter.

Mit Erhöhung der Förder- und Bereitstellungsgeschwindigkeit der Füllmaterialerzeugnisse steigt bei der bekannten Vorrichtung allerdings das Risiko, dass unmittelbar nach dem Abtrennen eines Füllmaterialerzeugnisses vom Füllmaterialstrang der Weitertransport des nachlaufenden Füllmaterialstrangs durch das abgetrennte vorlaufende Füllmaterialerzeugnis behindert wird und es zu einem Förderstau kommt. Aufgrund der hohen Bereitstellungsgeschwindigkeiten führt ein Fördermaterialstau häufig zu einer Verstopfung, die nur durch einen manuellen Wartungseingriff einer Bedienperson an der Fertigungsvorrichtung behebbar ist, was zu einer Unterbrechung des Verpackungsablaufs führt.With an increase in the conveying and delivery speed of the filling material products, however, the risk increases with the known device that immediately after a filling material product has been separated from the filling material strand, the further transport of the following filling material strand will be hindered by the separated preceding filling material product and a conveying jam will occur. Due to the high delivery speeds, a conveyor material jam often leads to a blockage that can only be remedied by manual maintenance intervention by an operator on the production device, which leads to an interruption in the packaging process.

Es zeigte sich, dass im Falle eines Förderstaus Bedienpersonen dazu neigen, zu versuchen, den Förderstau durch die Ausgabeöffnung für das Füllmaterialerzeugnis zu beheben. Da das Schneidmesser eines Rotationsschneiders eine erhebliche Verletzungsgefahr darstellt, weisen marktübliche Fertigungsvorrichtungen in der Regel zusätzliche konstruktive Schutzmaßnahmen auf, die einen Handeingriff durch die Ausgabeöffnung in die Fertigungsvorrichtung verhindern. Die aufwendigere Konstruktion mit Schutzklappen und ähnlichem verkompliziert jedoch bei bekannten Modellen den an der Fertigungsvorrichtung notwendigen Wartungsvorgang, um den Förderstau ordnungsgemäß zu beseitigen und die Vorrichtung wieder in Betrieb zu nehmen. Überdies steigen durch die zusätzlichen Konstruktionsmaßnahmen die Anschaffungskosten einer derartigen Vorrichtung. Die Patentschrift EP 0 523 382 A2 offenbart eine Vorrichtung nach dem Oberbegriff des Anspruchs 1.It has been found that in the event of a feed jam, operators tend to attempt to clear the feed jam through the dunnage product discharge opening. Since the cutting blade of a rotary cutter poses a significant risk of injury, commercially available manufacturing devices usually have additional structural protective measures that prevent manual intervention through the dispensing opening in the manufacturing device. However, the more complex construction with protective flaps and the like complicates the maintenance process required on the production device in known models in order to properly eliminate the conveyor jam and put the device back into operation. Moreover, the acquisition costs of such a device increase due to the additional design measures. The patent specification EP 0 523 382 A2 discloses a device according to the preamble of claim 1.

Es ist Aufgabe der Erfindung, die Nachteile des Stands der Technik zu überwinden, insbesondere eine Vorrichtung zum maschinellen Fertigen eines Füllmaterialerzeugnisses bereitzustellen, die eine hohe Bereitstellungsgeschwindigkeit bei niedriger Materialstauwahrscheinlichkeit aufweist, sowie hohe Sicherheitsanforderungen erfüllt.The object of the invention is to overcome the disadvantages of the prior art, in particular to provide a device for the mechanical manufacture of a filling material product which has a high supply speed with a low probability of material jamming and also meets high safety requirements.

Diese Aufgabe wird durch den Gegenstand gemäß Anspruch 1 gelöst. Danach ist eine Vorrichtung zum maschinellen Fertigen eines Füllmaterialerzeugnisses aus einer ein- oder mehrlagigen kontinuierlichen Papierbahn vorgesehen. Die Fertigungsvorrichtung umfasst eine Zuförderung zum Einziehen der Papierbahn in die Vorrichtung, wodurch eine Förderrichtung definiert ist, und eine Ablängeinrichtung zum Abtrennen des Füllmaterialerzeugnisses von einem in der Vorrichtung aus der Papierbahn umgeformten dreidimensionalen Füllmaterialerzeugnisstrang. Erfindungsgemäß schließt an die Ablängeinrichtung in Förderrichtung eine Abfördereinrichtung an, die das abgetrennte Füllmaterialerzeugnis von der Ablängeinrichtung weg transportiert.This object is solved by the subject matter of claim 1. Thereafter, a device for the machine manufacture of a filling material product from a single or multi-ply continuous paper web is provided. The production device comprises a feed conveyor for drawing the paper web into the device, whereby a conveying direction is defined, and a cutting device for cutting the filling material product from a three-dimensional filling material product strand formed from the paper web in the device. According to the invention, the cutting-to-length device is followed by a removal device in the conveying direction, which transports the separated filling material product away from the cutting-to-length device.

Durch den Abtransport des Füllmaterialerzeugnisses unmittelbar im Moment des Abtrennens von dem nachlaufenden Füllmaterialerzeugnisstrang wird eine Kollision des nachlaufenden Füllmaterialstrangs mit dem Füllmaterialerzeugnis vermieden. Ein Papierstau im Nachlauf der Ablängeinrichtung wird zuverlässig ausgeschlossen. Mit der erfindungsgemäßen Maßnahme des Abförderns des Füllmaterialerzeugnisses konnten die Bereitstellungsgeschwindigkeit der Fertigungsvorrichtung deutlich erhöht und die Wartungszeiten erheblich reduziert werden. Wartungseingriffe aufgrund eines Förderstaus im Nachlauf der Ablängeinrichtung wurden auf ein vernachlässigbares Maß gesenkt. Die Abfördereinrichtung bildet durch deren Nachordnung im Förderfluss relativ zur Ablängeinrichtung einen wirksamen Schutz gegen ein Eingreifen in den Bereich der Ablängeinrichtung der Fertigungsvorrichtung durch die Ausgabeöffnung, ohne dass zusätzliche konstruktive Maßnahmen notwendig wären.A collision of the trailing string of filling material with the string of filling material is avoided by transporting the filling material product away immediately at the moment of separation from the trailing string of filling material. A paper jam following the lengthening device is reliably ruled out. With the measure according to the invention of conveying away the filling material product, the delivery speed of the production device could be significantly increased and the maintenance times significantly reduced. Maintenance interventions due to a conveyor jam in the after-run of the cutting to length device were reduced to a negligible level. The removal device forms an effective protection against reaching into the area of the cutting device of the production device through the output opening due to its subsequent arrangement in the conveying flow relative to the cutting device, without additional design measures being necessary.

Die Fertigungsvorrichtung arbeitet vorzugsweise derart vollautomatisch, dass auf Nutzeranforderung ein oder mehrere Füllmaterialerzeugnisse gefertigt und von der Vorrichtung abgegeben werden, insbesondere ohne dass ein Bedieneingriff notwendig ist. Die der Vorrichtung zugeführte Papierbahn ist insbesondere im Wesentlichen zweidimensional, mit festgelegten Breiten- und Längendimensionen, wobei insbesondere die Längendimension die Breitendimension um ein Vielfaches übersteigt, und vernachlässigbarer durch die Papierbahnstärke repräsentierter Höhendimension. Insbesondere umfasst die Vorrichtung eine Papierbahnaufnahme, von der die Zuförderung die Papierbahn in die Vorrichtung gelangt. Die Papierbahn kann durch die Aufnahme als Rolle und/oder Stapel vorgehalten sein. Die Zuförderung bringt auf die Papierbahn Antriebskräfte in einer vordefinierten Förderrichtung auf. Insbesondere fällt die Förderrichtung mit einer Haupterstreckungsrichtung der Fertigungsvorrichtung, insbesondere eines Gehäuses oder eines Gehäuseträgers der Fertigungsvorrichtung, zusammen. Entlang des Wegs der Papierbahn in und durch die Fertigungsvorrichtung wird die zweidimensionale Papierbahn zu einem dreidimensionalen Füllmaterialstrang umgeformt. Insbesondere weist die Fertigungsvorrichtung einen sich verjüngenden Förderkanal auf. In dem Förderkanal werden die Längsränder der Papierbahn zur Papierbahnmitte umgeschlagen, um Luftzwischenräume zu bilden. Insbesondere weist die Fertigungsvorrichtung Prägeräder auf, die die Papierbahn deformieren, um einen dreidimensionalen Füllmaterialstrang zu formen. Insbesondere übertragen die Prägeräder Antriebskräfte auf die Papierbahn. Der Füllmaterialstrang läuft in die Ablängeinrichtung, die insbesondere in vordefinierten Zeit- und/oder Längenintervallen einen Abschnitt von dem Füllmaterialstrang abtrennt. Es sei klar, dass auch die Ablängeinrichtung den Füllmaterialstrang weiter umformen kann und/oder Antriebskräfte auf den Füllmaterialstrang aufbringen kann.The production device preferably works fully automatically in such a way that one or more filling material products are produced at the user's request and delivered by the device, in particular without operator intervention being necessary. The paper web fed to the device is in particular essentially two-dimensional, with specified width and length dimensions, with the length dimension in particular exceeding the width dimension many times over, and a negligible height dimension represented by the paper web thickness. In particular, the device comprises a paper web receptacle from which the paper web is fed into the device. The paper web can be held in reserve as a roll and/or stack. The infeed applies driving forces to the paper web in a predefined conveying direction. In particular, the conveying direction coincides with a main extension direction of the manufacturing device, in particular a housing or a housing support of the manufacturing device. Along the path of the paper web into and through the production device, the two-dimensional paper web is formed into a three-dimensional strand of filling material. In particular, the production device has a tapering conveying channel. In the conveying channel, the longitudinal edges of the paper web are turned over towards the middle of the paper web in order to form air gaps. In particular, the manufacturing device has embossing wheels which deform the paper web in order to form a three-dimensional strand of filling material. In particular, the embossing wheels transmit driving forces to the paper web. The strand of filling material runs into the cutting device, which in particular cuts off a section of the strand of filling material at predefined time and/or length intervals. It is clear that too the cutting-to-length device can further shape the strand of filling material and/or can apply drive forces to the strand of filling material.

Die an die Ablängeinrichtung anschließende Abfördereinrichtung teilt dem Füllmaterialerzeugnis Antriebskräfte in Förderrichtung oder einer Richtung mit, die eine überwiegende Richtungskomponente in Förderrichtung aufweist, um das Füllmaterialerzeugnis aus dem Arbeitsbereich der Ablängeinrichtung zu entfernen. Insbesondere treibt die Abfördereinrichtung das abgetrennte Füllmaterialerzeugnis hin zu und/oder durch eine Abgabeöffnung in der Fertigungsvorrichtung, so dass das Füllmaterialerzeugnis von einer Bedienperson weiterverwendet werden kann. Insbesondere überträgt die Abfördereinrichtung Antriebskräfte auf den Füllmaterialstrang zumindest unmittelbar bevor die Ablängeinrichtung das Füllmaterialerzeugnis von dem Füllmaterialstrang abtrennt. Insbesondere schließt die Abfördereinrichtung strukturell unmittelbar an die Ablängeinrichtung in Förderrichtung an.The removal device connected to the lengthening device imparts drive forces to the filling material product in the conveying direction or in a direction which has a predominant directional component in the conveying direction in order to remove the filling material product from the working area of the lengthening device. In particular, the removal device drives the separated filling material product towards and/or through a delivery opening in the production device, so that the filling material product can be used further by an operator. In particular, the removal device transfers drive forces to the strand of filling material at least immediately before the cutting-to-length device separates the product from the strand of filling material. In particular, structurally, the removal device directly adjoins the cutting-to-length device in the conveying direction.

Bei einer bevorzugten Ausführung ist eine von der Abfördereinrichtung dem Füllmaterialerzeugnis und/oder dem Füllmaterialstrang mitgeteilte Fördergeschwindigkeit gleich oder größer der von der Zuförderung der Papierbahn mitgeteilten Fördergeschwindigkeit. Die Zuförderung bestimmt eine Zufördergeschwindigkeit, in der die Papierbahn der Fertigungsvorrichtung und der Ablängeinrichtung zugeführt wird. Die Abfördereinrichtung greift in die zu einem Füllmaterialstrang umgeformte Papierbahn ein und fördert diese mit einer Fördergeschwindigkeit in Förderrichtung weiter, die mindestens der Zufördergeschwindigkeit entspricht. Dadurch wird erreicht, dass der Füllmaterialstrang zumindest im Moment des Abtrennens sowohl durch die Zuförderung als auch durch die Abförderung gehalten und/oder geführt ist. Insbesondere ist die Ablängeinrichtung auf die Abfördereinrichtung und/oder die Zuförderung derart abgestimmt, dass eine Führung des Füllmaterialstrangs bereits vor dem Abtrennen gegeben ist. Durch die wenigstens gleich große Abfördergeschwindigkeit bezogen auf die Zufördergeschwindigkeit wird außerdem sichergestellt, dass nach dem Abtrennen des Füllmaterialerzeugnisses der Vorderrand des Füllmaterialstrangs von der Zuförderung und/oder der Ablängeinrichtung in den Antriebskräfteeinflussbereich, insbesondere den Eingriffsbereich der Abfördereinrichtung gelangt, ohne dass dieser mit einem nachlaufenden Kurzrand des Füllmaterialerzeugnisses in Kontakt kommt.In a preferred embodiment, a conveying speed communicated to the filling material product and/or the strand of filling material by the removal device is equal to or greater than the conveying speed communicated to the paper web by the infeed. The feed determines a feed rate at which the paper web is fed to the production device and the cutting device. The removal device engages in the paper web that has been formed into a strand of filling material and conveys it further in the conveying direction at a conveying speed that corresponds at least to the feed speed. The result of this is that the strand of filling material is held and/or guided both by the infeed and the outfeed, at least at the moment of separation. In particular, the cutting-to-length device is matched to the removal device and/or the infeed in such a way that the strand of filling material is already guided before it is cut off. The removal speed, which is at least the same as the delivery speed, also ensures that after the filling material product has been cut off, the leading edge of the filling material strand from the delivery conveyor and/or the cutting-to-length device reaches the driving force-influenced area, in particular the engagement area of the removal device, without this having a trailing short edge of the fill material product comes into contact.

Bei einer bevorzugten Ausführung sind die Zuförderung und/oder die Abfördereinrichtung mit der Ablängeinrichtung derart synchronisiert, dass vor und/oder beim Abtrennen des Füllmaterialerzeugnisses die Zuförderung und die Abfördereinrichtung dem Füllmaterialstrang Förderkräfte mitteilen. Es sei klar, dass Förderkräfte kraftschlüssig, wie durch Reib- oder Verzahnungseingriff, oder kontaktfrei, wie durch eine Druckluftbeaufschlagung, dem Füllmaterialstrang und/oder der Papierbahn oder dem Füllmaterialerzeugnis mitgeteilt sein können. Die Ablängeinrichtung durchtrennt zeitabgestimmt den Füllmaterialstrang, der die Ablängeinrichtung mit einer durch die Zuförderung und/oder die Abfördereinrichtung erzeugten Fördergeschwindigkeit durchläuft. Insbesondere ist die (Zu-)Fördergeschwindigkeit vor und während und/oder nach dem Abtrennen konstant. Das Abtrennen des Füllmaterialerzeugnisses erfolgt somit im Förderfluss ohne Zeitverlust. Zudem ist sichergestellt, dass das abgetrennte Füllmaterialerzeugnis von dem Moment des Abtrennens an Förderkräfte erfährt, die ein ungeführtes Verbleiben in der Fertigungsvorrichtung unterbinden, so dass kein Fördermaterialstau auftreten kann. Insbesondere weisen die Zuförderung, die Abfördereinrichtung und die Ablängeinrichtung Initialzustände und/oder Initialpositionen auf, die aufeinander abgestimmt sind, so dass bei einem Erstdurchlauf eines vorlaufenden Papierbahnabschnitts die Ablängeinrichtung genau dann ein erstes Füllmaterialerzeugnis von dem umgeformten Füllmaterialstrang abtrennt, unmittelbar nachdem die Abfördereinrichtung dem vorlaufenden Füllmaterialstrangbeginn erstmalig Förderantriebskräfte mitteilt. Insbesondere ist die Abfördereinrichtung mit der Ablängeinrichtung derart synchron angesteuert, dass ein Füllmaterialerzeugnis stets dann von dem Füllmaterialstrang abgetrennt wird, sobald die Abfördereinrichtung einem vorlaufenden Rand des Füllmaterialstrangs Abförderantriebskräfte mitteilt.In a preferred embodiment, the infeed and/or the removal device are synchronized with the cutting device in such a way that before and/or during the cutting of the filling material product the infeed and the removal device communicate conveying forces to the filling material strand. It is clear that conveying forces can be imparted to the strand of filling material and/or the paper web or the filling material product in a non-positive manner, such as by friction or toothing, or without contact, such as by the application of compressed air. The cutting-to-length device separates the strand of filling material, which is running through the cutting-to-length device at a conveying speed generated by the infeed and/or the removal device, in a timely manner. In particular, the (feed) conveying speed is constant before and during and/or after the separation. The separation of the filling material product thus takes place in the conveying flow without loss of time. In addition, it is ensured that the separated filling material product experiences conveying forces from the moment of separation, which prevent it from remaining unguided in the production device, so that no conveying material jams can occur. In particular, the infeed, the removal device and the cutting-to-length device have initial states and/or initial positions that are coordinated with one another, so that during a first run through a preceding paper web section, the cutting-to-length device separates a first filling material product from the shaped filling material strand precisely immediately after the removal device has cut the beginning of the preceding filling material strand conveying driving forces for the first time. In particular, the removal device is controlled synchronously with the cutting-to-length device in such a way that a filling material product is always separated from the filling material strand as soon as the removal device transmits removal drive forces to a leading edge of the filling material strand.

Bei einer bevorzugten Ausführung sind die Zuförderung und/oder die Abfördereinrichtung und die Ablängeinrichtung derart aufeinander abgestimmt, dass der Füllmaterialstrang insbesondere beim Abtrennen unter Zugspannung gebracht wird. Insbesondere teilt die Abfördereinrichtung einem vorlaufenden Rand des Füllmaterialstrangs und/oder dem Füllmaterialstrang eine vorzugsweise geringfügig höhere, wie etwa 1 bis 10 % höhere, (Ab-)Fördergeschwindigkeit mit, als die Zuförderung. Insbesondere ist die Abfördergeschwindigkeit nur kurz vor und/oder während des Abtrennens des Füllmaterialerzeugnisses erhöht. Alternativ oder zusätzlich kann vorgesehen sein, dass zum Erzeugen der Zugspannung ein Abstand zwischen einer Eingriffsstelle der Zuförderung in die Papierbahn und einer Eingriffsstelle der Abfördereinrichtung in den Füllmaterialstrang zeitweise erhöht wird. Ein unter einer leichten Zugspannung stehender Füllmaterialstrang erlaubt eine exakte Längenkonfektionierung. Sofern zum Abtrennen Schneidwerkzeuge eingesetzt werden, unterliegen diese einem geringeren Verschleiß.In a preferred embodiment, the infeed and/or the removal device and the cutting-to-length device are matched to one another in such a way that the strand of filling material is placed under tensile stress, in particular when it is cut off. In particular, the removal device communicates to a leading edge of the strand of filling material and/or the strand of filling material a (removal) conveying speed that is preferably slightly higher, for example 1 to 10% higher, than the conveying speed. In particular, the removal speed is only increased shortly before and/or during the separation of the filling material product. Alternatively or additionally, it can be provided that, in order to generate the tension, a distance between a point of engagement of the feed into the paper web and a point of engagement of the removal device in the strand of filling material is temporarily increased. A strand of filling material under a slight tension allows exact length tailoring. If cutting tools are used for cutting, these are subject to less wear.

Bei einer bevorzugten Ausführung weist die Vorrichtung eine Antriebsgetriebeeinheit auf, welche die Zuförderung und/oder die Abfördereinrichtung derart ansteuert und/oder antreibt, dass nach dem Abtrennen eines Füllmaterialerzeugnisses die Förderung des Füllmaterialstrangs solange fortgesetzt wird, bis ein in Förderrichtung vorlaufender Rand des Füllmaterialstrangs in Eingriff mit der Abfördereinrichtung kommt. Insbesondere weist die Antriebsgetriebeeinheit eine Sensorik zum Erfassen von Antriebskräften und/oder eine Zeitsteuerung auf, die misst, ob der vorlaufende Rand des Füllmaterialstrangs mit der Abfördereinrichtung in Eingriff gekommen ist. Die Antriebsgetriebeeinheit läuft nach dem Erzeugen eines Füllmaterialerzeugnisses insbesondere ohne Eingriff einer Bedienperson solange nach, bis der Füllmaterialstrang sowohl durch die Zuförderung als auch die Abfördereinrichtung geführt ist. Dadurch wird vermieden, dass ein Füllmaterialstrangende nach dem Abtrennen des Füllmaterialerzeugnisses ungeführt in der Fertigungsvorrichtung verbleibt und bei einem möglichen Wiederanfahren der Fertigungsvorrichtung einen Förderstau verursachen könnte.In a preferred embodiment, the device has a drive gear unit, which controls and/or drives the infeed and/or the removal device in such a way that after the separation of a filling material product, the conveying of the strand of filling material is continued until an edge of the strand of filling material that is leading in the conveying direction engages comes with the discharge device. In particular, the drive gear unit has a sensor system for detecting drive forces and/or a timer that measures whether the leading edge of the strand of filling material has come into engagement with the removal device. After a filling material product has been produced, the drive gear unit continues to run, in particular without the intervention of an operator, until the filling material strand has been guided both through the infeed and the outfeed device. This avoids a filling material strand end remaining unguided in the production device after the filling material product has been cut off and possibly causing a conveying jam when the production device is restarted.

Bei einer bevorzugten Ausführung weist die Zuförderung und/oder die Abfördereinrichtung ein Räderwerk auf. Insbesondere erfasst das Räderwerk wenigstens eines von Papierbahn, Füllmaterialstrang und Füllmaterialerzeugnis zwischen zwei insbesondere entlang der Förderrichtung gegenüberliegend angeordneten Förderrädern. Vorzugsweise umfassen die Zuförderung und die Abfördereinrichtung jeweils ein Räderwerk. Insbesondere ist das Räderwerk der Zuförderung als Prägeräderpaar realisiert, das die Papierbahn zu einem Füllmaterialstrang umformt. Vorzugsweise transportiert das Räderwerk die Papierbahn, den Füllmaterialstrang und/oder das Füllmaterialerzeugnis entlang der Förderrichtung und/oder einer Durchführrichtung, die durch eine gemeinsame Tangente an die jeweiligen Außenumfänge der Förderräder des Räderwerks definiert ist. Insbesondere ist die Durchführrichtung gleich der Förderrichtung. Alternativ kann vorgesehen sein, dass sich die Durchführrichtungen eines Räderwerks der Zuförderung und eines Räderwerks der Abfördereinrichtung in einem Winkel von weniger als 45° und mehr als 5° kreuzen.In a preferred embodiment, the infeed and/or the removal device has a wheel train. In particular, the wheel train grasps at least one of the paper web, strand of filling material and product of filling material between two conveyor wheels arranged opposite one another, in particular along the conveying direction. Preferably, the infeed and the outfeed device each comprise a wheel train. In particular, the gear train of the infeed is implemented as a pair of embossing wheels, which transforms the paper web into a strand of filling material. The wheel train preferably transports the paper web, the strand of filling material and/or the product of filling material along the conveying direction and/or a feed-through direction that is defined by a common tangent to the respective outer circumferences of the conveyor wheels of the wheel train. In particular, the feed-through direction is the same as the conveying direction. Alternatively, it can be provided that the lead-through directions of a gear train of the infeed and a gear train of the discharge device intersect at an angle of less than 45° and more than 5°.

Bei einer bevorzugten Ausführung umfasst die Zuförderung und/oder die Abfördereinrichtung insbesondere je ein Räderwerk mit je zwei insbesondere relativ zu der Förderrichtung lateral gegenüberliegend angeordneten Förderrädern. Insbesondere weisen die Förderräder eines jeweiligen Räderwerks unterschiedliche Raddurchmesser auf. Vorzugsweise sind die Abstände der Achsen der Förderräder eines jeweiligen Räderwerks bezüglich der Raddurchmesser oder der Summe der Radien der beiden Förderräder derart unterdimensioniert, dass die Förderräder gegeneinander elastisch vorgespannt sind. Durch die elastische Vorspannung kann auch bei unprofilierten Förderrädern eine ausreichende Antriebskraftübertragung auf den Füllmaterialstrang und/oder das Füllmaterialerzeugnis sichergestellt werden. Ein Durchgreifen durch die Zuförderung oder die Abfördereinrichtung in den Bereich der Ablängeinrichtung wird durch die elastische Vorspannung erschwert.In a preferred embodiment, the infeed and/or the removal device comprises in particular a gear train each with two in particular laterally oppositely arranged feed wheels relative to the conveying direction. In particular, the conveyor wheels of a respective wheel train have different wheel diameters. Preferably, the distances between the axes of the conveyor wheels of a respective wheel train are undersized with respect to the wheel diameter or the sum of the radii of the two conveyor wheels such that the conveyor wheels are elastically biased against each other. Due to the elastic prestressing, a sufficient transmission of driving force to the strand of filling material and/or the product of filling material can be ensured even in the case of unprofiled conveyor wheels. Reaching through the infeed or the removal device in the area of the cutting device is made more difficult by the elastic pretension.

Bei einer bevorzugten Ausführung weist die Zuförderung und/oder die Abfördereinrichtung je wenigstens ein Förderrad auf. Vorzugsweise umfasst das wenigstens eine Förderrad einen elastisch deformierbaren Abrollbereich. Insbesondere ist das Förderrad durch einen Elastomerkörper, wie einen PU-Schaumkörper gebildet. Insbesondere weist das Förderrad eine Verzahnung auf. Vorzugsweise weist die Zuförderung und/oder Abfördereinrichtung je zwei Förderräder auf, wobei das eine eine Verzahnung aufweist und das andere Förderrad eine gegengleiche Verzahnung aufweist, in die die Verzahnung des ersten Förderrads insbesondere Antriebskräfte übertragend eingreift. Durch einen Antriebskräfte übertragenden Kraftschluss zwischen den Förderrädern und/oder der Abfördereinrichtung kann eine Antriebskraftübertragung auf die Papierbahn und/oder den Füllmaterialstrang zuverlässig erfolgen, ohne dass beide Förderräder angetrieben werden müssten. Dies ermöglicht eine kostengünstige Konstruktion der Fertigungsvorrichtung.In a preferred embodiment, the infeed and/or the outfeed device each have at least one feed wheel. The at least one conveyor wheel preferably includes an elastically deformable rolling area. In particular, the feed wheel is formed by an elastomer body, such as a PU foam body. In particular, the feed wheel has teeth. The infeed and/or removal device preferably has two feed wheels each, one of which has teeth and the other feed wheel has opposite teeth, into which the teeth of the first feed wheel engages, in particular transferring drive forces. A frictional connection between the conveyor wheels and/or the removal device that transmits drive forces can reliably transmit drive forces to the paper web and/or the strand of filling material without both conveyor wheels having to be driven. This enables the manufacturing device to be constructed at low cost.

Bei einer bevorzugten Ausführung weist die Ablängeinrichtung einen Rotationsschneider auf, der insbesondere zwei auf je einer Welle gelagerte, bezüglich der Förderrichtung lateral gegenüberliegend angeordnete Werkzeugteile umfasst. Insbesondere umfasst der Rotationsschneider ein Schneidkissen an einem Werkzeugteil und eine Schneide an dem gegenüberliegenden Werkzeugteil. Insbesondere erstreckt sich die im Wesentlichen vorzugsweise geradlinige Schneide quer, im Wesentlichen senkrecht zur Förderrichtung. Insbesondere ist die Schneide in die Richtung der Welle vor- und/oder nachlaufend wenigstens einer Perforationsnase und/oder Schlitzaufnahme angeordnet. Vorzugsweise weist ein Werkzeugteil zumindest die eine Perforationsnase auf und das andere Werkzeugteil zumindest eine Schlitzaufnahme, in die die Perforationsnase während eines Umlaufs des Rotationsschneiders eingreift.In a preferred embodiment, the cutting-to-length device has a rotary cutter, which in particular comprises two tool parts, each mounted on a shaft and arranged laterally opposite one another with respect to the conveying direction. In particular, the rotary cutter comprises a cutting pad on one tool part and a cutting edge on the opposite tool part. In particular, the essentially preferably rectilinear cutting edge extends transversely, essentially perpendicularly to the conveying direction. In particular, the cutting edge is arranged in front of and/or behind at least one perforation nose and/or slot receptacle in the direction of the shaft. One tool part preferably has at least one perforation lug and the other tool part has at least one slot receptacle, in which the perforation lug engages during one revolution of the rotary cutter.

Bei einer bevorzugten Ausführung weist die Vorrichtung eine Vorformstation auf, die insbesondere der Zuförderung in Förderrichtung nachgeordnet ist und die Papierbahn in einen dreidimensionalen Füllmaterialstrang umformt. Insbesondere ist die Vorformstation durch einen Trichter zum Umformen der Papierbahn und/oder ein Räderwerk der Zuförderung gebildet, das mit der Papierbahn in Förder- und/oder Prägeeingriff steht.In a preferred embodiment, the device has a preforming station, which is in particular downstream of the infeed in the conveying direction and forms the paper web into a three-dimensional strand of filling material. In particular, the preforming station by a Formed funnel for forming the paper web and / or a gear train of the feed, which is in conveying and / or embossing engagement with the paper web.

Bei einer bevorzugten Ausführung weist die Ablängeinrichtung ein Perforationswerkzeug zum Einbringen einer Perforation in den Füllmaterialstrang auf, das wenigstens eine Perforationsnase, wenigstens eine Perforationsaufnahme und wenigstens einen Abstreifer umfasst. Insbesondere sind die Perforationsnase und die wenigstens eine Perforationsaufnahme, wie eine Schlitzaufnahme, derart einander zugeordnet, dass zum Perforieren die wenigstens eine Perforationsnase bezüglich der wenigstens einen Perforationsaufnahme, wie der Schlitzaufnahme, ein- und ausfahren kann. Insbesondere ist der Abstreifer der wenigstens einen Perforationsnase und/oder der wenigstens einen Perforationsaufnahme derart zugeordnet, dass beim Ausfahren der perforierte Füllmaterialstrang von der wenigstens einen Perforationsnase und/oder von der wenigstens einen Perforationsaufnahme entfernt wird. Insbesondere ist das Perforationswerkzeug entsprechend der deutschen Patentanmeldung 10 2013 015 875.3 mit Anmeldetag 23. September 2013 ausgeführt.In a preferred embodiment, the cutting-to-length device has a perforation tool for making a perforation in the strand of filling material, which comprises at least one perforation nose, at least one perforation receptacle and at least one scraper. In particular, the perforation nose and the at least one perforation receptacle, such as a slot receptacle, are assigned to one another in such a way that the at least one perforation nose can move in and out with respect to the at least one perforation receptacle, such as the slot receptacle. In particular, the scraper is assigned to the at least one perforation nose and/or the at least one perforation receptacle in such a way that the perforated strand of filling material is removed from the at least one perforation nose and/or from the at least one perforation receptacle when it is extended. In particular, the perforation tool according to the German patent application 10 2013 015 875.3 with filing date September 23, 2013 executed.

Weitere Merkmale und Vorteile der Erfindung werden durch die nachfolgende Beschreibung bevorzugter Ausführungen gemäß den beiliegenden Figuren deutlich, in denen zeigen:

Figur 1
eine perspektivische Ansicht des Innenaufbaus der Fertigungsvorrichtung gemäß einem ersten Ausführungsbeispiel; und
Figur 2
eine Schnittdarstellung der Fertigungsvorrichtung gemäß Figur 1.
Further features and advantages of the invention become clear from the following description of preferred embodiments according to the accompanying figures, in which:
figure 1
a perspective view of the internal structure of the manufacturing device according to a first embodiment; and
figure 2
a sectional view of the production device according to FIG figure 1 .

In den Figuren 1 und 2 ist eine erfindungsgemäße Vorrichtung 10 zum maschinellen Fertigen eines Füllmaterialerzeugnisses im Allgemeinen mit der Bezugsziffer 10 versehen. In den Darstellungen ist die Fertigungsvorrichtung 10 ohne Gehäuse dargestellt, so dass der Blick frei auf den Gehäuseträger 13 und die erfindungsrelevanten Bauteile der Fertigungsvorrichtung 10 ist. Die Fertigungsvorrichtung 10 umfasst eine Zuförderung 2, die eine nicht näher dargestellte Papierbahn, die in Rollen- oder Stapelform vorliegt, von einer Papieraufnahme abfördert, z.B. von einer Rolle wickelt oder einem Stapel abträgt, und in einer Förderrichtung F in die Fertigungsvorrichtung 10 zieht.In the figures 1 and 2 1, an apparatus 10 for machining a dunnage product according to the present invention is generally designated by the reference numeral 10. FIG. In the illustrations, the manufacturing device 10 is shown without a housing, so that the view of the housing support 13 and the components of the manufacturing device 10 relevant to the invention is clear. The manufacturing device 10 includes a feed conveyor 2, which conveys a paper web (not shown) in the form of rolls or stacks away from a paper receptacle, eg winds it off a roll or removes it from a stack, and pulls it in a conveying direction F into the manufacturing device 10.

Die Zuförderung 2 umfasst einen Zuführtrichter 21, der sich von einer nicht näher dargestellten Papieraufnahme hin zu einem den Gehäuseträger in dessen Erstreckungsrichtung durchlaufenden Förderkanal verjüngt, der an einer Ausgabeöffnung 9 mündet. Die Zuförderung umfasst außerdem ein unmittelbar an den Zuführtrichter 21 anschließendes Räderwerk 23, das in dem Gehäuseträger 11 drehbar gelagert ist und der Papierbahn tangential zu den Rädern Förderkräfte mitteilt. Bei der Zuführung der Papierbahn durch den Trichter 21 wird die schlauch- oder bahnförmig abgewickelte Papierbahn in deren Volumenausdehnung radial zur Förderrichtung F komprimiert, so dass durch Knicken und Falten einzelner Papierbahnabschnitte Lufthohlräume entstehen, welche eine Polsterwirkung des zu fertigenden Füllmaterialerzeugnisses bestimmen.The feed conveyor 2 comprises a feed funnel 21 , which tapers from a paper receptacle (not shown) to a feed channel that runs through the housing support in its direction of extension and opens out at a dispensing opening 9 . The infeed also includes a wheel train 23 directly connected to the feed funnel 21, which is rotatably mounted in the housing support 11 and imparts conveying forces to the paper web tangentially to the wheels. When the paper web is fed through the funnel 21, the volume of the paper web unwound in tube or web form is compressed radially to the conveying direction F, so that kinks and folds of individual paper web sections create air cavities, which determine a cushioning effect of the filling material product to be manufactured.

Das Räderwerk 23 der Zuförderung 2 wird durch zwei gegenüberliegend entlang des Förderkanals angeordnete Förderräder 23a, 23b gebildet, von denen insbesondere nur eines drehangetrieben ist (nicht näher dargestellt). Der Drehantrieb kann über ein nicht näher dargestelltes Getriebe oder ein Zahnriemensystem von einer Antriebsgetriebeeinheit 120 abgegriffen sein. Das zweite Förderrad 23b des Räderwerks 23 ist im Wesentlichen frei drehend gelagert. Die Förderräder 23a, 23b stehen in gegenseitigem Eingriff, so dass die Antriebskräfte von dem angetriebenen Förderrad 23a dem Förderrad 23b mitgeteilt werden. Wie in Figur 2 zu erkennen ist, sind die Drehwelle 25b des freidrehenden Förderrads 23b und die Drehwelle 25a des Förderrads 23a bezogen auf die maximalen Außendurchmesser der Förderräder in einem unterdimensionierten radialen Abstand zueinander in dem Gehäuseträger 13 angeordnet, so dass sich eine Förderradüberschneidung und somit ein Förderkontaktbereich 26 zwischen den Förderrädern 23a, 23b ergibt. Die Förderräder 23a, 23b sind elastisch gegeneinander vorgespannt.The gear train 23 of the feeder 2 is formed by two feed wheels 23a, 23b arranged opposite one another along the feed channel, of which in particular only one is driven in rotation (not shown in detail). The rotary drive can be tapped off from a drive gear unit 120 via a gear (not shown) or a toothed belt system. The second feed wheel 23b of the wheel train 23 is mounted so as to rotate essentially freely. The feed wheels 23a, 23b are in mutual engagement so that the driving forces from the driven feed wheel 23a are communicated to the feed wheel 23b. As in figure 2 As can be seen, the rotary shaft 25b of the freely rotating feed wheel 23b and the rotary shaft 25a of the feed wheel 23a are arranged at an undersized radial distance from one another in the housing support 13 in relation to the maximum outer diameter of the feed wheels, so that there is a feed wheel overlap and thus a feed contact area 26 between the Conveyor wheels 23a, 23b results. The conveyor wheels 23a, 23b are elastically biased against each other.

Das angetriebene Förderrad 23a ist mit einem elastisch deformierbaren Abrollbereich 24 versehen, wie einer Schaumstofflauffläche, der sich im Kontaktbereich 24 relativ zu dem mitangetriebenen Förderrad 23b elastisch verformt. Beide Förderräder 23a, 23b können überwiegend oder vollständig aus einem elastischen Material, wie Schaumstoff, gefertigt sein, oder wie das Förderrad 23a einen elastischen Abrollbereich 24 oder eine elastische Lauffläche, zum Beispiels aus Schaumstoff, aufweisen. Alternativ sind die Förderräder 23a, 23b als Zahnräder ausgeführt, die ineinander und in die Papierbahn eingreifen und zudem eine Verprägung der Lufteinschlüsse in die Papierbahn zu einem Füllmaterialerzeugnisstrang erreichen.The driven feed wheel 23a is provided with an elastically deformable rolling area 24, such as a foam tread, which deforms elastically in the contact area 24 relative to the co-driven feed wheel 23b. Both conveyor wheels 23a, 23b can be made predominantly or completely from an elastic material, such as foam, or, like the conveyor wheel 23a, have an elastic rolling area 24 or an elastic running surface, for example made of foam. Alternatively, the conveyor wheels 23a, 23b are designed as gear wheels, which engage in one another and in the paper web and also achieve an embossing of the air inclusions in the paper web to form a strand of filling material.

Das Räderwerk 23 ergreift die durch den Trichter 21 vorgeformte Papierbahn und formt mittels der zwischen den Förderrädern 23a, 23b auf die vorgeformte Papierbahn wirkenden Druckkraft Knicke und Falten in die Papierbahn ein, so dass ein dreidimensionaler Füllmaterialerzeugnisstrang mit polsternden Lufteinschlüssen vorgeformt wird. Die Förderrichtung F ist im Speziellen durch eine gemeinsame Tangente an die beiden Förderräder 23a, 23b der Zuförderung 2 definiert. Alternativ bestimmt sich die Förderrichtung F aus Strangdurchlauferstreckung der Papierbahn bzw. des Füllmaterialstrangs bei Durchlaufen der Vorrichtung 10. Der Trichter 21 und das Räderwerk 23 der Zuförderung 2 bilden gemeinsam eine Vorformstation. Ein Beispiel für eine Zuförderung, die Vorformarbeit leitet, ist durch die Vorformstation gemäß DE 10 2012 018 941 A1 gegeben.The wheel train 23 grips the paper web preformed by the funnel 21 and, by means of the compressive force acting on the preformed paper web between the conveyor wheels 23a, 23b, forms kinks and folds in the paper web, so that a three-dimensional filling material strand with cushioning air inclusions is preformed. The conveying direction F is specifically defined by a common tangent to the two conveying wheels 23a, 23b of the infeed 2. Alternatively, the conveying direction F is determined from the strand throughput extension of the paper web or the strand of filling material as it passes through the device 10. The funnel 21 and the gear train 23 of the feed conveyor 2 together form a preforming station. An example of an induction that directs preform work is through the preform station according to FIG DE 10 2012 018 941 A1 given.

In Förderrichtung F schließt an die Zuförderung ein ebenfalls im Gehäuseträger die Ablängeinrichtung 4 an. Die Ablängeinrichtung weist ein Perforationswerkzeug der Art auf, das beispielsweise aus der deutschen Patentanmeldung 10 2013 015 875.3 mit Anmeldetag 23.09.2013 bekannt 2. ist.In the conveying direction F, the cutting-to-length device 4, also in the housing support, follows the infeed. The cutting device has a perforation tool of the type that, for example, from German patent application 10 2013 015 875.3 with filing date September 23, 2013 known 2. is.

Das Perforationswerkzeug umfasst zwei gegenüberliegend im Wesentlichen symmetrisch zur Förderrichtung angeordnete Werkzeugteile 127, 129. Die Werkzeugteile 127, 129 sind jeweils auf einer Welle 27, 27' drehend im Gehäuseträger 13 gelagert. Ein Werkzeugteil weist eine Schneide 37 auf, die im Laufe einer Umdrehung um die Welle 27 einen in Förderrichtung F transportierten Füllmaterialstrang durchtrennt. Das zweite Werkzeugteil, das sich synchron zum ersten um die Welle 27' dreht, weist ein Schneidkissen 183 auf. Das Schneidkissen 183 und die Schneide 37 kommen zum Abtrennen des Füllmaterialerzeugnisses vom Füllmaterialstrang in Schneidkontakt. Die Wellen 27, 27' werden durch ein jeweiliges Antriebszahnrad 161, 161' drehangetrieben, die den durch die Schneide 37 und das Schneidkissen 183 gebildeten Rotationsschneider drehantreiben. Die Zahnräder 161, 161' weisen jeweils rotationssymmetrisch entlang des Umfangs gleichmäßig verteilte insbesondere kreisförmige Materialausnehmungen 163 auf. Mittels der Materialausnehmungen 163 wird das Gewicht der Antriebszahnräder 161, 161' reduziert und die Rotationsträgheit verringert.The perforation tool comprises two tool parts 127, 129 which are arranged opposite one another and are essentially symmetrical to the conveying direction. A tool part has a cutting edge 37 which cuts through a strand of filling material transported in the conveying direction F in the course of one revolution around the shaft 27 . The second tool part, which rotates about the shaft 27' synchronously with the first, has a cutting pad 183. The cutting pad 183 and blade 37 come into cutting contact to sever the dunnage product from the dunnage strand. The shafts 27, 27' are driven in rotation by a respective drive gear 161, 161' which drives the rotary cutter formed by the blade 37 and the cutting pad 183 in rotation. The gearwheels 161, 161' each have material recesses 163, in particular circular ones, which are distributed rotationally symmetrically evenly along the circumference. By means of the material recesses 163, the weight of the drive gears 161, 161' is reduced and the rotational inertia is reduced.

In Förderrichtung F schließt unmittelbar an die Ablängeinrichtung 4 eine Abfördereinrichtung 6 an. Die Abfördereinrichtung 6 weist zwei Förderräder 61, 63 auf, deren Drehwellen 69, 69' auf gegenüberliegenden Seiten eines entlang der Förderrichtung F verlaufenden Förderkanals des Gehäuseträgers 13 angeordnet sind. Das Förderrad 61 weist einen größeren Durchmesser als das Förderrad 63 auf. Die Welle 69' des Förderrads 63 ist in Förderrichtung in geringerem Abstand zur Welle 27' der Ablängeinrichtung 4 angeordnet als die Welle 69 zur Welle 27. Der Abstand der Wellen 69, 69' der Abfördereinrichtung ist relativ zu dem maximalen Außendurchmessern der Förderräder 61, 63 unterdimensioniert, so dass ein unter Kompressionsvorspannung stehender Kontaktbereich 66 zwischen den Förderrädern 61, 63 gebildet ist. Aufgrund der nicht exakt senkrecht zur Förderrichtung F gegenüber liegenden Anordnung oder in Förderrichtung F versetzten Anordnung der Wellen 69, 69' resultiert eine Abförderrichtung D zwischen den Förderrädern 61, 63, welche die durch die Zuförderung und/oder die Gehäuseträgererstreckung definierte Förderrichtung F kreuzt. Die Abförderrichtung D ist durch eine gemeinsame Tangente an die Förderräder 61, 63 festgelegt. Die Förderräder 61, 63 weisen eine elastische Lauffläche auf oder sind überwiegend oder vollständig aus einem elastischen Material, wie einem Schaumstoff, gefertigt.In the conveying direction F, a removal device 6 directly adjoins the cutting-to-length device 4 . The discharge device 6 has two conveying wheels 61, 63, the rotary shafts 69, 69' of which are on opposite sides of a conveying channel running along the conveying direction F of the housing support 13 are arranged. The feed wheel 61 has a larger diameter than the feed wheel 63 . The shaft 69' of the conveyor wheel 63 is arranged at a smaller distance from the shaft 27' of the cutting-to-length device 4 in the conveying direction than the shaft 69 is from the shaft 27. The distance between the shafts 69, 69' of the removal device is relative to the maximum outer diameters of the conveyor wheels 61, 63 undersized, so that a standing under compression bias contact area 66 between the conveyor wheels 61, 63 is formed. Due to the arrangement of the shafts 69, 69' not exactly perpendicular to the conveying direction F or offset in the conveying direction F, the result is a conveying direction D between the conveying wheels 61, 63, which crosses the conveying direction F defined by the infeed and/or the extent of the housing support. The conveying direction D is defined by a common tangent to the conveying wheels 61, 63. The conveyor wheels 61, 63 have an elastic running surface or are predominantly or completely made of an elastic material such as foam.

Die Ausgabeöffnung 9 der Vorrichtung 10 ist von einer schwenkbar gelagerten Klappe 91 verdeckt. Die Klappe 91 ist nach Art eines Rückschlagventils ausgeführt. Insbesondere ist die Klappe 91 derart in der Ausgabeöffnung 9 gelagert, dass die Abförderrichtung D durch die Förderräder 61, 63 im Wesentlichen senkrecht zur geschlossenen Klappe 91 steht.The dispensing opening 9 of the device 10 is covered by a pivoted flap 91 . The flap 91 is designed in the manner of a check valve. In particular, the flap 91 is mounted in the dispensing opening 9 in such a way that the conveying-off direction D by the conveying wheels 61, 63 is essentially perpendicular to the closed flap 91.

Die Welle 69 des Förderrads 61 weist einen Abtriebsritzel 68 auf. Die Antriebsgetriebeeinheit 120 treibt ein Antriebsritzel 121 an, das über einen Zahnriemen 123 Drehantriebskräfte auf das Abtriebsritzel 68 der Abfördereinrichtung 6. Eine Spannrolle 28 ist in dem Gehäuseträger 13 relativ zu dem Antriebsritzel 121 und dem Zahnriemen 123 derart angeordnet, dass diese eine Vorspannung senkrecht zur Laufrichtung des Zahnriemens 123 auf den Zahnriemen aufbringt. Die Spann- oder Umlenkrolle 28 kontaktiert die ungezahnte Außenfläche des Zahnriemens 123, um den Zahnriemen umzulenken. Die Antriebsgetriebeeinheit 120 erzeugt außerdem Drehantriebskräfte für die Ablängeinrichtung 4. Die Antriebskräfte werden über die Zahnräder 161, 161' auf die Ablängeinrichtung 4 übertragen, was für eine bessere Übersichtlichkeit in den Figuren nicht näher dargestellt ist.The shaft 69 of the feed wheel 61 has an output pinion 68 . The drive gear unit 120 drives a drive pinion 121, which, via a toothed belt 123, applies rotary drive forces to the output pinion 68 of the discharge device 6. A tensioning roller 28 is arranged in the housing support 13 relative to the drive pinion 121 and the toothed belt 123 in such a way that it has a pretension perpendicular to the direction of travel of the toothed belt 123 applies to the toothed belt. The idler or idler pulley 28 contacts the non-toothed outer surface of the timing belt 123 to turn the timing belt. The drive gear unit 120 also generates rotary drive forces for the cutting-to-length device 4. The driving forces are transmitted to the cutting-to-length device 4 via the gearwheels 161, 161', which is not shown in more detail in the figures for better clarity.

Die Drehgeschwindigkeit des Räderwerks 23 der Zuförderung 2 ist auf die Drehgeschwindigkeit der Förderräder 61, 63 der Abfördereinrichtung 6 sowie auf die Drehgeschwindigkeit der Ablängeinrichtung 4 derart abgestimmt, dass die Ablängeinrichtung 4 eine Schnittposition erst dann erreicht, wenn ein durch die Zuförderung 2 bereitgestellter Füllmaterialstrang in Eingriff mit den Förderrädern 61, 63 der Abfördereinrichtung 6 kommt. Die Schnittposition ist dadurch definiert, dass die Schneide 37 in Kontakt mit dem Schneidkissen 183 steht und insbesondere parallel zu diesem ausgerichtet ist. Weiterhin kann es vorgesehen sein, dass die Vorrichtung eine vorbestimmte Wartungsposition für eine Erstinbetriebnahme aufweist, um eine vordefinierte Stellung von Ablängeinrichtung 6, insbesondere des Rotationsschneiders festzulegen.The rotational speed of the wheel train 23 of the infeed conveyor 2 is matched to the rotational speed of the conveyor wheels 61, 63 of the removal device 6 and to the rotational speed of the cutting-to-length device 4 in such a way that the cutting-to-length device 4 only reaches a cutting position when a strand of filling material provided by the infeed conveyor 2 is in Engagement with the conveyor wheels 61, 63 of the discharge device 6 comes. The cutting position is defined by the fact that the cutting edge 37 is in contact with the cutting pad 183 and, in particular, is aligned parallel to it. Furthermore, provision can be made for the device to have a predetermined maintenance position for initial commissioning, in order to define a predefined position of the lengthening device 6, in particular of the rotary cutter.

Die Räderwerke 23, 62 der Zuförderung 2 und der Abfördereinrichtung 6 sowie die Zahnräder 161, 161' der Ablängeinrichtung 4 sind arbeiten insbesondere mit unterschiedlichen Geschwindigkeiten synchron. Das heißt, dass die sich die Förderräder 23a, 23b, 61, 63 und die Zahnräder 161 '161' in einem vorbestimmten Zeit- und Geschwindigkeitsverhältnis zueinander drehen.The wheel trains 23, 62 of the infeed 2 and the removal device 6 as well as the gear wheels 161, 161' of the cutting-to-length device 4 work synchronously, in particular at different speeds. This means that the conveyor wheels 23a, 23b, 61, 63 and the gears 161'161' rotate in a predetermined time and speed ratio to one another.

Die Antriebsgetriebeeinheit 120 kann über eine nicht näher dargestellte Sensorik oder Zeitsteuerung derart ausgelegt sein, dass nach dem Ablängen eines Füllmaterialerzeugnisses von einem Füllmaterialstrang zumindest die Zuförderung 2 solange nachläuft, bis der dem Füllmaterialerzeugnis nachlaufende Vorderrand des Füllmaterialstrangs in Eingriff mit der Abfördereinrichtung 6 kommt. Dadurch wird sichergestellt, dass die Anlage in einem vordefinierten Betriebszustand anhält und beim Wiederauflauf kein Fördermaterialstau auftreten kann.The drive gear unit 120 can be designed via a sensor system or timing control, not shown in detail, such that after a filling material product has been cut to length from a filling material strand, at least the feed conveyor 2 continues to run until the leading edge of the filling material strand trailing the filling material product comes into engagement with the removal device 6. This ensures that the system stops in a predefined operating state and that no material jams can occur when it reopens.

Vorzugsweise ist die Drehgeschwindigkeit der Ablängeinrichtung 4 derart auf die Drehgeschwindigkeit der Zuförderung 2 und der Abfördereinrichtung 6 abgestimmt, dass innerhalb einer Umdrehung zwischen Schneidposition und Schneidposition eine vordefinierte Länge des Füllmaterialstrangs entlang der Förderrichtung F die Vorrichtung 10 durchläuft. Vorzugsweise ist die Geschwindigkeit der Ablängeinrichtung relativ zu der Fördergeschwindigkeit der Zuförderung 2 und der Abfördereinrichtung 6 einstellbar, um die Länge des zu fertigenden Füllmaterialerzeugnisses einzustellen. Vorzugsweise sind die Drehgeschwindigkeiten in einem vorbestimmten Verhältnis zueinander synchronisiert. Diese Aufgabe wird durch ein Getriebe des Antriebsgetriebeeinheit 120 sowie durch die von dem Antriebsritzel 121, einem Getriebe der Zuförderung, dem Abtriebsritzel 68 und den Zahnrädern 161, 161' bereitgestellte Übersetzung erreicht.The rotational speed of the cutting-to-length device 4 is preferably matched to the rotational speed of the infeed conveyor 2 and the removal device 6 such that a predefined length of the filling material strand along the conveying direction F passes through the device 10 within one revolution between the cutting position and the cutting position. The speed of the cutting-to-length device can preferably be adjusted relative to the conveying speed of the infeed conveyor 2 and the discharge device 6 in order to adjust the length of the filling material product to be manufactured. Preferably, the speeds of rotation are synchronized in a predetermined ratio to each other. This task is achieved by a gear of the drive gear unit 120 and by the translation provided by the drive pinion 121, a gear of the feed, the output pinion 68 and the gear wheels 161, 161'.

Der Fertigungsablauf eines Füllmaterialerzeugnisses gestaltet sich wie folgt: Die Papierbahn wird durch die Zuförderung 2 in die Vorrichtung 10 in Förderrichtung F entlang der Längserstreckung des Gehäuseträgers 13 eingezogen und beim Durchlaufen des Räderwerks 23 der Zuförderung 2 in einen dreidimensionaler Füllmaterialerzeugnisstrang vorgeformt. Die Zufördergeschwindigkeit der Zuförderung 2 ist dabei auf die Drehgeschwindigkeit des Rotationsschneiders der Ablängeinrichtung 4 und dessen vordefinierter Initialdrehposition derart synchron abgestimmt, dass das Räderwerk 62 der Abfördereinrichtung 6, das die Förderräder 61, 63 umfasst, in einen Fördereingriff mit dem Füllmaterialstrang kommt, bevor die Schneide 37 der Ablängeinrichtung 4 die Schnittposition erreicht, um von dem Füllmaterialstrang das Füllmaterialerzeugnis abzuschneiden.The manufacturing process of a filling material product is as follows: the paper web is fed into the device 10 in the conveying direction F along the longitudinal extent by the infeed 2 of the housing support 13 and preformed into a three-dimensional strand of filling material product as it passes through the gear train 23 of the feeder 2 . The feed speed of the feed conveyor 2 is synchronized with the rotational speed of the rotary cutter of the lengthening device 4 and its predefined initial rotational position in such a way that the gear train 62 of the discharge device 6, which includes the conveyor wheels 61, 63, comes into conveying engagement with the filling material strand before the cutting edge 37 of the cutting device 4 reaches the cutting position in order to cut off the filling material product from the filling material strand.

Die Abfördereinrichtung 6 bringt auf das Füllmaterialerzeugnis eine Abfördergeschwindigkeit auf, die größer oder gleich der von der Zuförderung 2 auf den Füllmaterialstrang aufgebrachten Zufördergeschwindigkeit ist. Dadurch wird sichergestellt, dass kein Papierstau auftreten kann. Vorzugsweise wird durch eine zwischen 0,1 % und 20 %, insbesondere zwischen 0,1 % und 10 %, vorzugsweise zwischen 0,1 % und 5 % höhere Abfördergeschwindigkeit der Füllmaterialstrang im Moment des Abtrennens unter Zugspannung innerhalb der Vorrichtung geführt.The conveying device 6 applies a conveying speed to the filling material product which is greater than or equal to the conveying speed applied by the infeed 2 to the strand of filling material. This ensures that no paper jam can occur. Preferably, the strand of filling material is guided under tensile stress within the device at the moment of separation by a removal speed that is between 0.1% and 20%, in particular between 0.1% and 10%, preferably between 0.1% and 5%.

Das Füllmaterialerzeugnis wird im Anschluss durch die Abfördereinrichtung 6 in Richtung der Abgabeöffnung 9 transportiert, wobei die Fördergeschwindigkeit hoch genug ist, um die Verschlussklappe 91 aufzustoßen. Alternativ öffnet die Antriebsgetriebeeinheit 120 synchronisiert mit der Ablängeinrichtung 4 und/oder der Abfördereinrichtung 6 die Verschlussklappe 91 intervallweise oder in einem vordefinierten Zeitabstand zum Abtrennen.The filling material product is then transported by the discharge device 6 in the direction of the discharge opening 9, the conveying speed being high enough to push open the closure flap 91. Alternatively, the drive gear unit 120 opens the closure flap 91 in intervals or at a predefined time interval for cutting, synchronized with the cutting-to-length device 4 and/or the removal device 6 .

Die Schneide 37 der Ablängeinrichtung 4 ist in einem Perforationswerkzeug mit einem Nasenwerkezugteil 127 und einem Aufnahmewerkzeugteil 129 integriert, welche beim Abtrennen des Füllmaterialerzeugnisses Formerhaltungsperforationen am nachlaufenden Füllmaterialerzeugnisrand und dem vorläufigen Füllmaterialrand fertigen. Das Aufnahmewerkzeugteil 129 weist ein Schneidkissen 183 und Schlitzaussparungen 177a, 177b auf, in die Perforationsnasen 45a, 45b des gegenüberliegenden Nasenwerkzeugteils 127 eindringen. In dem Nasenwerkzeugteil 129 ist ein Abstreifer 57 vorgesehen, der als PU-Schaumbalken ausgeführt ist, um nach der Perforation den Füllmaterialstrang aus dem Perforationswerkzeug zu entfernen.The cutting edge 37 of the cutting device 4 is integrated in a perforation tool with a nose tool part 127 and a receiving tool part 129 which produce shape-retaining perforations on the trailing edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge of the edge. The receiving tool part 129 has a cutting pad 183 and slot recesses 177a, 177b into which the perforation lugs 45a, 45b of the opposite nose tool part 127 penetrate. A scraper 57 is provided in the nose tool part 129, which is designed as a PU foam bar in order to remove the strand of filling material from the perforation tool after the perforation.

Die in der vorstehenden Beschreibung, in den Figuren und den Ansprüchen offenbarten Merkmale können einzeln als auch in ihrer Kombination für die Realisierung der Erfindung in den verschiedenen Ausgestaltungen von Bedeutung sein.The features disclosed in the above description, in the figures and in the claims can be important individually or in combination for the implementation of the invention in the various configurations.

BezugszeichenlisteReference List

22
Zuförderungfunding
44
Ablängeinrichtungcutting device
66
Abfördereinrichtungdischarge device
99
Ausgabeöffnungdispensing opening
1010
Fertigungsvorrichtungmanufacturing device
1313
Gehäuseträgercase carrier
2121
Zuführtrichterfeed hopper
23,6223.62
Räderwerkgear train
23a, 23b, 61, 6323a, 23b, 61, 63
Förderräderconveyor wheels
2424
Abrollbereichroll-off area
25a, 25b25a, 25b
Drehwellerotary shaft
26,6626.66
Förderkontaktbereichconveyor contact area
27, 27', 69, 69'27, 27', 69, 69'
WelleWave
2828
Spannrolleidler pulley
3737
Schneidecutting edge
45a, 45b45a, 45b
Perforationsnasenperforation noses
5757
Abstreiferscraper
6868
Abtriebsritzeloutput gear
9191
Klappeflap
120120
Antriebsgetriebeeinheitdrive gear unit
121121
Antriebsritzeldrive pinion
123123
Zahnriementiming belt
127127
Nasenwerkzeugteilnose tool part
129129
Aufnahmewerkzeugteilrecording tool part
161, 161'161, 161'
Zahnrädergears
183183
Schneidkissencutting pad
177a, 177b177a, 177b
Schlitzaussparungenslot recesses
163163
Materialausnehmungenmaterial recesses
DD
Abförderrichtungdischarge direction
Ff
Förderrichtungconveying direction

Claims (15)

  1. A device (10) for machine-making a dunnage product from a single- or multi-ply paper web, comprising
    - a delivery conveyor (2) for drawing the paper web into the device so that a conveying direction (F) is defined; and
    - a cutter (4) for separating the dunnage product from a three-dimensional strand of dunnage material formed from the paper web within the device (10), wherein the cutter (4) comprises a rotary cutter;
    wherein a removal conveyor (6)suitable for removing the separated dunnage product from the cutter (4) follows up the cutter (4) in the conveying direction (F), characterized in that the removal conveyor (6) is suitable to communicate a removal velocity to a leading edge of the strand of dunnage material which is between 0,1 % and 20% larger than the delivery conveyor.
  2. The device (10) according to claim 1, characterized in that the velocity of the cutter (4) can be set in relation to the conveying velocity of the delivery conveyor (2) and of the removal conveyor (6) in order to set the length of the dunnage product to be made.
  3. Device (10) according to claim 1, characterized in that the removal conveyor (6) can provide a removal velocity between 0,1 % and 10 %, preferably between 0,1% and 5%, larger than the conveying velocity provided by the delivery conveyor (2) to the strand of dunnage material.
  4. Device (10) according to one of the preceding claims, characterized in that de delivery conveyor (2) and/or the removal conveyor (6) are synchronized with the cutter (4) such that the delivery conveyor (2) and the removal conveyor (6) provide conveying forces to the strand of dunnage material before and/or during separation of the dunnage product.
  5. Device according to claim 4, characterized in that the removal conveyor (6) is controlled synchronized with the cutter (4) such that a dunnage product always becomes separated from the strand of dunnage material once the removal conveyor communicates removal conveying forces to the leading edge of the dunnage material strand.
  6. Device (10) according to one of the preceding claims, characterized in that the delivery conveyor (2) and/or the removal conveyor (6) and the cutter (4) are attuned such that the strand of dunnage material is subjected to tensile stress in particular during separation.
  7. Device (10) according to one of the preceding claims, characterized in that the device comprises a drive-transmission-unit (120) suitable to control the delivery conveyor (2) and/or the removal conveyor (6) such that they conveying of the strand of dunnage material is continued after the separation of the dunnage product, until a edge of the strand of dunnage material running forward in the conveying direction comes into engagement with the removal conveyor (6), wherein in particular the drive-transmission-unit (120) comprises a sensor for detecting drive-forces and/or a timed control.
  8. Device (10) according to claim 7, characterized in hat the drive-transmission-unit (120) is additional configured to create rotary driving forces for the cutter (4).
  9. Device (10) according to one of the preceding claims, characterized in that the delivery conveyor (2) and/or the removal conveyor (6) comprises a wheelwork (23, 62), which in particular is suitable to grip at least one of the paper web, the strand of dunnage material or the dunnage product between two conveying wheels (23a, 23b, 61, 63) and to transport it along a passage direction (D) defined by a common tangent on each respective outer circumference of the conveyor wheels (23a, 23, 61, 63) of the wheelwork (23, 62).
  10. Device (10) according to one of the preceding claims, characterized in that the delivery conveyor (2) and/or the removal conveyor (6) both comprise a wheelwork (23, 62) with two conveying wheels (23a, 23b, 61, 63) in particular laterally opposite one another relative to the conveying direction (F) comprising different wheel diameters..
  11. Device (10) according to one of the preceding claims, characterized in that the delivery conveyor (2) and/or the removal conveyor (6) both comprise a wheelwork (23, 62) with two conveying wheels (23a, 23b, 61, 63) in particular laterally opposite one another relative to the conveying direction (F), the wheel center distance being undersize relative to the wheel diameters such that the conveyor wheels (23a, 23b, 61, 63) are elastically biased against each other.
  12. Device (10) according to one of the preceding claims, characterized in that the delivery conveyor (2) and/or the removal conveyor (6) each comprise at least one conveying wheel (23a, 23b, 61, 63) preferably comprising a deformable rolling surface (24) wherein in particular the conveying wheel (23a, 23b, 61, 63) is made of an elastomer body, such as a PU-foam-body, and/or comprising a toothing in particular engaging into a toothing of a respective opposing conveying wheel (23a, 23b, 61, 63) particularly force-transmittingly.
  13. Device (10) according to one of the preceding claims characterized in that the cutter (6) comprises a rotary cutter which in particular comprises two tool parts being mounted on a respective shaft (27, 27'), in particular comprising a blade (37) and a cutting pad (73), wherein in particular the essentially rectilinear blade (37) extends across, particularly essentially orthogonally to the conveying direction (F) and/or wherein in particular at least one perforating nose (45a, 45b) and/or slot reception (177a, 177b) is arranged leading before and/or lagging behind the blade in the rotational direction (R).
  14. Device (10) according to one of the preceding claims characterized in that it comprises a preforming station particularly arranged downstream of the delivery conveyor in the conveying direction (F), the preforming station suitable for forming the paper web into the three-dimensional strand of dunnage material, wherein in particular the preforming station is realized by a funnel (21) for preforming the paper web and a wheelwork (23) of the delivery conveyor (2) capable of engaging the paper web in a conveying engagement and/or embossing engagement.
  15. Device (10) according to one of the preceding claims characterized in that the cutter (4) comprises a perforator tool for introducing a perforation into the strand of dunnage material, the perforator tool comprising at least one perforator nose (45a, 45b), at least one perforator reception and at least one stripper (57), wherein in particular the at least one perforator nose (45a, 45b) and the at least one perforator reception are associated to one another such that, for perforating, the at least one perforator nose (45a, 45b) can extend and retract relative to the at least one perforator reception, and/or wherein in particular the stripper (57) being associated to the perforator nose (45a, 45b) and/or to the at least one perforator reception such that upon retracting, the perforated dunnage product is removed from the at least one perforator nose (45a, 45b) and/or from the at least one perforator reception.
EP15791567.9A 2014-11-14 2015-11-04 Device for the machine-production of a packing material product Active EP3218178B1 (en)

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DE102014016874.3A DE102014016874A1 (en) 2014-11-14 2014-11-14 Device for machining a filler product
PCT/EP2015/075665 WO2016075001A1 (en) 2014-11-14 2015-11-04 Device for the machine-production of a packing material product

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US20210394479A1 (en) 2021-12-23
CA2967701A1 (en) 2016-05-19
US11780201B2 (en) 2023-10-10
CA2967701C (en) 2023-09-19
EP3974169A1 (en) 2022-03-30
DK3218178T3 (en) 2022-06-20
PL3218178T3 (en) 2022-11-14
DE102014016874A1 (en) 2016-05-19
ES2923583T3 (en) 2022-09-28
WO2016075001A1 (en) 2016-05-19
EP3218178A1 (en) 2017-09-20
US20170313016A1 (en) 2017-11-02
US11135802B2 (en) 2021-10-05

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