EP3200931A1 - Composite formé d'un substrat, d'une couche plasma polymère, d'une couche mixte et d'une couche de couverture - Google Patents
Composite formé d'un substrat, d'une couche plasma polymère, d'une couche mixte et d'une couche de couvertureInfo
- Publication number
- EP3200931A1 EP3200931A1 EP15775176.9A EP15775176A EP3200931A1 EP 3200931 A1 EP3200931 A1 EP 3200931A1 EP 15775176 A EP15775176 A EP 15775176A EP 3200931 A1 EP3200931 A1 EP 3200931A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- plasma
- substrate
- plasma polymer
- mixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 55
- 239000000758 substrate Substances 0.000 title claims abstract description 55
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 189
- 238000000576 coating method Methods 0.000 claims description 34
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000000151 deposition Methods 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000013047 polymeric layer Substances 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000000565 sealant Substances 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000004922 lacquer Substances 0.000 claims 1
- 238000004382 potting Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 26
- 230000008021 deposition Effects 0.000 description 25
- 239000000470 constituent Substances 0.000 description 15
- 239000002243 precursor Substances 0.000 description 12
- 238000005259 measurement Methods 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000002318 adhesion promoter Substances 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005137 deposition process Methods 0.000 description 3
- 238000002329 infrared spectrum Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- -1 argon ions Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- NRTJGTSOTDBPDE-UHFFFAOYSA-N [dimethyl(methylsilyloxy)silyl]oxy-dimethyl-trimethylsilyloxysilane Chemical compound C[SiH2]O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C NRTJGTSOTDBPDE-UHFFFAOYSA-N 0.000 description 1
- ZDQGUEHIMBQNFU-UHFFFAOYSA-N [dimethyl(silyloxy)silyl]oxy-dimethyl-silyloxysilane Chemical compound [SiH3]O[Si](C)(C)O[Si](C)(C)O[SiH3] ZDQGUEHIMBQNFU-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000000572 ellipsometry Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000010574 gas phase reaction Methods 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/62—Plasma-deposition of organic layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2451/00—Type of carrier, type of coating (Multilayers)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2490/00—Intermixed layers
- B05D2490/50—Intermixed layers compositions varying with a gradient perpendicular to the surface
Definitions
- the present invention relates to a composite of a substrate, a plasma polymer layer, a cover layer and a mixed layer arranged between the cover layer and the plasma polymer layer. It further relates to the use of a plasma polymer layer and a mixed layer for improving the adhesion between a substrate and a cover layer and to a method for producing a corresponding mixed layer.
- Coated articles are used in many technical fields.
- the coatings have the function to convey certain properties to a substrate. These may be optical or anti-corrosion properties such as e.g. for paints or stain-resistant, adhesion-reducing properties such as PTFE coating or adhesion-promoting properties, such as those required for the application of adhesives and paints.
- WO 2013/030503 A2 describes the adhesion promotion via a plasma polymer layer for a metal substrate and a PTFE coating.
- Methods are generally known which are based on a plasma-activated gas phase layer deposition in low pressure (eg DE 19748240A1) or at atmospheric pressure (eg EP1230414B1).
- Plasma processes are also known in which good adhesive properties of the material surfaces are produced without the deposition of adhesion-promoting layers being carried out (for example DE4325377C1) and other documents relating to certain pretreatments, e.g. EP0761415B9, DE4407478A1.
- This is particularly interesting for materials that have poor adhesive properties: polyolefins (PP, PE), fluoro-organic polymers (PTFE, ETFE, PVDF), silicones, etc.
- plasma-polymer coatings which have adhesion-promoting action (for example WO2004035857A2, JP6200217). These layers have good adhesive properties on the one hand to the substrate and on the other hand to subsequently applied adhesives, paints or sealants.
- this object is achieved by a composite comprising a substrate and a plasma-polymer layer and a cover layer, wherein between the cover layer and the plasma-polymer layer a mixed layer is present which, with regard to its material composition, has a gradient of the composition of the plasma-polymer layer towards the composition of the cover layer.
- the adhesion mediation between the substrate and the cover layer by means of a plasma polymer layer works particularly well when the layer deposited from a precursor by a plasma process at its surface at the time the cover layer is applied not yet reached the plasma polymer state Has. It is possible, under suitable deposition conditions (see also below), to have a layer deposited from a precursor by a plasma process for a certain period of time at its surface in a state in which not all groups reactive under normal atmospheric conditions exist in that state Layer are reacted, so that in the layer, for example, reactive silanol groups radicals or charges are present.
- this test is carried out at room temperature and with de-ionised water, the change in the layer thickness being measured by reflectometry or, preferably, ellipsometry, from the time a layer removal of ⁇ 2 Nanometer per ten minutes under the abovementioned conditions, the (plasma polymer) coating is no longer considered a plasma oligomer but a finished plasma polymer
- the coating according to the invention succeeds only if the time between application of the coating by means of plasma coating rfahren (atmospheric pressure plasma is preferred here) and the subsequent application of the cover layer material is so low that there is still a plasma oligomer on the surface of the applied by PECVD later plasma polymer layer.
- the plasma oligomer to mix with the topcoat material.
- the mixed layer is formed from parts of the not yet completely formed plasma polymer layer (plasma oligomers) and parts of the cover layer material. That's it also possible - and often desired that the plasma oligomers react with the constituents of the cover layer in the mixed layer.
- a mixed layer in the sense of the present text always consists of a mixture of the upper constituents of a previously deposited plasma polymer layer and the constituents of the covering layer deposited or applied directly thereon.
- the mixed layer is a transition zone which is formed from constituents and constituents of the subsequently applied top layer which are still present in the plasma oligomeric state on the surface of the deposited plasma polymer layer.
- a mixed layer in the sense of this invention thus results from mixing of plasma oligomeric constituents on the surface of the plasma polymer layer with constituents of the subsequently applied top layer during application of the constituents or the precursor constituents of the top layer.
- cover layers which are applied in the liquid state or in the gaseous state, the liquid state in particular being preferred.
- the boundary between the plasma polymer layer and the mixed layer will be determined by means of TEM on lamellar sections across the composite. The same applies to the boundary of the mixed layer to the cover layer.
- the limit should be set at the point at which at least one constituent of the plasma polymer layer or the cover layer differs by> 5 atomic% measured by means of TEM.
- the concentration profile of the individual elements of the concentration in the plasma polymer layer is changed in each case in the context of a gradient to the concentration of the cover layer. This change will regularly result in a steady increase or decrease in the respective element content.
- the boundary layer between cover layer and transition layer or plasma-polymer layer and transition layer begins where a chemical element is present for the first time which is not present in the plasma-polymer layer or the cover layer.
- the expert in the concentration determination will take into account the typical droplet size of the corresponding phases or particle sizes. He can do this by selecting a sufficient cutting width for the TEM determination, so that any inhomogeneities which can be caused by the covering layer also in the mixed layer are statistically averaged out. In this case, it is preferable for the person skilled in the art to consider a TEM section having a width of at least five times the size of the substance inhomogeneities caused by the cover layer.
- the “size of the substance inhomogeneities” means the longest diameter of the respective inhomogeneity, determined by means of transmission electron microscopy.
- the slat cut will consider a width of> 6 microns.
- this width relates to the x-axis of the TEM viewing volume, while the y-axis is perpendicular to the substrate surface and the distance along the y-axis must of course be long enough to the composition of the plasma polymer layer and the cover layer as respective reference layers to determine.
- the x-axis in this image corresponds to the penetration depth of the selected TEM measurement method, and is preferably 100 nanometers.
- the inventors of the present invention have surprisingly found that it is possible to target the deposition of plasma oligomers. By means of this control, it is possible to achieve a very good adhesion via the mixed layer to be used according to the invention.
- a vapor deposition is used, as it can be used for coating semi-finished products of different materials.
- the deposited coating has high chemical reactivity immediately after deposition, if the deposition conditions are appropriately selected, and is not yet fully crosslinked (plasma oligomer).
- oligomeric constituents are extracted from the layer or oligomeric constituents of the layer in the water or optionally another Solvent dissolved. In extreme cases, the layer can even be completely removed from the substrate.
- the deposition conditions of the plasma polymer layer must be selected with regard to the occurring gas phase reactions of the precursors so that excessive fragmentation is avoided, since otherwise a layer formation from plasma oligomers not is more possible and / or the fragments are so reactive that they react too quickly with each other and so do not provide a de facto usable plasma oligomer, but the layer is already present completely or to a high degree as plasma polymer.
- deposition plasma nozzles with a relaxation space, wherein the introduction of the precursors for the plasma oligomeric deposition should be carried out downstream in the relaxing plasma.
- a plasma nozzle is used, as described in DE102006038780A1.
- the layer composition also plays a role; preference is given to using precursors which form layers consisting of carbon, silicon, oxygen, nitrogen, hydrogen and / or fluorine. Preference is given to using precursors which contain silicon, carbon and hydrogen and can be oxygen-containing or consist of these elements.
- Preferred precursors are selected from the group consisting of HDMSO, tetramethylsilane, octamethyltetrasiloxane, tetramethyltetrasiloxane, tetraethoxysilane.
- a plasma oligomer is also the substrate temperature at the deposition of the plasma polymer (PECVD deposited) layer: If it is too high or becomes too high during the deposition process, there is a risk that the resulting plasma oligomer reacts immediately or too quickly and is thus no longer available for the production of the layer composite according to the invention.
- PECVD deposited plasma polymer
- substrates with good heat conduction properties or good heat capacity particularly suitable for the formation of the plasma oligomers, as by the properties mentioned too high a substrate temperature can be easily avoided.
- the competing reaction of the plasma oligomer with other reactants from the gas phase or on the substrate surface in the process according to the invention must be controlled and, if necessary, prevented.
- adsorbate films of reactants and solvents such as water can lead to an undesirable reaction on the substrate surface.
- concentration of such reactants in the gaseous phase (for example via the level of atmospheric moisture) can accelerate the reaction of the plasma oligomer, so that within the scope of the coating according to the invention the air humidity can be monitored and monitored
- the person skilled in the art wears the cover layer on in time so that a plasma oligomer is still present.
- this can be determined in case of doubt with a drop test, which means that a plasma oligomer is present within the meaning of this text as long as a drop of water removes two nanometers of layer thickness within ten minutes on wetting from the layer.
- the application of the cover layer is also important for the formation of the composite according to the invention:
- the cover layer must be applied in a state such that it is possible to mix the cover layer material with the plasma oligomers to form the mixed layer.
- the cover layer is deposited in liquid form and / or as a vapor deposition.
- the material for the cover layer is solvent-containing, wherein particularly preferably at least a part of the solvent is water.
- Polyurethane topcoats may be used, but in some cases it may be preferred that the topcoat in the composite of the invention is not polyurethane.
- the adhesion promoter area used from plasma polymer layer and mixed layer can be used for economic surface functionalization, both a surface as well as a local treatment of the surface to be coated are possible. They can be used as a replacement for solvent-containing adhesion promoters and / or primer layers. Preference is given to a composite according to the invention, wherein the cover layer is a polymeric layer.
- a polymeric layer is a layer which is formed from typical polymers as the main constituent. Of course, such layers may also contain other ingredients, such as particles or fillers.
- the mixed layer has a thickness of 2 to 1200 nm, preferably 20 to 500 nm, particularly preferably 50 to 200 nm.
- Also preferred according to the invention is a composite according to the invention, wherein the substrate is metal-containing or consists of metal.
- the plasma polymer layer to be used according to the invention consists of Si, C, O, N, H and / or F.
- Plasma-polymer layers of these elements can be deposited particularly well by means of process control, which also promote the formation of plasma oligomers in the sense of the above invention.
- the plasma polymer layer C is 5 to 45 at%, more preferably 10 to 25 at%.
- Si 20-35 at%, more preferably 24-30 at% measured by XPS.
- the atomic% data are based on the atoms measurable by XPS (H is not taken into account). In order to ensure reproducibility, the measurement using XPS takes place only when no more plasma oligomers are present. In case of doubt, this means that a drop of water will not cause any thinning of the layer thickness within ten minutes, if it has been applied to the plasma polymer layer.
- Layers of the stated compositions give particularly good adhesion promotion and particularly good plasma oligomer formation (during deposition) for the composites according to the invention.
- Part of the invention is also the use of a plasma polymer layer formed from plasma oligomers as described above and an intermediate layer as described above for improving the adhesion between a substrate and a cover layer.
- Part of the invention is also a method for producing an intermediate layer as defined above, comprising the steps of: a) providing a substrate,
- a plasma oligomeric layer is in the sense of the above invention, a layer deposited by means of PECVD, which is not yet fully reacted, and in which a
- Part of the invention is also a composite comprising a mixed layer produced or preparable by a method according to the invention.
- this mixed layer is the decisive factor in the composite according to the invention, since by utilizing this layer, a particularly good adhesion mediation by the plasma polymer layer is possible.
- a polished aluminum substrate AA1050 with a thickness of 1 mm was treated as follows:
- Step 1 Plasma cleaning and activation
- a plasma system using a transformer HGR12 (manufacturer: Plasmatreat) and a generator FG5001 (manufacturer: Plasmatreat) was used.
- the substrate temperature was room temperature (23 ° C) at the beginning of the treatment and was maintained at ⁇ 40 ° C during plasma cleaning and activation.
- the frequency set at the generator was 19 kHz.
- the plasma cycle time (PCT) to be set at the generator was 100%.
- a voltage of 280 V was set on the generator.
- the resulting current depends on the mentioned parameters.
- the nozzle used consisted of PT21836 and PT21837 (part numbers, manufacturer Plasmatreat in offers also referred to as PAD-10). These are the nozzles described in DE 10 2006 038 780 A1.
- step 1 the nozzle to substrate distance was 6 mm, the die was passed in parallel lines and 4 mm line spacing over the substrate at a speed of 20 m / min. Only 1 cycle was performed, i. the entire surface was overcoated only once with the nozzle in the manner described above.
- the process gas used was compressed air with a process gas flow of 29 l / min.
- Step 2 Deposition of the plasma oligomer
- the substrate pretreated from step 1 was introduced into a coating plant which contained a transformer HGR12 (manufacturer: Plasmatreat) and a generator FG5001 (manufacturer: Plasmatreat).
- the nozzle used was the nozzle described in step 1.
- the substrate temperature at the beginning of the coating process was room temperature (23 ° C). Care was taken during the coating that the substrate temperature did not exceed 50 ° C. All temperature measurements (as in step 1) were made by IR thermometer.
- the system was operated at a frequency of 19 kHz, a plasma cycle time (PCT) of 100% and a voltage of 280 V. The current resulted from the settings of the system.
- PCT plasma cycle time
- the die was passed over the substrate at a distance of 6 mm from the substrate in parallel lines of 4 mm line spacing at a speed of 30 m / min.
- One coating cycle was carried out, the process gas was compressed air and the precursor HMDSO used.
- the feed of the precursor was carried out at the nozzle head in the region of the relaxing plasma after preheating to 1 10 ° C (gaseous) with a precursor flow of 24 g / h.
- the carrier gas was nitrogen with a gas flow of 2 l / min.
- the process gas flow compressed air s.o.
- a layer thickness (including the plasma oligomer) of 150 nm + - 15 nm results
- the o.g. Treated aluminum substrate as follows:
- a Teflon system was applied as described in application WO 2013 / 030503A1 in the examples for the mixture CP1 and as a finish mixture the mixture CF1. The order was made 30 seconds after step 2.
- Noninventive example Step 1: as in Example 1.
- Step 2 all parameters as in example 1, but plasma generator FG3001 and frequency 22 kHz, voltage 280V There was no formation of a plasma oligomer, it comes only to the deposition of SiO x nanoparticles that have no solubility in water and no reactivity and are unsuitable as a powder layer for the adhesion promotion in the context of the invention.
- Step 3 Apply topcoat as in Step 3 of Example 1.
- Step 1 as in example 1.
- Step 2 all parameters as in example 1, but plasma generator FG3001 (manufacturer: Plasmatreat) and distance between nozzle and substrate 50 mm
- Step 3 Coating was carried out as in Example 1, Step 3, the test mentioned there gave complete detachment of the cover layer.
- Step 1 as in Example 1, but plasma generator FG3001 and process gas 10 l / min: The nozzle does not ignite, there was no usable plasma.
- Example 5
- Step 2 all parameters as in example 1, but plasma generator FG3001 and precursor flow 0.01 g / h
- Non-Inventive Example Step 1: As in Example 1. Step 2: All Parameters As in Example 1, Substrate Temperature at Layer Deposition 80
- step 1 and step 2 as described in example 1.
- step 1 application of a drop of distilled water at room temperature to the freshly deposited coating (10 sec after deposition) through a pipette (volume of the drop 100 ⁇ ), removal of the drop after 2 min by sucking in a pipette and blowing off with a bellows.
- the substrate After complete removal of the water is allowed to the substrate with coating for 30 min. stand. (Substrate, for example, smooth Si wafer). Thereafter, the layer thickness of the plasma polymer layer in the drop area and outside the drop area is measured: (measurement by reflectometer)
- Thickness outside 120 nm + - 12 nm
- Thickness outside 120 nm + - 12 nm
- the substrate After complete removal of the water is allowed to the substrate with coating for 30 min. stand. (Substrate, for example, smooth Si wafer). Thereafter, the layer thickness is measured in the drop area and outside the drop area: (measurement by reflectometer)
- Thickness outside 120 nm + - 15 nm
- the substrate After complete removal of the water is allowed to the substrate with coating for 30 min. stand. (Substrate, for example, smooth Si wafer). Thereafter, the layer thickness is measured in the drop area and outside the drop area: (measurement by reflectometer)
- Thickness outside 120 nm + - 7 nm
- Thickness within: 120 nm + - 8 nm It turns out that with time less and less coating material was removed. In other words, under the given conditions, the plasma oligomers have reacted further with increasing time to plasma-polymer layer. After 20 min. there is no longer any plasma oligomer.
- Measurement parameters The XPS investigations were carried out using a Thermo K-Alpha K1 102 system with an upstream argon glovebox for the handling of air-sensitive samples. Parameters: acceptance angle of the photoelectrons 0 °, monochromatized AI Ko excitation, Constant Analyzer Energy-Mode (CAE) with 150 eV matching energy in overview spectra and 40 eV in energetically high-resolution line spectra, analysis area: 0.40 mm diameter.
- CAE Constant Analyzer Energy-Mode
- the neutralization of electrically non-conductive samples is carried out by a combination of low-energy electrons and low-energy argon ions. For ablation, an argon ion sputtering source can be used.
- Example 7 The layer from Example 7 was coated after the following service life after deposition with a water droplet as described in Example 7. This resulted in the following static water edge angle, measured with the system MobileDrop GH1 1 from Krüss and according to the instructions of this device.
- the water edge angle of the coating increased to 85.5 °.
- the contact angle measurements were carried out using the MobileDrop GH1 1 system from Krüss.
- Example 10 Compositions Using Infrared Spectra
- the substrate used was an aluminum-vapor-deposited silicon wafer, which was coated analogously to Example 1.
- the IR spectra were recorded by means of the device Vertex 80 (manufacturer: Bruker) at an angle of 45 ° and at an aperture of 0.5 mm.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Laminated Bodies (AREA)
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Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014219979.4A DE102014219979A1 (de) | 2014-10-01 | 2014-10-01 | Verbund aus Substrat, plasmapolymerer Schicht, Mischschicht und Deckschicht |
PCT/EP2015/072741 WO2016050937A1 (fr) | 2014-10-01 | 2015-10-01 | Composite formé d'un substrat, d'une couche plasma polymère, d'une couche mixte et d'une couche de couverture |
Publications (2)
Publication Number | Publication Date |
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EP3200931A1 true EP3200931A1 (fr) | 2017-08-09 |
EP3200931B1 EP3200931B1 (fr) | 2022-08-24 |
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Application Number | Title | Priority Date | Filing Date |
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EP15775176.9A Active EP3200931B1 (fr) | 2014-10-01 | 2015-10-01 | Composite formé d'un substrat, d'une couche plasma polymère, d'une couche mixte et d'une couche de couverture |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3200931B1 (fr) |
DE (1) | DE102014219979A1 (fr) |
ES (1) | ES2927149T3 (fr) |
WO (1) | WO2016050937A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102016226191B4 (de) * | 2016-12-23 | 2018-12-13 | HS-Group GmbH | Verfahren und Vorrichtung zur Herstellung eines mit einer Sperrschicht und einer Schutzschicht beschichteten Substrats |
DE102017130353A1 (de) | 2017-12-18 | 2019-06-19 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Sol-Gel-basierte Haftvermittlungsschicht für PTFE-basierte Beschichtungen und Verfahren zur Herstellung derselben |
DE102018131228A1 (de) | 2018-12-06 | 2020-06-10 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Kontaktstelle für einen elektrischen Kontakt |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3357695B2 (ja) | 1992-12-28 | 2002-12-16 | 王子タック株式会社 | フッ素樹脂粘着テープの製造方法 |
DE4407478C2 (de) | 1993-03-10 | 1997-09-18 | Fraunhofer Ges Forschung | Verfahren zum Fügen von faserverstärkten Polyetheretherketon-Kunststoffen |
DE4325377C1 (de) | 1993-07-26 | 1995-08-17 | Gvu Ges Fuer Verfahrenstechnik | Verfahren zur Herstellung eines als Pulverbeschichtungsmaterial und/oder Schmelzkleber einsetzbaren Kunststoffes |
DE4441313A1 (de) * | 1994-11-21 | 1996-05-23 | Grohe Armaturen Friedrich | Dichtungselement, insbesondere für Absperr- und Regelorgane und Verfahren zu seiner Herstellung |
DE19532412C2 (de) | 1995-09-01 | 1999-09-30 | Agrodyn Hochspannungstechnik G | Vorrichtung zur Oberflächen-Vorbehandlung von Werkstücken |
DE19748240C2 (de) | 1997-10-31 | 2001-05-23 | Fraunhofer Ges Forschung | Verfahren zur korrosionsfesten Beschichtung von Metallsubstraten mittels Plasmapolymerisation und dessen Anwendung |
DE29919142U1 (de) | 1999-10-30 | 2001-03-08 | Agrodyn Hochspannungstechnik GmbH, 33803 Steinhagen | Plasmadüse |
DE10034737C2 (de) * | 2000-07-17 | 2002-07-11 | Fraunhofer Ges Forschung | Verfahren zur Herstellung einer permanenten Entformungsschicht durch Plasmapolymerisation auf der Oberfläche eines Formteilwerkzeugs, ein nach dem Verfahren herstellbares Formteilwerkzeug und dessen Verwendung |
DE10248085A1 (de) | 2002-10-15 | 2004-05-06 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Plasmapolymere Haftschichten |
EP1852522B1 (fr) * | 2005-02-22 | 2013-04-24 | Toyo Seikan Kaisha, Ltd. | Film depose par evaporation sous vide par un procede de depot chimique en phase vapeur assiste par plasma |
WO2007051803A1 (fr) * | 2005-10-31 | 2007-05-10 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Couche de demoulage et procede pour la produire |
DE102006038780A1 (de) | 2006-08-18 | 2008-02-21 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren und Vorrichtung zum Herstellen einer Beschichtung |
DE102011005234A1 (de) * | 2011-03-08 | 2012-09-13 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gasbarriereschichtsystem |
FR2979214B1 (fr) | 2011-08-26 | 2014-04-25 | Seb Sa | Article comportant un revetement antiadhesif presentant des proprietes ameliorees d'adherence au support |
WO2013167596A1 (fr) * | 2012-05-07 | 2013-11-14 | Vrije Universiteit Brussel | Revêtements de protection anticorrosion efficaces |
-
2014
- 2014-10-01 DE DE102014219979.4A patent/DE102014219979A1/de not_active Ceased
-
2015
- 2015-10-01 ES ES15775176T patent/ES2927149T3/es active Active
- 2015-10-01 EP EP15775176.9A patent/EP3200931B1/fr active Active
- 2015-10-01 WO PCT/EP2015/072741 patent/WO2016050937A1/fr active Application Filing
Non-Patent Citations (3)
Title |
---|
ANONYMOUS: "Duroplaste - Wikipedia", 24 January 2020 (2020-01-24), XP055675308, Retrieved from the Internet <URL:https://de.wikipedia.org/wiki/Duroplaste> [retrieved on 20200310] * |
ANONYMOUS: "Plasmapolymerisation - Wikipedia", 10 October 2018 (2018-10-10), XP055675273, Retrieved from the Internet <URL:https://de.wikipedia.org/wiki/Plasmapolymerisation> [retrieved on 20200310] * |
See also references of WO2016050937A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP3200931B1 (fr) | 2022-08-24 |
WO2016050937A1 (fr) | 2016-04-07 |
ES2927149T3 (es) | 2022-11-02 |
DE102014219979A1 (de) | 2016-04-07 |
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